MCV 510 - 1250B Operation and Maintenance Manual V2 - 2 PDF

精湛的技術‧傑出的產品
大立機器工業股份有限公司
DAH LIH MACHINERY INDUSTRY CO., LTD.
OPERATION AND MAINTENANCE MANUAL
誠信踏實
MCV-510
MCV-610
MCV-720
MCV-860
DMX-320
MCV-1200
MCV-1020BA
MCV-1250B
FANUC 31i/32i、0i
永續經營 031-T2-05-003 VERSION:2.2
APR/11/2011
TABLE OF CONTENTS
INTRODUCTION....……...….................................................. 2
WARNINGS................….................................................….. 3
FEATURES OF MCV-510……………………………………………… 4
FEATURES OF MCV-610、720、860 AND MCV-1020BA……….. 5
FEATURES OF MCV-1250B………………………………………….. 6
FEATURES OF MCV-1200…………………………………………. 7
1. SAFETY PRECAUTIONS
1-1 GENERAL SAFETY PRECAUTIONS................................ 1-2
1-2 SAFETY PRECAUTIONS FOR OPERATING THE MACHINE.. 1-3
1-3 PRECAUTIONS FOR USING THE ELECTRICAL

COMPONENTS AND THE NC CONTROLLER...............….. 1-4
1-4 ILLUSTRATION OF THE DANGEROUS AREAS OF THE

MACHINE……………………………………………………….. 1-5
1-5 ILLUSTRATION OF THE LOCATIONS AND CONTENTS OF

WARNING SIGNS………………………………………………. 1-9
2. INTRODUCTION TO THE MACHINE

2-1 LAYOUT AND LIST OF COMPONENTS……………………… 2-2
2-2 DIMENSIONS....................................................…...... 2-8
2-3 WORKSPACE AND REFERENCE POINT……………………. 2-13
2-4 SPECIFICATIONS...............................................…..... 2-16
2-5 TOOL SPECIFICATIONS..…………………………………….. 2-21

2-5-1 RANGE OF USED TOOLS………………………………. 2-21
2-5-2 TOOLS……………………………………………………. 2-22
2-6 SPINDLE POWER AND TORQUE DIAGRAM..…................ 2-28
2-7 SOUND LEVEL.........…………………………………………. 2-42
3. PREPARATIONS FOR INSTALLATION

3-1 REQUIREMENTS OF THE ENVIRONMENT………………….. 3-2
3-2 REQUIREMENTS OF THE FOUNDATION AND THE

FOUNDATION DRAWINGS............................................ 3-3
3-2-1 METHOD FOR CONSTRUCTION THE FUNDATION….. 3-3
3-2-2 FOUNDATION DRAWINGS.............................…..... 3-5
3-3 REQUIREMENT OF POWER SOURCES……………………… 3-22
3-3-1 REQUIREMENT OF ELECTRICAL POWER……………. 3-22
3-3-2 PNEUMATIC REQUIREMENTS…………………………. 3-27
3-4 THE EQUIPMENT REQUIRED FOR TRANSPORTATION...... 3-29
3-5 OPERATION ENVIRONMENT FOR THE NC MACHINE......... 3-43
3-6 NOTES FOR TURNING ON THE MACHINE AFTER

INSTALLATION…………………………………………………. 3-45
3-6-1 BEFORE TURNING ON THE MACHINE………………… 3-45
3-6-2 AFTER TURNING ON THE MACHINE………………….. 3-46
4. TRANSPORTATION, INSTALLATION,
AND ADJUSTMENT
4-1 GUIDELINES FOR TRANSPORTATION............................ 4-2
4-2 GUIDELINES FOR INSTALLATION................................. 4-4
4-3 LEVEL ADJUSTMENT..............................................…. 4-6
5. OPERATIONS
5-1 CRT/MDI OPERATION AND DISPLAY..........................…. 5-3
5-1-1 EXPLANATION OF THE KEYBOARD……...............… 5-6
5-1-2 FUNCTION KEYS………………………………………… 5-8
5-1-3 FUNCTION KEYS AND SOFT KEYS…….....…........... 5-9
5-1-4 HELP FUNCTION………………………………………… 5-10
5-1-5 GRAPHICS DISPLAY (14” LCD)………...................... 5-11
5-2 OPERATION PANEL ................................................... 5-13
5-3 FUNCTION AND OPERATION OF THE OPERATION PANEL. 5-14
5-4 MACHINE OPERATION................................................ 5-23
5-4-1 EXAMINATION BEFORE TURNING ON THE MACHINE. 5-23
5-4-2 TURN ON THE MACHINE……………………………….. 5-24
5-4-3 TURN OFF THE MACHINE..................................... 5-25
5-5 HANDLE MODE………………………………………………… 5-26
5-6 AUTO MODE OPERATION.........……….......................... 5-28
5-6-1 MANUAL DATA INPUT(MDI)................................... 5-28
5-6-2 START AUTO OPERATION.................................... 5-29
5-6-3 STOP AUTO OPERATION................................…… 5-30
5-6-4 MANUAL INTERRUPTION (OPTIONAL FUNCTION) ….. 5-30
5-6-5 PROGRAM RESTART (OPTIOPNAL)…………………… 5-31
5-6-6 EDIT OPERATION FOR i SERIES……………….…..…. 5-34

5-6-7 SOFTWARE OPERTATOR`S PANEL…..….…………… 5-46
5-7 G FUNCTION……………………………………………………. 5-48
5-8 F FUNCTION...........................................................… 5-51
5-9 S FUNCTION...........................................................… 5-51
5-10 T FUNCTION………………………………………………….. 5-51
5-11 M FUNCTION..........................…............................… 5-52
6. AUTOMATIC TOOL CHANGE

6-1 DRUM TYPE……………............................................... 6-2
6-1-1 COMMANDS FOR ATC………………………………….. 6-2
6-1-2 PROCEDURE FOR ATC OPERATION.........…........… 6-3
6-1-3 ATC PROGRAMMING OPERATION…….................... 6-7
6-1-4 WRONG TOOL NUMBER...............…….….......……. 6-7
6-1-5 THE SETTING OF COUNTER………....….........…..... 6-8
6-1-6 TOOL NUMBER SETTING…………...............……….. 6-9
6-1-7 TOOL LOADING AND UNLOADING.................….….. 6-11
6-1-8 ADJUSTMENT OF THE TOOL EXCHANGING

POSITION IN THE Z-AXIS DIRECTION....................… 6-13
6-2 CAM TYPE……......……………………………………………. 6-14
6-2-1 COMMANDS FOR ATC……………........................... 6-14
6-2-2 PROCEDURE FOR ATC OPERATION.............…..….. 6-15
6-2-3 ATC PROGRAMMING OPERATION.………………..….. 6-19
6-2-4 WRONG TOOL NUMBER.......................…..……….. 6-19
6-2-5 THE SETTING OF COUNTER……...................…….. 6-20

6-2-6 TOOL NUMBER SETTING……..….............…………. 6-21
6-2-7 KEEP RELAY AND TIMER………………………………. 6-23
6-2-8 TOOL LOADING AND UNLOADING.................……... 6-25

POSITION IN THE Z-AXIS DIRECTION....................… 6-27
7. SETTING AND ADJUSTMENT

7-1 LEVEL ADJUSTMENT.................................................. 7-2
7-2 ADJUSTMENT AND SETTING OF THE PNEUMATIC AIR

PRESSURE...............................….......................….... 7-2
7-3 TIMER.......................................................….........… 7-3
7-3-1 SETTING OF DRUM TYPE............……………………. 7-3
7-3-2 SETTING OF CAM TYPE............………..……………. 7-5
7-3-3 FIX TIMER..................................…………….……. 7-7
7-4 KEEP RELAY.................................................…......… 7-9
7-5 DATA TABLE.................................................…......… 7-24
7-6 CHAIN APC (CAM ATC) TIMER……………………………….. 7-25
8. MAINTENANCE AND CARE

8-1 ROUTINE CHECKUPS.......................................…........ 8-2
8-2 LUBRICANT.........................................………………… 8-3
8-3 SPINDLE COOLING UNIT……………………………………… 8-4
8-4 CLEANING AND MAINTENANCE.................................... 8-5
8-5 THE POSITION OF SOLENOID, LIMIT SWITCH, AND

PROXIMATE SWITCH………………………………………….. 8-6
8-6 DOOR INTERLOCK RELEASE………………………………… 8-13
9. TROUBLESHOOTING
9-1 PARAMETER SETTINGS.............................................. 9-2
9-2 OVERTRAVEL………………………………………………….. 9-4
9-3 CHANGING BATTERIES.......................................…..... 9-5
9-4 TROUBLESHOOTING DURING THE PROCESS OF

AUTOMATIC TOOL CHANGING………………………………. 9-7
9-5 WARNING MESSAGES………………………………………… 9-9
9-5-1 DRUM TYPE……………………………………………… 9-9
9-5-2 CAM TYPE..............……………………………………. 9-13
10. AUTOMATIC PALLET CHANGER (APC

OPTIONAL)
10-1 OVERALL DRAWING AND THE NAME OF MAJOR PART.. 10-2
10-2 THE MAJOR SIZE OF THE MACHINE............................ 10-3
10-3 TRANSPORTATION AND INSTALLATION...................... 10-7
10-3-1 TRANSPORTATION(MCV-610＋APC)…….........…… 10-7
10-3-2 INSTRUCTION(MCV-1020BA＋APC)…………………. 10-9
10-4 COMMANDS OF APC OPERATION………………………… 10-16
10-4-1 MCV-610＋APC………………………………………… 10-16
10-4-2 MCV-1020BA＋APC……………………………………. 10-17
10-5 OPERATION PROCEDURES FOR APC.......................... 10-18
10-6 PROGRAMMING OF THE APC……………………………… 10-24

10-7 SETTING OF PART PROGRAM (APC).........……………… 10-32
10-8 MDI MODE MAINTENANCE OPERATION....................... 10-33
10-8-1 MCV-610＋APC………………………………………… 10-33
10-8-2 MCV-1020BA＋APC……………………………………. 10-36
10-9 HYDRAULIC DIAGRAM……………………………………… 10-37
APPENDIX
A1. AUTOMATIC TOOL LENGTH BREAKAGE DETECTION
(G36)……………………………………………………………. A-1
A2. AUTOMATIC TOOL LENGTH DETECTION (G37)…………… A-9
B. OPEN/CLOSE LINEAR SCALE………………………………. B-1
C. SETTING OF 4th & 5th AXIS…………………..………………. C-1
D1. CALL A/B PALLET PROGRAM (FOR CHAIN TYPE APC)…. D-1
D2. CALL A/B PALLET PROGRAM (FOR GEAR TYPE APC).…. D-2
E. Z AXIS RETURN WHEN AUTO TOOL CHANGE FOR

MACRO PROGRAM…………………………………………… E-1
INTRODUCTION.....................….................……..............….. 2
WARNINGS....................................................….............….. 3
FEATURES OF MCV-510.....................................…….....….... 4
FEATURES OF MCV-610、720、860、320 AND MCV-1020BA........ 5
FEATURES OF MCV-1250B.……………………………………..…… 6
FEATURES OF MCV-1200……………………………………..……… 7
2
MACHINING CENTER OPERATION AND MAINTENANCE MANUAL
INTRODUCTION
This manual is written specifically for MCV-510, MCV-610, MCV-720, MCV-

860,DMX-320, MCV-1020BA, and MCV-1200, MCV-1250B. This manual provides
information about installations operations, basic maintenance and routine
checkups of these machines. This manual instructs you how to operate the
machine safely and correctly. Please read this manual carefully before
installation and operation.
Please be advised that this manual and warning signs on the machines
are important and must be fully understood. Programming references are given
in the manual of the FANUC controller.
Please obey the following rules when using the machine:
1. Do not operate this machine unless you are well-trained and completely
understand the functions and features of the machine.
2. Do not continue operating a machine if any faulty function is detected.
3. Do not use in the potential explosive environment.

PREFACE 3
WARNINGS
To prevent from serious injuries, the employers and owners must provide
necessary protections and equipments for installations and operations. The
employers and owners must also provide thorough training courses for the
operators. and they must carefully supervise all operations and obey the
following safety regulations:
1. This machine can be operated only by those who are well-trained and fully
understand the features and specifications of the machine as well as safety
rules for operating the machine.
2. Do not put any portion of your body on any moving component of the
machine. Do not enter the work space of the machine unless the power of
the machine is off.
3. Do not wear loose clothing or gloves since they may be tangled in the
machine. Tighten your clothes, especially the cuffs.
4. Wear safety glasses and safety shoes during operations.
5. Do not operate or maintain this machine unless properly trained and

supervised.
6. Make sure the spindle is stopped before changing or adjusting work pieces,
fixtures, and tools.
7. Do not use flammable or toxic coolant.
8. If the operator suspect the safety of operating the machine, he or she must
stop using this machine immediately and report to the manufacturer within
30 days.
4
FEATURES OF MCV-510
This machine is a vertical machining center designed for metal cutting like
steel, iron, copper, aluminum and stainless the other material please don't cut
by this machine. It automatically changes tools for milling, drilling, boring, and
tapping. Please do not use this machine for other purposes. Special features
are as follows.
1. The tool unclamp button is located on the front end of headstock for the
purpose of easy operation.
2. The X, Y, Z motions are using φ 32-12P ball screws, which ensures high
rigidity.
3. Each ball screw is directly driven by a servomotor in order to reduce

backlashes and increase precision.
4. The Automatic Tool Change (ATC)：
(1) Drum type：it is set up vertically, and it operates without using a tool-
changing arm. This design improves the reliability of tool changing.
(2) CAM type：rapid ATC construction for reduce worktime.
5. The X and Y axes are equipped with linear motion guides, which allow quick
motions, the Z axis utilizes the TURCITE design, which reduces vibrations
during operations.
6. The enclosed splash guard provides a safe and clean operation environment.
7. The control panel is attached to the splash guard to allow convenient

operations and to reduce space required for the machine.
8. The spindle is driven by the FANUC motor, which allow high-power output in
low speed.
9. Although some other materials such as plastic, carbon or wood have

considered that customers may cut it by this machine, and it may be able to
do depend on cutting condition, we insist that to think about health and
safety, do not such things unless they really know how to do it safely.
PREFACE 5
FEATURES OF MCV-610、
MCV-860、DMX-320、MCV-
720 AND MCV-1020BA
This machine is a vertical machining center designed for metal cutting like
steel, iron, copper, aluminum and stainless the other material please don't cut
by this machine. It automatically changes tools for milling, drilling, boring, and
tapping. Please do not use this machine for other purposes. Special features
are as follows.
purpose of easy operation.
2. The X, Y, Z motions are using φ 40-12P ball screws, which ensures high
rigidity. Both ends of the screws are supported on preloaded bearings
specifically designed for ball screws. All the ball screws are also preloaded.
3. Each ball screw is directly driven by a servomotor in order to reduce

backlashes and increase precision.
4. The servomotors for the X, Y, and Z axes are installed on the outer-part of
the machine body in order to allow easy maintenance.
5. The Automatic Tool Change (ATC)：
(3) Drum type：it is set up vertically, and it operates without using a tool-
changing arm. This design improves the reliability of tool changing.
(4) CAM type：rapid ATC construction for reduce worktime.
6. The X and Y axes are equipped with linear motion guides, which allow quick
motions, the Z axis utilizes the TURCITE design, which reduces vibrations
during operations.
7. The enclosed splash guard provides a safe and clean operation environment.
8. Although some other materials such as plastic, carbon or wood have

considered that customers may cut it by this machine, and it may be able to
do depend on cutting condition, we insist that to think about health and
safety, do not such things unless they really know how to do it safely.
6
FEATURES OF MCV-1200
1. slipping and provides perfect response and rigidity.
2. All ballscrew are reduced in length to provide optimum performance and

minimal inertia
3. The new design by Dah Lin eliminates problem from the single key way
method, by adopting a twin key arrangement where the 2nd key is tapered
to provide perfect alignment, this prevent any outward movement of the
column to the base.
4. Single machine electrical cabinet equipped with heat exchanger as standard.
5. Short, strong machine spindle driven by Direct Mount Spindle motor

ensuring a perfect result in both rigidity and responsiveness of the spindle.
6. Strong compact machine ensures Dah Lih tradition for long life / reliability
/ rigidity.
PREFACE 7
FEATURES OF MCV-1250B
purpose of easy operate.
2. The X, Y, Z axes bearings are special bearings for ballscrew to make them
pretense.
3. Ballscrew and servo motor are connected by coupling to decrease backlash.
4. X, Y, Z servo motors are mounted on the outside of structure is easy to

maintenance.
5. The mountain-shaped arrangement of the ribs for the bed and saddle has the
shortest force line. It can prevent the ribs from deformations due to force
interactions.
6. Motion of CAM ATC can shortens the time of tool change and increase of
working efficiency.
7. The tool magazine is located at upper left side of the column. It has no
interruptions with the machine area. Tools are placed horizontally to reduce
chip pollution. Bi-directional tool change arm is available. It shortens the
time of tool change for the wanted tool to rotate the magazine and bring it to
the stand-by position.
8. The drawing bar is hold and driven by hydraulic mechanism while

unclamping tools. It results in the absorption of the force for the axial
direction and the prolongation of the life of the spindle bearing.
1-1 GENERAL SAFETY PRECAUTIONS................................ 1-2
1-2 SAFETY PRECAUTIONS FOR OPERATING THE MACHINE.. 1-3

COMPONENTS AND THE NC CONTROLLER................…. 1-4
1-4 ILLUSTRATION OF THE DANGEROUS AREAS OF THE
MACHINE..............................................................…. 1-5
1-5 ILLUSTRATION OF THE LOCATIONS AND CONTENTS OF
WARNING SIGNS...............…...................................... 1-8
1-2
1. SAFETY PRECAUTIONS
Safety concerns are very important in preventing accidents from
happening and in ensuring normal operations of the machine.
1-1 GENERAL SAFETY PRECAUTIONS

The following general safety precautions are helpful in preventing
accidents from happening. In other words, they help your company promote
productions.
1. Wear safety glasses.
2. Wear safety shoes.
3. Wear work clothes. Tighten the clothes, especially the cuffs.
4. Do not wear gloves when operating the machine
5. The environment of machine must bright and clean. Keep the places for
storing work pieces clean.
6. Do not blow metal chips and dusts around the high voltage controller and
the NC controller.
7. Make sure that the floor where the machine and the operator stand are
sturdy.
1. SAFETY PRECAUTIONS 1-3
1-2 SAFETY PRECAUTIONS FOR OPERATING

THE MACHINE
The operators must fully understand this manual and the following safety
precautions before operating the machine.
1. The operators or maintenance personnel must be aware of all the warning

labels on the machine. Do not remove or damage the warning labels.
2. To prevent any objects from entering the high voltage controller and the NC
controller, do not leave their covers open unless for the purpose of
adjustment or maintenance.
3. Do not alter the positions of limit switch to change travels.
4. Use designated tools to adjust, repair, and maintain the machine.
5. In case of any faulty function, stop operating the machine and press the
emergency button immediately.
6. Please note the following before starting the machine.
(1) Do not put your hands on any movable component of the machines, such
as SPINDLE, ATC, APC, and the work table.
(2) Do not use your hands to clean tools or chips on the work table. Cleaning
work can be performed only after the machine is stopped.
(3) Make sure that the machine is stopped before adjusting the orientation of
the coolant nozzle.
7. Standard shut-down procedures:
(1) Turn off the power switch.

(2) Clean the work table.
(3) Cover the slideways to prevent dusts from entering.
8. Do not load or unload tools until spindle is EXACT STOP.
9. During the maintenance, the machine must be in the status of complete stop.
1-4

COMPONENTS AND THE NC CONTROLLER
Please note the following guidelines for routine maintenance and checkups.
1. Do not strike on the NC controller or heavily press on the control panel.
2. Use electrical cords specified in the manual. Do not use lengthy electrical
cords. Cover the electrical cords if they lie on the ground.
3. NC parameters can be altered by authorized technicians only.
4. Do not change the parameters of the high-voltage control panel or other

buttons.
5. Do not overload power sockets or electrical cords.
6. Turn off the NC controller, high-voltage control panel and the main power
before inspecting electrical components. Make sure that the switches are
locked in the "OFF" positions so that the switches cannot be accidentally
turned on.
7. Do not contact electrical components with wet tools.
8. Use designated and qualified fuses only. Do not use fuses with higher
capacities or use cooper cords to replace fuses.
9. Do not leave the door of the NC controller open since direct sunlight or
flashes will damage the controller.
10. Even the main switch in machine is shut off the electricity still remains
in the wire from main source in customer's factory to the main switch in
machine
1-4 ILLUSTRATION OF THE DANGEROUS

AREAS OF THE MACHINE
MCV-510
ELECTRIC CABINET
X、Y、Z MOVING AREA

ATC MOVINEG AREA OPERATION AREA
ENCLOSED GUARD
1-6
MCV-610、MCV-720、MCV-860、MCV-1020BA
ELECTRIC CABINET

OPERATION AREA
ATC MOVINEG AREA
ENCLOSED GUARD
MCV-610＋APC
ELECTRIC CABINET
APC MOVE AREA

ATC MOVINEG AREA OPERATION AREA
ENCLOSED GUARD
1-8
MCV-1200
1-5 ILLUSTRATION OF THE LOCATIONS AND

CONTENTS OF WARNING SIGNS
FOR ALL THE SERIAL MACHINE
1-10
1
2
MCV-510
CAUTION
● The pocket facing the spindle must always kept
TOOL MAGAZINE empty.
● Max. tool diameter：φ 90MM (3.6”)
Max. tool length：200MM (8”)
Max. tool weight：6kg (13.2lbs)
● When tool length is of 200MM, max. height of
workpiecs has to be less than 200MM.
MCV-610~1020BA
CAUTION
● The pocket facing the spindle must always kept
TOOL MAGAZINE empty.
● Max. tool diameter：φ 90MM (3.6”)
Max. tool length：250MM (9.8”)
Max. tool weight：6kg (13.2lbs)
● When tool length is of 250MM, max. height of
workpiecs has to be less than 300MM.

1-12
B
X
Y
Z
1-14
PLS TAKE PARTc d eOFF BEFORE OPERATION
AFTERWARD THE MACHINE CAN BE RUN

CAUTION
THIS SOCKET PLUG(AC110V)IS
FOR INTERFACING THE TAPE
PUNCH MACHINE OR COMPUTER
ONLY , NOT FOR OTHER PURPOSE.
1-16
WARNING
DO NOT TOUCH
KEEP HANDS AWAY

8
1-18
9
10
● AUTOMATIC OIL TEMPERATURE REGULATOR.
AS ILLUSTRATED, THIS REGULATOR IS TO BE MOUNTED BEHIND THE

MACHINE.
● CONNECTION IN SEQUENCE
1. WIRE POWER SUPPLY TO COOLING PUMP

2. CONNECT COOLING HOSE "IN".
3. CONNECT COOLING HOSE "OUT".
4. USE MOBIL VELOVITE C AS COOLING OIL.
5. TURN THE MACHINE ON.
6. TURN THE REGULATOR ON.
REMEMBER TO TURN THE REGULATOR ON WHENEVER MACHINE IS
"ON".
● TEMPERATURE SETTING
SET THE TEMPERATURE AT 0 ℃ ON THE TEMPERATURE INDICATOR.

1-20
11
12
1-22
13
14
2-1 LAYOUT AND LIST OF COMPONENTS............................ 2-2
2-2 DIMENSIONS....................................................…...... 2-8
2-3 WORKSPACE AND REFERENCE POINT......................... 2-13
2-4 SPECIFICATIONS...............................................…..... 2-16
2-5 TOOL SPECIFICATIONS.......................................…..... 2-21
2-5-1 RANGE OF USED TOOLS...................….......…...... 2-21
2-5-2 TOOLS....................................................…….... 2-22
2-6 SPINDLE POWER AND TORQUE DIAGRAM..................... 2-28
2-7 SOUND LEVEL.........…………………………………………. 2-42

2-2
2. INTRODUCTION TO THE
MACHINE
2-1 LAYOUT AND LIST OF COMPONENTS
MCV-510
1. Column 7. Work Table

2. Electrical Cabinet 8. Bed
3. Y-axis Servo Motor 9. Coolant Tank
4. Z-axis Servo Motor 10. Headstock
5. Tool Magazine 11. X-axis Servo Motor
6. Operation Panel 12. Level-Adjusting Bolt
2. INTRODUCTION TO THE MACHINE 2-3
MCV-610、MCV-720、MCV-1020BA

2-4
MCV-860、DMX-320

MCV-1200

2-6
MCV-1250B

MCV-1250B

2-8
2-2 DIMENSIONS
(MCV510)
TYPE MCV-510
UNIT mm inch
A 2000 78.74
B 1890 74.41
C 580 22.83
D 800 31.5
E 100-510 3.94-20.08
F 864 34.02
G 1608 63.31
H 2464 97
I 2310 90.94
J 2100 82.68
K 210 8.27
L 220-580 8.66-22.83
M 400 15.75
N 1700 66.93
O 2076 81.73
P 480-840 18.9-33.07
Q 2400 94.49
R 1865 73.43
S 3170 124.8
T 1585 62.4
U 1585 62.4
V 3188 125.5
W 1455 57.28
X 855 33.66
Y 2600 102.36
MCV-610、MCV-720、MCV-860、MCV-1020BA
A B C D E F G H I
mm 480 250-710 560 2323 800 150-660 2675 950 2170
MCV-610
inch 18.9 9.84-27.9 22.04 91.46 31.5 5.9-26 105.3 37.4 85.43
mm 480 250-710 560 2323 800 150-660 2675 950 2170
MCV-720
Inch 18.9 9.84-27.9 22.04 91.46 31.5 5.9-26 105.3 37.4 85.43
mm 600 325-875 550 2900 790 150-700 2503 950 2260
MCV-860
Inch 23.62 12.8-34.45 21.62 114.17 31.1 5.9-27.5 98.54 37.4 88.97
mm 600 325-875 660 2655 795 150-710 2715 1250 3100
MCV-1020BA
inch 23.62 12.8-34.45 25.98 104.53 31.3 5.9-27.9 106.89 49.21 122.05
2-10
DMX-320
MCV-1200
2-12
MCV-1250B
2-3 WORKSPACE AND REFERENCE POINT
A B C D
MCV-510 510 360 410 100
MCV-610 610 460 510 150
MCV-720 720 460 510 150
MCV-860 860 550 550 150
MCV-1200 1200 600 500 100
MCV-1020BA 1020 550 560 150
MCV-1250B 1250 650 700 200
Unit : mm
2-14
A B C D E
DMX-320 φ320 φ160 280 240 100KG
REFERENCE POINT
A B C
mm 180 410 255
MCV-510
inch 7.09 16.14 10.04
mm 230 510 305
MCV-610
inch 9 20 12
mm 230 510 360
MCV-720
inch 9 20 14.69
MCV-860 mm 275 550 430
DMX-320 inch 10.83 21.62 16.92
mm 300 500 600
MCV-1200
inch 11.8 19.7 23.6
mm 275 560 510
MCV-1020BA
inch 10.83 22.84 20.84
mm 325 700 625
MCV-1250B
inch 12.7 27.6 24.6
2-16
2-4 SPECIFICATIONS
MODEL MCV-510 MCV-610 MCV-610+APC MCV-720 MCV-860 DMX-320
WORKING mm 700×410 950×560 630×420 950×560 950×550 φ320×280

SURFACE
in 27.6×16 37.4×22 24.8×16.5 37.4×22 37.4×21.7 12.6×11
T-SLOT mm 18×3 18×3 18×3 18×3 12×4

(SIZE×NUMBE M16 SCREW
R) in 0.7×3 0.7×3 HOLE 0.7×3 0.7×3 0.47×4
MAX. TABLE Kg 300 500 500 500 800 100

LOAD
lbs 660 1100 1100 1100 1763 220
mm 510 610 610 720 860 600

LONGITUDINA
L
in 20.10 24.00 24.00 28.4 33.86 23.62
TRAVEL(X)
mm 360 460 460 460 550 550
CROSS
TRAVEL(Y) in 14.20 18.00 18.00 18.00 21.65 21.65
HEADSTOCK mm 410 510 510 510 150-700 500

TRAVEL(Z) in 16.10 20.00 20.00 20.00 5.9-27.3 19.68
DISTANCE OF mm 100-510 150-660 150-660 150~660 600 50-550
SPINDLE END
TO TABLE TOP in 4-20.1 5.9-26 5.9-26 5.9-26 23.62 1.97-21.65
DISTANCE OF
SPINDLE mm 410 480 480 480 600 600
CENTER TO
COLUMN in 16.10 18.90 18.90 18.9 23.62 23.62
SURGFACE
SPINDLE
N.T.40 N.T.40 N.T.40 N.T.40 N.T.40 N.T.40
NOSE
SPINDLE SPEED rpm 100012000,1500 4000,6000,8000,10000,12000,15000,20000 10000
MIN. SPEED rpm 1 1 1 1 1 1
CUTTING mm/min 1-10000 1-10000 1-10000 1-10000 1-10000 1-10000

FEED in/min 0.04-393 0.04-393 0.04-393 0.04-393 0.04-393 0.04-393
XY：40000
mm/min 18000 20000 20000 20000 40000
Z；30000
RAPID TRAVEL
XY：1574.8
in/min 709 787 787 787 1575
Z：1181.1
MIN. INPUT mm 0.001 0.001 0.001 0.001 0.001 0.001

INCREMENT in 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001
MODEL MCV-1200 MCV-1020BA MCV-1020BA+APC MCV-1250B
TABLE
WORKING mm 1300×640 1250×660 1100×470 1400×820

SURFACE
in 51.8×25.19 49.2×26 43.3×18.5 55×32.5
T-SLOT mm 18×5 18×5 18×3 22×5

(SIZE×NUMBER)
in 0.71×5 0.7×5 0.7×3 0.86×5
MAX. TABLE Kg 1000 1000 1000 1500

LOAD
lbs 2200 2200 2200 3300
TRAVEL
mm 1200 1020 1020 1250
LONGITUDINAL
TRAVEL(X) in 47.24 40.00 40.00 49.2
mm 600 550 550 650

CROSS
TRAVEL(Y) in 23.62 21.65 21.65 25.6
HEADSTOCK mm 500 560 560 700

TRAVEL(Z) in 19.68 22.00 22.00 27.6
DISTANCE OF mm 100-600 150-710 150-710 200-900
SPINDLE END TO
TABLE TOP in 3.93-23.62 5.9-28 5.9-28 7.8-35.5
DISTANCE OF
mm 805 600 600 710
SPINDLE CENTER
TO COLUMN
in 31.69 23.62 23.62 28
SURGFACE
SPINDLE
SPINDLE NOSE N.T.40 N.T.40 N.T.40 N.T.40
SPINDLE SPEED rpm 100012000,1500 4000、6000、8000、10000、15000、20000
MIN. SPEED rpm 1 1 1 1
FEED
mm/min 1-10000 1-10000 1-10000 1-5000
CUTTING FEED
in/min 0.04-393 0.04-393 0.04-393 0.04-197
X Y：20000
mm/min X Y：30000 20000 20000
Z：12000
Z：20000
RAPID TRAVEL
X Y：787
in/min X Y：1181 787 787
Z：472
Z：787
MIN. INPUT mm 0.001 0.001 0.001 0.001

INCREMENT in 0.0001 0.0001 0.0001 0.0001
2-18
MODEL MCV-510 MCV-610 MCV-610+APC MCV-720 MCV-860 DMX-320
ATC
TOOL HOLDER BT40 BT40 BT40 BT40 BT40 BT40
STORAGE TOOLS 16 (24) 16 (24) 16 (24) 16 (24) 24(30.32.40) 24(30.32.40)
φXmm 90×200 90×250 90×250 90×250 90×300 90×300

MAX. TOOL (77×300) (77×300) (77×300) (77×300) (77×300) (77×300)
DIA×LENGTH 3.6×7.9 3.6×9.8 3.6×9.8 3.6×9.8 3.6×11.8 3.6×11.8
φxin (3.0×11.8) (3.0×11.8) (3.0×11.8) (3.0×11.8) (3.0×11.8) (3.0×11.8)
MAX. TOOL kg 6 (7) 6 (7) 6 (7) 6 (7) 6 (7) 6 (7)

WEIGHT
lbs 13(15.2) 13(15.2) 13(15.2) 13(15.2) 13(15.2) 13(15.2)
DRUM TYPE：BI-DIRECTIONAL
TOOL SELECT
CAM TYPE：RANDOM
MOTORS
SPINDLE MOTOR KW 11 11 11 11 11 11
(RATED OUTPUT
FOR 30) HP 14.7 14.7 14.7 14.7 14.7 14.7
X SERVO KW 0.6 0.6 0.6 0.6 3 3

MOTOR HP 0.8 0.8 0.8 0.8 4 4
Y SERVO KW 0.6 0.6 0.6 0.6 3 3

MOTOR HP 0.8 0.8 0.8 0.8 4 4
Z SERVO KW 2.1 2.1 2.1 2.1 3 3

MOTOR HP 2.8 2.8 2.8 2.8 4 4
HYDRAULIC KW × × 1.5 × × ×
MOTOR
HP × × 2 × × ×
LUB. MOTOR W 3.00 3.00 3.00 3.00 3.00 3.00
COOLANT HP 1/2 1/2 1/2 1/2 3/4 3/4
MACHINE WEIGHT AND SPACE

mm 2545x2610 3160x2585 3165x3055 3160x2585 3160x3000 3160x3000
FLOOR SPACE 124.4
in 75x90.9 124.4x101.8 123x121 124.4x101.8 124.4 x118.1
x118.1
kg 4200 4400 5420 4400 5400 5400

NET WEIGHT
lbs 9240 9680 11900 9680 11900 11900
*X,Y AXES OF MCV-1020BA WITH APC ARE LINEAR WAY.

*( )ARE CAM TYPE.
MODEL MCV-1200 MCV-1020BA MCV-1020BA+APC MCV-1250B
ATC
TOOL
BT40 BT40 BT40 BT40
HOLDER
STORAGE TOOLS 24(30)(32) 16 (24) 16(24) 24
φXmm 90×300 90×300 90×300

MAX. TOOL (76×300) (77×300) (77×300) (77×300)
DIA×LENGTH 3.6×11.8 3.6×11.8 3.6×11.8
φxin (2.9×11.8) (3.0×11.8) (3.0×11.8) (3.0×11.8)
MAX. TOOL kg (7) 6 (7) 6 (7) 6 (7)

WEIGHT
lbs (15.2) 13(15.2) 13(15.2) 13(15.2)
DRUM TYPE：BI-DIRECTIONAL
TOOL CAM TYPE： CAM TYPE：RANDOM
SELECT RANDOM
MOTORS
SPINDLE KW 7.5 11 11 15
MOTOR
(RATED
OUTPUT FOR HP 10 14.7 14.7 20
30)
X SERVO KW 3 1.0 1.0 3
MOTOR HP 4 1.4 1.4 4
Y SERVO KW 3 1.0 1.0 3

MOTOR HP 4 1.4 1.4 4
Z SERVO KW 3 2.1 2.1 3

MOTOR HP 4 2.8 2.8 4
HYDRAULIC KW × × 1.5 ×
MOTOR
HP × × 2 ×
LUB. MOTOR W 3 3.00 3.00 80
COOLANT HP 3/4 1/2 1/2 1.15
MACHINE WEIGHT AND SPACE
FLOOR mm 3150x4060 4500x3640 5670x2975 4628x3270

SPACE in 124.02x159.84 177.2x143.3 224 x118 186X134
kg 7500 6000 7830 10300
NET WEIGHT
lbs 16500 13200 17226 22660
2-20
Locations and dimensions of bolt holes for the work table of MCV-610+APC
2-5 TOOL SPECIFICATIONS

2-5-1 RANGE OF USED TOOLS
■ DRUM TYPE ATC

MCV-510 MCV-610 MCV-720 MCV-1020BA MCV-1250B NOTE
φ90mm φ90mm φ90mm φ90mm φ90mm
MAX. DIAMETER 1. Use quadrate guard.
φ135mm φ135mm φ135mm φ135mm φ135mm
2. No tools around.
MAX. LENGTH 200mm 250mm 250mm 300mm 300mm
MAX. LENGTH (*) 200mm 300mm 300mm 300mm 300mm
MAX. WEIGHT 6kg 6kg 6kg 6kg 6kg
■ CAM TYPE ATC

MCV-610 MCV-720 MCV-860 MCV-1200 MCV-1020BA MCV-1250B NOTE
DMX-320
φ77mm φ77mm φ77mm φ76mm φ77mm φ77mm
MAX. DIAMETER 1. Use quadrate guard.
φ127mm φ127mm φ127mm φ127mm φ127mm φ127mm
2. No tools around.
MAX. LENGTH (*) 300mm 300mm 300mm 300mm 300mm 300mm
MAX. WEIGHT 7kg 7kg 7kg 7kg 7kg 7kg
(*) If tools of maximum length and work pieces of maximum height are used, do
not change tools above the work piece since interferences may occur.
2-22
2-5-2 TOOLS
Drawing of the BT tool shank.
Unit A B C D E F G H I J K L M N O P
BT40 mm 92.4 65.4 27 25 2 φ63 φ53 16.1 44.45 φ17 φ25.3 60° M16×2P 16.6 10 30°
BT50 mm 139.8 101.8 38 35 3 φ10 φ85 25.7 69.85 φ25 φ40.1 60° M24×3P 23.2 15 30°
Drawing of the BT pull stud
Unit A B C D E F G H I J K L M N O P Q R S
BT40 mm 60 35 25 5 4 2 φ15 φ10 φ23 φ17 φ13 4 6 4 3 28 M16×2P 19 R1
BT50 mm 85 45 40 8 5 3 φ23 φ17 φ38 φ25 φ20 8 10 5 5 35 M24×3P 30 R1.5
2-24
Drawing of the CAT tool shank
Unit A B C D E F G H I J K L M N O P Q
mm 87.30 68.25 19.05 3.2 15.87 25.01 22.60 30° 7.05 60° φ24.5 φ16.4 φ44.45 φ56.25 φ63.55 16.38 5/8"
CAT40
inch 3.437 .678 .750 .125 .625 .985 .890 30° .278 60° φ.965 φ646 φ1.750 φ2.215 φ2.500 .645 11UNC
mm 120.65 10.6 19.05 3.2 15.88 37.7 35.3 30° 7.05 60° φ40.22 φ26.19 φ69.85 φ91.3 φ98.43 25.9 1"
CAT50
inch 4.75 4.000 .750 .125 .625 1.485 1.390 30° .278 60° φ1.583 φ1.031 φ2.750 φ3.594 φ3.875 1.020 8UNC
Drawing of the CAT pull stud
單位 A B C D E F G H I J K L
mm 38 16.25 5.5 11.17 1.5 .30 19.05 φ23.88 φ18.8 φ12.45 φ7.14 5/8”-
CAT40
inch 1.49 .640 .12 .440 .060 .118 .750 φ.940 φ.740 φ.490 φ.281 11UNC
mm 59 25.4 6.5 17.8 2.5 5.0 31.75 φ36.58 φ29 φ20.83 φ11.68
CAT50 1”-8UNC
inch 2.32 1.000 .25 .700 .100 .200 1.250 φ1.44 φ1.140 φ.820 φ.460
If the ATC mechanism is designed using the CAT tool shank, specific pull
studs, shown in the diagram, must be used.
2-26
Drawing of DIN tool shank
Unit A B C D E F G H I J
DIN40 mm 68.5 φ63.55 φ56.25 11.1 19.1 60° φ44.45 3.2 M16×2P φ17H7
DIN50 mm 101.7 φ97.5 φ91.25 11.1 19.1 60° φ69.85 3.2 M24×3P φ25H7
Drawing of the DIN pull stud
單位 A B C D E F G H I J K L
DIN40 mm 38 16.25 5.5 11 1.5 3.0 18 φ22 φ18.8 φ12.8 φ7.5 M16X2P
DIN50 mm 59 25.4 6.5 17.8 2.5 5.0 3.0 φ36 φ29 φ19.45 φ11.7 M25X3P
If the ATC mechanism is designed using the DIN tool shank, specific pull
studs, shown in the diagram, must be used.
2-28
2-6 SPINDLE POWER AND TORQUE DIAGRAM

2-30
2-32
2-34
2-36
2-38
BUILD IN SPINDLE MOTOR (SY-170 / 20000RPM)

2-40
αL8/15000RPM
DIRECT COUPLING SPINDLE (DCS)
MCV-1200
2-42
2-7 SOUND LEVEL
The sound pressure level at the operator's position according to Japanese

lndustrial Standard JIS B6004 :1980(Method of sound measurement for
machine tools ) is under 80 dbA.
3-1 REQUIREMENTS OF THE ENVIRONMENT....................... 3-2
3-2 REQUIREMENTS OF THE FOUNDATION AND THE

FOUNDATION DRAWINGS............................................ 3-3
3-2-1 METHOD FOR CONSTRUCTION THE FUNDATION...... 3-3
3-2-2 FOUNDATION DRAWINGS..................................... 3-5
3-3 REQUIREMENT OF POWER SOURCES...........…............. 3-22
3-3-1 REQUIREMENT OF ELECTRICAL POWER................ 3-22
3-3-2 PNEUMATIC REQUIREMENTS............................... 3-27
3-4 THE EQUIPMENT REQUIRED FOR TRANSPORTATION....... 3-29
3-5 OPERATION ENVIRONMENT FOR THE NC MACHINE......... 3-43
3-6 NOTES FOR TURNING ON THE MACHINE AFTER

INSTALLATION........................................................... 3-45
3-6-1 BEFORE TURNING ON THE MACHINE..................... 3-45
3-6-2 AFTER TURNING ON THE MACHINE........................ 3-46

3-2 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL
3. PREPARATIONS FOR
INSTALLATION
3-1 REQUIREMENTS OF THE ENVIRONMENT
In order to obtain the best designed performance of the machine,
conditions of the environment, such as room temperature, dusts, and
vibrations must be taken into account.
If the room temperature changes rapidly, the precision of the machine will
be significantly decreased.
Therefore, the machine must be installed in an environment which is free

of direct sunlight and far away from heat sources, such as heat exchangers.
The environment must also be well ventilated.
In the case in which the machine has to be installed in a humid or unclean

environment, the slideways and electrical components must be inspected
regularly to detect abrasions or rusts. The slideways and electrical
components can be easily damaged under bad environmental conditions. A
dusty and humid environment will also damage the NC controller. (See Section
3-5 for more information.)
Vibrations will decrease the precision of the machine. Thus the machine
must be installed in a place far away from objects that might cause vibrations.
3-3
3-2 REQUIREMENTS OF THE FOUNDATION

AND THE FOUNDATION DRAWINGS
3-2-1 METHOD FOR CONSTRUCTING THE
FOUNDATION
1. Locations for installing the machine:
The machine must be installed in a location which is free from direct sunlight,
without rapid temperature changes, far away from heat sources or
vibrational objects, and well ventilated.
2. Notes for the Construction of the Foundation:
2.1. The foundation under the machine must be capable of supporting at least 5
ton/m2 of compressional pressure. If the soils are too soft and cannot
support the specified pressure, soil piles must be installed.
2.2. The construction of the foundation must be performed at least 4 weeks

before the installation of the machine.
2.3. Please refer to the foundation drawings for digging the foundation. The
digging depth must be 150-200 mm deeper than that shown in the drawings
since a layer of 150-200 mm stones will be placed on the ground.
2.4. The mixed ratio of the RC for the foundation is Concrete: Sand: Stone =
1:2:4. The tolerance of the foundation level must be within 15 mm.
2.5. Holes must be reserved for foundation bolts by inserting wooden patterns
before pouring RC into the foundation. The locations of the bolts are
shown in the foundation drawings. Please refer to the foundation drawings
for the size of the holes to be reserved. Draft of the patterns is 1/50-2/50.
The length of the pattern must be longer than that of the hole, so that the
patterns can be raised 25 mm above ground for the purpose of removing
the patterns.
2.6. The locations for burying foundation bolts are shown in the foundation
drawings. The bolts must be buried by the customers when installing the
machine.
2.7. During installation, the machine must be positioned so that the reserved
holes on the machine line up with the holes on the foundation. Each
foundation bolt is inserted through the level adjusting block as well as the
machine. As shown in Figure 1, the length of the bolt (above ground) is
a+b+c. Note that the reserved lengths (d) of all the bolts must be equal.
2.8. Insert a wedge around each level adjusting block under the machine. Then
place the level on the work table and perform coarse adjustment.
2.9. Pouring water into the foundation holes to keep the holes wet for 1-2 days
before pouring concrete. Before pouring concrete, the water must be
drained away and the holes must be cleaned . The mixed ratio of the RC is
Concrete: Sand: Stones=1:1.5:1.5.
The RC is poured until it reaches 1/3 of the level adjusting block. Keep the
RC wet for several days after pouring.
2.10. Do not adjust the level of the machine until at least 2 weeks after pouring
concrete. Remove the wedges after the adjustment.
figure 1
machine
lock nut
washer
adjusting bolt
level bolt
bolt
seat
snap ring
3-5
3-2-2 FOUNDATION DRAWINGS

Space required for installing MCV-510 (Unit：mm)
Space required for installing MCV-610、MCV-720

3-7
Space required for installing MCV-860、DMX-320

Space required for installing MCV-1020BA

3-9
Space required for installing MCV-1200

Space required for installing MCV-1250B

3-11
FOUNDATION DRAWINGS
■ THE FOUNDATION BY BOLTING OF MCV-510、MCV-610、MCV-720
Unit ：mm
■ THE FOUNDATION BY CLAMPING OF MCV-510、MCV-610、MCV-720
Unit ：mm
3-13
■ THE FOUNDATION BY BOLTING OF MCV-860、DMX-320 Unit ：mm

■ THE FOUNDATION BY CLAMPING OF MCV-860、DMX-320 Unit ：mm

3-15
■ THE FOUNDATION BY BOLTING OF MCV-1020BA Unit ：mm

■ THE FOUNDATION BY CLAMPING OF MCV-1020BA Unit ：mm

3-17
■ THE FOUNDATION BY CLAMPING OF MCV-1200 Unit ：mm

■ THE FOUNDATION BY BOLTING OF MCV-1250B Unit ：mm

3-19
■ THE FOUNDATION BY CLAMPING OF MCV-1250B Unit ：mm

■ THE FOUNDATION BY BOLTING OF MCV-1020BA+APC Unit ：mm

3-21
■ THE FOUNDATION BY CLAMPING OF MCV-1020BA+APC Unit ：mm

3-3 REQUIREMENT OF POWER SOURCES

3-3-1 REQUIREMENT OF ELECTRICAL POWER
POWER
MODEL SPINDLE MOTOR POWER SOURSE
CONSUMPTION(KW)
αP8 16KVA 12.956
MCV-510
α8 25KVA 19.281
αP8 20KVA 14.456(12.956)
αP12 25KVA 16.756(15.256)
MCV-610
αP15 25KVA 18.481(16.981)
α8 30KVA 20.781(19.281)
αP8 20KVA 12.956
αP12 25KVA 15.256
MCV-720
αP15 25KVA 16.981
α8 30KVA 19.281
MCV-1200、860、
α8 30KVA 21.481(19.281)
DMX-320
αP12 25KVA 17.456(15.256)
MCV-1020BA αP15 25KVA 19.181(16.981)
α8 30KVA 21.481(19.281)
NOTE：( ) are APC
Note that the machine requires 200 V or 220±10% V of Voltage. A transformer

can be used if necessary.
The customers must connect the electrical cord between the machine and
electrical socket themselves. Please refer to the following table for selecting
electrical cords with suitable cross section areas.
3-23
MODEL CROSS SECTION AREAS OF ELECTRICAL CORD

MCV-510 14 mm2
MCV-610 14 mm2
MCV-720 14 mm2
MCV-1020BA 14 mm2
MCV-1200、860、320 14 mm2
MCV-610＋APC 14 mm2
MCV-1020BA＋APC 14 mm2
The cross section areas listed above are calculated based on 220 V power
sources. If the power is not of 220 V, please follow your local standards to
select electrical cords.
Please refer to the following table for the cross section areas of ground cords.
ELECTRICAL CORD CROSS SECTION AREAS MINIMUM GROUND CORD CROSS SECTION AREAS
S (mm2) S (mm2)
S ≦ 16 S
16＜S ≦35 16
S ＞ 35 S/2
LOCATIONS OF POWER SOURCE AND TRANSFORMER
MCV-510
MCV-610~1020BA
3-25
MCV-1200
MCV-1250B
3-27
3-3-2 PNEUMATIC REQUIREMENTS

The machine uses pneumatic to drive the automatic tool changer
(pneumatic ATC), to clean the spindle tapper, and to drive the oil mist unit. If
your machine is equipped with an APC, the work table tapper is also cleaned
by using air pressure. The customers must prepare air pumps themselves. The
requirements of air pressures and the air flowrates are listed as follows：
MODEL AIR PRESSURE FLOWRATE

MCV-510 6 kg/cm2 100 I/min
MCV-860、DMX-320 6 kg/cm2 100 I/min
MCV-1020BA 6 kg/cm2 100 I/min
MCV-610+APC 6 kg/cm2 100 I/min
MCV-1020BA+APC 6 kg/cm2 100 I/min
The machine is equipped with an air filter and an adjusting device, which
are used to filter dusts and collect vapors, respectively. If the temperature of
the supplied air is higher than that of the machine, the vapors will become
water. As a result, the spindle tapper, and the tool shank, thus the precision of
the machine will be decreased. Therefore, try to keep the temperature of the
supplied airs as low as possible.
Please refer to Section 7-2 for the location of the FRL unit of the air source
and for the adjustment of air pressure.
The following figure shows the junction for the inlet tube of the air
pressure source.
3-29
3-4 THE EQUIPMENT REQUIRED FOR

TRANSPORTATION
The machine is packaged in wood cabinet for chipping and transportation.
The position of hanging and gravity show in the follow figure:
PLEASE FOLLOW THE LOCAL SAFETY PRECAUTIONS TO TRANSPORT

THE MACHINE.
TYPE d(cm) e(cm) f(cm) g(cm) h(cm) w(kg)

MCV-510 210 258 285 125 100 4800
MCV-610 220 265 305 130 110 5000
MCV-720 220 265 305 130 110 5000
MCV-860、320 220 297 300 145 110 6000
MCV-1200 220 337 244 160 110 7500
MCV-1020BA 242 297 300 145 110 7300
After opened the wood cabinet. The machine can be moved by crane.
1. FORK LIFTER
110 B
efore moving the machine by fork lifter, please take off the guard from
machine to decrease the distance from gravity to fork lifter.
(2) Uses folk lifters that are capable of lifting at least 6 tons for MCV-
510,MCV-610 and MCV-720. Uses folk lifter that are capable of lifting at
least 7 tons for MCV-610+APC. Uses folk lifters that are capable of lifting
at least 9 tons for MCV-1020BA and MCV-1020BA+APC.
(3) Please follow the local safety precautions for operating a folk lifter.
(4) The gravity and dimention for moving machine by fork lifter are showing
as follow.
TYPE W L A
MCV-510 4200 kg 210 cm 105 cm
MCV-610 4400 kg 220 cm 110 cm
MCV-720 4400 kg 220 cm 110 cm
MCV-860、320 54000 kg 220 cm 110 cm
MCV-1200 7500 kg 242 cm 121 cm
MCV-1020BA 6500 kg 242 cm 121 cm
3-31
2. CRANE
A.
(1) Before move the machine by crane, please fix the hanger (NOTE)on the
top of machine column by M14 bolts (MCV-510,610,720)or M16 bolts
(MCV1020BA) or M20 bolts (MCV-1200) first and then can use the crane
capacity over than 10 tons to move the machine as follow.
(2) Please follow the local safety precautions to operate the crane.
NOTE：The dimension and material of the hanger are showing as follow the
customers must make the hanger by themselves before move the
machine.
MCV-510 (Unit：mm)
MCV-610
MCV-720
MATERIAL OF HANGER：SS41-JIS
40A-BS
ST44-2.DIN
3-33
MCV-860、DMX-32、MCV-1020BA、MCV-1200
MCV-1250B
3-35
B.
(1) Use the crane which can load at least 10tons load and 5.7m height.
(2) Please take off the guard.
(3) Let the intersection point of the two wire ropes be the supporting point.
Keep the hook of the crane standing vertically. Move the supporting point to
the location above the center of gravity of the machine.
(4) Apply pads or wooden pieces to all sections where the wire ropes contact
with the machine. It will protect the machine from injury.
(5) Transportation should be with care according to the local regulations of the
crane operating.
MCV-510
3-37
MCV-610、MCV-720
MCV-860、DMX-320
3-39
MCV-1200
MCV-1020BA
3-41
3. MCV-1250B
(1) Use the crane capable of at least 15 tons load and 5.7m height (show as
fig.2).
(2) Y AXIS retractable cover and guard need be dismantle of machine.
(3) Let the intersection point of the two wire ropes as the supporting point.
Keep the hook of the crane parallel to the Y-direction. Move the supporting
point to the location above the center of gravity of the machine.
(4) Apply pads or wooden pieces to all sections where the wire ropes contact
with the machine. It will protect the machine from injury.
(5) Transportation should be with care according to the local crane operating
regulations.
MCV-1250B (FIG.2)
3-43
3-5 OPERATION ENVIRONMENT FOR THE NC

MACHINE
1. Temperature
Operation : 0 ℃ ~ 45 ℃
Storage or transportation : -20 ℃ ~ 60 ℃
2. Temperature Change Rate
Maximum allowable temperature change rate : 1.1 ℃/min
3. Humidity
Relative humidity 95 ﹪
4. Vibrations
Operation : ≦ 0.5 G
5. Electrical Power Capacity
(1) Power source for the NC controller 10 KVA

(2) Power source for the machine (including the NC controller)
SPINDLE POWER POWER
MODEL
MOTOR SOURSE CONSUMPTION(KW)
αP8 16KVA 12.956
MCV-510
α8 25KVA 19.281
αP8 20KVA 14.456(12.956)
αP12 25KVA 16.756(15.256)
MCV-610
αP15 25KVA 18.481(16.981)
α8 30KVA 20.781(19.281)
αP8 20KVA 12.956
αP12 25KVA 15.256
MCV-720
αP15 25KVA 16.981
α8 30KVA 19.281
MCV-1020BA αP12 25KVA 17.456(15.256)
MCV-1200 αP15 25KVA 19.181(16.981)
MCV-860
DMX-320 α8 30KVA 21.481(19.281)
NOTE：( ) are APC

(3) Current
The calculation of currents depends on local power sources, and the

formula is given as follows:
1000 x KW
A =
1 .7 3 x V x F A C T O R
F A C T O R = 0 .8
6. Voltage
200/220 V ± 10 ﹪
60/50 Hz ± 1 Hz
(1) If local power voltages are not of 200V/220V, a transformer is required.
(2) If local power voltages are not stable, a voltage stabilizer is required.
3-45
3-6 NOTES FOR TURNING ON THE MACHINE

AFTER INSTALLATION
3-6-1 BEFORE TURNING ON THE MACHINE
1. Check the electrical power source entering the machine to ensure that it is 3-
phase, 60 Hz(or 50Hz), 200V (or 220V ) Ac power.
2. Check the electrical cord connecting to the machine to ensure that the cord
and phases are connected correctly.
3. Check if the external ground cord is well installed.
4. Check if the locking components (for transportation purposes) are removed.
5. Check if the foundation blots are tightened and make sure that the machine
is in good level condition.
6. Check if all the pipes are well connected.
7. Check if the enclosed guard and the door are function appropriately.
8. Check if there is enough oil in the slideways and pump oils several times
manually.
9. Check the hydraulic oil pressure.
10. Check the spindle and tool shank to see if there is any loosing components.
11. Check the limit switches and blocks.
12. Check if there is any unnecessary object around the machine.

3-6-2 AFTER TURNING ON THE MACHINE

1. Check if the direction of motion of the chip conveyer or not.
2. Check if the emergency stop function works or not .
3. Check if the power can be turned on and off normally or not .
4. Check if all the buttons and switches function or not.
5. Move the axes slowly to check if the lubricants are supplied normally.
6. Move the axes slowly to check if the limit switches function normally.
7. Check if the machine performs zero return normally or not .
8. Check if the spindle rotates normally or not.
9. Check if the interlock switch of the door function normally or not.
10. Check if the machine can be controlled by a program or not.
11. Check if there is any oil leak or not.

4-1 GUIDELINES FOR TRANSPORTATION............................ 4-2
4-2 GUIDELINES FOR INSTALLATION.................................. 4-4
4-3 LEVEL ADJUSTMENT..............................................…. 4-6

4-2
4. TRANSPORTATION,
INSTALLATION, AND
ADJUSTMENT
4-1 GUIDELINES FOR TRANSPORTATION
1. Fastening the counterbalance block
Headstock of the machine is balanced by using a counterbalance block. In

order to prevent the block from moving during transportation, the block is
fastened a steel rod and bolts, as shown in locations 1 and 2 in the figure.
2. Fixing the tool magazine
In order to prevent the tool magazine during transportation, the tool

magazine is fixed by using a block, as shown in location 3 in the figure.
3. Usually the machine is packed with a wooden box. Please use designated
areas for tighten wires for cranes before the box is opened.
4. TRANSPORTATION, INSTALLATION, AND ADJUSTMENT
4-3
4. Use fork lifters, as specified in Section 3-4, to move the machine to the
desired location.
5. Place the foundation leveling block at designated locations and install the
foundation leveling bolts in a way that 1/3-1/2 of each bolt is located above
the bed of the machine. Use fork lifter to carefully place the machine on the
leveling blocks, as shown in the figure.

4-4
4-2 GUIDELINES FOR INSTALLATION

1. Connect electrical power source.
(a) Follow the instruction in Section 3-3 to connect the electrical power
source with the machine.
(b) After connecting the electrical cord, the phases of the power source must
be checked, which can be done by observing the motion of the chip
conveyor. Normal function of the conveyor indicates that the phases are
connected correctly.
2. Install the Z axis servo motor.
For the sake of transportation, the Z-axis servo motor is usually

disconnected. The procedures for installing the Z-axis servo motor are as
follows:
(a) Install the Z-axis motor along with the coupler. Since it is located at the
top of the machine, please watch out for safety.
(b) Turn on the main power and release the emergency switch so that the
machine is ready for operation.
(c) Use 8 mm wrench to tighten up the bolts on the coupler evenly
(d) Since the z axis motor is locked with a brake, the coupler cannot be
rotated manually. Please use the hand wheel to move the z axis upwards
in order to tighten the bolts appropriately.
(e) Remove the block for fixing the spindle. Keep the block for fixing the
spindle in case of transportation.
4-5
3. Release bolts on the counterbalance block.
(a) Loosen the bolts (location 1 shown in the figure) on the counterbalance
block behind the column.
(b) Turn the hand wheel to move the headstock downwards in order to move
the counter balance block upwards so that the steel rod for fixing the
block can be removed(location 2 shown in the figure). Keep the steel rod
for fixing the spindle in case of transportation.
4. Remove the block for fixing the tool magazine. (location 3 shown in the
figure)
5. Refer to Section 6-1-8(drum type) or 6-2-8(cam type) for calibrating the ATC
location.
4-6
4-3 LEVEL ADJUSTMENT

Levelness is a major factor that affects the precision of the machine. It will
also affect the life cycle of the machine.
To adjust the levelness of the machine, first, install the machine on a good
level surface. Use the level adjusting bolts on the bed of the machine to
roughly adjust the levelness. Second, place a level (about 200 mm long, 0.02
mm/m minimum measurement) on the work table. Adjust the level adjusting
bolts again so that the errors in the forward-backward and left-right directions
are within 0.04 mm/m, as shown in the figure. Finally, tighten the bolts carefully.
If vibrations occur due to the unbalance of the machine or discrete cutting

traces appear on the work piece after cutting, then the level adjusting bolts
must be adjusted again. Perform daily checkups of levelness in the first 2-3
days after the installation. Perform monthly checkups within the first 6 months.
After 6 months, the levelness must be checked once in three months.
4-7
THE ADJUSTMENT OF THE VERTICALNESS BETWEEN THE CENTRAL LINE

OF THE SPINDLE AND THE WORK TABLE CAN BE PERFORMED AS
FOLLOWS：
1. Vertical adjustments are in general adjusted by the manufacturer before

shipping. the verticalness is justified if levelness is adjusted. However,
verticalness may need to be adjusted regularly due to the rigidity of the
machine, which is true especially for large machines.
2. Measuring methods:
A. FRONT C. RIGHT
B. REAR D. LEFT
C D
B A
4-8
3. The locations of the level adjusting bolts are shown in the figure.
5 6
4 7

3 8
2 9
1 10
4. Method of Adjustment:
4.1 Forward-backward direction:
If the reading of A is greater than that of B, the vertical column is tilted

forward. The following adjustment is required: reduce the levels of 5 and 6
equally. Then raise the levels of 4 and 7 equally, with the amount increased
as one half of that decreased in 5 and 6.
If the reading of B is greater than that of A, the vertical column is tilted

backward. The following adjustment is required: raise the levels of 5 and 6
equally. Then reduce the levels of 4 and 7 equally, with the amount
decreased as one half of that increased in 5 and 6.
4.2 Left-right direction:
If the reading of C is greater than that of D, the vertical column is tilted to

the left. Raise the levels of 4 and 5 equally or reduce the levels of 6 and 7
equally.
If the reading of D is greater than that of C, the vertical column is tilted to

the right. Reduce the levels of 4 and 5 equally or raise the levels of 6 and 7
equally.
5. Note：That what discussed above are general guidelines. Special situations
may be encountered in practical applications, and it takes experiences and
brain storming to deal with these situations.
5-1 CRT/MDI OPERATION AND DISPLAY.............................. 5-3
5-1-1 EXPLANATION OF THE KEYBOARD……...….........… 5-6
5-1-2 FUNCTION KEYS................................................ 5-8
5-1-3 FUNCTION KEYS AND SOFT KEYS……................... 5-9
5-1-4 HELP FUNCTION……………………........................ 5-10
5-1-5 GRAPHICS DISPLAY…………………...................…. 5-11
5-2 OPERATION PANEL ................................................... 5-13
5-3 FUNCTION AND OPERATION OF THE OPERATION PANEL. 5-14
5-4 MACHINE OPERATION................................................ 5-23
5-4-1 EXAMINATION BEFORE TURNING ON THE MACHINE. 5-23
5-4-2 TURN ON THE MACHINE...................................... 5-24
5-4-3 TURN OFF THE MACHINE..................................... 5-25
5-5 HANDLE MODE......................................................... 5-26
5-6 AUTO MODE OPERATION..…….................................… 5-28
5-6-1 MANUAL DATA INPUT(MDI)…………………………….. 5-28
5-6-2 START AUTO OPERATION.................................... 5-29
5-6-3 STOP AUTO OPERATION...................................... 5-30
5-6-4 MANUAL INTERRUPTION (OPTIONAL FUNCTION)..... 5-30
5-6-5 PROGRAM RESTART (OPTIOPNAL)………………...... 5-31
5-6-6 EDIT OPERATION FOR i SERIES…………………….… 5-34
5-6-7 SOFTWARE OPERTATOR`S PANEL...….……………... 5-46

5-7 G FUNCTION............................................................. 5-48
5-8 F FUNCTION............................................................. 5-51
5-9 S FUNCTION……………………………………………………. 5-51
5-10 T FUNCTION………………………………………………….. 5-51
5-11 M FUNCTION………………………………………………….. 5-52

5. OPERATIONS
5-3
5. OPERATIONS
5-1 LCD/MDI OPERATION AND DISPLAY
(16i/18i/21i series)
A.7.2”/8.4” LCD –mounted type cnc control nuit
B.9.5”/10.4” LCD-mounted type cnc control unit

5-4
C.9”/8.4”、CRT/LCD-WITH MDI UNIT(0i)

5. OPERATIONS
5-5
D.Stand-alone type standard MDI unit(16i/18i/21i)

5-6
5-1-1 EXPLANATION OF THE KEYBOARD

NO. NAME EXPLANATION
Power ON and OFF
buttons Press theses buttons to turn CNC power ON and
1
OFF.
OFF ON
RESET key
Press this key to reset the CNC, to cancel an
2
RESET alarm, etc.
HELP key Press this button to use the help function when
3 uncertain about the operation of an MDI key
HELP
(help function).
The soft keys have various functions, according
4 Soft keys to the Applications. The soft key functions are
displayed at the bottom of the CRT screen.
Address and numeric keys
Press these keys to input alphabetic, numeric,
5
N 4 ... and other characters.
(
Some keys have two characters on their keytop.
SHIFT key Pressing the （SHIFT）key switches the
6 characters. Special character E is displayed on
SHIFT the screen when a character indicated at the
bottom right corner on the key top can be
entered.
When an address or a numerical key is
pressed,the data is input to the buffer,and it is
displayed on the CRT screen. To copy the data
INPUT key in the key input buffer to the offset
7 INPUT
INPUT register,etc.press the key. This key is
equivalent to the [INPUT]key of the soft keys,
and either can be pressed to produce the same
result.
Pess this key to delete the last character or
symbol input buffer.When the key input buffer
Cancel key displays.
＞N001X100Z_
8
CAN CAN
and the cancel key is pressed，Z is
canceled and
＞N001X100_is displayed.
5. OPERATIONS
5-7
NO. NAME EXPLANATION

Press these keys when editing the program.
ALTER
Program edit keys ：Alteration.
9
ALTER INSERT DELETE INSERT
：Insertion.
DELETE
：Deletion.
Function keys
Press theses keys to switch display screens
10 ...
POS PROG for each function.
There are four different cursor move keys.
：This key is used to move the cursor to

the right or in the forward direction.
The cursor is moved in short units in
the forward direction.
Cursor move keys ：This key is used to move the cursor to

the left or in the reverse direction. The
cursor is moved in short units in the
11 reverse direction.
：This key is used to move the cursor in

a downward or forward direction. The
cursor is moved in large units in the
forward direction.
：This key is used to move the cursor in

an upward or reverse direction.
The cursor is moved in large units in
the reverse direction.
Two kinds of page change keys are described
below.
Page change keys PAGE
：This key is used to changeover the
page on the CRT screen in the forward
12
PAGE direction.
PAGE PAGE ：This key is used to changeover the

page on the CRT screen in the reverse
direction.
5-8
5-1-2 FUNCTION KEYS
POS ：Press this key to display the position screen.
PROG ：Press this key to display the program screen.
OFFSET
SETTING ：Press this key to display the offset/setting screen.
SYSTEM ：Press this key to display the system screen.
MESSAGE ：Press this key to display the message screen.
GRAPH ：Press this key to display the graphics screen.
：Press this key to display the custom screen

CUSTOM
(conversational macro screen).
5. OPERATIONS
5-9
5-1-3 FUNCTION KEYS AND SOFT KEYS
OFFSET
POS PROG SETTING
CUSTOM 1. Press a function key on the MDI
panel. The chapter selection soft keys
SYSTEM MESSAGE GRAPH that belong to the selected function
appear.
Function keys
2. Press one of the chapter selection soft
keys. The screen for the selected
chapter appears. If the soft key for a
( ( ( ( (
(OPRT)
target chapter is not displayed, press
the continuous menu key(next-menu
key).
Chapter selection
soft keys In some cases, additional chapters can
Operation
selection be selected within a chapter.
keys
3. When the target chapter screen is
( ( ( ( ( displayed, press the operation
selection key to display data to be
manipulated.
4. To redisplay the chapter selection soft

Return menu keys Continuous menu keys
keys, press the return menu key.
The general screen display procedure is explained above. However, the actual
display procedure varies from one screen to another. For details, see the
description of individual operations.
5-10
5-1-4 HELP FUNCTION

The help function displays on the screen detailed information about alarms
issued in the CNC and about CNC operations. The following information is
displayed.
HELP
1. Press the key on the MDI panel. HELP (INITIAL MENU) screen is
displayed.
HELP (INITIAL MENU) O1234 N00001
***** HELP *****

1. ALARM DETAIL
2. OPERATION METHOD
3. PARAMETER TABLEL
S 0 T0000
MEM **** *** *** 10:12:25
[ 1 ALM ] [ 2 OPR ] [ 3 PARA ] [ ] [ ]
2. Detailed information of alarms：
1 Press the soft key [1 ALAM].

2 Enter the alarm number.
3 Press soft key [SELECT]
3. OPERATION METHOD ：
1 Press the soft key [2 OPR].

2 Enter an item NO. from the keyboard.
3 Press soft key [SELECT]
4. PARAMETER TABLE ：
1 Press the soft key [3 PARA].
HELP
5. To exit from the help screen, press the key or another function key.
5. OPERATIONS
5-11
5-1-5 GRAPHICS DISPLAY (10.4" LCD)

Procedure：
GRAPH
1. Press function key .
2. Press soft key [PARAM].
3. Move the cursor with the cursor keys to a parameter to set.
INPUT
4. Enter data, then press the key.
GRAPHIC PARAMETER 00000 N00000

AXES P= 4
(XY=0,YZ=1,ZY=2,XZ=3,XYZ=4,ZXY=5)
RANGE (MAX.)
X= 115000 Y= 150000 Z= 0
RANGE (MIN.)
X= 0 Y= 0 Z= 0
SCALE K= 70
GRAPHIC CENTER
X= 57500 Y= 75000 Z= 0
PROGRAM STOP N= 0
AUTO ERASE A= 1
MDI **** *** *** 14:23:54

[ PARAM ] [ GRAPH ] [ ] [ ] [ ]
5. Repeat steps 2 and 3 until all required parameters are specified.
6. Press soft key [GRAPH].
7. Automatic operation is started and machine movement is drawn on the

screen.
5-12
GRAPHICS PARAMETER EXPLANATION ：
PARAMETER EXPLANATION
：Specify the plane to use for drawing. The user can
AXES
choose from the following six coordinate systems.
：Set the graphic range displayed on the screen by
RANGE(Max., Min.) specifying maximum and minimum values along each
axis.
：Set the graphic magnification
SCALE
The setting range is 0 to 10000(unit：0.01 time).
： X＝ _
Y＝_
GRAPHIC CENTER Z＝_
Set the coordinate value on the workpiece coordinate
system at graphic center.
：N＝_
PROGRAM STOP Set the sequence No. of the end block when necessary
to partially display.
：When the AUTO operation is started under reset
condition, the program is executed after deleting the
AUTO ERASE previous drawing automatically (Automatic deleting＝
1). It is possible not to delete the previous drawing by
graphic parameter (Automatic deleting＝0).
5. OPERATIONS
5-13
5-2 OPERATION PANEL
For 18i/21i For 0i

5-14
5-3 FUNCTION AND OPERATION OF THE

OPERATION PANEL
SINGLE BLOCK ：Only one block will be executed at a time in auto

(SBK) mode.
DRY RUN (DRN) ：The feedrate specified in the program is disabled. The
real feedrate is determined by using the “JOG
FEEDRATE SWITCH” on the panel.
BLOCK DELETE ：Block started with (/) will be neglected in auto mode.
(BDT)
OP. STOP ：The program will stop when M01 is read in auto mode.
MST ：The M, S, and T commands are disabled.
PROGRAM RESTART ：After replacing broken tools or taking a break during
(RESTART) operation, this function allows the operator to specify
the sequence number in a program where he or she
wants to restart the program.
Z LOCK ：The Z axis will be locked. (It must zero return, when
restart the program)
MC LOCK ：The X,Y and Z axes will be locked. (It must zero return,
when restart the program)
AUT OFF ：If the button is pressed , power will be cut off when
M00,M01,M02 0r M30 in the program is executed.
DOOR.IT ：When auto tool change , axis move and spindle
rotate stop , then press this button that safety
door open for interlock switch release .
MANUAL GUIDE ：One single screen provides handy operation guidance
(M.G) for programming through machine operation.
5. OPERATIONS
5-15
COOLANT ：Coolant will be ejected from the nozzles.

AIR BLOW ：Air blow will be ejected from the nozzle.
OIL MIST ：Oil mist will be ejected from the nozzles (option).
OIL HOLE ：Coolant will be ejected from the tool (option).
SHOWER : Coolant will be ejected from the cover (option).
GUN : Coolant will be ejected from the gun.
F4 ：Addition function 4.
5-16
LIGHT ：To turn on/off the working light on the machine.

AUTO DR ：In the manual mode (HANDLE, JOG, RAPID, or ZERO
RETURN) to push it, the door will open or close
(option).
CLEAN ：The chip wash away from splash guard .
CHIP CW ：The chip conveyor will rotate to remove the chip from
the machine .
CHIP CCW ：The chip conveyor will rotate to remove the chip from
the machine .
O.T.REL ：If the axes do not return to the reference point before
operating the machine, the default travel limit will not
function, and the moving parts may overtravel or even
trigger limit switches. As a result, the machine will be
in the state of emergency stop (EMG). This situation
an be released by holding the this button on for
several seconds until the READY light on the control
panel is on. Then turn the hand wheels to move the
axes to their normal workspace.
5. OPERATIONS
5-17
TOOL MONITOR ：Display spindle tool number and prepare tool number.
CW ：Magazine rotate by CW button in manual mode.
CCW ：Magazine rotate by CCW button in manual mode.
5-18
MODE SELECT
Turn this switch to select the following

operation modes：DNC, MEMORY, EDIT,
MDI, HANDLE, JOG, RAPID, and ZRN model.
PROGRAM PROTECT
The switch must be turned to the UNLOCK

position to edit the program or data.
Normally this switch is turn to LOCK
position, the mode can protect the data.
FEEDRATE
To adjust the feedrate in JOG mode or DRY

RUN (0~4000mm/min). This function is used
in auto mode associated with the command,
but it is disabled when executing G84 and
G74 (Tapping mode).
5. OPERATIONS
5-19
To select the axis to be moved in JOG and

RAPID modes.
To push axis direction button and “rapid”
button in RAPID mode, the feedrate is
RAPID.
To push axis direction button in RAPID
mode, the feedrate is JOG.
The program will be executed by push the

“CYCLE START” button.
The program can be stopped by pressing the

“FEED HOLD“ button. It can be restarted by
push the “CYCLE START” button.
SPINDLE CW/CCW STOP
When the S command is stored in

memory, the spindle can be started or
stopped by push these buttons in manual
mode. In addition, the spindle stop button is
pressed in ZERO RETURN mode, the
spindle can be oriented.
5-20
SPINDLE LOAD
Display the load of the spindle motor.
ZERO RETURN
Zero return for each axis will be performed

when the corresponding button is pressed
in ZERO RETURN mode.
EMERGENCY STOP
To stop the machine in case of emergency.
SPINDLE SPEED OVERRIDE
The spindle speed can be override by using

this switch.
Range：50-120﹪
5. OPERATIONS
5-21
◎ POWER ：The button lamp will lighting when the switch

on the electrical cabinet is turned ON.
◎ READY ：The button lamp will lighting after turning on

the machine.
◎ LUBRICATION ALARM ：The alarm will occur when the lubricant in the
tank is not enough, and the program will
stopped. Lubricant must be injected in order
to restart the program.
◎ TOOL NUMBER ALARM ：The alarm will occur when the T code is out of
range. For example, if the tool capacity is 32,
the command T35 will trigger this alarm
signal.
◎ SPINDEL ORIENT ：When the spindle orientation, it will lighting.
◎ TOOL CLAMP ：When spindle tool clamp, the lamp will light
5-22
◎ TOOL UNCLAMP ：When spindle tool unclamp , the lamp will

light.
◎ ARM REFERENCE ：This lamp mean the arm in the zero point.
◎ TOOL CATCH ：This lamp mean the arm clutch tool .
◎ REFERENCE POINT ：This lamp mean the Z axis in the tool change
range, which the arm can rotate.
5. OPERATIONS
5-23
5-4 MACHINE OPERATION
5-4-1 EXAMINATION BEFORE TURNING ON THE

MACHINE
(1) Get rid of the antirust oil on the moving components of the machine, such
as like on the slideways and the piston link of the tool magazine pneumatic
cylinder.
(2) Check if the air pressure is 7~ 8 kg/cm2.
(3) Check if the lubricant is enough. Check if the F.R.L. pneumatic unit function
normally.
(4) Check if there is enough space for each axis's movement.

5-24
5-4-2 TURN ON THE MACHINE
(1) Turn on the electrical power supply.
(2) Turn on the power switch on the electrical cabinet.
(3) Press the power on button (green) on the operation panel.
(4) Release the EMERGENCY STOP button on the operation panel.
(5) Press the START button on the lubricant tank to inject the lubricant to the
slideways. Then move each axis.
(6) Perform zero return for each axis so that travel limit in memory will be
effective.
(7) Select the desired mode and start operation.

5. OPERATIONS
5-25
5-4-3 TURN OFF THE MACHINE
(1) Let one block of a program be completed and then press the RESET key to
finish the work. Press the Z-AXIS ZERO RETURN button to move the spindle.
The unload the tool and put it back in the tool magazine manually or by
automatic operation.
(2) Clean the machine and then put antirust oil on the work table and spindle.
(3) Move each axis to the middle of its travel to keep the balance of the
machine.
(4) Press the EMERGENCY STOP button on the operation panel.
(5) Press the power off button (red) on the operation panel.
(6) Turn off the electrical power supply.
(7) Turn off the power switch on the electrical cabinet.

5-26
5-5 HANDLE MODE

a. MACHINE ZERO RETURN
(1) Turn the mode selector to the ZERO RETURN position.
(2) Press down the desired zero return button and the corresponding lamp
will light until the zero return is finished.
Note that normally zero return of each axis is performed immediately after
turning on the machine.
b. RAPID TRAVERSE
(1) Turn the mode selector to the RAPID position.
(2) Select the override rate (L, 25, 50, or 100 %)
(3) To select the desired axis to be moved.

5. OPERATIONS
5-27
c. JOG
(1) Turn the mode selector to the JOG position.
(2) Select the speed by adjusting the JOG FEEDRATE SWITCH.
(3) To select the desired axis to be moved.
d. HANDLE FEED: Slower feedrate can be obtained by using M.P.G.
(Manual Pulse Generator)
(1) Turn the mode selector to the HANDLE position.
(2) Select the axis. (The switch is on the M.P.G.)

(3) Rotate the wheel on the M.P.G. to start the motion of each axis.
C.W.: + direction.
C.C.W.: - direction.
(4) DISPLACEMENT SELECT
DISPLACEMENT FOR EACH WHEEL STEP

INPUT UNIT X1 X 10 X 100
METRIC 0.001 mm 0.01 mm 0.1 mm
INCH 0.0001 inch 0.001 inch 0.01 inch
5-28
5-6 AUTO MODE OPERATION
5-6-1 MANUAL DATA INPUT (MDI):A single block of

commands can be executed from CRT/MDI
input.
(1) Turn the mode selector to the MDI mode.
PROG
(2) Press the function key on the MDI panel to select the program
screen. The following screen appears：
PROGRAM (MDI) 0010 00002;

O0000;
G00 G90 G94 G40 G80 G50 G54 G69

G17 G22 G21 G49 G98 G67 G64 G15
B HM
T D
F S
MDI **** *** *** 20:40:05

[ PRGRM ] [ MDI ] [ CURRNT ] [ NEXT ] [ (OPRT) ]
(3) Input data.
INSERT
(4) Press the key.
(5) Repeat (3) and (4) to enter more data.
(6) Press the cycle start key.

5. OPERATIONS
5-29
5-6-2 START AUTO OPERATION

a. MEMORY
(1) Turn the mode selector to the MEM mode.
(2) Select the program to be executed.
(3) Press the “CYCLE START” button, and then the program will be executed
The lamp above the “CYCLE START” button will light. When necessary,
press the “FEED HOLD” button to pause the execution. Press the “CYCLE
START” button again to continue executing the program.
b. DNC
(1) To utilize ATA reader or connect a personal computer to CNC controller

through an RS-232-C port for transmit program, then turn the mode
selector to the DNC mode.
(2) Press the “CYCLE START” button, and then the program will be executed.
The lamp above the “CYCLE START” button will light. When necessary,
press the “FEED HOLD” button to pause the execution. Press the “CYCLE
START” button again to continue executing the program.
5-30
5-6-3 STOP AUTO OPERATION

1. COMMANDS OF STOPPING AUTO OPERATION
(1) M00 (PROGRAM STOP): The program will stop at the block where M00 is
read and other statuses remain unchanged. The next block will be
executed if the “CYCLE START” button is pressed.
(2) M01 (OPTIONAL STOP): This command is the same as M00 except that it
will be effective only when the “OPT. STOP” button is pressed.
(3) M02,M30: Auto mode operation will be stopped when M02 (PROGRAM
FINISHED) or M30 is read. The only difference is that the cursor will return
to the beginning of the program when command M30 is read.
2. Auto operation can be stopped when the “FEED HOLD” button is pressed.
Press the "CYCLE START" button to continue executing the program.
5-6-4 MANUAL INTERRUPTION (OPTIONAL

FUNCTION)
Manual Pulse Generator (M.P.G.) will also be effective in auto operation
mode by using this optional function. To use this function, press the CALL
LIGHT button and keep it down to select an axis. Then use the other hand to
rotate M.P.G.
5. OPERATIONS
5-31
5-6-5 PROGRAM RESTART (OPTIONAL) :

Use this function to assign the sequence number that the program will
restart from after replacing a broken tool or taking a break.
BROKEN TOOL (P TYPE)
(1) Press "Feed Hold" to escape the tool, and replace it with a new one.
Modify the offset amount if it varies.
(2) Turn the program re-start switch on the machine operator's panel ON.
(3) Press "PRGRM" to display the present program.
(4) Find the program head. Press "RESET" During memory operation, select
"AUTO" mode, and press 0↑
(5) If the same sequence number appears more than once, the location of the
target block must be specified. Specify a frequency and a sequence number.
Frequency Sequence number
Sequence number
(6) Press [P TYPE] key,and press [ RSTR] key.

5-32
(7) After completion of block search, the CRT screen is changed to the program
re-start screen.
PROGRAM RESTART O0002 N01000
DESTINATION M 1 2
X 57.096 1 2
Y 56.877 1 2
Z 56.943 1 2
1 2
1* * * * * * * *
DISTANCE TO GO ******** ********
1 X 1.459 T ******** ********
2 Y 10.309
3 Z 7.320 S *****
S 0 T0000
MEM **** *** *** 10:10:40
[ RSTR ][ ] [ FLSDL ] [ ] [ (OPRT) ]
(DESTINATION) shows the position where the machining operation is re-

started.
(DISTANCE TO GO)shows the distance between the current tool position

and the machining re-start position. The figure at the left side of the axis
name shows the order (parameter setting)described later when the tool
moves to the re-start position.
M.......... Shows M-code commanded recently 14 times in the past.
T........... Shows M -code commanded recently 2 times in the past.
S........... Shows s-code command in the last.
B........... Shows B-code command in the last.
Display the most previously commanded code in the head. Each code is
cleared with the program re-start command and the cycle start command in
reset conditions.
5. OPERATIONS
5-33
(8) Turn the program re-start switch OFF. At this time, the figure at the left side
of axis name (distance to go) flickers.
(9) Check the screen, and if M, S, T or B code should be output, select the MDI
mode, and output M, S, T or B code from MDI. Each code in this case is not
displayed on the program re-start screen.
(10) During memory operation, select "AUTO" mode, and check that the
distance of ( DISTANCE TO GO ) is correct, and that the tool does not hit
against the work and others. If it is about to collide with an obstacle, move
the tool manually to the location where it does not collide, then press
"Cycle Start" button. At this time, the tool moves to the machining re-start
position in the dry run mode by one axis in the order set to the parameters
( No. 0124 to 0127 ) , thus re-starting machining operation in succession.
5-34
5-6-6 EDIT OPERATION FOR i SERIES

1. PROGRAM REGISTRATION FROM RS-232C(PC→MT)
(1) Select EDIT mode.
(2) Turn the program protect to WRITE.
PROG
(3) Press function key .
(4) Press right most soft key .
(5) 1 Key in address 0.
2 Key in the program number.
(6) Key in 0~9999 for input all program.
(7) Press soft key [READ]
(8) Press soft key [EXEC]
2. PROGRAM REGISTRATION FROM CRT/MDI PANEL.
(1) Set the mode selector switch to EDIT.
(2) Turn the program protect key to WRITE.
PROG
(3) Press function key . Make sure that the program text is displayed.
(4) Key in address O.
(5) Key in program number.
(6) Push the INSERT key.
With the above procedure, the program number is registered to the

memory. Thereafter, key in respective words of the program and press the
INSERT key to register them.
5. OPERATIONS
5-35
3. PROGRAM DELETION
Delete one program
PROG
(4) Input address 0 .
(5) Key in the program number to be deleted.
DELETE
(6) Press the key .The program with the entered program number
is deleted.
Delete all programs
PROG
(2) Press to display the program screen .
(4) Key in 0-9999
DELETE
(5) Press edit key to delete all programs.
5-36
4. OUTPUTTING A PROGRAM
(1) Make sure the output device is ready for output.
For the two-path control, select the tool post for which a program to be
output is used with the tool post selection switch.
(2) To output to an NC program, specify the punch code system (ISO or EIA)
using a parameter.
(3) Press the EDIT switch on the machine operator's panel.
PROG
(4) Press function key , then the program contents display screen or
program directory screen appears.
(5) Press soft key [(OPRT)].
(6) Press the rightmost soft key (next-menu key).
(7) Enter address O.
(8) Enter a program number. If-9999 is entered, all programs stored in

memory are output .
To output multiple programs at one time, enter a range as follows：O△△

△△，O□□□□.
Programs No.△△△△ to No.□□□□ are output .
The program library screen displays program numbers in ascending order

when bit 4(SOR) of parameter No.3107 is set to 1.
(9) Press soft keys [PUNCH] and [EXEC]
The specified program or programs are output.

5. OPERATIONS
5-37
5. SEARCH
Scanning a program
(1) Press the cursor key .
The cursor moves forward word by word on the screen; the cursor is
displayed at a selected word.
(2) Press the cursor key .
The cursor moves backward word by word on the screen; the cursor is
displayed at a selected word.
(3) Holding down the cursor key or scans words continuously.
(4) The first word of the next block is searched for when the cursor key
is pressed.
(5) The first word of the previous block is searched for when the cursor key
is pressed.
(6) Holding down the cursor key or moves the cursor to the
head of a block continuously.
PAGE
(7) Pressing the page key displays the next page and searches for the
first word of the page.
(8) Pressing the page key PAGE displays the previous page and searches for
the first word of the page.
PAGE
(9) Holding down the page key or PAGE displays one page after
another.
5-38
Searching a word
S
(1) Key in address .
1 2
(2) Key in .
＊ S12 cannot be searched for is only S1 is keyed in.
＊ S09 cannot be searched for by keying in only S9.
To search for S09, be sure to key in S09.
(3) Pressing the [SRH↓]key starts search operation.
Upon completion of search operation, the cursor is displayed at S12.

Pressing the [SRH↑] key rather than the [SRH↓] key performs search
operation in the reverse direction.
Searching an address
M
(2) Press the [SRH↓] key.
Upon completion of search operation, the cursor is displayed at M03.
Pressing the [SRH↑] key rather than the [SRH↓] key performs search
operation in the reverse direction.
5. OPERATIONS
5-39
Heading a program
METHOD 1：
RESET
(1) Press when the program screen is selected in EDIT mode.
When the cursor has returned to the start of the program , the contents of
the program are displayed from its start on the screen.
METHOD 2：
Search for the program number.
(1) Press address , when a program screen is selected in the MEMORY or

EDIT mode.
(2) Input a program number.
(3) Press the soft key [O SRH].
METHOD 3：
(1) Select [MEMORY] or [EDIT] mode.

PROG
(2) Press .
(3) Press the [(OPRT)] key.
(4) Press the [REWIND] key.
METHOD 4：
(1) Select [MEMORY] or [EDIT] mode.

PROG
(2) Press .
(3)Press address
CURSOR
(4) Press key.

5-40
6. INSERTING A WARD
(1) Search for or scan the word immediately before a word to be inserted.
(2) Key in an address to be inserted.
(3) Key in data.
INSERT
(4) Press the key.
Altering a word
(1) Search for or scan the word to be altered.
(2) Key in an address to be inserted.
(3) Key in data.
ALTER
(4) Press the key.
5. OPERATIONS
5-41
7. DELETING A WORD
(1) Search for or scan a word to be deleted.
DELETE
(2) Press the key.
Deleting a block
(1) Search for or scan address N for a block to be deleted.
EOB
(2) Key in
DELETE
(3) Press the .
Deleting multiple blocks
(1) Search for or scan a word in the first block of a portion to be deleted.
N
(3) Key in the sequence number for the last block of the portion to be deleted.
DELETE
(4) Press the key.
5-42
8. PROGRAM NUMBER SEARCH
METHOD 1：
(1) Select EDIT or MEMORY mode.
PROG
(2) Press to display the program screen.
(4) Key in a program number to be searched for.
(5) Press the [O SRH] key.
(6) Upon completion of search operation, the program number searched for
is displayed in the upper-right corner of the CRT screen If the program is
not found, P/S alarm No.71 occurs.
METHOD 2：
(1) Select EDIT or MEMORY mode.
PROG
(2) Press to display the program screen.
(3) Press the [O SRH] key.
In this case, the next program in the directory is searched for.

5. OPERATIONS
5-43
9. SEQUENCE NUMBER SEARCH
(1) Select MEMORY mode.
PROG
(2) Press .
(3) If the program contains a sequence number to be searched for , perform

the operations 4 to 7 below.
N
(5) Key in a sequence number to be searched for.
(6) Press the [N SRH] key.
(7) Upon completion of search operation, the sequence number searched for
is displayed in the upper-right corner of the CRT screen.
If the specified sequence number is not found in the program currently

selected, P/S alarm No.060 occurs.
5-44
10. AUTOMATIC INSERT SEQUENCE NO.
1. Sequence No. setting 1. Procedure as follows：

(1) Select the MDI mode.
OFFSET
SETTING
(3) Press soft key [SETING] to display the setting data screen.
This screen consists of several pages.
PAGE
(4) Press page key PAGE or until the desired screen is

displayed.
An example of the setting data screen is shown below.
SETTING (HANDY) O0001 N00000
PARAMETER WRITE = 1 (0:DISABLE 1:ENABLE)

TV CHECK = 0 (0:OFF 1:ON)
PUNCH CODE = 1 (0:EIA 1:ISO)
INPUT UNIT = 0 (0:MM 1:INCH)
I/O CHANNEL = 0 (0-3:CHANNEL NO.)
SEQUENCE NO. = 0 (0:OFF 1:ON)
TAPE FORMAT = 0 (0:NO CNV 1:F15)
SEQUENCE STOP = 0(PROGRAM NO.)
SEQUENCE STOP = 0(SEQUENCE NO.)
MDI **** *** ***

[ OFFSET ] [ SETING ] [ WORK ] [ ] [ (OPRT) ]
(5) Move the cursor to the sequence No., then press[1：ON]
2. Select the edit mode.
PROG
N
4. Key in address ,and key in start value, ex：N10.
INSERT
5. Press key.
6. Edit a signal block.
EOB
7. Press key.
INSERT
8. Press key, then perform automatic sequence number insertion.
5. OPERATIONS
5-45
11. BACKGROUND EDITING
(1) Enter EDIT or MEMORY mode.
PROG
(3) Press soft key [(OPRT)],then press soft key [BG-EDT].
The background editing screen is displayed [PROGRAM(BG-EDT) is

displayed at the top left of the screen].
(4) Edit a program on the background editing screen in the same way as for
ordinary program editing.
(5) After editing is completed, press soft key [(OPRT)], then press soft key
[BG-EDT]. The edited program is registered in foreground program
memory.
5-46
5-6-7 SOFTWARE OPERATOR'S PANEL

OFFSET
SETTING
2. Press the continuous menu key , then press chapter selection soft key
[OPR].
3. The screen consists of several pages.
PAGE
Press page key PAGE or until the desired screen is displayed.
OPERATOR`S PANEL O0000 N00000
ABS : OFF ON
AFL : OFF ON
ZLK : OFF ON
: OFF ON
: OFF ON
: OFF ON
: OFF ON
CUT : OFF ON
ACTUAL POSITION (ABSOLUTE)
X 0.000 Y 0.000
Z 0.000
S 0 T0000
MDI **** *** *** 16:05:59
[ MACRO ] [ ] [ OPR ] [ TOOLLF ] [ (OPRT) ]
5. Move the cursor to the desired switch by pressing cursor key or
6. Push the cursor move key or to match the mark ■ to an

arbitrary position and set the desired condition.
5. OPERATIONS
5-47
ABS：When the function is on，manual absolute is valid.
AFL：When the function is on，M、S、T command are disable.
ZLK：When the function is on ，it unnecessary zero return at restart the
program.
CUT：When the function is on ，spindle cutting protect will cancel.

5-48
5-7 G FUNCTION
The G code are divided into the following types
One-shot G code：The G code is effective only in the block in which it is

specified.
Model G code：The G code is effective until another G code of the same group
is specified.
G code Group Meaning

▲ G00 Positioning
G01 Linear interpolation
01
G02 Circular interpolation CW
G03 Circular interpolation CCW
G04 Dwell
G07 Hypothetical axis interpolation
00
G09 Exact stop
G10 Data setting
▲ G15 Polar coordinates command cancel
17
G16 Polar coordinates command
▲ G17 XY plane selection
G18 02 ZX plane selection
G19 YZ plane selection
G20 Inch input
06
▲ G21 Metric input
▲ G22 Stored stroke limit ON
04
G23 Stored stroke limit OFF
G27 Reference point return check
G28 Reference point return
G29 00 Return from reference point
G30 Return to 2nd ,3rd,4th reference
G31 Skip function
5. OPERATIONS
5-49

▲ G40 Cutter radius compensation cancel
G41 07 Cutter radius compensation left
G42 Cutter radius compensation right
G43 Tool length compensation +
08
G44 Tool length compensation -
G45 Tool offset increase
G46 Tool offset decrease
00
G47 Tool offset double increase
G48 Tool offset double decrease
▲ G49 08 Tool length compensation cancel
▲ G50 Scaling cancel
11
G51 Scaling
▲ G50.1 Programmable mirror image cancel
18
G51.1 Programmable mirror image
G52 Local coordinate system setting
00
G53 Machine coordinate system selection
▲ G54 Work coordinate system 1 selection
G55 Work coordinate system 2 selection
14
G60 Single direction positioning
00
G65 Macro call
G66 Macro modal call A
12
▲ G67 Macro model cancel
G68 Coordinate system rotation
16
▲ G69 Coordinate system rotation cancel
5-50

G73 Peck drilling cycle
G74 Counter tapping cycle
G76 Fine boring cycle
▲ G80 Canned cycle cancel
G81 Drilling cycle
G82 Drilling cycle
G83 09 Peck drilling cycle
G84 Tapping cycle
G85 Boring cycle
G86 boring cycle
G87 Back boring cycle
G88 Boring cycle
G89 Boring cycle
G90 Absolute command
03
▲ G91 Incremental command
G92 00 Work coordinate change
▲ G98 Canned cycle initial point return
10
G99 Canned cycle R point return
NOTE :
1. G code marked ▲ are set when the power is turned on.
2. The G code of group 00 are not model and are effective only in block where
they are specified.
3. When two or more G codes of the same group are specified in the same
block, the one specified last is effective.
4. The G code of group 01 is specified when the canned cycle is executed, the
canned cycle is cancelled automatically to the state of G80.
5. OPERATIONS
5-51
5-8 F FUNCTION
The feedrate of linear interpolation (G01), circular interpolation (G02,G03),
and canned cycles is determined by the value following the F code.
Range: 1-10000 mm/min.
5-9 S FUNCTION
The speed of spindle is determined by the value following the S code.
M03(M04) and the S command must be in the same block.
Range:
30~20000rpm (Built - In)
1~15000rpm(direct coupling spindle)
5-10 T FUNCTION
The tool number is selected by using the T command. Normally T code is
used associated with M06. Please refer to CHAPTER 6 (ATC) for details.
5-52
5-11 M FUNCTION
M CODE MEANING NOTE

M00 Program stop
M01 Option stop
M02 End of program
M03 Spindle forward rotation
M04 Spindle reverse rotation
M05 Spindle stop
M06 Auto tool change
M07
M08 Coolant on
M09 Coolant off
M10 Z-axis interlock cancel on
M11 Z-axis interlock cancel off
M12 4TH axis clamp OPTION
M13 4TH axis unclamp OPTION
M14 5TH axis clamp OPTION
M15 5TH axis unclamp OPTION
M16 Coolant on for oil hole(spindle must rotary) OPTION
M17 Coolant off for oil hole OPTION
M18
M19 Spindle orientation
M20 Shower coolant on OPTION
M21 Shower coolant off OPTION
M22 OIL MIST ON OPTION
M23 OIL MIST OFF OPTION
M24 INDEX TABLE 1 START OPTION
M25
5. OPERATIONS
5-53
M CODE MEANING NOTE

M26
M27
M28
M29
M30 End of program
M31 Spindle tool judge cancel
M32 Programming air blowing on
M33 Programming air blowing off
M34 Chip clean on OPTION
M35 Chip clean off OPTION
M36
M37
M38 Spindle air blow on
M39 Spindle air blow off
M40 M40 ON OPTION
M41 M40 OFF OPTION
M42 M42 ON OPTION
M43 M42 OFF OPTION
M44 M44 ON OPTION
M45 M44 OFF OPTION
M46 M46 ON OPTION
M47 M46 OFF OPTION
M48 M48 ON (TOOL MEASURE AIR BLOW ON) OPTION
M49 M48 OFF (TOOL MEASURE AIR BLOW OFF) OPTION
M50 OPTION
M51 OPTION
M52
M53
M54
M55
5-54
M CODE MEANING NOTE

M56 APC door up OPTION
M57 APC door down OPTION
M58 APC pallet up OPTION
M59 APC pallet down OPTION
M60 Automatic pallet change OPTION
M61 Pallet and door up, pallet move to right OPTION
M62 Pallet move to left, pallet and door down OPTION
M63
M64
M65
M66 Pallet move to left OPTION
M67 Pallet move to right OPTION
M68 Chip conveyor on
M69 Chip conveyor off
M70 Mirror image cancel
M71 X-axis mirror image
M72 Y-axis mirror image
M73
M74 4 axis mirror image OPTION
M75
M76
M77
M78
M79
M80
M81 Magazine forward (Tool pot down)
M82 Magazine down (Arm catch tool)
M83 Magazine up (Tool change)
M84 Magazine backward (Arm retract)
M85 (Tool pot up)
5. OPERATIONS
5-55
M CODE MEANING NOTE

M86
M87
M88
M89
M90
M91
M92
M93
M94 Cutting protect cancel
M95 Cutting protect on
M96
M97
M98 Call sub-program
M99 End of sub-program
M601 Pallet A move to working area
M602 Pallet B move to working area
Note: ( ) mean the CAM type ATC.

5-56
M00 (PROGRAM STOP) :
The program will stop at the block where M00 is read and other statuses
remain unchanged. The next block will be executed if the CYCLE START button
is pressed.
M01 (OPTION STOP) :
This command is the same as M00 except that it will be effective only when the
OPT. STOP button is pressed.
M03，M04，M05 :
M03(M04) and the S command must be in the same block to start the spindle.
To change the speed of the spindle when the spindle is rotating, simply use the
S command. The spindle desires to be stopped with command M05.
M06：
Automatic tool change. refer to CHAPTER 6.
M08，M09：
When the machine is machining, it can use by M08; and stop the coolant by M09.
1. Spindle must be rotating before M08 can be executed.

2. Coolant can be hold by M00, and M01.
3. Coolant also can be hold by M06.
M10，M11：
Z axis shall be move by manual when it interlock. At fist, enter command M10
at MDI mode to release interlock, and then move Z axis by HANDLE mode.
Cancel M10 by M11.
5. OPERATIONS
5-57
M12，M13：
M12 and M13 will be effective when rotary table is equipped.
M16，M17：
This function is use like M08 and M09. (spindle must rotary)
M32，M33：
This function is blowing air from the nozzle to clean chip from the tool is
machining.
M40~M49：
There are optional addition M functions.

5-58
M56~M59 :
That commands are for APC (Automatic pallet changer)only, refer to chapter 10.
M70，M71，M72 :
1. These commands must be used along in a block. They cannot be used with
any other command in a block.
2. The reference point of mirror image function is the current point (not the
origine). You may need to move to origin before using these commands.
M81，M82，M83，M84，M85 :
These commands are not effective in the MEM mode. Please refer Chapter 6 for
further explanations.
M94，M95:
When cutting protect on , the spindle must rotary in the cut mode(ex.G01,G02) .
If the spindle not rotary in cutting mode , SPINDLE SPEED =0, MODIFY
PROGRAM alarm display. It can cancel by M94 command .
When M94 command is on , cutting protect will cancel , until as follow :

1.M95 command is on.
2.The MDI key "Reset" is pushed.
3.M30 command is on .
If the software operator's panel "cut" is on , this function is cancel.
If it off , this function is on.
6-1 DRUM TYPE……………............................................... 6-2
6-1-1 COMMANDS FOR ATC.......................................... 6-2
6-1-2 PROCEDURE FOR ATC OPERATION....................… 6-3
6-1-3 ATC PROGRAMMING OPERATION…....................... 6-7
6-1-4 WRONG TOOL NUMBER...............…....….......……. 6-7
6-1-5 THE SETTING OF COUNTER………................…..... 6-8
6-1-6 TOOL NUMBER SETTING…………...............……….. 6-9
6-1-7 TOOL LOADING AND UNLOADING...............……….. 6-11

POSITION IN THE Z-AXIS DIRECTION.................…… 6-13
6-2 CAM TYPE……......………………..………………………….. 6-14
6-2-1 COMMANDS FOR ATC……………........................... 6-14
6-2-2 PROCEDURE FOR ATC OPERATION..............…..…. 6-15
6-2-3 ATC PROGRAMMING OPERATION…………………….. 6-19
6-2-4 WRONG TOOL NUMBER.......................…..……….. 6-19
6-2-5 THE SETTING OF COUNTER……...............………… 6-20
6-2-6 TOOL NUMBER SETTING……..…..............…………. 6-21
6-2-7 KEEP RELAY AND TIMER………………………………. 6-23
6-2-8 TOOL LOADING AND UNLOADING...............……….. 6-25

POSITION IN THE Z-AXIS DIRECTION..….....……….… 6-27
6-2
6. AUTOMATIC TOOL CHANGE

6-1 DRUM TYPE
6-1-1 COMMANDS FOR ATC
M19 : Spindle orientation.
M81 : Magazine forward.
M82 : Magazine down.
M83 : Magazine up.
M84 : Magazine backward.
M6 : Automatic tool changing.
NOTE：
1. M06 cannot be executed if it is not used associated with T code in the same
block.
2. M81-M84 are used for correcting ATC positions in the MDI mode.
3. Z axis zero return when read “M6” command, please refer to appendix E.
6. AUTOMATIC TOOL CHANGE 6-3
6-1-2 PROCEDURE FOR ATC OPERATION

Zero point return on z axis
Execute M06T△△
Compare T code with T＝D0

the number of tool in the T△△M6 FINISH
spindle
T＝D0
Compare tool
number of spindle with tool D0＝C2
number of preparatory
position
D0＝C2
Magazine don’t stop rotating until the

magazine tool number is the same as the
number of tool in the spindle.
Spindle orientation (M19)
Magazine forward (M81)
Magazine down (M82)
Magazine rotates to search

for the tool number
Magazine upward (M83)
Magazine backward (M84)
M6 T△△FINISH
6-4
The diagrams of Act’s behaviors
Step one：
a：The z axis shifts towards the tool

change point.
(G28 G91 Z0)
Step two：
a：Spindle orientation. (M19)
b：The magazine shifts towards the tool

change point. (M81)
Step three：
a：The magazine comes to the tool

change point.
b：The magazine buckles the tool.
c：The spindle releases the tool.(M82)
d：The magazine pulls the tool down.

(M82)
Step four：
a：To select a tool .
b：The magazine ascent. (M83)
c：The spindle clamps the tool.(M83)

6-6
Step five：
a：The magazine withdraws from the tool

change point. (M84)
Step six：
a：All action finish for ATC.
b：The Z axis can move.

6-1-3 ATC PROGRAMMING OPERATION

Due to the construction and design of the ATC, T△△ and M06 commands
must be specified at same block to perform automatic tool changing. M06 will
not function without T command. If only T command is specified in MDI mode,
the tool magazine will rotate until the corresponding tool come to the stand-by
position. If "T△△M06" is specified, the corresponding tool will be inserted to
the spindle. If the specified tool is already on the spindle, "T△△M06" will be
skipped and continue executing next block of program.
6-1-4 WRONG TOOL NUMBER

If the command of tool number out of range (refer to Section 6-1-5 for
settings), the tool magazine will keep rotating and TOOL NUMBER ALARM will
appear.
6-8
6-1-5 THE SETTING OF COUNTER

SYSTEM
(2) Press the softkey of [PMC] [PMCPRM] [COUNTER] , then the

screen displays as follows：
PMC PARAMETER (COUNTER) #001 MONIT RUN

NO ADDRESS PRESET CURRENT
01 C00 △△(NOTE1) △△(NOTE2)
02 C04 0 0
. . . .
. . . .
. . . .
. . . .
NOTE 1：The capacity of tool magazine is a fixed number.
MCV-510、MCV-610、MCV-720：16
MCV-1020BA：16
MCV-1020BA＋24TOOL：24
MCV-1250B＋24TOOL：24
NOTE 2：This is the number of tool at the stand-by position of tool magazine, If
this value is not identical to that of the tool number at the stand-by
position, errors will occur. In this case, the value must be changed so
that it is identical to that of the tool number at the stand-by position.
6-1-6 TOOL NUMBER SETTING

(1) Open the program protect key and turn to MDI mode.
(2) Press [PMC] [PMCPRM] [ DATA] key,then the screen display

as follows：
PMC DATA TBL CONTROL #001 MONIT RUN

GROUP TABLE COUNTS＝3
NO ADDRESS PARAMETER TYPE NO.OF DATA
001 D0000 00000001 0 (NOTE 4)
002 D0050 00000001 1 10
003 D0080 00000001 1 4 (NOTE 5)
(NOTE 3)
NOTE 3：
PARAMETER
#7 #6 #5 #4 #3 #2 #1 #0
0:Binary format
1:BCD format
0:without protection for input
1:with protection for input
NOTE 4：Total of DATA TABLE (Tool magazine total＋1)
MCV-510、MCV-610、MCV-720：17
MCV-1020BA：17
MCV-1020BA＋24TOOL：25
MCV-1250B＋24TOOL：25
NOTE5 : Don't change it .

6-10
(3) Press [G.DATA]key, the screen displays as follows：
PMC PRM (DATA) 001/001 MONIT RUN

NO ADDRESS DATA
000 D0000 (SPINDLE TOOL NO.)
001 D0001 1
002 D0002 2
.. .. .. (NOTE 7)
.. .. ..
. . .
008 (NOTE 6)
009
NOTE6：Valid number of address.
MCV-510、MCV-610、MCV-720：D1~D16
MCV-1020BA：D1~D16
MCV-1020BA＋24TOOL：D1~D24
MCV-1250B＋24TOOL：D1~24
NOTE7：Valid number of DATA TABLE.
MCV-510、MCV-610、MCV-720、MCV-1020BA：1~16
MCV-1020BA＋24TOOL：1~24
MCV-1250B＋24TOOL：1~24
6-1-7 TOOL LOADING AND UNLOADING
■ MANUAL OPERATION
1. UNLOADING
(1) Turn the mode selector to manual mode (HANDLE, JOG, RAPID, or ZERO
RETURN).
(2) Move the spindle to appropriate position.

(3) Hold the tool tightly with left hand and press down the TOOL
CLAMP/UNCLAMP button for about 0.5 second, until the tool is released
from the spindle.
2. LOADING
RETURN).
(3) Clean the tapper of the spindle and the tool shank.
(4) Press down the TOOL CLAMP/UNCLAMP button for about 0.5 second
with your right hand. At the same time, insert the tool into the spindle with
your left hand. Note that the tool may need to be wrapped to protect your
hand. Make sure that the tool has been correctly clamped before releasing
the button.
6-12
■ ATC (Automatic Tool Changing)
1. Perform Z-axis zero return before automatic tool changing.
2. Make sure that the numbers of the tools in tool magazine match those
specified in the program.
3. Automatic tool changing can be done in MDI mode. For example, if the
command M06 T05; is given in MDI mode, the 5th tool in tool magazine will
be inserted into the spindle.

POSITION IN THE Z-AXIS DIRECTION
(1) Perform Z-axis zero return with no tool in the spindle. Then visually check
the heights of the headstock and tool magazine to see if they may interfere
with each other. If interferences may occur, change the value of the
parameter 18M: 1850. Higher (lower) value of the parameter will increase
(decrease) the height of the spindle. The unit of the value is mm (millimeter).
(2) Turn off the machine and then turn on the machine again. Move the spindle
down and then perform zero return. Then visually check the heights of the
headstock and tool magazine to see if they may interfere with each other. If
interference may occur, change the value of the parameter. Repeat the
above procedures until no interference may occur.
(3) Perform Z-axis zero return and then insert a tool into the spindle. Enter M19
→ EOB → INSERT → CYCLE START.
(4) Enter M81 → EOB → INSERT → CYCLE START and the tool magazine will
move towards the spindle. Check if the relative position between the spindle
and the tool magazine is appropriate. If not, correct it as follows:
(a) Cancel the Z axis relative coordinate in RELATIVE screen.

(b) Input M10 in MDI mode to release the Z-axis interlock.
(c) Turn the mode selector to the HANDLE position and then use hand wheel
to adjust the Z axis.
(d) Enter M84 → EOB → INSERT → CYCLE START and the tool
magazine will move away from the spindle.
(e) The Z component of the relative coordinates shown on the screen is the
amount to be changed. Add this value to that of the parameter 18M: 1850.
(f) Turn off the machine and then turn on the machine.
(5) Repeat (3) and (4) until the tool changing position in the Z-axis direction is
correct.
6-14
6-2 CAM TYPE

6-2-1 COMMANDS FOR ATC
M19：SPINDLE ORIENTATION
M81：TOOL POT DOWN
M82：ARM CATCH TOOL
M83：TOOL CHANGE (ARM ROTARY)
M84：ARM RETRACT
M85：TOOL POT UP
M6：AUTO TOOL CHANGE
NOTE：
1. In MDI mode, the M81~M85, are used for releasing the ATC trouble.
2. When M06 was interrupted, can change to MDI mode, then after execute
ATC
ARM
M19、M88, push buttons of and “CALL LIGHT” together on the
panel that execute the ATC cycle step by step.
3. Z axis zero return when read “M6” command, please refer to appendix E.
6-2-2 PROCEDURE FOR ATC OPERATION

(A) The simultaneous operation sequence of T and M6 code.
Z axis reference point return
Execute M06T△△
Execute M6
Compare T code and T＝D0

T△△M6 FINISH
spindle tool number
T＝D0
Compare T code and T＝C2

reserved tool number
T＝C2
Magazine rotate to reserved tool

number same as T code
Spindle orientation (M19)
Tool pot down (M81)
Arm catch tool (M82)
Tool change (M83)
Arm back home position (M84)
Tool pot up (M85)
M6 T△△tool change finish

6-16
(B) Sequence of ATC single block operation
Z axis reference point return

M19 (spindle orientation)
Spindle orientation finish
M81 (tool pot down)
Tool pot down finish
M82 (arm catch tool )
Arm catch tool finish M85
M83 (tool change)

M82
Tool change finish M84
M84 (arm retract)
Arm retract finish
M85 (tool pot up)
Tool up finish
The diagrams of CAM TYPE ATC`s behaviors
STEP 1：
a. Magazine rotation for the standby tool no.
b. Z-axis returns to the tool-changing

position (G91 G28 Z0)
c. The spindle orientation (M19).
STEP 2：
a. Tool pot down (M81).
STEP 3：
a. Arm catch tool (M82).

6-18
STEP 4：
a. Tool change (arm rotary) (M83)
(1) Tool unclamp for spindle.

(2) Arm down.
(3) 180° rotation.
(4) Arm up.
(5) Tool clamp for spindle.
STEP 5：
a. Arm retract (M84)
STEP 6：
a. Tool pot up (M85)

b. ATC complete.
c. Magazine can rotates.
6-2-3 ATC PROGRAMMING OPERATION

ATC system is single direct in design, T△△ and M6 can either work
or together in a single block.
If only T△△input, magazine rotate to T△△ reserved tool position for

waiting.
If only M06 input, Arm exchange the tool of spindle and reserved tool pot.
While M06 and T△△ input together, magazine select the T△△ to reserved
position then execute M06 to exchange the tools of spindle and reserved tool.
6-2-4 WRONG TOOL NUMBER

If the T code is same as the spindle tool, there will be the "T CODE＝
SPINDLE ALARM" display.
6-20
6-2-5 THE SETTING OF COUNTER

SYSTEM
(1) Press the function key of .
(2) Press the softkey of [PMC] [PMCPRM] [COUNTER]then the screen

displays as follows：
PMC PARAMETER (COUNTER) #001 MONIT RUN
NO ADDRESS PRESET CURRENT

01 C00 △△(NOTE1) △△(NOTE2)
NOTE1：The capacity of tool magazine is a fixed number.
24 tools (standard)：24
30 tools (option)：30
NOTE2：This is the number of tool at the stand-by position of tool Magazine, If

this value is not identical to that of the tool number at the stand-by
position, errors will occur. In this case, the value must be changed so
that it is identical to that of the tool number at the stand-by position.
6-2-6 TOOL NUMBER SETTING

(1) Open the program protect key and turn to MDI mode.
(2) Press[PMC] [PMCPRM] [DATA]softkey, then the screen display as

follows：
PMC DATA TBL CONTROL #001 MONIT RUN

GROUP TABLE COUNTS＝3
NO ADDRESS PARAMETER TYPE NO.OF DATA
001 D0000 00000001 0 (NOTE 4)
002 D0050 00000001 1 10
003 D0080 00000001 1 4 (NOTE 5)
(NOTE 3)
NOTE 3：
PARAMETER
#7 #6 #5 #4 #3 #2 #1 #0
0:Binary format
1:BCD format
0:without protection for input
1:with protection for input
NOTE 4：Total of DATA TABLE (Tool pot total＋1)
24 tools (standard)：25
NOTE5：Don't change it.

6-22
(3) Press[G.DATA]key, screen display as follows：
PMC PRM (DATA) 001/001 MONIT RUN

NO ADDRESS DATA
000 D0000 (SPINDLE TOOL NO.)
001 D0001 1
002 D0002 2
.. .. .. (NOTE 7)
.. .. ..
. . .
008 (NOTE 6)
009
NOTE6：Valid number of ADDRESS
24 tools (standard)：D1~D24
30 tools (option)：D1~D30
NOTE7：The number will be changed according to tool change.

6-2-7 KEEP RELAY AND TIMER

KEEP RELAY
K12 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
CAM T24/30 M6.C5 M6.C4 M6.C3 M6.C2 M6.C1 M6.C0
＃0 M6.C0：Magazine ready.
0：NO
1：YES
＃1 M6.C1：Spindle orientation finish ,ready to execute the tool pot down
movement(M81)
0：NO
1：YES
＃2 M6.C2：Tool pot down finish, ready to execute arm catch tool (M82)or
tool pot up (M85) movement.
0：NO
1：YES
＃3 M6.C3：Arm catch tool finish ready to execute tool change (M83)or arm
retract (M84)movement.
0：NO
1：YES
＃4 M6.C4：Tool change finish, ready to execute arm retract (M84)
movement.
0：NO
1：YES
＃5 M6.C5：Arm retract finish ready to execute tool pot up (M85)movement.
0：NO
1：YES
＃7 T24/30：Tool capacity
0：24 tools (standard)
1：30 tools (option)
6-24
TIMER
TMR NO DATA ATC NOTE
6 20000 CAM MAGAZINE ROTATION ALARM DELAY TIMER
7 700 CAM COUNTER ALARM DELAY TIMER 1
8 700 CAM COUNTER ALARM DELAY TIMER 2
9 1000 CAM COUNTER DELAY TIMER
10 1000 ALL SPINDLE ORIENTATION DELAY TIMER
11 2000 CAM ARM CATCH TOOL ALARM TIMER
12 500 CAM TOOL UNCLAMP FINISH TIMER
14 500 CAM POT HORIZONTAL FINISH TIMER
15 500 CAM POT VERTICAL FINISH TIMER
16 1500 CAM TOOL CLAMP TIMER
23 5000 CAM POT ALARM DELAY TIMER
32 60000 CAM MAGAZINE ROTATION LIMIT TIMER

6-2-8 TOOL LOADING AND UNLOADING
■ MANUAL OPERATION
1. UNLOADING
RETURN).
(3) Hold the tool tightly with left hand and press down the TOOL
CLAMP/UNCLAMP button for about 0.5 second until the tool is released
from the spindle.
2. LOADING
RETURN).
(3) Clean the tapper of the spindle and the tool shank.
(4) Press down the TOOL CLAMP/UNCLAMP button for about 0.5 second
with your right hand. At the same time, insert the tool into the spindle with
your left hand. Note that the tool may need to be wrapped to protect your
hand. Make sure that the tool has been correctly clamped before releasing
the button.
6-26
■ ATC (Automatic Tool Changing)
(1) Perform Z-axis zero return before automatic tool changing.
(2) Make sure that the numbers of the tools in tool magazine match those
specified in the program.
(3) Automatic tool changing can be done in MDI mode. For example, if the
command M06 T05; is given in MDI mode, the 5th tool in tool magazine will
be inserted into the spindle.

POSITION IN THE Z-AXIS DIRECTION
(1) Perform Z-axis zero return with no tool in the spindle. Then visually check
the heights of the headstock and tool magazine to see if they may interfere
with each other. If interferences may occur, change the value of the
parameter 18M: 1850. Higher (lower) value of the parameter will increase
(decrease) the height of the spindle. The unit of the value is mm (millimeter).
(2) Turn off the machine and then turn on the machine again. Move the spindle
down and then perform zero return. Then visually check the heights of the
headstock and tool magazine to see if they may interfere with each other. If
interference may occur, change the value of the parameter. Repeat the
above procedures until no interference may occur.
(3) Perform Z-axis zero return and then insert a tool into the spindle. Enter M19
→ EOB → INSERT→ CYCLE START.
move down.
move towards the spindle. Check if the relative position between the spindle
and the tool magazine is appropriate. If not, correct it as follows:
(a) Cancel the Z axis relative coordinate in RELATIVE screen.
(b) Input M10 in MDI mode to release the Z-axis interlock.
(c) Turn the mode selector to the HANDLE position and then use hand wheel
to adjust the Z axis.
(d) Enter M84 → EOB → INSERT → CYCLE START and the tool magazine
will move away from the spindle.
(e) Enter M85 → EOB → INSERT → CYCLE START and the tool pot will
move up.
(f) The Z component of the relative coordinates shown on the screen is the
amount to be changed. Add this value to that of the parameter 18M：1850.
(g) Turn off the machine and then turn on the machine.
(6) Repeat (3) and (4) and (5) until the tool changing position in the Z-axis
direction is correct.
7-1 LEVEL ADJUSTMENT.................................................. 7-2
7-2 ADJUSTMENT AND SETTING OF THE PNEUMATIC AIR
PRESSURE.............................….........................….... 7-2
7-3 TIMER.....................................…...............….........… 7-3
7-3-1 SETTING OF DRUM TYPE............……………………. 7-3
7-3-2 SETTING OF CAM TYPE.........………………..………. 7-5
7-3-3 FIX TIMER.....................................………….……. 7-7
7-4 KEEP RELAY.................................................…......… 7-9
7-5 DATA TABLE.........................................…......…...... 7-24
7-6 CHAIN APC (CAM ATC) TIMER……………………………….. 7-25

7-2
7-1 LEVEL ADJUSTMENT

Please refer to Section 4-3 for level adjustment.
7-2 ADJUSTMENT AND SETTING OF THE

PNEUMATIC AIR PRESSURE
The F.R.L pneumatic unit is located as shown in the figure. The required air
pressure is about 5-7 kg/cm2. To adjust the air pressure of the F. R. L. unit, pull
and rotate the adjusting bolt, as shown in the figure.
AIR BLOW
SPINDLE
AIR
F.R.L
7-3
7-3 TIMER
7-3-1 SETTING OF DRUM TYPE
TMR NO. DATA NOTE
1 600000 LUB. OIL OFF TIMER
2 6000 AIR PRESSURE CHECK DELAY TMR WHEN PALLET DOWN
3 60000 CHIP CONVEYOR ON
4 60000 CHIP CLEAN 1 ON
6 1000 SPINDLE ORIENTATION FINISH TIMER
7 500 MAGAZINE FORWARD
8 60000 MAGAZINE ROTATION LIMIT TIME
9 3000 SPINDLE AIR BLOW TIMER
10 500 TOOL UNCLAMP TIMER
11 M40/M41 DELAY TIMER
16 1500 PALLET LEFT ARRIVAL DELAY TIMER
17 1500 PALLET RIGHT ARRIVAL DELAY TIMER
18 3000 H/L WIRE ALARM DELAY TIMER
19 3000 PALLET UP ARRIVAL DELAY TIMER
20 3000 PALLET DOWN ARRIVAL DELAY TIMER

7-4
TMR NO. DATA NOTE
21 1000 CALL LIGHT DELAY TIMER(AUTO POWER OFF)
22
23
24 7000 AUTO LUBRICATION HYDRAULIC DETECT DELAY TIMER
25 200 4TH AXIS CLAMP DELAY TIMER
26 200 4TH AXIS UNCLAMP DELAY TIMER
27
28
29
30
31
32
33
34
35
36
37
38
39 5000 AIR PRESSURE CHECK TIMER
40
NOTE：( )FOR MCV-1020BA.

7-5
7-3-2 SETTING OF CAM TYPE

TMR NO. DATA NOTE
6 20000 MAGAZINE ROTATION ALARM DELAY TIMER
7 700 COUNTER ALARM DELAY TIMER 1
9 1000 COUNTER DELAY TIMER
10 1000 ORIENTATION FINISH TIMER
11 2000 ARM CATCH TOOL ALARM TIMER
12 500 TOOL UNCLAMP FINISH TIMER
13 1500 PALLET LEFT ARRIVAL DELAY TIMER
14 500 POT HORIZONTAL FINISH TIMER
15 500 POT VERTICAL FINISH TIMER
16 500 TOOL CLAMP TIMER
17 1500 PALLET RIGHT ARRIVAL DELAY TIMER

7-6
TMR NO. DATA NOTE
23 5000 POT ALARM DELAY TIMER
32
33
34
35
36
37
38
40
7-7
7-3-3 FIX TIMER

DRUM TYPE
TMR NO. DATA NOTE
01 500 LED FLASH ON
02 500 LED FLASH OFF
03 3000 SPINDEL RESET TIMER
04 7000 HYD PRESSURE CHECK DELAY TIMER
05 500 SPINDLE STOP DELAY TMR WHEN SAFETY DOOR OPEN
06
07 1000 EXTERNAL DATA INPUT DELAY TIMER
08 1000 AUTO START DELAY TIMER
09 60000 CHIP CONVEYOR OFF
10 10000 4TH AXIS CLAMP/UNCLAMP ALARM DELAY TIMER
11 30000 AUTO LUBRICATION ON TIMER
12
13
14 7000 ALARM DELAY TIMER
15 500 CUTTING MODE CHECK IN M CODE DELAY TIMER
16 500 CUTTING MODE CHECK IN T CODE DELAY TIMER
17 500 CUTTING MODE CHECK IN S CODE DELAY TIMER

7-8
CAM TYPE
TMR NO. DATA NOTE
01 500 LED FLASH ON
02 500 LED FLASH OFF
03 200 COUNTER ALARM DELAY TIMER
04 7000 HYD PRESSURE CHECK DELAY TIMER
05 500 SPINDLE STOP DELAY TMR WHEN SAFETY DOOR OPEN
06 1000 MESSAGE TIMER
07 1000 EXTERNAL DATA INPUT DELAY TIMER
08 1000 AUTO START DELAY TIMER
09 60000 CHIP CONVEYOR OFF
10 10000 4TH AXIS CLAMP/UNCLAMP ALARM DELAY TIMER
11 30000 AUTO LUBRICATION ON TIMER
12 50 ARM CW TIMER
13 50 ARM CCW TIMER
14 7000 ALARM DELAY TIMER
15 500 T CODE DELAY TIMER
16 3000 SPINDEL RESET TIMER
17 500 CUTTING MODE CHECK IN M CODE DELAY TIMER
18 500 CUTTING MODE CHECK IN T CODE DELAY TIMER
19 500 CUTTING MODE CHECK IN S CODE DELAY TIMER

7-9
7-4 KEEP RELAY

K0 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM TAP.A P.TOOL SP.CYC M.SP AL.SP AIR.K
CAM ARM.K TUC.K TAP.A P.TOOL SP.CYC M.SP AL.SP AIR.K
＃0 AIR.K：When tool unclamp in manual mode, spindle air blow

0：unvalid
1：valid
＃1 AL.SP：When alarm, spindle stop

0：valid
1：unvalid
＃2 M.SP：When M00、M01
0：spindle stop
1：spindle not stop
＃3 SP.CYC：When M00、M01, spindle is stop (K0.2=0)

0：push cycle start, spindle start again
1：push cycle start, spindle not start
＃4 P.TOOL：Tool number display

0：display prepare tool number
1：display prepare tool pot
＃5 TAP.A：AIR blow in rigid tap

0：unvalid
1：valid
＃6 TUC.K：Tool clamp/unclamp
0：clamp
1：unclamp
＃7 ARM.K：ARM position
0：not in catch position
1：in catch position
7-10
K1 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM OIL M6.ORI M.COL SP.COL M6.COL COL
CAM OIL M6.ORI M.COL SP.COL M6.COL COL
＃0 COL：Under the K1.1, K1.2, K1.3 condition, the coolant will be

0：valid
1：unvalid
＃1 M6.COL：When M6, the coolant will be (K1.0=0)

0：OFF
1：ON
＃2 SP.COL：When spindle stop, the coolant will be (K1.0=0)

0：OFF
1：ON
＃3 M.COL：Under M00、M01, the coolant will be (K1.0=0)

0：OFF
1：ON
＃6 M6.ORI：After M6, spindle orientation release

0：valid
1：unvalid
＃7 OIL：Auto lubrication system

0：oil out by timer
1：oil out when axis move
7-11
K2 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM ISB/ISC ZER.K RT.K PWR.OF AL.L ST.L CAL.L
CAM ISB/ISC ZER.K RT.K PWR.OF AL.L ST.L CAL.L
＃0 CAL.L：CALL LIGHT
0：valid
1：unvalid
＃1 ST.L：Green call light (working) (OPTIONAL)

0：unvalid
1：valid
＃2 AL.L：Red call light (alarm) (OPTIONAL)

0：unvalid
1：valid
＃3 PWR.OF：When alarm, the auto power off

0：unvalid
1：valid
＃5 RT.K：To confirm rapid feed that use push button

0：valid
1：unvalid
＃6 ZER.K：Zero return remembrance

0：valid
1：unvalid
＃7 ISB/ISC：Manual handle feed rate select

0：ISB (decimal 3 digits)
1：ISC (decimal 4 digits)
7-12
K3 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM ZRP.H YRP.H XRP.H B.MEM A.MEM 45MEM ZRN.X ZR.H
CAM ZRP.H YRP.H XRP.H B.MEM A.MEM 45MEM ZRN.X ZR.H
＃0 ZR.H：After power on, cycle start and rapid 100% valid

0：must be zero return of three axes
1：must be not zero return of three axes
＃1 ZRN.X：X axis zero return direction

0：negative direction
1：positive direction
＃2 45MEM：A、B axis zero return remembrance

0：valid
1：unvalid
＃3 A.MEM：A axis zero position

0：don’t memory
1：memory
＃4 B.MEM：B axis zero position

0：don’t memory
1：memory
＃5 XRP.H：X axis zero position

0：don’t memory
1：memory
＃6 YRP.H：Y axis zero position

0：don’t memory
1：memory
＃7 ZRP.H：Z axis zero position

0：don’t memory
1：memory
7-13
K4 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM HYDP.K HL.K 5.K DB.C
CAM HYDP.K HL.K 5.K DB.C
＃0 DB.C：Draw bar oil level check signal (X2.0)

0：valid
1：unvalid
＃4 5.K：5TH use
0：unvalid
1：valid
＃6 HL.K：SPINDLE WITH H/L WIRE

0：unvalid
1：valid
＃7 HYDP.K：HYD pressure check (X9.6)

0：unvalid
1：valid
7-14
K5 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM APCDIT APCRDM APCRDH DUP.H TBUP.H XY.INT APC.B APC.A
CAM APCDIT APCRDM APCRDH DUP.H TBUP.H XY.INT APC.B APC.A
＃0 APC.A：Pallet A at the APC side

0：no pallet
1：pallet
＃1 APC.B：Pallet B at the APC side

0：no pallet
1：pallet
＃2 XY.INT：X、Y axes interlock when APC pallet up

(if with APC, it should be set 1)
0：unvalid
1：valid
＃3 TBUP.H：APC pallet
0：down
1：up
＃4 DUP.H：APC DOOR
0：down
1：up
＃5 APCRDH：APC READY signal

0：OFF
1：ON
＃6 APCRDM：APC READY
0：be controlled by the APC operation panel push button
1：always ready
＃7 APCDIT：APC side door interlock signal

0：unvalid
1：valid
7-15
K6 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM APC.PC AIR.PC M30.STC M30.ST M30.CL
CAM APC.PC AIR.PC M30.STC M30.ST M30.CL
＃0 M30.CL：The machine will call another pallet program after M30 command
0：unvalid
1：valid
＃1 M30.ST：After M30, auto cycle start (with APC)

0：unvalid
1：valid
＃2 M30.STC：Auto cycle start (K6.1=1)

0：cycle start once
1：cycle start continually
＃3 AIR.PC：Air blow(chain type APC)

0：when pallet down
1：when pallet up
＃7 APC.PC：When pallet down, air pressure detect signal

0：unvalid
1：valid
7-16
K7 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM BPR.A APR.A BPL.A APL.A 4UCL 4CL 4UCL.M 4CL.M
CAM BPR.A APR.A BPL.A APL.A 4UCL 4CL 4UCL.M 4CL.M
＃0 4CL.M：4TH axis clamp signal (X3.6)

0：unused
1：is used
＃1 4UCL.M：4TH axis unclamp signal (X3.7)

0：unused
1：is used
＃2 4CL：When the clamp signal is used for 4TH axis

0：NO (normal open)
1：NC (normal close)
＃3 4UCL：When the unclamp signal is used for 4TH axis

＃4 APL.A：A pallet left arrival

0：finish
1：not finish
＃5 BPL.A：B pallet left arrival

0：finish
1：not finish
＃6 APR.A：A pallet right arrival

0：finish
1：not finish
＃7 BPR.A：B pallet right arrival

0：finish
1：not finish
7-17
K8 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM NI.AL CIP.TC JOG.H INTRP T.JOG T.HAN
CAM NI.AL CIP.TC JOG.H INTRP T.JOG T.HAN
＃0 T.HAN：Playback(TEACH IN HANDLE)(OPTIONAL)
0：unvalid
1：valid
＃1 T.JOG：Playback(TEACH IN JOG)(OPTIONAL)
0：unvalid
1：valid
＃3 INTRP：Manual handle interruption

0：unvalid
1：valid
＃4 JOG.H：Press positive or negative direction signal button at the jog mode

0：no remain
1：remain
＃5 CIP.TC：Chip conveyor start

0：manual (push button)
1：auto (when M6, M01, M00, M02, and M30)
＃7 NI.AL：Nitrogen balance pressure alarm

0：unvalid
1：valid
7-18
K9 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM SLUB.K MP.DINT SDINT DINT
CAM SLUB.K ATCM84 ATCM83 ATCM82 MP.DINT SDINT DINT
＃0 DINT：Door interlock signal (X2.4)

＃1 SDINT：When door interlock is on, spindle speed

0：50 RPM below
1：control by S command
＃2 MP.DINT：When door interlock is on, MPG feed

0：X1、X10 valid
1：X1、X10、X100 valid
＃3 ATCM82：ATC troubleshooting
0：not in M82
1：in M82
0：not in M83
1：in M83
0：not in M84
1：in M84
＃6 SLUB.K：Air pressure alarm select

0：generally spindle
1：oil lub spindle
7-19
K10 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM SP.LUB TL.AL LUB.K AIR.AL S.COL OIL.AL
CAM SP.LUB TL.AL LUB.K DB.CK AIR.AL S.COL OIL.AL
＃0 OIL.AL：Lubrication alarm display

0：valid
1：unvalid
＃2 S.COL：Spindle cooling alarm display

0：valid
1：unvalid
＃3 AIR.AL：Air pressure isn’t enough alarm display

0：valid
1：unvalid
＃4 DB.CK：Draw bar oil level isn’t enough alarm display

0：valid
1：unvalid
＃5 LUB.K：Lubrication control
0：valid
1：unvalid
＃6 TL.AL：T code = spindle tool alarm display

0：valid
1：unvalid
＃7 SP.LUB：Spindle oil-air lubrication alarm display

0：unvalid
1：valid
7-20
K11 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM
CAM POT.K M6.RST
＃0 M6.RST：M6 reset
0：normal
1：reset
＃1 POT.K：Pot to advance vertical

0：unuse
1：use
7-21
K12 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM T16/24
CAM T24/30 M6.C5 M6.C4 M6.C3 M6.C2 M6.C1 M6.C0
＃0 M6.C0：Magazine ready
0：NO
1：YES
＃1 M6.C1：Spindle orientation finish, ready to execute the tool pot down

movement (M81)
0：NO
1：YES
＃2 M6.C2：Tool pot down finish, ready to execute arm catch tool (M82) or
tool pot up (M85) movement
0：NO
1：YES
＃3 M6.C3：Arm catch tool finish ready to execute tool change (M83) or arm
retract (M84) movement
0：NO
1：YES
＃4 M6.C4：Tool change finish, ready to execute arm retract(M84)

movement
0：NO
1：YES
＃5 M6.C5：Arm retract finish ready to execute tool pot up (M85) movement

0：NO
1：YES
＃7 (DRUM) T16/24：The capacity of tool magazine

0：16 tools
1：24 tools
＃7 (CAM) T24/30：The capacity of tool magazine

0：24 tools
1：30 tools
7-22
K13 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM MIT.2 MIT.1 M48M.K M46M.K M44M.K M42M.K M40M.K
CAM MIT.2 MIT.1 M48M.K M46M.K M44M.K M42M.K M40M.K
＃0 M40M.K：M40 finish detect

0：unused
1：used

0：unused
1：used

0：unused
1：used

0：unused
1：used

0：unused
1：used
＃5 MIT.1：M40、M42 interlock
0：unused
1：used
＃6 MIT.2：M44、M46 interlock
0：unused
1：used
7-23
K14 ＃7 ＃6 ＃5 ＃4 ＃3 ＃2 ＃1 ＃0
DRUM M48H.K M46H.K M44H.K M42H.K M40H.K
CAM M48H.K M46H.K M44H.K M42H.K M40H.K
＃0 M40H.K：M40 output hold

0：hold
1：not hold

0：hold
1：not hold

0：hold
1：not hold

0：hold
1：not hold

0：hold
1：not hold
7-24
7-5 DATA TABLE

DATA TABLE FOR APC PROGRAM NUMBER：
GN.NO. DATA
D50 PROGRAM NUMBER OF PALLET A
D52 PROGRAM NUMBER OF PALLET B
SPINDLE USE TIME：

GN.NO. DATA
D80 SEC OF SPINDLE USE TIME
D82 MINUTE OF SPINDLE USE TIME
D84 HOUR OF SPINDLE USE TIME
D86 DAY OF SPINDLE USE TIME
7-25
7-6 CHAIN APC (CAM ATC) TIMER

TMR NO. DATA NOTE
6 20000 MAGAZINE ROTATION ALARM DELAY TIMER
9 1000 COUNTER DELAY TIMER
10 1000 ORIENTATION FINISH TIMER
11 2000 ARM CATCH TOOL ALARM TIMER
12 500 TOOL UNCLAMP FINISH TIMER
13 700 A PALLET LEFT ARRIVAL DELAY TIMER
14 500 POT HORIZONTAL FINISH TIMER
15 500 POT VERTICAL FINISH TIMER
16 500 TOOL CLAMP TIMER
17 6000 A PALLET LEFT ALARM DELAY TIMER

7-26
TMR NO. DATA NOTE
23 5000 POT ALARM DELAY TIMER
32 700 B PALLET LEFT ARRIVAL DELAY TIMER
33 600 B PALLET LEFT ALARM DELAY TIMER
34 1000 A PALLET RIGHT ARRIVAL DELAY TIMER
35 1000 B PALLET RIGHT ARRIVAL DELAY TIMER
36
37
38
40
8-1 ROUTINE CHECKUPS.......................................…........ 8-2
8-2 LUBRICANT.....................................................…...... 8-3
8-3 SPINDLE COOLING UNIT............................................. 8-4
8-4 CLEANING AND MAINTENANCE.................................... 8-5
8-5 THE POSITION OF SOLENOID, LIMIT SWITCH, AND

PROXIMATE SWITCH...............................................…. 8-6
8-6 DOOR INTERLOCK RELEASE....................................... 8-13

8-2
8. MAINTENANCE AND CARE

8-1 ROUTINE CHECKUPS
1. Daily checkup
(1) Check if the lubricant is sufficient.
(2) Remove chips on the sideways.
(3) Clean the tapper of the spindle.
(4) Check the pneumatic air pressure. (5kg/cm2-7kg/cm2)
(5) Check whether the emergency stop and door interlock function works or not.
(6) Check whether the all the buttons and switches function works or not.
2. Weekly checkup
Please refer to Section 8-4.
3. Seasonally checkup
Check the levelness and backlashes.

8. MAINTENANCE AND CARE 8-3
8-2 LUBRICANT
8-4
8-3 SPINDLE COOLING UNIT
1. The cooler is on the back side of the machine.
2. Procedures for connecting the cooler:
(1) Plug the power cord of the cooler into the designated socket shown in the
figure.
(2) Connect the inlet and outlet cooling oil tubes to designated locations, as
shown in the figure.
(3) Use Mobil Velocite C or similar oil for the cooler.
(4) Turn on the machine.
(5) Turn on the cooler.
3. TEMPERATURE SETTING OF THE COOLER

Turn the regulator at 0°C so that the motor of the cooler will start running when
the temperature of the cooling oil is 0°C above room temperature.
8-4 CLEANING AND MAINTENANCE

8-6
8-5 THE POSITION OF SOLENOID, LIMIT SWITCH

AND PROXIMATE SWITCH
LIMIT SWITCH AND PROXIMATE SWITCH
NO. POSITION BRAND MODEL NOTE

LS1 X LIMIT AND ZERO POINT OMROM VB-3121
LS6
LS10 DECELEARAYION BALLUFF LR50067
LS2 Y LIMIT AND ZERO POINT OMROM VB-3121
LS7
LS11 DECELEARAYION BALLUFF LR50067
LS3 Z LIMIT AND ZERO POINT
OMROM VB-2121
LS8 DECELEARAYION
DEPEND ON
LS9 A DECELEARATION 4TH
LS12 TOOL CLAMP OMRON ZC-Q2155

LS13 TOOL UNCLAMP OMRON ZC-Q2155
LS18 TOOL MAGAZINE FORWARD OMRON ZC-Q2155
TOOL MAGAZINE
LS17 OMRON ZC-Q2155
BACKWARD
LS19 TOOL MAGAZINE UP OMRON ZC-Q2155
LS20 TOOL MAGAZINE DOWN OMRON ZC-Q2155
LS30 APC DOOR SWITCH OMRON WLCA2 APC
LS16 TOOL COUNTER BALLUFF BES516-325E3R
PNP/NO，
LS33 APC BALLUFF BES516-325E3R
2MM
8-8
SOLENOID VALVE
NO. POSITION BRAND MODEL NOTE

SOL1 Spindle air blow CHELIC SV-6102
SOL2 Tool clamp CHELIC SV-6102
Tool magazine up and
SOL3 CHELIC SV-6202
down
Tool magazine forward and
SOL4 CHELIC SV-6202
backward
SOL5 Air blow by instruction SMC VX2120
SOL6 Coolant SMC VX2120
SOL7 Oil hole SMC VX2120 OPTION
SOL8 APC air blow SMC VX2120
NORTHMAN SWH-G2-D2 Directional
VICKERS DG4V-3-2N valve
SOL9 APC Door up and down
NORTHMAN DPR-02B-OK-20 Reduce
VICKERS 1DGMX1-3-D13-13W-2 valve
NORTHMAN WSH-G2-C2-D2 Directional

SOL10 VICKERS DG4V-3-2C valve
APC Hydraulic motor
SOL11 NORTHMAN MT-OW-20 Flow
restrictor
VICKERS DGMF-3-X-A2W-B2W-2 valve
ONRTHMAN SWH-G2-D2 Directional
VICKERS DG4V-3-2N valve
SOL12 Table up and down
NORTHMAN MT-OW-K-20 Flow
restrictor
VICKERS DGMF-3-X-A2W-B2W-2 valve
8-10
PNEUMATIC SCHEME
Hydraulic diagram of MCV-610 A.P.C system

8-12
Hydraulic diagram of MCV-1020BA A.P.C system

8-6 DOOR INTERLOCK RELEASE
Install two "safety interlock switches with guard locking" on the front door of the
guard.
The safety switch can’t relieve the pin from the interlock state until all stop
conditions of moveable parts, as follows, yield.
1. Spindle stops completely.
2. Three axes stop completely.
3. Magazine stops completely.

8-14
The manual unlocking ports are provided as shown below. Either of the covering
security screws can be removed by the special screwdriver bit supplied allowing a
thin screwdriver blade to be inserted and pushed to unlock the guard locking
mechanism.
IT IS IMPORTANT THAT THE SECURITY SCREW IS REPLACED AND FULLY

TIGHTENED TO MAINTAIN THE IP67 PROTECTION RATING.
9-1 PARAMETER SETTINGS.............................................. 9-2
9-2 OVERTRAVEL.....................................................….... 9-4
9-3 CHANGING BATTERIES..…..................................…..... 9-5
9-4 TROUBLE SHOOTING DURING THE PROCESS OF

AUTOMATIC TOOL CHANGING...................................... 9-7
9-5 WARNING MESSAGES.........................................….... 9-9
9-5-1 DRUM TYPE.......................…………………………. 9-9
9-5-2 CAM TYPE.......................……………………………. 9-13

9-2
9. TROUBLESHOOTING
9-1 PARAMETER SETTINGS
Parameters of the machine are set by the manufacturer. Only backlashes
may need to be changed by the user. If the user wants to change the settings of
certain parameters, he must fully understand the meanings of the parameters
because incorrect settings may cause malfunctions. Please refer to operation
manual by FANUC for the meaning of each parameter.
The procedures for parameter settings are as follows:
(1) Turn the mode selector to the MDI position.
OFFSET
(2) Press the function key SETTING .
(3) Press soft key [SETING].
(4) Move the cursor to "PARAMETER NUMBER", then press [1:ON] to enable
parameter writing, at this time, the CNC displays the P/S alarm state (No.100).
SYSTEM
(5) Press the function key , press soft key [PARAM].
(6) Enter the parameter number for the parameter value to be set.
(7) Press soft key [NO.SRH].
INPUT
(8) Enter the new value and then press the .
(9) Repeat (6) and (7) and (8) to change the settings of other parameters.
(10) After setting parameters, return the setting screen,Move the cursor to
PARAMETER WRITE and press soft key [(OPRT)], then press [0:OFF].
(11) Press the RESET key to release the alarm message.

9. TROUBLESHOOTING 9-3
BACKLASH COMPENSATION
Parameter No. 1851 shows the values of backlash compensations for all
axes.
ADJUSTMENT POSITION FOR AUTOMATIC TOOL CHANGE
If the servo motor of the Z axis is disassembled, its location will change
when it is reassembled. Parameter No. 1850 is used to perform proper
adjustment.
I/O DEVICE
Parameters of No. 20 and No.100 ~ No.242 are related to the settings of I/O
devices.
9-4
9-2 OVERTRAVEL
1. When the travel of an axis reaches its limit, the warning message of overtravel
will be displayed on the screen. The procedures for releasing the message are
as follows:
(1) To move passage distance that go to the opposite direction of overtravel.
(2) Press the RESET key to cancel alarm.
2. If the axes do not return to the reference point before operating the machine,
the travel limit will unvalid, and the moving parts may overtravel or even
trigger limit switches. As a result, the machine will be in the state of
emergency stop (EMG). The procedures for releasing the emergency stop are
as follows:
(1) Press the “OT RELEASE” button on for several seconds until the READY
lamp lights on the operation panel.
(2) Turn the hand wheels to move the axes to their normal work area. Carefully
watch the directions when moving the axes.
9-3 CHANGING BATTERIES

When the power of the batteries are exhausted, the sign BAT will be
displayed on the screen. The procedures for changing batteries are as follows:
(1) Turn on the machine.
(Note：if the power is not on while changing batteries, all the data stored in
the memory will be erased.)
(2) Remove the cover of the battery case.
(3) Take out batteries.
(4) Change batteries.
(5) Put the cover back.
(6) Turn off the machine.
16i/18i/21I
NC UNIT
9-6
0i NC UNIT
9-4 TROUBLESHOOTING DURING THE PROCESS

OF AUTOMATIC TOOL CHANGING
If errors occurs during the process of automatic tool changing or the
process is paused by pressing the EMG button, the magazine must be returned
to its original position. ex：The magazine is stopped when going downwards for
drum type.
(1) Check if the pneumatic air pressure reaches 6 kgf/cm2.
(3) Enter M83 (tool magazine pointing upwards.)
(4) Press the EOB → INSERT button.
(5) Press the CYCLE START button. The tool magazine will turn upwards and
insert the tool into the spindle.
(6) Enter M84 (tool magazine pointing to the left.)
(7) Press the EOB → INSERT button.
(8) Press the CYCLE START button. The magazine will point to the left, which is
its original position.
9-8
Checking if normal for the tool changing mechanisms as follows：
ex：DRUM TYPE
(1) Move the Z axis downwards and then return to its reference point.
(3) Enter M19 → EOB → INSERT → CYCLE START.
The above test if smooth, then we can check the continuous tool changing
process as follows：
(1) Let the Z axis zero return.
(2) Enter T□□M06 → EOB → INSERT → CYCLE START.

9-5 WARNING MESSAGES

If warning messages that appear on the screen, please depend on way to
remove as follows：
9-5-1 DRUM TYPE

1010： SPINDLE ALARM
The alarm number will be displayed on the spindle controller (in the left
electrical box). Please refer to the FANUC manual for details of spindle
alarms.
1020： SPINDLE COOLING ALARM
The spindle cooling doesn’t work.
(1) Pressure is too low.
(2) The compressor is off.
1030： AIR PRESSURE TOO LOW
Air pressure isn’t enough, and please adjust pressure of F.R.L. unit that
reach 6~7 kgf/cm2. (If it cancel the alarm awhile, set keep relay K10#3 to 1)
1040： LUBRICATION LEVEL TOOLOW
The lubrication alarm lamp on the control panel will light. Please check
the oil level in the tank of the lubricator and top up to the upper level
mark if necessary. (If it cancel the alarm awhile, set keep relay K10#0 to 1)
1050： X、Y、Z AXES NOT ZERO RETURN
It is necessary to perform X、Y、Z axis zero return while turn on the

power. (If it cancel the alarm awhile, set keep relay K3#0 to 1)
1060： A AXIS NOT ZERO RETURN
It is necessary to perform A axis zero return before enacting the MEM

mode while turning the power on.
1070： SPINDLE OIL-AIR LUBRICATION ALARM

9-10
(1) Execute program will pause.
(2) Please check oil-air lubricator above the left electrical box and air
dryer device.
1080： SPINDLE OIL-AIR LUBRICATION SYSTEM NOT READY
dryer device.
1090： PALLET DOWN NOT OK (MCV-1020BA＋APC)
This alarm means that the air pressure doesn’t reach after pallet down in
a machine with APC option.
1100： M6 WHITOUT T CODE ALARM
The m6 command need T code in DRUM type ATC.
1110： MG ROT LONG TIME AL
Check counter X8.0.
1120： HYDRAULIC PRESSURE ALARM
(1) This alarm means that the hydraulic pressure is below 30 kgf/cm2 in a
machine with APC option. The hydraulic pressure must be adjusted.
(2) This alarm means that the hydraulic pressure is low in other option
device.
1130： TOOL LIFE FINISH
Cause：The life of the last tool of group ends.

Solution：(1) [OFFSET/SETTING] → [►] → [TOOLLF] → [OPRT] →
[CLEAR] → [EXEC]
(2) Please reset and replace tool of specify.
1140： SPINDLE SPEED = 0，MODIFY PROGRAM
In cutting travel, it can not zero in the spindle speed, modify the program.
(1) The M94 command is provisional off this function (M95 on).
(2) To cancel it that in the soft operation panel seven.

1150 : H/L WIRE CHANGE ALARM
H/L wire change error, check X4.3 and Y3.1 in LOW wire, check
X4.4 and Y3.0 in HIGH wire.
1160： SPINDLE COOLING BREAK OFF
To check the break K1M.
1170 : LUBRICATION BREAK OFF
Check the break K4M.
2001： DRAW BAR OIL LEVEL TOO LOW
Draw bar oil level isn’t enough, so be added.
2002： TOOL NUMBER AL
Tool number is incorrect.
2003： AIR DRY POWER- OFF AL
The air dryer is not power on.
2004： AIR PRESSURE AL
2005： NITROGIN PRESSURE TOO LOW
Please re-assembly the nitrogen cylinder. Reference chapter 4-2.
2010： OIL PRESSURE BREAK OFF
2011： COOLANT BREAK OFF
2012： CHIP CONVEYOR BREAK OFF
2013： HEAT EXCHANGER BREAK OFF
2014： CHIP CLEANER BREAK OFF

9-12
2015： SHOW COOLANT BREAK OFF
2016： MAGAZINE BREAK OFF
2017： ATC ARM BREAK OFF
2018： CHIP CONV 2 BREAK OFF
To check the break K3AM.
2019： OIL COOLER BREAK OFF
2020： AIR DRYER BREAK OFF
2061： PRESS “FEED HOLD” BUTTON IN HANDLE MODE
Cause：A or B pallet move to left/right side, and not arrival.
Solution：Turn to “HANDLE” mode, and press “feed hold” button, then

pallet move to the correct position.
2062： TOOL CLAMP ABNORMAL
Cause：Tool clamp signal of spindle is abnormal.
Solution：(1) Check tube if install error.
(2) Check tool clamp / unclamp signal if install error. (clamp：

X3.1；unclamp：X3.0)
(3) If it adjust invalid, then replace it.
The alarms which are not included above-mentioned number, then please look
up FANUC maintenance manual.
9-5-2 CAM TYPE

1010： SPINDLE ALARM
The alarm number will be displayed on the spindle controller (in the left
electrical box). Please refer to the FANUC manual for details of spindle
alarms.
1020： SPINDLE OIL COOLING ALARM
The spindle cooling doesn’t work (If it cancel the alarm awhile, set keep
relay K10#2 to 1)
(1) Pressure is too low.
(2) The compressor is off.
1030： AIR PRESSURE TOO LOW
1040： LUBRICATION LEVEL TOO LOW
The lubrication alarm lamp on the control panel will light. Please check
the oil level in the tank of the lubricator and top up to the upper level
mark if necessary. (If it cancel the alarm awhile, set keep relay K10#0 to 1)
1050： X、Y、Z AXIS NOT ZERO RETURN
It is necessary to perform X、Y、Z axis zero return while turn on the

power. (If it cancel the alarm awhile, set keep relay K3#0 to 1)
1060： A AXIS NOT ZERO RETURN
It is necessary to perform A axis zero return before enacting the MEM

mode while turning the power on.
1070： SPINDLE OIL-AIR LUBRICATION ALARM
dryer device. (If it cancel the alarm awhile, set keep relay K10#7 to 1)
1080： SPINDLE OIL-AIR LUBRICATION SYSTEM NOT READY

9-14
dryer device. (If it cancel the alarm awhile, set keep relay K10#7 to 1)
1090： PALLET DOWN NOT OK
This alarm means that the air pressure doesn’t reach after pallet down in
a machine with APC option.
1100： SPINDLE SPEED = 0，MODIFY PROGRAM
In cutting travel, it can not zero in the spindle speed, modify the program.
(1) The M94 command is provisional off this function (M95 on).
(2) To cancel it that in the soft operation panel seven.
1110： COUNTER ERROR ALARM1
(1) Check the counter signal (X8.0) if normal.
(2) Check the DATA TABLE SETTING.
1120： MAGAZINE STOP ALARM
Check the counter signal (X8.0) if normal.
1130： MAGAZINE ROT MORE 20S
Check the DATA TABLE SETTING.

SYSTEM → PMCPRM → DATA → G.DATA
1140： COUNTER ALARM 2
(1) Check the counter signal (X8.0) if normal.
(2) Check magazine position.
1150： MAGAZINE NOT READY
(1) Check pot (X3.4 is 0 when pot up, X3.5 is 1 when pot down).
(2) Check X2.1，X2.2，X2.3：
X2.1 → 0
X2.2 → 0
X2.3 → 1
1160： ARM CATCH TOOL ALARM
Check X2.1，X2.2，X2.3：
X2.1 → 0
X2.2 → 1
X2.3 → 0
1170： SPINDLE COOLING BREAK OFF
1180： LUBRICATION BREAK OFF
1190： MG ROT LONG TIME AL
Check counter X8.0.
1200： H/L WIRE CHANGE ALARM
H/L wire change error, check X4.3 and Y3.1 in LOW wire, check X4.4 and
Y3.0 in HIGH wire.
1210： HYDRAULIC PRESSURE ALARM
(1) This alarm means that the hydraulic pressure is below 30 kgf/cm2 in a
machine with APC option. The hydraulic pressure must be adjusted.
(2) This alarm means that the hydraulic pressure is low in other option
device.
1220： TOOL LIFE FINISH
Cause：The life of the last tool of group ends.

Solution：(1) [OFFSET/SETTING] → [►] → [TOOLLF] → [OPRT] →
[CLEAR] → [EXEC]
(2) Please reset and replace tool of specify.
1230： HIGH PRESSURE FILTER ALARM
Cause：High pressure filter is jam for coolant through spindle.
Solution：To dismount filter and clear it.
1240： PALLET MOVE ALARM

9-16
Cause：A or B pallet not move to the correct position.
Solution：(1) If pallet move to left side and not arrival, then check signal
X2.7(MC.Q)、X4.5(HOK.A)、X4.6(HOK.B).
(2) If pallet move to right side and not arrival, then check
signal X2.7(MC.Q)、X1.3(APC.SR)、X1.5(TA.LS)、X1.6
(TB.LS).
2001： DRAW BAR OIL LEVEL TOO LOW
Draw bar oil level isn’t enough, so be added.
2002： TOOL NUMBER ALARM
The T code is error.
2003： T CODE=SPINDLE ALARM
The T code equal spindle tool.
2004： AIR PRESSURE AL
2005： AIR DRY POWER- OFF AL
The air dryer is not power on.
2006： NITROGIN PRESSURE TOO LOW
Please re-assembly the nitrogen cylinder. Reference chapter 4-2.
2010： OIL PRESSURE BREAK OFF
2012： CHIP CONVEYOR BREAK OFF
2013： HEAT EXCHANGER BREAK OFF
2014： CHIP CLEANER BREAK OFF

2015： SHOW COOLANT BREAK OFF
2016： MAGAZINE BREAK OFF
2017： ATC ARM BREAK OFF
2018： CHIP CONV 2 BREAK OFF
To check the break K3AM.
2019： OIL COOLER BREAK OFF
2020： AIR DRYER BREAK OFF
2061： PRESS “FEED HOLD” BUTTON IN HANDLE MODE
Cause：A or B pallet move to left/right side, and not arrival.
Solution：Turn to “HANDLE” mode, and press “feed hold” button, then

pallet move to the correct position.
2062： TOOL CLAMP ABNORMAL
Cause：Tool clamp signal of spindle is abnormal.
Solution：(1) Check tube if install error.
(2) Check tool clamp / unclamp signal if install error. (clamp：

X3.1；unclamp：X3.0)
(3) If it adjust invalid, then replace it.
The alarms which are not included above-mentioned number, then please look
up FANUC maintenance manual.
10-1 OVERALL DRAWING AND THE NAME OF MAJOR PART. 10-2
10-2 THE MAJOR SIZE OF THE MACHINE............................. 10-3
10-3 TRANSPORTATION AND INSTALLATION........................ 10-7
10-3-1 TRANSPORTATION(MCV-610＋APC)……..…........... 10-7
10-3-2 INSTRUCTION(MCV-1020BA＋APC) ...................... 10-9
10-4 COMMANDS OF APC OPERATION................................ 10-16
10-4-1 MCV-610＋APC........................…...................… 10-16
10-4-2 MCV-1020BA＋APC............................................ 10-17
10-5 OPERATION PROCEDURES FOR APC........................... 10-18
10-6 PROGRAMMING OF THE A.P.C.................................... 10-24
10-7 SETTING OF PART PROGRAM (APC).....………………….. 10-32
10-8 MDI MODE MAINTENANCE OPERATION........................ 10-33
10-8-1 MCV-610＋APC..............................................… 10-33
10-8-2 MCV-1020BA＋APC............................................ 10-36
10-9 HYDRAULIC DIAGRAM……..……..………………………… 10-37

10-2
10. AUTOMATIC PALLET

CHANGER(APC OPTIONAL)
10-1 OVERALL DRAWING AND THE NAME OF
MAJOR PART
1. Z AXIS MOTOR 7. APC DOOR

2. MAGAZINE 8. HEADSTOCK
3. GUARD 9. OPERATING PANEL
4. TABLE 10. APC
5. BED 11. LEVEL BOLT
6.COOLANT TANK
10. AUTOMATIC PALLET CHANGER (APC OPTIONAL) 10-3
10-2 THE MAJOR SIZE OF THE MACHINE

MCV-610+APC
NOTE：( )MCV-1020BA＋APC SIZE

10-4
MCV-610＋APC
NOTE：( )MCV-1020BA＋APC SIZE

PALLET SIZE
MCV-610＋APC
10-6
MCV-1020BA＋APC
10-3 TRANSPORTATION AND INSTALLATION

10-3-1 TRANSPORTATION (MCV-610＋APC)
The transportation of machine please refer SECTION 3-4 of this manual, the
transportation of APC unit as follows figure:
10-8
INSTRUCTION OF INSTALLATION
INSTALLATION (MCV-610＋APC)
1. Adjust the machine's levelness as described in Section 4-3.
2. Install the pallet changer as follows:
(1) Connect the machine and pallet changer by using the two designated
bolts. Do not screw the two bolts too tightly because the pallet changer
needs to be adjusted later
(2) Connect the hydraulic pipes and electrical cords. Do not turn on the
machine before connecting the pipes, otherwise leaking will occur.
3. Adjust the levelness of the pallet changer by using the level adjusting bolts
so that the table can move smoothly.
4. Tighten the two connecting bolts mentioned in the procedure 2.(1).
back
P O
A.P.C
left Y right
S R
fore
10-3-2 TRANSPORTATION (MCV-1020BA＋APC)

The transportation of machine please refer section 3-4 of this manual , the
transportation of APC unit as follows figure：
10-10
INSTALLATION (MCV-1020BA＋APC)
A. Tools for use
1. Jack
2. Level gauge
3. Steel ruler
4. Wrench
B. Procedure of installation
1. Connecting the machine with pallets.
(1) Lock for the two connector attached for connecting with automatic
pallet changers.(shown as fig 1)
(2) After connecting the two part, it is no necessary to screw them tightly
because the bed still needs checking.
Machine bed The bed of APC side
FIG.1
2. CONNECTING FOR HYDRAULIC PIPES
(1) Six hydraulic pipes relative to APC should be connected.
a. Holes of P and T on
b. Hydraulic cylinder on the automatic door.
c. Pallet positioning.
(2) The six pipes are all marked for connections. If the signs are vague,
please connect pipes according to the circuit diagram.
C. LEVELING FOR PALLETS
1. Height
(1) Make sure that pallet A is on the side of the machine and pallet B is on
the side of APC. Positions of both pallet A and B are shown as figure 1.
(2) Return pallets to the 1st reference point by means of manual zero
return.
(3) Input M56 to ascend he automatic door under MDI mode. Due to no
loading of the automatic door, connect points, such as 24V & 371,
should be short.
(4) Input M58 to elevate table under MDI mode.
(5) Move the table along the negative direction of the Y axis with the
manual pulse generator. Due to the ascended states of tables, it should
be noticed that pallet A should not to hit the rack of pallet B. It comes
to a stop when pallet A gets close to pallet B.
(6) Put a steel rule on pallet A,B to level them as shown in fig 2.
10-12
(7) There are seven level screws on the of automatic pallet changers.
Adjust these screws until pallet A and pallet B are of the same height,
meanwhile, put a level gauge on the iron board for leveling (illustrated
as fig 3).
(8) The adjustment does not accomplished until both pallets are of the
same height.
2. Alignment for both left and right sides of pallets
(1) Input M59 to descend pallets in the MDI mode after leveling both pallets
to the same height.
(2) Input G91 G30 P3 Y0 to return the Y axis to the 3rd reference point.
(3) Use a long steel rule to check if both the left and right sides of pallets
are of alignment.(illustrated as fig 4)
(4) There are eight screws for adjusting the parallelism of pallets, on the
bottom of the pallet. The screw H. in fig.5,has to be released before
adjusting these eight screws.
FIG 5
(5) The adjustment has not been accomplished until the parallelisms of
both pallet A and B are the same.
3. Dynamic adjustment
(1) Disassemble the gear on the side of the table.
Rack
Gear
FIG6
10-14
(2) Return both X to 2nd reference point and Y to 2nd reference point.
(3) Input M58 to ascend pallet under MDI mode.
(4) Push pallet A to move right by hand at this moment. Observe if

interferences occur while pallet enter the A position of pallet change. It
should be noticed not to hit the limit switch on pallets while pushing the
pallet.
(5) In case of interferences, please repeat step (2) until interferences

disappear.
(6) Retain pallet A on pallet changer A (no pushing towards the

machine).Return Y axis to the 3rd reference point. Push pallet B staying
on pallet changer B left towards the machine (making sure in advance
that the pallet is ascendant). Interferences may occur due to a little error
for setting the 3rd reference point of Y axis .Thus, the parameters can be
adjusted to －550000(16i/18 is - 5500000) for MCV1020BA.The No. of
parameters needed to be adjusted above are No.1241
(7) Repeat step (5) till no interferences may occur while pushing pallets.
4. Correcting the pitch of rack & gear
(1) Both A and B pallets are retained on the positions of A,B pallet changers.
(2) Mount the gears once more.
(3) Input M57 to position pallets and descend the automatic door under MDI
mode.
(4) Move Y axis to the center X axis is returned to 2nd reference point.
(5) Input M58 to ascend the pallet under the MDI mode.
(6) Move Y axis towards pallet A (positive direction) with the manual pulse
generator. Check if the pitch of the gear matches that of the rack of pallet
A. Knock on the gear lightly until both pitches are in agreement.
5. Change the pallet in MDI mode step by step.
(1) Make sure first that all adjustments above are of no questions.
(2) Lock up the diagnostic numbers. K5. Both parameters should be set to
01100111.Modify them so long as.
(3) The functions of M codes of APC are as follows：

a. M56：The automatic door ascends.
b. M57：The automatic door descends.
c. M58：The pallet ascends.
d. M59：The pallet descends.
e. M66：The pallet moves left.
f. M67：The pallet moves right.
(The M code mentioned above can be executed only in the MDI mode.)
(4) Input M code in accordance with the practical conditions of the machine,
to execute pallet changing.
(5) After all behaviors being sure of no questions, it’s able to input a program
to test the continuous changing.
6. Automatic pallet changing by program
(1) Make a test program as follows.
0 1234;
G00 G91 X200.;
M60;
M99;
(2) M60 is the mode of automatic pallet changing. It’s executing program is
as section 10-6.
D. Accomplishment
After all behaviors being sure of no questions, tighten the untighten screws
of the connector.
10-16
10-4 COMMANDS OF APC OPERATION

10-4-1 MCV-610＋APC
M56 ：APC Door up
M57 ：APC Door down
M58 ：APC Table up
M59 ：APC Table down
M60 ：Automatic pallet change
M61 ：Table and door up , pallet A move to right
M62 ：pallet B move to left , table and door down
M63 ：Table and door up , pallet B move to right
M64 ：Pallet A move to left, table and door down
M66 ：Pallet A move to left
M67 ：Pallet A move to right
M68 ：Pallet B move to left
M69 ：Pallet B move to right
M601 ：Pallet A move to working area
M602 ：Pallet B move to working area
NOTE：M56 ~ M59 and M66~M69 are used for maintenance, only effect in MDI
mode, for detail please refer section 10-8-1 of this manual.
10-4-2 MCV-1020BA＋APC
M56 ：APC Door up
M57 ：APC Door down
M58 ：APC pallet up
M59 ：APC pallet down
M60 ：Automatic pallet change
M61 ：pallet and door up , pallet move to right
M62 ：pallet move to left , pallet and door down
M66 ：pallet move to left
M67 ：pallet move to right
M601 ：Pallet A move to left，pallet B move to right
M602 ：Pallet B move to left，pallet A move to rught
NOTE：M56 ~ M59 and M66~M67 are used for maintenance, only effect in MDI
mode, for detail please refer section 10-8-2 of this manual.

10-18
10-5 OPERATION PROCEDURES FOR APC.
Execute command M60
(2nd refer point return on X axis

1ST refer point return on X axis for MCV-1020BA)
Pallet B is on APC side judge Pallet A is on APC side
1st refer point return (2nd for 1020BA) 2nd refer point return (3rd for
on Y axis on Y axis 1020BA)
Pallet and automatic Pallet and automatic

door up door up
Pallet A moves right Pallet B moves right
(2nd for
2nd refer point return (3rd for 1020BA) 1st refer point return 1020BA)
on Y axis on Y axis
Pallet B moves left Pallet A moves left
Pallet and automatic Pallet and automatic

door down door down
APC Finish
NOTE：
1. The exchange position for Table A at the 1st reference points on X axis (2nd
reference points on X axis for MCV-1020BA) and 1st reference point on Y
axis(2nd for 1020BA).
2. The exchange position for Table B is at the 1st reference point of X axis( 2nd
reference point on X axis for MCV-1020BA) and the 2nd reference point of Y
axis(3rd for 1020BA).
3. The lamp of ZERO RETURN button will light when each axis's zero return is
performed and both axes move back to their 1st reference points. The lamp
of ZERO RETURN button will blink when each axis's G30 command is
performed and the axes move back to the 2nd, 3rd, ... reference points.
4. The table will move up only at the following four positions:
(1) (X,Y)：1st reference point, 1st reference point.(MCV-610＋APC)
(2) (X,Y)：1st reference point,2nd reference point.(MCV-610＋APC)
(3) (X,Y)：2nd reference point, 2nd reference point.(MCV-1020BA＋APC)
(4) (X,Y)：2nd reference point,3rd reference point.(MCV-1020BA＋APC)
5. When the table is up(K5.2＝1), X and Y axes will be interlocked (cannot move
in both directions) except both tables are on the APC side.
10-20
THE DIAGRAMS OF MCV-610＋APC`S BEHAVIORS.
D-ROD
E-BLOCK
Procedure 1：
i) A pallet move to X, Y 1st reference point.
ii) pallet and door up.
iii) A pallet move to right.
Procedure 2：Y axis move to 2nd reference point.

Procedure 3：B pallet move into machine.
Procedure 4：
i) Pallet and door down
ii)APC change finish.

10-22
THE DIAGRAMS OF MCV-1020BA＋APC`S BEHAVIORS.
Step：1
a：Pallet B moves to X 2nd、Y 3rd reference point.
Step：2
a：Pallet and door up.
b：Hydraulic motor drives the rack.
c：Pallet B is moved into the APC.
Step：3
a：Saddle moves to 2ndreference point on Y axis.

Step ：4
a：Hydraulic motor drives the rack .
b：Pallet A is moved into the saddle.
Step：5
a：Pallet and door down.
b：Complete the automatic pallet change.

10-24
10-6 PROGRAMMING OF THE A.P.C.

The command for operating the automatic pallet exchange is M60, and the
program for M60 is as following:
The macro program of MCV-610＋APC：
0 9002；
#100＝#4003；
G91 G28 X0；
IF[#1013 EQ 1] GOTO 1；
IF[#1014 EQ 1] GOTO 2；
G#100；
#3000＝1(APC SIDE NO PALLET)
N1 G28 Y0；
M61；
G30 Y0；
M62；
G#100；
M99；
N2 G30 Y0；
M63；
G28 Y0；
M64；
G#100；
M99；
Note:
1. If alarm message "3001 APC SIDE NO PALLET" is displayed on the screen,

there is no pallet on the pallet changer.
2. There is a APC READY button on the pallet changer and auto pallet
exchanging (or M60) command can be executed only when this button lights.
3.
M63
M62 B
M64
M61 A
M61:
Table A and auto door move up, and then Table A moves to the right into the
pallet changer.
Conditions:
(1) Signal for APC READY is ON. (The button lights.)
(2) X axis is at the 1st reference point.
(3) Y axis is at the 1st reference point.
(4) There is no table on the A position of the pallet changer.
(5) Auto door up is done.
(6) Table up is done.

10-26
M62:
Table B moves to the left into the machine, and then table and auto door move
down.
Conditions:
(2) Y axis is at the 2nd reference point.
(3) There is a table on the B position of the pallet changer.
M63:
Table and auto door move up, and then Table B moves to the right into the
pallet changer.
Conditions:
(1) Signal for APC READY is ON. (The button lights.)
(4) There is no table on the B position of the pallet changer.

M64 :
Table A moves to the left into the machine, and then table and auto door
move down.
Conditions:
(3) There is a table on the A position of the pallet changer.

10-28
THE MACRO PROGRAM OF MCV-1020BA＋APC：
O9002；
#100＝#4003；
IF [#1013 EQ 1] GOTO 1；
IF [#1014 EQ 1] GOTO 2；
G#100；
#3000＝1(PALLET A,B BOTH OUTSIDE)；
N1G30G91P2Y0；
G10L50；
N1321P1R-85000；
N6950R-88000；
G11；
G91G30X0；
M61；
G30P3Y0；
M62；
G53G90X0Y0；
G10L50；
N1321P1R-3000；
N6950R-6000；
G11；
G#100；
M99；
N2G30G91P3Y0;
G10L50；
N1321P1R-85000；
N6950R-88000；
G11；
G30X0；
M61；
G30P2Y0；
M62；
G#100；
G53G90X0Y0；
G10L50；
N1321P1R-3000；
N6950R-6000；
G11；
M99；
﹪
10-30
NOTE：
1. If alarm message"3001 PALLET A,B BOTH OUTSIDE " is displayed on the

screen, there is no pallet on the pallet changer.
2. There is a APC READY button on the pallet changer and auto pallet
exchanging(or M60) command can be executed only when this button lights.
3.
M61
B
M62
M61
A
M62
M61：
Table and auto door move up, and then Table moves to the right into the pallet
changer.
Conditions：
(1) Signal for APC READY is ON.(The button lights.)
(2) X axis is at the 2nd reference point.
(3) When Y axis is at the 2nd reference point, there is no pallet on the A
position of the pallet changer.
When Y axis is at the 3rd reference point, there is no pallet on the B position
of the pallet changer.

M62：
Table move to the left into the machine, and then table and auto door move
down.
Conditions：
(2) When Y axis is at the 2nd reference point, there is a pallet on the A position
When Y axis is at the 3rd reference point, there is a pallet on the B position
4.
(1) M60 command only in MEM mode.
It must be set 60 in No. 6072 of parameter.
(2) It must be set 1 in No.3202.4 of parameter for edit O9000~O9999.

10-32
10-7 SETTING OF PART PROGRAM (APC)
PROCEDURE：
1. Press the function key SYSTEM
2. Press the soft key [PMC]→[PMCPRM]→[DATA]→[G.DATA].
3. Input part program number to address as follows：
ADDRESS：
D50 ：Part program number for pallet A

D52 ：Part program number for pallet B
Note：
1. When it wants automatic call program, K6.0 must be set 1.
2. If A、B pallet program number are the same, K6.0 set 0 or D50 and D52 set
same part program number.
3. If it wants automatic cycle once after command M30, K6.1 set 1 and K6.2
set 0, then press the “CYCLE START” button.
4. If it wants automatic cycle continually after command M30, K6.1 and K6.2
set 1.
10-8 MDI MODE MAINTENANCE OPERATION

10-8-1 MCV-610＋APC
The following M commands are valid at MDI mode for maintenance under
certain conditions:
M56 : Auto door up.
M57 : Auto door down.
M58 : Table up.
M59 : Table down.
M66 : Table A moves to the left.
Conditions.
(1) Auto door up.
(2) Table up.
(5) There is a table on the A position of the pallet changer.
M67 : Table B moves to the right.
Conditions:
(1) Auto door up.
(2) Table up.
(5) There is no table on the A position of the pallet changer.

10-34
M68 : Table B moves to the left.
Conditions:
(1) Auto door up.
(2) Table up.
(5) There is a table on the B position of the pallet changer.
M69 : Table B moves to the right.
Conditions:
(1) Auto door up.
(2) Table up.
(5) There is no table on the B position of the pallet changer.

If the above M commands are ineffective with all the conditions satisfied, do
the following:
(1) Check if the hydraulic pressure is enough (35 kg/cm2±10%). Note that the
pressure cannot exceed (35+10%) kg/cm2 ), otherwise the table will be
deformed by the hydraulic clamp force.
(2) Check if the solenoid is dirty. If so, clean it.
SOLENOID VALVE
HYDRAULIC UNIT
APC DOOR UP、DOWN

PRESSURE A PALLET LEFT、RIGHT
ADJUSTEMENT B PALLET LEFT、RIGHT
PALLET UP、DOWN
10-36
10-8-2 MCV-1020BA＋APC
Use MDI mode while maintenance. The following M codes can start
solenoid valve under the satisfactions of both operation program and
conditions.
M56：Auto door up.
M57：Auto door down.
M58：Table up.
M59：Table down.
M66：Table moves to the left.
Conditions.
(1) Auto door up.
(2) Table up.
(4) a. Y axis is at the 2ndt reference point, there is a table on the pallet
changer A.
b. Y axis is at the 3rd reference point, there is a table on the pallet

changer B.
M67：Table moves to the right.
Conditions：
(1) Auto door up.
(2) Table up.
(4) a. Y axis is at the 2ndreference point, there is no table on the pallet

changer A.
b. Y axis is at the 3rd reference point, there is no table on the pallet

changer B.
10-9 HYDRAULIC DIAGRAM

MCV-610 APC HYDRAULIC DIAGRAM
10-38
MCV-1020BA＋APC
A1. AUTOMATIC TOOL LENGTH BREAKAGE DETECTION
(G36)………............................................................... A-2
A2. AUTOMATIC TOOL LENGTH B DETECTION (G37)……….... A-9
B. OPEN/CLOSE LINEAR SCALE...................................... B-1
C. SETTING OF 4th & 5th AXIS.......................………........... C-1
D1. CALL A/B PALLET PROGRAM (FOR CHAIN TYPE APC)… D-1
D2. CALL A/B PALLET PROGRAM (FOR GEAR TYPE APC)…… D-2
E. Z AXIS RETURN WHEN AUTO TOOL CHANGE FOR

MACRO PROGRAM…………………………………………… E-1
A-2
A1.AUTOMATIC TOOL LENGTH

BREAKAGE DETECTION(G36)
1. O9011 this G36 macro for FANUC 18M, 0iMB, 18iMB and 21iMB.
2. Definition：By using G36 command to detect automatically if tool

is broken.
I/O interface PCB MCV I/O interface PCB
3. General wiring diagrams. terminal
DL-VM001 TB1:105 & 24V
105A
24V DL-VM002 TB2:325 & 24V
DL-VM004 TB1:325 & 24V
Sensor
DL-VM005 TB5:325 & 24V
4. Set machine type. MCH I/O interface PCB
Type MCH-500 MCH-800 other
#504 1 2 3
5. Set tool compensation type.
#500：Tool compensation number.(preset value=2)

Not greater Greater than
than 200 200
Type A 1 4
Type B 2 5
Type C 3 6
6. Set machine coordinate (X,Y,Z) of Sensor：
Refer to the Automatic Tool Length Detect(G37).
7. Application：
Command：
G36 H__( X__Y__ )

A. TOOL DETECTION A-3
G36 ：Command of auto. tool length breakage detection
H：OFFSET NO. of tool length in program
X,Y：X,Y axes bias of tool edge to center of face cutter
NOTE：( ) can be forgotten when they are not used.

A-4
8. Flow chart of auto. Tool length detection：
START
Is there output of signal YES ALARM(3003 SKIP SIGNAL IS BREAK)

from sensor?
NO
H=NULL YES ALARM(3001 FORMAT ERROR)
NO
H No. over range? YES ALARM(3004 TOOL COMPENSATION NO. OVER)
NO
Z axis zero return;

Move X,Y to sensor.
inch or metric inch

system
metric
#107=0.03937
#107=1
#504 setting error YES ALARM(3005 MACHINE TYPE DATA ERROR)
NO
Bring down Z axis to the

position about 30mm(1.18inch)
to sensor
Touch sensor
Is there output of signal NO

from sensor?
YES
Compare the
>1mm
measurement data with
(0.03937inch)
tool length offset
<1mm
(0.03937inch)
Write tool wear to offset

value
END ALARM(3002 TOOL BROKEN)

%
O9011(TOOL BROKEN DETECTION)
(FORMATOG36H--,G36)(G36-MCV-V1.1,20080125)
G500
M45
M94
IF[#1015EQ1]GOTO902
IF[#11NE#0]GOTO1
#11=#149
N1
(OFFSET TYPE)
IF[#500EQ#0]GOTO10
IF[#500EQ0]GOTO10
IF[#500GT6]GOTO10
#109=#500
GOTO20
N10
#109=2
N20
IF[#11EQ0]GOTO903
IF[#109LT4]GOTO30
IF[#109EQ4]GOTO40
IF[#11GT400]GOTO903
GOTO50
N30
IF[#11GT200]GOTO903
GOTO50
N40
IF[#11GT999]GOTO903
N50
#104=#3005AND4
IF[#104EQ0]GOTO60
IF[#4006EQ21]GOTO60
GOTO70
N60
#106=0(MM)
GOTO80
N70
A-6
#106=1(INCH)
N80
#30=0
#21=0
#28=0
#120=0
#101=#4001
#102=#4003
#103=#4014
IF[#103EQ54.1]GOTO90
#29=#[5223+[[#103-54]*20]]+#5203
GOTO100
N90
#108=#4130
#29=#[7003+[[#108-1]*20]]+#5203
N100
IF[#504EQ#0]GOTO904
IF[#504EQ0]GOTO904
IF[#504GT3]GOTO904
IF[#109GT3]GOTO160
IF[#109GT1]GOTO150
#105=#[#11+2000]
IF[#[#11+2000]EQ0]GOTO905
GOTO180
N150
#105=[#[#11+2200]]+[#[#11+2000]]
IF[#[#11+2200]EQ0]GOTO905
GOTO180
N160
IF[#109GT4]GOTO170
#105=#[#11+10000]
IF[#[#11+10000]EQ0]GOTO905
GOTO180
N170
#105=[#[#11+11000]]+[#[#11+10000]]
IF[#[#11+11000]EQ0]GOTO905
N180
G91G28Z0
G49G90G40G80
IF[#504EQ3]GOTO500
M26
IF[#504EQ1]GOTO500
G10L50
N1321P2R-50000
G11
N500
M19
IF[#106EQ0]GOTO190
#107=0.03937(INCH)
GOTO200
N190
#107=1(MM)
N200
G00G90G53X[#501*#107+#24]Y[#502*#107+#25]
G00G90G53Z[#503*#107+#105+[50.*#107]]
N202
#31=2*#107
#32=3*#107
G4X1.
G91G31Z[-[100.*#107]]F[1000*#107]
G04
IF[#1015NE1]GOTO901
G91G01G09Z#31F[400*#107]
#3004=2
G31Z-#32F[50*#107]
G04
#21=#5063
G91G01G09Z#31F[400*#107]
G91G31Z-#31F[50*#107]
M95
G04
#27=[#21+#5063]/2
#30=800/60000
#33=[#503*#107]
#28=[#29+#27]-#33+#30
#110=#28-#105
A-8
IF[#109GT3]GOTO220
IF[#109GT1]GOTO210
#[#11+2000]=#28
GOTO240
N210
#[#11+2000]=#[#11+2000]+#110
GOTO240
N220
IF[#109GT4]GOTO230
#[#11+10000]=#28
GOTO220
N230
#[#11+10000]=#[#11+10000]+#110
N240
#3004=0
IF[[ABS[#110]]GT1]GOTO250
GOTO260
N250
#120=1
N260
G91G28Z0
IF[#504EQ3]GOTO510
G28Y0
M27
IF[#504EQ1]GOTO510
G10L50
N1321P2R50000
G11
N510
G#101G#102
IF[#103EQ54.1]GOTO270
G90G#103
GOTO300
N270
G90G54.1P[#108]
N300
IF[#120EQ1]GOTO901
M95
M99
N900
#3000=1(FORMAT ERROR)
N901
#3000=2(TOOL BROKEN)
N902
#3000=3(SKIP SIGNAL IS BREAK)
N903
#3000=4(TOOL COMPENSATION NO. OVER)
N904
#3000=5(MACHINE TYPE DATA ERROR)
N905
#3000=6(TOOL LENGTH DATA ERROR)
%
NOTE 1：
than 200 200
Type A 1 4
Type B 2 5
Type C 3 6
#501：X axis machine coordinate of center of Sensor.
#502：Y axis machine coordinate of center of Sensor

#503：Z axis machine coordinate of center of Sensor
#504：Set machine type.
#504 1 2 3
NOTE 2：
It must be set
A-10
(1) 36 in NO.6051 of parameter (18M, 0i/18i/21iMB)
(2) 1 in NO.6200.1(SK0)
(3) 1 in NO.3201.5(N99)
A2.AUTOMATIC TOOL LENGTH

DETECTION(G37)
1.O9010 this G37 macro for FANUC 18M,0iMB,18iMB,21iMB.
2.Definition：By using G37 command to detect automatically tool
Length.
I/O interface PCB MCV I/O interface PCB
3.General wiring diagrams.
terminal
DL-VM001 TB1:105 & 24V
105A
24V DL-VM002 TB2:325 & 24V
DL-VM004 TB1:325 & 24V
Sensor
DL-VM005 TB5:325 & 24V
4.Set machine type. MCH I/O interface PCB

terminal
#504 1 2 3
5.Set tool compensation type.

than 200 200
Type A 1 4
Type B 2 5
Type C 3 6
6.Set machine coordinate (X,Y,Z) of Sensor：
A. Machine coordinate of Sensor：

B. Method of setting #503：
Put a tool which length is already know
#503
on the spindle.
SENSOR
If machine type is MCH input M26
command of auto. tool length detection
ON, If machine type=MCH-800 define the coordinate values of
stored stroke checks in the negative directions for Y axis in
machine coordinate system(parameter 1321=-50000 and M26 ).
Manually move Z axis to Sensor. Detecting Sensor signal by
DGN(18M：X1004.7,0i/18i/21iMB：X4.7) While tool approaches
Sensor, move Z axis slowly until tool touches Sensor.
(18M：X1004.7,0i/18i/21iMB：X4.7) is ON when Sensor is
touched.
Ex. 0iMB：
X4 □1111111
1
Write down Z axis machine coordinate of this point.
#503：Z axis machine coordinate – tool length
Ex：Z axis coordinate：– 324.158

A-12
Tool length ： 230.45

Then #503= – 324.158 – 230.45= – 554.608
Note：(1) It’s not necessary to set #501,#502 and #503 every time,
Unless they are modified or cleared.
(2) #503 is a negative value.

(3) If machine type is MCH, When #501~#503 setting
complete, Input M27 command of auto. tool length
detection OFF, If machine type=MCH-800 define the
coordinate values of stored stroke checks in the
negative directions for Y axis in machine coordinate
system(parameter 1321=50000 and M27 ).
7.Application：
Command：
G37 H__Z__( T__X__Y__ )
G37 ：Command of auto. tool length detection
H：OFFSET NO. of tool length in program
Z：about tool length(Max . ±50mm)
T：tool number (It can be forgotten when tool number is spindle
tool)
X,Y：X,Y axes bias of tool edge to center of face cutter
NOTE：( ) can be forgotten when they are not used.

8. Flow chart of auto. Tool length detection：
START
Is there output of signal YES ALARM(3003 SKIP SIGNAL IS BREAK)

from sensor?
H=NULL
or YES ALARM(3001 FORMAT ERROR)
Z=NULL
NO
H No. over range? YES ALARM(3004 TOOL COMPENSATION NO. OVER)
NO
#504 setting error YES ALARM(3005 MACHINE TYPE DATA ERROR)
NO
Z axis zero return
Is there data in T? NO
YES
Automatic tool change
X,Y axis move to the

position of sensor
inch or metric system inch
metric
#107=0.03937
#107=1
Bring down Z axis to the position

about 50mm(1.97inch) to sensor
Touch sensor
Is there output of signal NO

from sensor?
YES
Write tool length to

offset value
END ALARM(3002 TOOL NOT FOUND)

A-14
%
O9010(TOOL LENGTH MEASUREMENT)
(FORMATOG37T--H--Z--,G37H--Z--,G37)(G37-MCV-V1.1 20080125)
G500
M45
M94
IF[#1015EQ1]GOTO902
(OFFSET TYPE)
IF[#500EQ#0]GOTO10
IF[#500EQ0]GOTO10
IF[#500GT6]GOTO10
#109=#500
GOTO20
N10
#109=2
N20
IF[#109LT4]GOTO30
IF[#109EQ4]GOTO40
IF[#11GT400]GOTO903
GOTO50
N30
IF[#11GT200]GOTO903
GOTO50
N40
IF[#11GT999]GOTO903
N50
#104=#3005AND4
IF[#104EQ0]GOTO60
IF[#4006EQ21]GOTO60
GOTO70
N60
#106=0(MM)
GOTO80
N70
#106=1(INCH)
N80
#30=0
#21=0
#28=0
#101=#4001
#102=#4003
#103=#4014
IF[#103EQ54.1]GOTO90
#29=#[5223+[[#103-54]*20]]+#5203
GOTO100
N90
#108=#4130
#29=#[7003+[[#108-1]*20]]+#5203
N100
IF[#504EQ#0]GOTO904
IF[#504EQ0]GOTO904
IF[#504GT3]GOTO904
G00G91G28Z0
G49
IF[#20EQ#0]GOTO130
IF[#20EQ#4120]GOTO130
IF[#504NE1]GOTO500
G91G30Y0Z0
N500
G91G28Z0
M6T#20
N130
M19
IF[#504EQ3]GOTO520
M26
IF[#504EQ1]GOTO520
G10L50
N1321P2R-50000
G11
N520
IF[#106EQ0]GOTO140
#107=0.03937(INCH)
GOTO150
N140
#107=1(MM)
N150
G00G90G53X[#501*#107+#24]Y[#502*#107+#25]
IF[#26EQ#0]GOTO151
G00G90G53Z[[#503*#107]+#26+[50.*#107]]
#31=2*#107
#32=3*#107
G04X1.
A-16
IF[#1015NE1]GOTO160
G91G01G09Z[50.*#107]
N160
G91G31Z-[100.*#107]F[1000*#107]
IF[#1015NE1]GOTO901
G01G09Z#31F[400*#107]
#3004=2
G31Z-#32F[50*#107]
G04
#21=#5063
M01
G01G09Z#31F[400*#107]
G31Z-#32F[50*#107]
M95
GOTO161
N151
#31=2*#107
#32=3*#107
G04X1.
IF[#1015NE1]GOTO152
G91G01G09Z[50.*#107]
N152
G91G31Z[#503*#107]F[2000*#107]
IF[#1015NE1]GOTO901
G01G09Z#31F[400*#107]
#3004=2
G31Z-#32F[50*#107]
G04
#21=#5063
M01
G01G09Z#31F[400*#107]
G31Z-#32F[50*#107]
M95
N161
#27=[#21+#5063]/2
#30=800/60000
#33=[#503*#107]
#28=[#27+#29]-#33+#30
IF[#11NE#0]GOTO162
#11=#149
N162
IF[#109GT3]GOTO180
IF[#109GT1]GOTO170
#[#11+2000]=#28
GOTO200
N170
#[#11+2200]=#28
#[#11+2000]=0
GOTO200
N180
IF[#109GT4]GOTO190
#[#11+10000]=#28
GOTO200
N190
#[#11+11000]=#28
#[#11+10000]=0
N200
#3004=0
G00G91G28Z0
IF[#504EQ3]GOTO530
G28Y0
IF[#504EQ1]GOTO530
G10L50
N1321P2R50000
G11
M27
N530
G#101G#102
IF[#103EQ54.1]GOTO210
G90G#103
GOTO230
N210
G90G54.1P[#108]
N230
M95
M99
N900#3000=1(FORMAT ERROR)
N901#3000=2(TOOL NOT FOUND)
N902#3000=3(SKIP SIGNAL IS BREAK)
N903#3000=4(TOOL COMPENSATION NO. OVER)
N904#3000=5(MACHINE TYPE DATA ERROR)
%
A-18
NOTE 1：

than 200 200
Type A 1 4
Type B 2 5
Type C 3 6

#504：Set machine type.
#504 1 2 3
NOTE 2：
It must be set
(1) 37 in NO.6050 of parameter
(2) 1 in NO.6200.1(SK0)
(3) 1 in NO.3201.5(N99)
B. OPEN/CLOSE LINEAR SCALE B-1
B.OPEN/CLOSE LINEAR SCALE

1. Move to the middle position for table that you want to specify’s
axis, and rapid mode switching to “L”.
2. The following table lists parameter related to the linear scale.

(1) ISB/ 3 digit after decimal point：
Pitch 10mm 12mm 16mm
Open Open Open Description

PRM.NO Close Close Close
LS176 LF191 LF192 LS176 LF191 LF192 LS176 LF191 LF192
A separate
1815#1 detector is:
0 1 1 1 0 1 1 1 0 1 1 1
(OPTX) 0:not used
1: used
Function for
setting the
1005#1 reference position
0 0 0 0 0 0 0 0 0 0 0 0
(DLZX) without dogs:
0:invalid
1:valid
Velocity and
position pulses by
2000#0
0 0 1 0 0 0 1 0 0 0 1 0 ten internally:
(PLC)
0:invalid.
1:valid.
Number of velocity
2023 8192 8192 819 8192 8192 8192 819 8192 8192 8192 819 8192
pulse.
Number of
2024 12500 10000 10000 20000 12500 12000 12000 24000 12500 16000 16000 32000
position pulse.
Flexible feed gear.
2084 1 1 1 1 3 1 1 1 4 1 1 1
(numerator)
Flexible feed gear.
2085 100 1 10 20 250 1 10 20 250 1 10 20
(denominator)
Position pulse
2185 0 0 0 10 0 0 0 10 0 0 0 10 conversion
coefficient.
Reference counter
1821 10000 10000 10000 10000 12000 12000 12000 12000 16000 16000 16000 16000
size.
B-2
(2) ISC/ 4 digit after decimal point：

Pitch 10mm 12mm 16mm
Open Open Open Description

PRM.NO Close Close Close
LS176 LF191 LF192 LS176 LF191 LF192 LS176 LF191 LF192
A separate
1815#1 detector is:
0 1 1 1 0 1 1 1 0 1 1 1
(OPTX) 0:not used
1: used
Function for
setting the
1005#1 reference position
0 0 0 0 0 0 0 0 0 0 0 0
(DLZX) without dogs:
0:invalid
1:valid
Velocity and
position pulses by
2000#0
0 0 1 0 0 0 1 0 0 0 1 0 ten internally:
(PLC)
0:invalid.
1:valid.
Number of velocity
2023 8192 8192 819 8192 8192 8192 819 8192 8192 8192 819 8192
pulse.
Number of
2024 12500 10000 10000 20000 12500 12000 12000 24000 12500 16000 16000 32000
position pulse.
Flexible feed gear.
2084 1 10 1 1 3 10 1 1 4 10 1 1
(numerator)
Flexible feed gear.
2085 10 1 1 2 25 1 1 2 25 1 1 2
(denominator)
Position pulse
2185 0 0 0 10 0 0 0 10 0 0 0 10 conversion
coefficient.
Reference counter
1821 100000 100000 100000 100000 120000 120000 120000 120000 160000 160000 160000 160000
size.
Note：1. Detect unit 1μ for “LS176”; detect unit 0.1μ for “LF191”; detect unit
0.05μ for “LF192”.
2. If it generates “AL.410 servo excess error：xx axis”, please setting

PRM.2018#0 (The signal direction for the separate detector).
3. If it generates “AL.445 soft disconnection alarm”, and check “FSSB” if

setting.
3. Turn off the power on again, then mode select switch change to
“HANDLE”.
B. OPEN/CLOSE LINEAR SCALE B-3
4. Turning the plus/minus direction slow to check speed if normal

for specify axis just now.
5. If handle mode is normal, then test Jog→Rapid→Zero Return etc.
6. It is successfully after finish above action.
7. After finish above action, setting the PRM.1005#1(DLZX) to “1”,

then to prevent coordinate shift.
NOTE：If it close linear scale, you must check your program

coordinate if shift. (very important)
C. SETTING OF 4th & 5th AXIS C-1
C. SETTING OF 4th & 5th AXIS

1.Axial diagram
The axial of leftside is MCV type, the

nomenclature of axial usually by the rotate
direction which the axes surround.
1) The axis which surround X axis definition A axis
2) The axis which surround Y axis definition B axis
3) The axis which surround Z axis definition C axis
th th
Normally, 4 5 axes will have
(Tilt axis) and (Rotate axis)
2. Nomenclature of axial on MCV
Z
X
The diagram of left was generally MCV.

From diagram could see 4th 5th axis was
surround X axis and Z axis.
◎Tilt axis(T) definition A axis
【surround X axis】
◎Rotate axis(R) definition A axis
【surround Z axis】
C-2
3.The 4th 5th axis control button on operate panel
4.Describe of control button

◎A axis（4 thaxis、Tilt axis）surround X axis and
rotate by clockwise(C W)
◎A axis reference point return.
◎A axis（4 thaxis、Tilt axis）surround X axis and

rotate by counter clockwise(CC W)
◎C axis（5 thaxis、Rotate axis）surround Z axis and

◎C axis reference point return.
◎C axis（5 thaxis、Rotate axis）surround Z axis and

5. Setting of servo parameter

◎PRM.1020 and PRM.1022
◎PRM.1023
6.Setting of FSSB servo control

C-4
7. The power ＆ signal cable of 4th 5th axis

Only forFANUC 18iMB、21iMB、OiMB及OiMC
◎Power cable of the 4th axis(inside)
MS102A 28-11P insulator

back connect note
(front connect) color
J brown UA
K blue VA Motor power cable
L black WA
M yellow/green G
A black 24V 4th axis
B red 339 clamp/unclamp
signal
C white 338
R black 24V Reference signal

detect
S white 303
N black 2 Power cable of
electromagnetic
P white 45A /45B valve
◎ Power cable of the 5th axis(inside)

MS102A 28-11P insulator
back connect note
(front connect) color
J brown UB
K blue VB Motor power cable
L black WB
M yello/green G
A black 24V 5th axis
B red 465 clamp/unclamp
signal
C white 466
R black 24V Reference signal

detect
S white 304
N black 2 Power cable of
electromagnetic
P white 84 valve
U black 100
EMG release
V white 200
D black 101 +/- direction limite
E white 101A cancel
C-6
◎Signal cable of 4th 5th axis(inside)
FI-20-CV5(AMP側) insulator FI-20-CV5(AMP側)

A side(20pin） color B side(military connect）
12 yellow N
parallel
14 walnut T
9 red J
parallel
20 green K
7 blue R
5 black F
6 white G
quarantine quarantine H
◎ Signal cable of 4th 5th axis(outside)
MS3106B 20-29S insulator CVS08DA 20-29SW

A side color Bside
N yellow N
parallel
T walnut T
J red J
parallel
K green K
R blue R
F black F
G white G
H quarantine H
D. CALL A/B PALLET PROGRAM D-1
D1. CALL A/B PALLET PROGRAM

(FOR CHAIN TYPE APC)
9004(CALL A-PALLET-M601)
#100=#4003
G91G28X0
IF[#1013EQ1]GOTO1(A PALLET FOR INSIDE)
IF[#1014EQ1]GOTO2(B PALLET FOR INSIDE)
IF[[#1013+#1014]EQ0]GOTO3(WITHOUT PALLET FOR INSIDE)
GOTO1
N2G30Y0
M63
G28Y0
M64
GOTO1
N3G28Y0
M56
M58
M66
M59
M57
GOTO1
N1G#100
M99
9005(CALL B-PALLET-M602)
#100=#4003
G91G28X0
GOTO1
N2G28Y0
M61
G30Y0
M62
GOTO1
N3G30Y0
M56
M58
M68
M59
M57
GOTO1
N1G#100
M99
%
NOTE：PRM.6074=601；PRM.6075=602.
D-2
D2. CALL A/B PALLET PROGRAM

(FOR GEAR TYPE APC)
9004(CALL A-PALLET-M601)
#100=#4003(G90/G91)
GOTO1
N2G30G91P3Y0
G10L50
N1321P1R-85000
N6950R-88000
G11
G91G30X0
M61
G91G30P2Y0
M62
G53G90X0
G10L50
N1321P1R-3000
N6950R-6000
G11
GOTO1
N3G91G30P2Y0
G10L50
N1321P1R-85000
N6950R-88000
G11
M59
G30X0
M56
M58
M66
M59
M57
G53G90X0
G10L50
N1321P1R-3000
N6950R-6000
G11
GOTO1
N1G#100
M99
D. CALL A/B PALLET PROGRAM D-3
9005(CALL B-PALLET-M602)
#100=#4003(G90/G91)
GOTO1
N2G91G30P2Y0
G10L50
N1321P1R-85000
N6950R-88000
G11
G91G30X0
M61
G91G30P3Y0
M62
G53G90X0
G10L50
N1321P1R-3000
N6950R-6000
G11
GOTO1
N3G91G30P3Y0
G10L50
N1321P1R-85000
N6950R-88000
G11
M59
G30X0
M56
M58
M66
M59
M57
G53G90X0
G10L50
N1321P1R-3000
N6950R-6000
G11
GOTO1
N1G#100
M99
%
NOTE：PRM.6074=601；PRM.6075=602.
E. Z AXIS RETURN WHEN AUTO TOOL CHANGE FOR MACRO PROGRAM E-1
E. Z AXIS RETURN WHEN AUTO

TOOL CHANGE FOR MACRO
PROGRAM
%
:9000
#100=#4003(G90/G91)
IF[#1008EQ1]GOTO100(SPINDLE TOOL JUDGE)
T#149
N100M31
G#100
M99
:9003
#100=#4003(G90/G91)
G91G28Z0
G4X0.5
M6T#20
N100M31
G#100
G49
M99
%
NOTE： 1. If magazine is HYD. or CAM type, set parameter 6001#5(TCS) to “1”

、NO.6073=6, KEEP RELAY K10#6 set to “1”.
2.It is only applied to HYD. or CAM type magazine above macro
program.
E-2
%
O9020
#100=#4003
IF[#20EQ#0]GOTO200
N100IF[#20EQ#999]GOTO300
G91G28Z0
T#20M6
#999=#20
GOTO300
N200IF[#4120EQ#999]GOTO300
G91G28Z0
T#4120M6
#999=#4120
N300G#100
M99
%
NOTE：1.It is only applied to DRUM type magazine above macro program.
2.PRM.6080 set “6”.

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精湛的技術‧傑出的產品

OPERATION AND MAINTENANCE MANUAL

永續經營 031-T2-05-003 VERSION:2.2

FEATURES OF MCV-610、720、860 AND MCV-1020BA……….. 5

1-2 SAFETY PRECAUTIONS FOR OPERATING THE MACHINE.. 1-3

1-3 PRECAUTIONS FOR USING THE ELECTRICAL

1-4 ILLUSTRATION OF THE DANGEROUS AREAS OF THE

1-5 ILLUSTRATION OF THE LOCATIONS AND CONTENTS OF

2. INTRODUCTION TO THE MACHINE

2-2 DIMENSIONS....................................................…...... 2-8

2-3 WORKSPACE AND REFERENCE POINT……………………. 2-13

2-4 SPECIFICATIONS...............................................…..... 2-16

2-5 TOOL SPECIFICATIONS..…………………………………….. 2-21

2-5-2 TOOLS……………………………………………………. 2-22

2-6 SPINDLE POWER AND TORQUE DIAGRAM..…................ 2-28

2-7 SOUND LEVEL.........…………………………………………. 2-42

3. PREPARATIONS FOR INSTALLATION

3-2 REQUIREMENTS OF THE FOUNDATION AND THE

3-2-1 METHOD FOR CONSTRUCTION THE FUNDATION….. 3-3

3-2-2 FOUNDATION DRAWINGS.............................…..... 3-5

3-3 REQUIREMENT OF POWER SOURCES……………………… 3-22

3-3-1 REQUIREMENT OF ELECTRICAL POWER……………. 3-22

3-3-2 PNEUMATIC REQUIREMENTS…………………………. 3-27

3-4 THE EQUIPMENT REQUIRED FOR TRANSPORTATION...... 3-29

3-5 OPERATION ENVIRONMENT FOR THE NC MACHINE......... 3-43

3-6 NOTES FOR TURNING ON THE MACHINE AFTER

3-6-1 BEFORE TURNING ON THE MACHINE………………… 3-45

3-6-2 AFTER TURNING ON THE MACHINE………………….. 3-46

4-3 LEVEL ADJUSTMENT..............................................…. 4-6

5-1-1 EXPLANATION OF THE KEYBOARD……...............… 5-6

5-1-2 FUNCTION KEYS………………………………………… 5-8

5-1-3 FUNCTION KEYS AND SOFT KEYS…….....…........... 5-9

5-1-4 HELP FUNCTION………………………………………… 5-10

5-1-5 GRAPHICS DISPLAY (14” LCD)………...................... 5-11

5-2 OPERATION PANEL ................................................... 5-13

5-3 FUNCTION AND OPERATION OF THE OPERATION PANEL. 5-14

5-4 MACHINE OPERATION................................................ 5-23

5-4-1 EXAMINATION BEFORE TURNING ON THE MACHINE. 5-23

5-4-2 TURN ON THE MACHINE……………………………….. 5-24

5-4-3 TURN OFF THE MACHINE..................................... 5-25

5-5 HANDLE MODE………………………………………………… 5-26

5-6 AUTO MODE OPERATION.........……….......................... 5-28

5-6-1 MANUAL DATA INPUT(MDI)................................... 5-28

5-6-2 START AUTO OPERATION.................................... 5-29

5-6-3 STOP AUTO OPERATION................................…… 5-30

5-6-4 MANUAL INTERRUPTION (OPTIONAL FUNCTION) ….. 5-30

5-6-5 PROGRAM RESTART (OPTIOPNAL)…………………… 5-31

5-6-6 EDIT OPERATION FOR i SERIES……………….…..…. 5-34

5-7 G FUNCTION……………………………………………………. 5-48

5-8 F FUNCTION...........................................................… 5-51

5-9 S FUNCTION...........................................................… 5-51

5-10 T FUNCTION………………………………………………….. 5-51

5-11 M FUNCTION..........................…............................… 5-52

6. AUTOMATIC TOOL CHANGE

6-1-1 COMMANDS FOR ATC………………………………….. 6-2

6-1-2 PROCEDURE FOR ATC OPERATION.........…........… 6-3

6-1-3 ATC PROGRAMMING OPERATION…….................... 6-7

6-1-4 WRONG TOOL NUMBER...............…….….......……. 6-7

6-1-5 THE SETTING OF COUNTER………....….........…..... 6-8

6-1-6 TOOL NUMBER SETTING…………...............……….. 6-9

6-1-7 TOOL LOADING AND UNLOADING.................….….. 6-11

6-1-8 ADJUSTMENT OF THE TOOL EXCHANGING

6-2 CAM TYPE……......……………………………………………. 6-14