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Baking Equation
Ingredients
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Equipment
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Baking Process
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Perfect Baking Process
- Optional
Sugar – 8-10%
Fat – 1.6%
Improvers – 1% (malt extract, egg, milk, conditioners etc.)
Cassava/Maize/Rice/Rye flour
Soya bean flour
Malt flour
Preservatives
Flavourings
Colourings
The amount of water which can be absorbed and carried by a flour varies with the type of
flour, its age, treatment and stability.
Generally, for bread making, high water absorption values are preferred because it increases
production yield and also influences favourably the shelf life of bread.
‐ Water
Water to be used for all food processing operations in Nigeria must be clean.
Hard water may also create a tight dough or slightly slow the yeast fermentation. Bakers
therefore need to know the composition of the water to be able to adjust recipes and process
conditions when developing new products.
If the water content is insufficient, a ‘tight’ dough is produced, and the bread lacks volume
and has a heavy texture. Hard water may also create a tight dough or slightly slow the yeast
fermentation.
Water constitutes the second largest ingredient in a typical baked product as bread.
The first function water is in the mixing process to produce a homogenous mass (dough) and
in the development of the gluten network in the dough.
2. It stabilises and strengthens the gluten. It helps retain moisture and so reduces staling. The water
retaining properties of salt cause the gluten strands to become tougher and thus aids the mixing and
processing (handling) proper ties of the dough. A dough prepared with no salt will feel sticky and soft
and a first reaction by impulse may be to add flour to stiffen the dough; but when salt is blended in,
the dough reaches the required consistency.
Salt must be distributed evenly throughout the dough to prevent it coming into direct contact
with the yeast and killing it. This can be done either by dissolving the salt in water before
adding it to the flour, or by sieving the salt into the flour before mixing.
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Functions of Ingredients
- Sugar
Sugar such as sucrose, glucose, fructose, maltose and lactose not only have nutritional value
but also function as plasticizers, colour and flavour producers through the browning
reaction, flavour-binding agents and sweeteners.
Nutritionally, sugar supply 4kcal/gram of energy in the diet.
Microorganisms can ferment sugars to CO2 and alcohol, thus providing the basis for
leavening action and alcohol production.
White granulated sugar is suitable for most bakery use
In bread making, natural, granulated sugar has three major functions – in dough stage,
during baking and in finished product.
1. Sugar is food substrate for yeast for the fermentation process
2. Sugar aids crust colour development during baking. The shiny, light brown crust of baked products is
largely due to the reaction of sugar in or near the crust with the heat of the oven (caramelisation) and
the sugar-protein reaction (maillard browning). Without sugar, it would be difficult to or impossible to
achieve the same crust colour.
3. The third and obvious function of sugar in the final baked product is that it provides taste. However,
the taste contribution depends on the sugar level in the product.
Note
Sugar first serves as (potential) food for yeast and as such only the sugar that is left when the yeast
stops working contributes to crust colour and to taste.
In No-Time (Straight Dough) Bread Making Process, the time for the yeast to convert added sugar to gas
and alcohol is limited and very little or none of the added sugar is converted by yeast.
Only when there are delays in the no-time dough process in bulk/during resting/over proofing; or
when the yeast activity is too high does yeast convert the added sugar.
Functions of Ingredients
‐ Fat
In theory, fat is not compulsory in bread making but the addition of fat at 0.5 – 1.0% of weight
of flour increases loaf volume and gives a more tender and thinner crust, a better crust
colour, a softer crumb and an improved flavour.
The primary function of fat in baked bread is that it gives it a specific eating quality
characteristic known as “short bite”, which literally means that the product can be bitten in
one bite and that it is not “chewy” or tough. Baked products with a low or no fat content can
become very tough, especially the crust.
Fat in dough makes it more machinable and gives more process tolerance and stability and
allows the dough to be worked using modern machinery with relative ease.
Products containing fat, such as bread, have a longer shelf life because the fat keeps the
product softer for longer.
Weighing
Mixing Resting
Kneading
Dividing/Moulding
Proofing
Packaging
This is the first right step in ensuring that the product is good and perfect
Mixing must produce dough with properly developed gluten network that is able to retain gas
produced during fermentation
‐ Rounding
The dough is rounded into smooth even surface and placed inside the pans .
The purpose of smoothing is to have even surface final product.
The process is also to eliminate excess air trapped inside the dough
‐ Stages of Moulding
1. Flattening of dough to release excess carbon dioxide
2. Dough rolled into cylindrical shape
3. This is rolled again under pressure to ensure that it sealed tightly
Optimum proofing conditions depend on the type of products and formulation used. For
example, yeast-raised doughnuts are typically proofed under dryer conditions than breads.
The prover gives the yeast the ideal environment to achieve the optimum fermentation rate
and the dough piece the right conditions to expand during fermentation.
Identification
Causes
Solutions at the Bakery level
Optimal Loaf
6. Short Bite
Blisters of Crust
Side of Bread Collapsing
Bread Sticks to Pan
Collapsed Bread
Flying Top
Holes Under Top Crust
Badly Shaped Bread
Lack of Volume
No Oven Spring
Rapid Staling
Too Much Volume
Uneven Texture
Wrinkled Crust
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