Circuit diagrams L544 – L574 overview

Circuit diagrams L544 – L574
Valid for: L544 – L574 for Ser. No. 0383 - 6603
Step 1-3: Batteries, Starter- switch, Alternator, Engine- stop, Engine- preheat, Engine monitoring system
Step 4: RPM pick- up, Temperature sensor, Proportional- valve cooling system,
Step 5: Rotary- switch tractive force regulation, Transmitter, Proportional- valve inching system
Step 6: Emergency steering system, Emergency steering pump
Step 7-9: Travel range- switch S2, Solenoid valves, Sensoric, Transmitter, Temperature sensor
Step 10: Parking brake, Brake lights, Back- up lights, Back- up alarm
Step 11: Ride control, Pilot pressor shut off, Lift limit shut off, Bucket float position, Bucket return
Step 12: Air conditioning, Heating, Control heat- valve and ventilation- flap
Step 13: Emergency blinker, Blinker
Step 14: Driving lights
Step 15: Working floodlights front/ rear, Beacon
Step 16: Windshield wiper- washer unit front/ rear, Horn
Step 17: Optional functions
Step 18: Cab light, Radio, Compressor operator´s seat, Cigarette- lighter, Refilling pump
End
AM-10D
AB-10C
AH-14D
AA-13D
AE-12D
KL15-D+
AG-6D
Al-13D
AC-4C
AK-4E
AD-7C
AF-6C
AL-7C
AM-10D
Brake 90 bar
Sensor - coolant level
Sender unit thermo switch
Fuel level sensor
Pressure switch for Engine oil pressure
Temperature switch - hydraulic oil overheat

Temperature switch - gear oil temperature
Vacuum switch - air filter contamination
Step 1-3 Supply control electronics Kl. 15 Alternator
Preglow Solenoid valve - engine preglow
Magnet - engine stop
Relay - engine stop Solenoid valve - Starting access fuel
Relay - start lockout

Starter
Starting switch Batteries Battery main switch
End
AM-10D
AB-10C
AH-14D
AA-13D
AE-12D
KL15-D+
AG-6D
Al-13D
AC-4C
AK-4E
AD-7C
AF-6C
AL-7C
AM-10D
Brake 90 bar
Fuel level sensor

Alternator
Step 1-3 Supply control electronics Kl. 15
Main battery switch on


Starter
End
AM-10D
AB-10C
AH-14D
AA-13D
AE-12D
KL15-D+
AG-6D
Al-13D
AC-4C
AK-4E
AD-7C
AF-6C
AL-7C
AM-10D
Brake 90 bar
Fuel level sensor

Alternator
Schritt 1-3 Supply control electronics Kl. 15
Ignition on

Starter
End
AM-10D
AB-10C
AH-14D
AA-13D
AE-12D
KL15-D+
AG-6D
Al-13D
AC-4C
AK-4E
AD-7C
AF-6C
AL-7C
AM-10D
Brake 90 bar
Fuel level sensor

Alternator
engine running

Starter
End
AM-10D
AB-10C
AH-14D
AA-13D
AE-12D
KL15-D+
AG-6D
Al-13D
AC-4C
AK-4E
AD-7C
AF-6C
AL-7C
AM-10D
Brake 90 bar
Fuel level sensor

Emergency steering
safety test
Alternator
engine running

Starter
End
AM-10D
AB-10C
AH-14D
AA-13D
AE-12D
KL15-D+
AG-6D
Al-13D
AC-4C
AK-4E
AD-7C
AF-6C
AL-7C
AM-10D
Brake 90 bar
Fuel level sensor

Schritt 1-3 Supply control electronics Kl. 15 Alternator

engine running,
parking break engaged Preglow Solenoid valve - engine preglow

Starter
End
Step 4
Overspeed protection
Warning buzzer
Proportional pressure relief valve - cooling system
Speed sensor - diesel engine
Temperature sensor - hydraulic oil
Temperature sensor - coolant
Control unit
AK-3E
AC-3E
End
Step 4 Ignition on
Warning buzzer

3V
Control unit
AK-3E
AC-3E
End
Step 4
engine running
Warning buzzer

3V
Control unit
AK-3E
AC-3E
End
Step 5
AQ-7D
Inductive switch - injection pump
Proportional valve - inching

8Ω
Angle sensor - inch-breakpedal
Tractive force adjustment

AP-4F
End
Step 5 Ignition on
AQ-7D
Inductive switch - injection pump
Proportional valve - inching

8Ω
2,9V – 1,4V
Angle sensor - inch-breakpedal
0V
0,6V
1,15V
1,7V
2,25V
2,8V
3,35V
5,0V
3,9V
4,45V
AP-4F
End
Step 6
Emergency steering safety test 10bar
Emergency steering 20bar
Emergency steering pump

AM-3E
AG-3E
AF-3E
End
Step 6 battery main switch on

AM-3E
AG-3E
AF-3E
End
Step 6 ignition on
3V

AM-3E
AG-3E
AF-3E
End
Step 6 engine started
3V
Emergency steering safety test

AM-3E
AG-3E
AF-3E
End
Step 7-9
AR-10C
Transfer gear
AS-10C
1st gear
Creeper
Gas pedal
Variable displacement motor
Speed sensor
Transmission
gears 1, 2, 3
Solenoid valve - spreader
Creeper 30,3Ω
Replenishing pressure cut-in
Forward
Reverse
AD-3E
AQ-5D
AL-3E
End Travel direction reverse/forward

Control lever - driving ranges, travel direction
Step 7-9 ignition on
AR-10C
Transfer gear
AS-10C
1st gear
Creeper 2,9V – 1,4V
Gas pedal
4,3V – 0,9V
Speed sensor
Transmission
gears 1, 2, 3
Creeper 30,3Ω
Forward
Reverse
AD-3E
AQ-5D
AL-3E

Step 7-9 engine started, parking brake released
AR-10C
Transfer gear
AS-10C
1st gear
Gas pedal
4,3V – 0,9V
Speed sensor
Transmission
gears 1, 2, 3
Creeper 30,3Ω
Forward
Reverse
AD-3E
AQ-5D
AL-3E

Step 7-9 engine started, parking brake released, travel direction button pressed
AR-10C
Transfer gear
AS-10C
1st gear
Gas pedal
4,3V – 0,9V
Speed sensor
Transmission
gears 1, 2, 3
Creeper 30,3Ω
Forward
Reverse
AD-3E
AQ-5D
AL-3E

Step 10
AU-11D
AT-11D
Back-up alarm
Reversing light
Brake light
AS-9D
Pressure switch - brake light 5bar
Solenoid valve - parking brake
Button switch - parking brake

AB-3E
AR-9C
End
AU-11D
AT-11D
Step 10 ignition on
Back-up alarm
Reversing light
Brake light
AS-9D

AB-3E
AR-9C
End
AU-11D
AT-11D
Step 10 engine started,
Back-up alarm
parking brake engaged
Reversing light
Brake light
AS-9D

AB-3E
AR-9C
End
AU-11D
AT-11D
Step 10 Engine started,
Back-up alarm
parking brake released
Reversing light
Brake light
AS-9D

AB-3E
AR-9C
End
Step 11
Solenoid valve - working hydraulics lockout 3Ω
Magnet - bucket float position
Magnet - lift limit

Lift kick-out
Magnet bucket return-to-dig

Bucket return-to-dig
Solenoid valve - ride control 3Ω

Ride control
Ride control

AU-10D
AT-10D
AV-3E
End
Step 11 ignition on
Solenoid valve - working hydraulics lockout 3Ω
Magnet - bucket float position
Magnet - lift limit

Lift kick-out
Magnet bucket return-to-dig

Bucket return-to-dig

Ride control
Ride control

AU-10D
AT-10D
AV-3E
End
Heating system water valve Step 12
Control motor - heating system water valve
Control motor, fresh air/circulation air flap
Rotary switch A10 - Blower motor Blower motor
Button switch - air conditioning system

Magnetic coupling - air conditioning compressor
Air conditioning system
Pressure switch - air conditioning system
Valid for Ser.Nr.:
L544 443 6603

L554 453 6588
AE-3E
L574 473 6714

L564 463 6523
AV-3E
End
0V
Heating system water valve Step 12 ignition on
0,9V
1,7V
Control motor - heating system water valve
2,6V
3,4V
4,3V
5,1V
5,9V
6,8V
Rotary switch A10 - Blower motor Blower motor
Button switch - air conditioning system

Magnetic coupling - air conditioning compressor
Air conditioning system
Pressure switch - air conditioning system
Valid for Ser.Nr.:
L544 443 6603

L554 453 6588
AE-3E
L574 473 6714

L564 463 6523
AV-3E
End
Step 13
Steering column switch

Flashing indicator lights right
Flashing indicator lights left
Direction indicator
Button switch - hazard warning system

Hazard warning system
Relay A12 - direction indicator

Al-3E
AX-2E
AA-3E
End

Direction indicator


Al-3E
AX-2E
AA-3E
End
hazard warnign system on

Direction indicator


Al-3E
AX-2E
AA-3E
End
Step 13 ignition on

Direction indicator


Al-3E
AX-2E
AA-3E
End
Step 14
Licence plate lights
Tail light right

Profile lights right
Steering column switch Driving headlights right
Driving headlights left
Profile lights left

Tail light left
Button switch - parking light,

driving headlights
AH-3E
End
Licence plate lights
Tail light right

Profile lights right
Steering column switch Driving headlights right
Driving headlights left
Profile lights left

Tail light left
Button switch - parking light,

driving headlights
AH-3E
End
Step 15
Rotating beacon
Working headlights rear
Working headlights front
Button switch - rotating beacon
Button switch - working headlights rear
Button switch - working headlights front
End
Rotating beacon
Working headlights rear
Working headlights front
Button switch - rotating beacon
Button switch - working headlights rear
Button switch - working headlights front
End
Windshield wiper motor, front
Relay windshiel wiper, washer-interval
Step 16
Windshield wiper motor front
Horn
Autom. Central lubrication system
Windshield wiper motor, rear
Steering column switch Windshield wiper pump
Pushbutton windshield wiper

and washer system
End
Step 16 ignition on
Horn

and washer system
End
Step 16 interval switch
Horn

and washer system
End
Step 16 Stage 1
Horn

and washer system
End
Step 16 Stage 2
Horn

and washer system
End
Step 17
Solenoid valve - optional accessory
Control lever
Optional accessory
End
Step 18
Switch refuelling pump Electric motor - refuelling pump
Cigarette lighter
Compressor motor - driver‘s seat
Radio
Voltage transformer
Cab light with switch
End

Circuit diagrams L544 – L574 overview

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Circuit diagrams L544 – L574 overview

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Circuit diagrams L544 – L574

Valid for: L544 – L574 for Ser. No. 0383 - 6603

Sensor - coolant level

Sender unit thermo switch

Fuel level sensor

Pressure switch for Engine oil pressure

Temperature switch - hydraulic oil overheat

Step 1-3 Supply control electronics Kl. 15 Alternator

Preglow Solenoid valve - engine preglow

Magnet - engine stop

Relay - engine stop Solenoid valve - Starting access fuel

Relay - start lockout

Starting switch Batteries Battery main switch

Sensor - coolant level

Sender unit thermo switch

Fuel level sensor

Pressure switch for Engine oil pressure

Temperature switch - hydraulic oil overheat

Main battery switch on

Magnet - engine stop

Relay - engine stop Solenoid valve - Starting access fuel

Relay - start lockout

Starting switch Batteries Battery main switch

Sensor - coolant level

Sender unit thermo switch

Fuel level sensor

Pressure switch for Engine oil pressure

Temperature switch - hydraulic oil overheat

Magnet - engine stop

Relay - engine stop Solenoid valve - Starting access fuel

Relay - start lockout

Starting switch Batteries Battery main switch

Sensor - coolant level

Sender unit thermo switch

Fuel level sensor

Pressure switch for Engine oil pressure

Temperature switch - hydraulic oil overheat

Magnet - engine stop

Relay - engine stop Solenoid valve - Starting access fuel

Relay - start lockout

Starting switch Batteries Battery main switch

Sensor - coolant level

Sender unit thermo switch

Fuel level sensor

Pressure switch for Engine oil pressure

Temperature switch - hydraulic oil overheat

Magnet - engine stop

Relay - engine stop Solenoid valve - Starting access fuel

Relay - start lockout

Starting switch Batteries Battery main switch

Sensor - coolant level

Sender unit thermo switch

Fuel level sensor

Pressure switch for Engine oil pressure

Temperature switch - hydraulic oil overheat

Schritt 1-3 Supply control electronics Kl. 15 Alternator

Magnet - engine stop

Relay - engine stop Solenoid valve - Starting access fuel

Relay - start lockout

Starting switch Batteries Battery main switch

Proportional pressure relief valve - cooling system

Speed sensor - diesel engine