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A motor is a machine which converts electrical energy (or power) intomechanical energy (or
power). Hence a DC motor is a machine which converts DC electrical power into mechanical
power. It works on the principle of Lorentz Force.
References:
[1] J. Hiley, K. Brown, and M. Smith, Hughes Electrical and Electronic Technology, 10th ed. Pearson
Education Limited, 2008, Page: 870-871.
[2] B. L. Theraja, and A. K. Theraja, A Text Book of Electrical Technology, Volume II. S. Chand &
Company Ltd., 2008, Page: 996-997.
𝑍Φ𝑁𝑃
𝐸𝑏 = (𝑉𝑜𝑙𝑡𝑠)
60𝐴
Where:
Eb = Back emf or counter emf generated in any one parallel path in the armature
Winding, Volts
Z = Total number of armature conductors
Φ = Useful magnetic flux per pole,Webers
N = Speed of armature, rpmorrev/min
P = Number of poles
A = Number of parallel paths in armature winding, for current flow, between the
positive and negative carbon brushes
1
Figure 1: Shunt-wound DC Motor
Since the back emf, Eb, acts in a direction opposite to the applied voltage, VT, hence the
applied voltage has to force a current, Ia, through the armature conductors to overcome this
opposition (i.e. the back emf, Eb).
Hence, out of the total electrical power input to the armature of a DC motor (i.e. Pin= VTIa),
some is absorbed (or wasted) due to resistance of the armature circuit (i.e. Ia2Ra) and the rest
is converted into mechanical power within the armature (i.e. EbIa= Pm). Note that all of this
mechanical power is not available externally, since some of it is wasted as mechanical losses
(i.e. friction losses at the brushes and bearings) and some is wasted as core losses (i.e. eddy
current loss and hysteresis loss) in the ferromagnetic core of the armature.
References:
[1] J. Hiley, K. Brown, and M. Smith, Hughes Electrical and Electronic Technology, 10th ed. Pearson
Education Limited, 2008, Page: 870-871, 873.
[2] B. L. Theraja, and A. K. Theraja, A Text Book of Electrical Technology, Volume I. S. Chand &
Company Ltd., 2008, Page: 998-999.
2
(Hughes Electrical and Electronic Technology, 10th Edition, Page: 871).
The armature of a DC machine has a resistance of 0.1 Ω and is connected to a 250 V supply.
Calculate the generated emf when it isrunning:
(a).As a generator giving 80 A, and
(b).As a motor taking 60 A
3
Figure 4: Shunt-wound DC Motor
In compound-wound DC motors, the series and shunt winding almost invariably assist each
other.
References:
[1] J. Hiley, K. Brown, and M. Smith, Hughes Electrical and Electronic Technology, 10th ed. Pearson
Education Limited, 2008, Page: 875.
[2] B. L. Theraja, and A. K. Theraja, A Text Book of Electrical Technology, Volume II. S. Chand &
Company Ltd., 2008, Page: 996.
4
𝑍𝑃
𝑘=
60𝐴
It means we can write
𝑉𝑇 = 𝑘𝑁Φ + 𝐼𝑎 𝑅𝑎
Or
𝑉𝑇 − 𝐼𝑎 𝑅𝑎
𝑁=
𝑘Φ
Where the value of IaRa is usually less than 5% of the terminal voltage VT. Hence we can
write:
𝑉𝑇
𝑁∝
Φ
References:
[1] J. Hiley, K. Brown, and M. Smith, Hughes Electrical and Electronic Technology, 10th ed. Pearson
Education Limited, 2008, Page: 872.
[2] B. L. Theraja, and A. K. Theraja, A Text Book of Electrical Technology, Volume I. S. Chand &
Company Ltd., 2008, Page: 1008-1009.
For a shunt-wound DC motor, the speed characteristic can be derived from the following
expression:
𝑉𝑇 − 𝐼𝑎 𝑅𝑎
𝑁=
𝑘Φ
In case of a shunt-wound DC motor, magnetic fluxΦ is produced by the shunt-field current,
If, and practically it remains almost constant, becausemost DC machines are operated near the
saturation point on the magnetization curve (at the knee of the curve). Hence in a shunt-
wound DC motors, the magnetic flux, Φ, is only slightly affected by the input (armature)
current,Ia (i.e. it is almost independent of the armature current, Ia) and the value of IaRa at
full-load rarely exceeds 5 % of the input (terminal) voltage VT, so that there is only 5 %
change (i.e. no appreciable change) in the speed,N, of a shunt-wound DC motor from no-load
to full-load, as shown by a straight-line (ideal curve) parallel to horizontal inFig. 6and inFig.8
by curve A (ideal curve). Although the actual curve is slightly drooping (sinking or inclining
gradually), as shown in Fig. 6, by a dotted line. Hence, for all practical purposes, a shunt-
wound DC motors is taken as a constant speed motor and is suitable for applications where
5
the speed has to remain approximately constant over a wide range of loads, such as for
driving shafts (acting as a prime mover), machines tools, lathes, wood-working machines etc.
References:
[1] J. Hiley, K. Brown, and M. Smith, Hughes Electrical and Electronic Technology, 10th ed. Pearson
Education Limited, 2008, Page: 875.
[2] B. L. Theraja, and A. K. Theraja, A Text Book of Electrical Technology, Volume I. S. Chand &
Company Ltd., 2008, Page: 1016.
For a series-wound DC motor, the speed characteristic can be derived from the following
expression:
𝑉𝑇 − 𝐼𝑎 (𝑅𝑎 + 𝑅𝑠𝑓 )
𝑁=
𝑘Φ
In case of a series-wound DC motor, the magnetic flux,Φ, is produced by the armature
current,Ia, and is directly proportional to it (i.e. Φ ∝ 𝐼𝑎 ) before magnetic saturation, but after
magnetic saturation the magnetic flux, Φ, remains almost constant (i.e. Φ≅ constant or
independent of Ia). Since most DC machines are operated near the saturation point on the
magnetization curve (at the knee of the curve), speed N of a series-wound DC motor is
roughly inversely proportional to armature current, Ia, as shown inFig. 7 (and in Fig. 8by
curve B).
When mechanical load is heavy armature current, Ia, is large and speed,N, is low. But when
load is lighter, the armature current,Ia, is small and the speed,N, may become dangerously
high. Hence, a series motor should never be started without some mechanical load on it (i.e. it
should never be permitted to operate at no-load). Otherwise it may develop excessive speed
and get damaged due to heavy centrifugal forces (the heavycentrifugal forces could tear the
windings out of the armature and destroy the machine). However, it should not be belt-
coupled to its load, except in small DC machines such as vacuum cleaners. Belt-driven
applications are not recommended since a broken belt would allow the motor to runaway
(due to lighter load). It should be noted that a series motor is a variable speed motor.
6
Figure 7: Speed Characteristics of a Series-wound DC Motor
References:
[1] J. Hiley, K. Brown, and M. Smith, Hughes Electrical and Electronic Technology, 10th ed. Pearson
Education Limited, 2008, Page: 875-876.
[2] B. L. Theraja, and A. K. Theraja, A Text Book of Electrical Technology, Volume I. S. Chand &
Company Ltd., 2008, Page: 1015.
[3] S. J.Chapman, Electric Machinery Fundamentals, 5th ed. McGraw Hill, 2012, Page: 468-469.
[4] T. Wildi, Electrical Machines, Drives and Power Systems, 5th ed. Prentice Hall, 2002, Page: 105.
Since a compound-wound DC motor has a combination of shunt and series-field windings, its
speed characteristic curve is intermediate between those of the shunt and series-wound DC
motors, as shown in Fig. 8, by curve C. The exact shape of this curvedepends upon the values
of the shunt and series ampere-turns (mmfs).
References:
[1] J. Hiley, K. Brown, and M. Smith, Hughes Electrical and Electronic Technology, 10th ed. Pearson
Education Limited, 2008, Page: 876.
[2] B. L. Theraja, and A. K. Theraja, A Text Book of Electrical Technology, Volume I. S. Chand &
Company Ltd., 2008, Page: 1015.
7
1.6 Torque
The tendency of a force to twist or to turn or to rotate an object around an axis is called
torque. It is represented by symbol T and its magnitude equals the product of the force, F,and
the moment arm (i.e. perpendicular distance between the axis of rotation and the point of
application of the force), r.
For example, a string is wrapped around a pulley having a radius r as shown in Fig.9.If we
pull on the string with a tangential force F, the pulley will tend to rotate around its axis
provided it is free to rotate. So the torque,T, exertedon the pulley by the tangential force, F, is
given by:
𝑇 = 𝐹𝑟
Where:
T = Torque, Newton-meter (N-m)
F = Force, Newton(N)
r = Moment arm, meter (m)
1.8 Power
Power is the rate of doing work or expending energy. It is represented by symbol P and
mathematically expressed as:
𝑊 𝑜𝑟 𝐸 𝐹. 𝑑
𝑃 = = = 𝐹𝑣 … 𝑖𝑛 𝑐𝑎𝑠𝑒 𝑜𝑓 𝐿𝑖𝑛𝑒𝑎𝑟 𝑀𝑜𝑡𝑖𝑜𝑛
𝑡 𝑡
But
𝑃 = 𝑇𝜔 … 𝑖𝑛 𝑐𝑎𝑠𝑒 𝑜𝑓 𝐴𝑛𝑔𝑢𝑙𝑎𝑟 (𝑜𝑟 𝐶𝑖𝑟𝑐𝑢𝑙𝑎𝑟 𝑜𝑟 𝑅𝑜𝑡𝑎𝑟𝑦) 𝑀𝑜𝑡𝑖𝑜𝑛 (𝑒. 𝑔. 𝑎 𝑅𝑜𝑡𝑎𝑡𝑖𝑛𝑔 𝑆ℎ𝑎𝑓𝑡)
Where:
8
P = Power, W
W = Work done, J
E = Energy, J
d = Distance through which an object is moved by force, m
v = Linear velocity, m/sec
t = Time, sec
T = Torque, N-m
ω = Angular velocity, rad/sec
The SI unit of energy is Joule (J). There is also another unit of energy commercially used by
suppliers of electrical appliances and equipment — the kilowatt hour (kWh). It represents the
electrical energy consumed by an appliance using one kW (electric) power for a period of
one hour. Kilowatt hour is also known as the Board of Trade Unit (BoTU).
1𝑘𝑊ℎ = 1𝐵𝑜𝑇𝑈
Also
1𝑘𝑊ℎ = 1000𝑊 × ℎ = 1000 𝐽/𝑠𝑒𝑐 × 3600 𝑠𝑒𝑐 = 36 × 105 𝐽 = 3.6 × 𝑀𝐽
The unit of power is Watt (W) which equals joules per second (J/sec). The (mechanical)
power output of motors is sometimes also expressed in horsepower (hp). One horse power
equals 746 Watts. It corresponds to the average power output of a dray horse.
References:
[1] J. Hiley, K. Brown, and M. Smith, Hughes Electrical and Electronic Technology, 10th ed. Pearson
Education Limited, 2008, Page: 8.
[2] T. Wildi, Electrical Machines, Drives and Power Systems, 5th ed. Prentice Hall, 2002, Page: 51-52.
9
2𝜋𝑁
𝜔= (𝑟𝑎𝑑/𝑠𝑒𝑐) … 𝑤ℎ𝑒𝑛 𝑁 𝑖𝑠 𝑖𝑛 𝑟𝑝𝑚 (𝑖. 𝑒. 𝑟𝑒𝑣/𝑚𝑖𝑛)
60
And
N = Rotational speed (normally expressed in rpm)
Hence
Mechanical power (developed by or) output of the armature of a DC motor is given by:
2𝜋𝑁𝑇𝑎 𝑁𝑇𝑎
𝑃𝑚 = 𝑇𝑎 𝜔 = = … 𝑤ℎ𝑒𝑟𝑒 𝑁 𝑖𝑠 𝑖𝑛 𝑟𝑝𝑚
60 9.55
Where
9.55= A constant, whose exact value equals 30/π.
We know that for a DC motor, mechanical power (developed by or) output of the armature is
also given by:
𝑃𝑚 = 𝐸𝑏 𝐼𝑎
It means
2𝜋𝑁𝑇𝑎 𝑁𝑇𝑎
𝑃𝑚 = 𝑇𝑎 𝜔 = = = 𝐸𝑏 𝐼𝑎 … 𝑤ℎ𝑒𝑟𝑒 𝑁 𝑖𝑠 𝑖𝑛 𝑟𝑝𝑚
60 9.55
Or
2𝜋𝑁𝑇𝑎
= 𝐸𝑏 𝐼𝑎
60
Or
2𝜋𝑁𝑇𝑎 𝑍Φ𝑁𝑃
=( )𝐼
60 60𝐴 𝑎
1 𝑍Φ𝐼𝑎 𝑃 𝑍Φ𝐼𝑎 𝑃
𝑇𝑎 = ( ) = 0.159 ( ) … (𝑁𝑒𝑤𝑡𝑜𝑛 𝑀𝑒𝑡𝑒𝑟𝑠)
2𝜋 𝐴 𝐴
Where P represents the number of poles, and not the mechanical power (which is represented
by Pm).
In fact, the speed, N, depends upon torque, Ta, but torque is independent of speed. As we
know that:
𝑉𝑇
𝑁∝
Φ
And
𝑇𝑎 ∝ Φ𝐼𝑎
Keeping in view the above expressions, it seems that with the decrease in flux, Φ, the speed,
𝑁, would increase and the armature torque, Ta,would decrease. But this is not true, because
10
torque always tends to produce rotation. Hence, if torque, Ta, increases motor speed, N, must
alsoincrease rather than decrease. The apparent inconsistency between the above two
expressions can be reconciled in the following way:
Suppose the applied voltage, VT, is held constant and the flux, Φ, in a motor is decreased by
decreasing the field current, If. Then the following sequence of events takes place:
1. The back emf (Eb∝Φ) drops instantly (but the speed, N, remains constant because of
the inertia of heavy armature).
2. Due to decrease in Eb, Ia is increased because Ia=(VT – Eb)/Ra. Moreover, a small decrease in
flux, Φ, produces a large increase in armature current, Ia.
3. As per the expression, Ta∝ΦIa, when a small decrease in flux, Φ, produces a large
increase in armature current, Ia, the armature torque, Ta, increases.
4. As a result, increase in armature torque, Ta, produces increase in speed, N.
With the applied voltage, VT, held constant, motor speed, N, varies inversely with the flux, Φ (N
∝VT/Φ). However it is possible to increase flux, Φ, and at the same time increase the speed, N,
provided Ia, is held constant as it is done actually in DC servomotors.
Note:
2𝜋𝑁𝑇𝑎 𝑁𝑇𝑎
𝑃𝑚 = 𝑇𝜔 = = = 𝐸𝑏 𝐼𝑎 (𝑊𝑎𝑡𝑡𝑠) … 𝑤ℎ𝑒𝑟𝑒 𝑁 𝑖𝑠 𝑖𝑛 𝑟𝑝𝑚
60 9.55
Expressions for a DC motor
1 𝑍Φ𝐼𝑎 𝑃 𝑍Φ𝐼𝑎 𝑃
𝑇𝑎 = ( ) = 0.159 ( ) … (𝑁𝑒𝑤𝑡𝑜𝑛 𝑀𝑒𝑡𝑒𝑟𝑠)
2𝜋 𝐴 𝐴
References:
[1] J. Hiley, K. Brown, and M. Smith, Hughes Electrical and Electronic Technology, 10th ed. Pearson
Education Limited, 2008, Page: 6-8, 873-874.
[2] B. L. Theraja, and A. K. Theraja, A Text Book of Electrical Technology, Volume I. S. Chand &
Company Ltd., 2008, Page: 1001-1002, 1009.
[3] T. Wildi, Electrical Machines, Drives and Power Systems, 5th ed. Prentice Hall, 2002, Page: 52-53, 99.
11
saturation point on the magnetization curve (at the knee of the curve). Hence for a shunt-
wound DC motor:
𝑇𝑎 ∝ Φ𝐼𝑎
Becomes
𝑇𝑎 ∝ 𝐼𝑎 (∵ Φ ≅ constant)
This characteristic is shown by Fig. 10, by curve A.
References:
[1] J. Hiley, K. Brown, and M. Smith, Hughes Electrical and Electronic Technology, 10th ed. Pearson
Education Limited, 2008, Page: 876.
[2] B. L. Theraja, and A. K. Theraja, A Text Book of Electrical Technology, Volume I. S. Chand &
Company Ltd., 2008, Page: 1016.
[3] T. Wildi, Electrical Machines, Drives and Power Systems, 5th ed. Prentice Hall, 2002, Page: 103-104.
12
Figure 10: Torque Characteristics of DC Motors
References:
[1] J. Hiley, K. Brown, and M. Smith, Hughes Electrical and Electronic Technology, 10th ed. Pearson
Education Limited, 2008, Page: 876.
[2] B. L. Theraja, and A. K. Theraja, A Text Book of Electrical Technology, Volume I. S. Chand &
Company Ltd., 2008, Page: 1015.
[3] T. Wildi, Electrical Machines, Drives and Power Systems, 5th ed. Prentice Hall, 2002, Page: 104-105.
[4] S. J.Chapman, Electric Machinery Fundamentals, 5th ed. McGraw Hill, 2012, Page: 493-495.
13
The torque required to drive a DC generator at 15 r/s is 2 kN-m. The core, friction and
windage losses in the machine are 8.0 kW.Calculate the power generated in the armature
winding.
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