Cement Blanket

水泥毯
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Contents Page

Structure and performance characteristics of cement blanket 2

I. What is a cement blanket? 2

II. The main features of the cement blanket 2

1) Easy to use 2

2) Rapid solidification molding 3

3) Environmentally friendly 3

4) Application flexibility 3

5) Material strength 3

6) Long-term durability 3

7) Waterproof features 3

8) Fire protection characteristics 3

III. The technical parameters of the cement blanket 3

1) Physical properties 3

2) Solidification time 3

3) Hydration reaction 3

4) Strength 4

IV. Laying construction 4

V. Quality Acceptance Methods and Standards 5
VI. Late maintenance and precautions 6

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 Structure and performance characteristics of cement blanket

I. What is a cement blanket?

The cement blanket is a soft cloth impregnated with cement. It will harden when it meets water.
Form a very thin waterproof and fireproof durable concrete layer
Top fiber layer (surface to be hydrated)
Fiber top surface (surface hydration)

PVC backing (water proof layer)

The cement blanket is made of a 3D fibre matrix woven from polyethylene and polypropylene filaments and contains
a specially formulated dry concrete mix. The main chemical components of calcium aluminate cement are AI203, CaO,
Si02, Fe203. Underside of canvas there is a polyvinyl chloride (PVC) backing to ensure that the cement blanket is
completely waterproof. When on-site construction, no concrete mixing equipment is needed on site, as long as it is
simply watered on the cement blanket or immersed in the water to make it hydrate. After solidification, the fibers act
to reinforce the concrete and prevent cracking. Currently, cement blankets are available in three thicknesses: 5 mm,
10 mm, 30 mm.

II. The main features of the cement blanket

1) Easy to use
Cement blankets can be supplied in bulk. It can also be supplied in rolls for easy loading and unloading and
transportation without the need for large lifting appliances. Concrete is prepared according to scientific ratio, no
on-site preparation, no over-hydration problems can occur. Whether under water or in sea water, the cement
blanket can be solidified into

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 2) Rapid solidification molding
Once the hydration reaction occurs in the watering, the size and shape of the cement blanket can still be
processed within 2 hours, and it can harden to 80% strength within 24 hours. It can also be specially
formulated to achieve rapid solidification or delayed solidification according to the special requirements of
the user.
3) Environmentally friendly
Cement blankets are a low-carbon technology that, in many applications, uses up to 95% less material than
conventional concrete. Its alkali content is limited and the flushing rate is very low, so the impact on the local
ecology is small.
4) Application flexibility
The cement blanket has good drapability and can conform to the complex shape of the surface of the covered
object, even forming a hyperboloid shape. The cement blanket before solidification can be cut or cut at will by
ordinary hand tools.
5) Material strength
The fibers in the cement blanket act to enhance the strength of the material, prevent cracking, and absorb
impact energy to form a stable failure mode.
6) Long-term durability
The cement blanket has good chemical resistance, weathering resistance, and no UV degradation under
sunlight.
7) Waterproof properties
The bottom of the cement blanket has a waterproof layer that makes it completely waterproof and enhances
the chemical resistance of the material. 8) Fire protection characteristics
The cement blanket does not support combustion and has good flame retardant properties. The smoke is
small when it is on fire, and the dangerous gas emissions are extremely small. The cement blanket has
reached the B-sl, d0 rating of the European building materials flame retardant standard.
8) The cement blanket does not support combustion, has good flame retardant properties, and the smoke is
small when it catches fire. There are very few dangerous gas emissions. The cement blanket has reached the
B-SL of the European building materials flame retardant standard D0 level.

III. Third, the technical parameters of the cement blanket

1) Physical properties
Product thickness Small Bulk roll Single Unsolidified Unsolidified Density after
number (mm) volume area roll mass kg/ density solidification
area (m2) width m2 Kg/m3 kg/m3
(m2) (m)
CC5 5 10 200 2 9 1500 ＋30-35%
CC10 10 10 200 2 15 1500 ＋30-35%
CC30 30 n.a. 80 2 19.0 1500 ＋30-35%
2) Solidification time
Initial solidification is greater than or equal to 120 minutes; final solidification time is ≤ 240 minutes.
The cement blanket can reach 80% strength 24 hours after the hydration reaction.
3) Hydration reaction
The cement blanket can be hydrated with brine or non-salt water. The minimum weight ratio of water to cement
blanket is 1:2. The cement blanket does not undergo an excessive hydration reaction, so it is always
recommended to use an excess of water.
Water can be sprayed several times on the surface of the fiber until the cement blanket reaches saturation.
Because the cement blanket absorbs moisture, the color first darkens and then becomes lighter. When the water
accumulates on the surface or flows down, it indicates that the cement blanket has saturated water.

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 After the initial hydration reaction, the cement blanket should be re-watered at least once between one and two
hours. This is especially true in hot, dry weather because evaporation of water can cause excessive drying of the
concrete.
Product HJ008 Cement blanket is the most prone to over-drying. No matter what the weather, one to two hours
after the hydration reaction, it should be re-watered one or more times.
Never spray water directly onto the concrete blanket with a high-pressure water spray gun, otherwise the
surface of the cement blanket will be flushed into a groove shape. If the cement blanket is not adequately
protected by water, solidification will be delayed and the strength of the material will decrease. If the
solidification time is delayed, it should be re-watered with a large amount of water. The cement blanket can be
used under water, and the hydration reaction can occur sufficiently because it is immersed in water.
4) Strength
The initial strength of the cement blanket is very high, which is a basic feature of this material. Typical strengths
and physical characteristics are as follows:
a) Compressive strength test in accordance with ASTM C473-07
—10 days compression failure stress 40 MPa
—10 days compression Young's modulus 1500 MPa
b) Bending test in accordance with BS EN 12467: 2004
—10 days bending failure stress 3.4 MPa
—10 days bending Young's modulus 180 MPa
c) Abrasion resistance test in accordance with DIN 52108
- similar to ceramic wear resistance up to 0.10 g/cm2
d) Mohs hardness 4-5
e) CRB puncture resistance according to EN ISO 12236: 2007 (HJ008 only)
- Minimum propulsion penetration 2.69 KN
- Maximum burnout peak 38 mm
f) Resistance to vehicle loading in accordance with EN 1991-1-1: 2002 (HJ008 only)
- Meet the G class to come
- 2 axle vehicle gross weight 30-160Kn
- evenly distributed loads do not exceed 5 kN / square meter
g) According to ASTM G13 Pipeline Anti-corrosion Test Standard for Impact Resistance passed
h) According to BSEN 12467: 2004 Standard Section 5.5.2 Freeze-Thaw Test passed
i) Immersion-drying test in accordance with BSEN 12467: 2004 standard 5.5.5 passed
j) According to BSEN 12467: 2004 Standard Section 5.4.4 Water Permeability Test passed
k) Polyvinyl chloride liner thickness 0.42 mm, moisture permeability 0.836 - 0.924 g.mm/m2 day
l) Static head of cement blanket < 3000 mm

IV. Laying construction

1) preparation work
First of all, we must plan and measure to ensure a certain slope so that the water flow can flow smoothly from
the upper end.
Second, after the construction site is cleaned and leveled, the construction line is set according to the design
drawing, and the drainage slope is retested degree.
2) Excavation
The construction line shall be set according to the design requirements, and both sides of the ditch shall be
leveled, and there shall be no virtual soil and voids in the slope of the ditch. It is necessary to treat the water
damage parts in a compact manner, except for debris and gravel in the slope. If necessary, use Sanqi ash soil for
compaction treatment, or grouting and reinforced to seal, and the treated parts are required to have good
stability!
3) Layout

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 The material can be laid vertically and horizontally. Be sure to level the substrate, otherwise it will affect the
appearance quality!
4) Seam treatment
1. Dig 10cm in the lateral direction of the adjacent two cement blankets, the depth is twice the pit of the cement
blanket, put the cement blanket joint at the stacking place and flatten it.
2. Press the cement blanket above the cement blanket in the direction of the water flow at 10cm.
3. Apply special glue to the joint evenly.
4. Fix the two pieces of cement blanket with φ5*38mm stainless steel screws.
5) Groove edge treatment
Fix the edge of the material on the edge of the groove with rivets, and fix it with rivets. After fixing, cover the
edge with soil.
6) Watering cure
Before the watering, it is necessary to inspect and check the whole of the laying. After passing the water, it can
be watered! Each tank needs to be watered 9kg (thickness is calculated by 10mm) to be poured. Don't pour less
water. Sprinkle water evenly from the edge to the middle. It is best to spray it. The flow rate is 4000ml/min until
the color of the cement blanket becomes darker. Never use a water column with a lot of pressure! It is forbidden
to step on the water after pouring. When the temperature is <5 °C, the heat preservation measures should be
taken; when the average temperature is higher than 30 °C, the surface should be covered with plastic film or
geotextile, keep it moist, and the watering maintenance time should not be less than 3 days

V. Quality acceptance methods and standards

General provisions
1.1. When the average temperature of the construction site is lower than 5 °C for 5 consecutive days or the minimum
temperature is below 0 °C
Yes, it should be determined to enter the winter construction.
1.2. When the material strength does not reach 60% of the design strength, it shall not be frozen. Immersion freeze-
thaw strip
When the material under the piece begins to be frozen, it shall not be less than 80% of the design strength.
Test items
2.1. Before laying the composite blanket, the base is required to be fully compacted. The simple measurement
method is:
Φ12mm steel brazing, with a pressure of 30kg, inserted into the soil is less than 5cm.
Inspection quantity: sampling
Inspection method: observation and measurement with tools.
2.2, the bottom of the groove and the side of the groove are required to be flat; the deviation of the groove section
size is not easy to exceed 5cm. Base
Flat processing, flatness after laying a composite blanket requires 3m string measurement, the average loss is not
large 8 at 20mm.
Inspection quantity: sampling
Inspection method: observation and measurement with a steel ruler.
2.3, the required pitching error is ±5cm; the screw spacing construction error is ±2CM. may not
Less nails, missing nails, and nails are firm.
Inspection quantity: All inspection methods: observation and measurement with steel ruler.
2.4, watering should be even, poured through, until the color of the carpet becomes darker. Not less than 9kg per
square meter
10mm thick blanket calculation), no less watering. More watering does not affect the quality of the project.
Check quantity: full check
Inspection method: observation and measurement with a steel ruler.

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 2.5, the brush should be uniform, the thickness should be uniform, cement: water quality ratio is 1:3~1:4, no leakage
brush, less brush.
Inspection quantity: sampling
Inspection method: observation.
2.6. Drainage hole PVC The discharge pipe is laid in the shape of 2raX2m plum blossom, which must not be missed
and installed.
solid.
Check quantity: full check
Inspection method: observation and measurement with a steel ruler.
2.7, the reserved size of the end face should meet the requirements: the top surface of the slope is reserved for the
length of the slope of l-2m,
The bottom surface has a reserved length of 50 cm.
Check quantity: full check
Inspection method: observation and measurement with a steel ruler.
2.8. The laying and installation of materials shall comply with the provisions of the construction design, and shall be
firm and firm, and shall be tightly pressed.
Close, beautiful and beautiful.
Check quantity: full check
Inspection method: observation and measurement with a steel ruler.

VI. Late maintenance and precautions

1. This material is used in the central part of China and has a design life of more than 50 years. Built for
extended life
It is necessary to carry out a maintenance work on the materials every 5-10 years, and brush a layer of
cement slurry on the surface of the material blanket can extend the life of materials more effectively.
2. After the strength of the material reaches lO.OMPa, it can withstand the load of personnel and light
construction machinery.
3. Do not tap or pull until the final strength is formed after pouring the material; Do not use sharp objects to
strike the material.