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CIP 35 - Testing Compressive Strength of Concrete

WHAT is the Compression Strength of Concrete?


Concrete mixtures can be designed to provide a wide range of me-
chanical and durability properties to meet the design requirements
of a structure. The compressive strength of concrete is the most
common performance measure used by the engineer in designing
buildings and other structures. The compressive strength is mea-
sured by breaking cylindrical concrete specimens in a compression-
testing machine. The compressive strength is calculated from the
failure load divided by the cross-sectional area resisting the load
and reported in units of pound-force per square inch (psi) in US
Customary units or megapascals (MPa) in SI units. Concrete com-
pressive strength requirements can vary from 2500 psi (17 MPa)
for residential concrete to 4000 psi (28 MPa) and higher in com-
mercial structures. Higher strengths up to and exceeding 10,000
psi (70 MPa) are specified for certain applications.

WHY is Compressive Strength Determined?


Compressive strength test results are primarily used to determine
that the concrete mixture as delivered meets the requirements of the
specified strength, ƒ′c, in the job specification.
Strength test results from cast cylinders may be used for quality
control, acceptance of concrete, or for estimating the concrete strength
in a structure for the purpose of scheduling construction operations
such as form removal or for evaluating the adequacy of curing and
protection afforded to the structure. Cylinders tested for acceptance
and quality control are made and cured in accordance with procedures • No single strength test should fall below ƒ´c by more than
described for standard-cured specimens in ASTM C 31 Standard 500 psi (3.45 MPa); or by more than 0.10 ƒ´c when
Practice for Making and Curing Concrete Test Specimens in the ƒ´c is more than 5000 psi (35 MPa)
Field. For estimating the in-place concrete strength, ASTM C 31 It is important to understand that an individual test falling
provides procedures for field-cured specimens. Cylindrical below ƒ´c does not necessarily constitute a failure to meet
specimens are tested in accordance with ASTM C 39, Standard Test specification requirements. When the average of strength tests
Method for Compressive Strength of Cylindrical Concrete on a job are at the required average strength, ƒ′cr, the
Specimens. probability that individual strength tests will be less than the
A test result is the average of at least two standard-cured strength specified strength is about 10% and this is accounted for in
specimens made from the same concrete sample and tested at the the acceptance criteria.
same age. In most cases strength requirements for concrete are at an When strength test results indicate that the concrete delivered
age of 28 days. fails to meet the requirements of the specification, it is
Design engineers us the specified strength ƒ´c to design structural important to recognize that the failure may be in the testing,
elements. This specified strength is incorporated in the job contract not the concrete. This is especially true if the fabrication,
documents. The concrete mixture is designed to produce an average handling, curing and testing of the cylinders are not conducted
strength, ƒ′cr, higher than the specified strength such that the risk of in accordance with standard procedures. See CIP 9, Low
not complying with the strength specification is minimized. To Concrete Cylinder Strength.
comply with the strength requirements of a job specification both Historical strength test records are used by the concrete
the following acceptance criteria apply: producer to establish the target average strength of concrete
• The average of 3 consecutive tests should equal or exceed the mixtures for future work.
specified strength, ƒ´c
• The range between companion cylinders from the same set and
HOW to Test the Strength of Concrete? tested at the same age should be, on average, about 2 to 3% of
• Cylindrical specimens for acceptance testing should be 6 x 12 the average strength. If the difference between two companion
inch (150 x 300 mm) size or 4 x 8 inch (100 x 200 mm) when cylinders exceeds 8% too often, or 9.5% for three companion
specified. The smaller specimens tend to be easier to make and cylinders, the testing procedures at the laboratory should be
handle in the field and the laboratory. The diameter of the evaluated and rectified.
cylinder used should be at least 3 times the nominal maximum • Results of tests made by different labs on the same concrete
size of the coarse aggregate used in the concrete. sample should not differ by more than about 13% of the average
• Recording the mass of the specimen before capping provides of the two test results.
useful information in case of disputes. • If one or both of a set of cylinders break at strength below ƒ´c,
• To provide for a uniform load distribution when testing, cylinders evaluate the cylinders for obvious problems and hold the tested
are capped generally with sulfur mortar (ASTM C 617) or cylinders for later examination. Frequently the cause of a failed
neoprene pad caps (ASTM C 1231). Sulfur caps should be test can be readily seen in the cylinder, either immediately or by
applied at least two hours and preferably one day before testing. petrographic examination. If it is thrown away an easy
Neoprene pad caps can be used to measure concrete strengths opportunity to correct the problem may be lost. In some cases
between 1500 and 7000 psi (10 to 50 MPa). For higher strengths additional reserve cylinders are made and can be tested if one
upto 12,000 psi, neoprene pad caps are permitted to be used if cylinder of a set broke at a lower strength.
they are qualified by companion testing with sulfur caps. • A 3 or 7-day test may help detect potential problems with
Durometer hardness requirements for neoprene pads vary from concrete quality or testing procedures at the lab but is not a
50 to 70 depending on the strength level tested. Pads should be basis for rejecting concrete, with a requirement for 28-day or
replaced if there is excessive wear. other age strength.
• Cylinders should not be allowed to dry out prior to testing. • ASTM C 1077 requires that laboratory technicians involved in
• The cylinder diameter should be measured in two locations at testing concrete must be certified.
right angles to each other at mid-height of the specimen and • Reports of compressive strength tests provide valuable information
averaged to calculate the cross-sectional area. If the two to the project team for the current and future projects. The reports
measured diameters differ by more than 2%, the cylinder should should be forwarded to the concrete producer, contractor and
not be tested. the owner’s representative as expeditiously as possible.
• The ends of the specimens should not depart from perpendicularity
with the cylinder axis by more than 0.5º and the ends should be
plane to within 0.002 inches (0.05 mm).
• Cylinders should be centered in the compression-testing machine References
and loaded to complete failure. The loading rate on a hydraulic 1. ASTM C 31, C 39, C 617, C 1077, C 1231, Annual Book of ASTM
machine should be maintained in a range of 20 to 50 psi/s (0.15 Standards, Volume 04.02, ASTM, West Conshohocken, PA,
to 0.35 MPa/s) during the latter half of the loading phase. The www.astm.org
type of break should be recorded. A common break pattern is a 2. Concrete in Practice Series, NRMCA, Silver Spring, MD,
www.nrmca.org
conical fracture (see figure). 3. In-Place Strength Evaluation - A Recommended Practice, NRMCA
• The concrete strength is calculated by dividing the maximum Publication 133, NRMCA RES Committee, NRMCA, Silver Spring,
load at failure by the average cross-sectional area. C 39 has MD
4. How producers can correct improper test-cylinder curing, Ward R.
correction factors if the length-to-diameter ratio of the cylinder
Malisch, Concrete Producer Magazine, November 1997,
is between 1.75 and 1.00, which is rare. At least two cylinders www.worldofconcrete.com
are tested at the same age and the average strength is reported 5. NRMCA/ASCC Checklist for Concrete Pre-Construction Conference,
as the test result to the nearest 10 psi (0.1 MPa) NRMCA, Silver Spring, MD
6. Review of Variables That Influence Measured Concrete Compressive
• The technician carrying out the test should record the date they Strength, David N. Richardson, NRMCA Publication 179, NRMCA,
were received at the lab, the test date, specimen identification, Silver Spring, MD
cylinder diameter, test age, maximum load applied, compressive 7. Tips on Control Tests for Quality Concrete, PA015, Portland Cement
strength, type of fracture, and any defects in the cylinders or Association, Skokie, IL, www.cement.org
caps. If measured, the mass of the cylinders should also be noted. 8. ACI 214, Recommended Practice for Evaluation of Strength Tests
Results of Concrete, American Concrete Institute, Farmington Hills,
• Most deviations from standard procedures for making, curing MI, www.concrete.org
and testing concrete test specimens will result in a lower
measured strength.

2003
USEFUL INFORMATION March 1998

1324 APPROXIMATE CYLINDER STRENGTH


Strength of Concrete Cylinders -- Specification requirements are normally based upon the strength
of the concrete at 28 days but it is usually advisable, especially at the start of a project, to submit
cylinders for 7 and 14 day tests so that the 28 day strength may be forecast, and to see that the
concrete shows normal progressive hardening. For concrete without flyash, the following formula
will give a close approximation of the 28 day strength which may be expected from a known 7 day
strength.

English: S28 = S7 + ( 30 S7 )

Metric: S28 = S7 + ( 78.8 S7 )

In which S 28 = approximate 28 day strength and S 7 = known 7 day strength.

For approximating strengths at other ages from known strengths at various ages the following table
may be used.

Probable Compressive Strength For Concrete Without Flyash


AGE psi kPa psi kPa psi kPa psi kPa psi kPa
100 1550 10690 2250 15510 2900 19990 3490 24060 4150 28610
90 1500 10340 2180 15030 2830 19510 3440 23720 4050 27920
80 1460 10070 2110 14550 2740 18890 3350 23100 3950 27230
70 1390 9580 2030 14000 2640 18200 3250 22410 3830 26410
60 1330 9170 1940 13380 2540 17510 3120 21510 3690 25440
55 1290 8890 1890 13030 2470 17030 3050 21030 3610 24890
50 1250 8620 1840 12690 2410 16620 2970 20480 3520 24270
45 1200 8270 1780 12270 2330 16060 2890 19930 3420 23580
40 1150 7930 1700 11720 2250 15510 2790 19240 3310 22820
38 1130 7790 1670 11510 2220 15310 2760 19030 3280 22610
36 1110 7650 1640 11310 2190 15100 2720 18750 3230 22270
34 1080 7450 1610 11100 2140 14750 2670 18410 3180 21930
32 1050 7240 1580 10890 2100 14480 2620 18060 3120 21510
30 1030 7100 1540 10620 2050 14130 2560 17650 3060 21100
28 1000 6900 1500 10310 2000 13840 2500 17190 3000 20730
26 960 6620 1450 10000 1950 13440 2450 16890 2930 20200
24 920 6340 1400 9650 1890 13030 2380 16410 2850 19650
22 890 6140 1350 9310 1830 12620 2310 15930 2780 19170
20 850 5860 1300 8960 1770 12200 2240 15440 2700 18620
19 830 5720 1270 8760 1730 11930 2200 15170 2650 18270
18 800 5520 1240 8550 1690 11650 2150 14820 2600 17930
17 780 5380 1200 8270 1650 11380 2100 14480 2550 17580
16 750 5170 1170 8070 1600 11030 2050 14130 2490 17170
15 720 4960 1130 7790 1550 10690 2000 13790 2430 16750
14 690 4760 1090 7520 1500 10340 1950 13440 2360 16270
13 660 4550 1050 7240 1450 10000 1890 13030 2300 15860
12 630 4340 1000 6890 1400 9650 1820 12550 2230 15380
11 590 4070 950 6550 1350 9310 1750 12070 2150 14820
10 550 3790 900 6210 1280 8830 1680 11580 2070 14270
9 510 3520 840 5790 1200 8270 1590 10960 1980 13650
8 460 3170 780 5380 1130 7790 1500 10340 1880 12960
7 400 2760 700 4830 1040 7170 1380 9510 1750 12070
6 340 2340 600 4140 920 6340 1260 8690 1610 11100

Construction Manual XIII-38


USEFUL INFORMATION August 2001

Probable Compressive Strength For Concrete Without Flyash


AGE psi kPa psi kPa psi kPa psi kPa
100 4720 32540 5400 37230 5970 41160 6560 45230
90 4620 31850 5240 36130 5840 40270 6430 44330
80 4510 31100 5150 35510 5710 39370 6290 43370
70 4380 30200 5000 34470 5550 38270 6110 42130
60 4220 29100 4840 33370 5370 37020 5930 40890
55 4140 28540 4750 32750 5270 36340 5820 40130
50 4050 27920 4640 31990 5170 35650 5700 39300
45 3950 27230 4520 31160 5040 34750 5570 38400
40 3830 26410 4400 30340 4910 33850 5430 37440
38 3790 26130 4350 29990 4860 33510 5380 37090
36 3740 25790 4300 29650 4800 33090 5310 36610
34 3680 25370 4220 29100 4720 32540 5240 36130
32 3620 24960 4160 28680 4650 32060 5170 35650
30 3560 24550 4090 28200 4570 31510 5090 35090
28 3500 24150 4000 27590 4500 31050 5000 34460
26 3410 23510 3930 27100 4400 30340 4900 33780
24 3340 23030 3840 26480 4300 29650 4800 33090
22 3250 22410 3750 25860 4200 28960 4700 32410
20 3160 21790 3640 25100 4100 28270 4590 31650
19 3110 21440 3590 24750 4040 27850 4510 31100
18 3050 21030 3520 24270 3980 27440 4450 30680
17 3000 20680 3460 23860 3910 26960 4380 30200
16 2940 20270 3400 23440 3830 26410 4300 29650
15 2870 19790 3310 22820 3770 25990 4210 29030
14 2800 19310 3250 22410 3690 25440 4130 28480
13 2740 18890 3180 21930 3600 24820 4050 27920
12 2660 18340 3090 21300 3500 24130 3960 27300
11 2570 17720 3000 20680 3400 23440 3850 26540
10 2490 17170 2900 19990 3300 22750 3730 25720
9 2380 16410 2780 19170 3170 21860 3600 24820
8 2280 15720 2650 18270 3050 21030 3460 23860
7 2120 14620 2500 17240 2890 19930 3280 22610
6 1980 13650 2340 16130 2700 18620 3100 21370

Construction Manual XIII-39


Conversion between Cube and Cylinder Strengths Page 1 of 1

Conversion between Cube and Cylinder Strengths

Generally a cylinder test strength is between 5% and 25% less than a cube test strength for a given
concrete mix, the percentage difference decreasing with an increase in the concrete strength.

Firstmix uses the following matching values of cylinder and cube strengths to convert between
cylinder and cube strengths, employing linear interpolation for intermediate values and linear
extrapolation for values outside the range.

Cylinder Strength Cube Strength


MPa Psi MPa Psi
12 1740 15 2175
16 2320 20 2900
20 2900 25 3625
25 3625 30 4350
30 4350 37 5365
35 5075 45 6525
50 7250 60 8700

These values are taken from Table 8 of References 17.

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References Page 1 of 2

References

1 Road Research Laboratory. Design of Concrete mixes. Road Note No 4, 2nd Edition. London,
HMSO, 1950.

2 Teychenné, D C, Franklin, R E and Erntroy, H C. Design of normal concrete mixes. Department of


the Environment. HMSO, 1975 (1988).

3 British Standards Institution. BS 12:1978. Specification for ordinary and rapid-hardening Portland
cement. London.

4 British Standards Institution. BS 4027:1980. Specification for sulphate-resisting Portland cement.


London.

5 British Standards Institution. BS 882:1983. Specification for aggregates from natural aggregates
from natural sources for concrete. London.

6 British Standards Institution. BS 1047:Part 2:1974. Specification for air-cooled blastfurnace slag
coarse aggregate for concrete. London.

7 British Standards Institution. BS 5328:Part 2:1991. Methods for specifying concrete mixes.
London.

8 Torben C. Hansen. Teknisk Rapport 14686. Beton I Henhold til DS 411-84, 2. udgave.
Copenhagen.

9 British Standards Institution. BS 1881:Part 102:1983. Method for determination of slump. London.

10 British Standards Institution. BS 1881:Part 104:1983. Method for determination of Vebe time.
London.

11 British Standards Institution. BS 1881:Part 107:1983. Method for determination of density of


compacted fresh concrete.

12 British Standards Institution. BS 1881:Part 108:1983. Method for making test cubes from fresh
concrete. London.

13 British Standards Institution. BS 1881:Part 111:1983. Method of normal curing of test specimens
(20 C method). London.

14 British Standards Institution. BS 1881:Part 116:1983. Method for determination of compressive


strength of concrete cubes. London.

15 CEB/FIP (European Committee for Concrete/International Federation of Prestressed Concrete).


CEB/FIB Model Code for concrete structures. "CEB Bulletin No 125". Paris, April 1978.

16 British Standards Institution. BS 8110:1985. The structural use of concrete. London.

17 British Standards Institution Draft for Development. DD ENV 206:1992. Concrete. Performance,
production, placing and compliance criteria. London.

18 British Standards Institution. BS 5328:Part 4:1990. Specification for Procedures to be Used in


Sampling,Testing and Assessing Compliance of Concrete. London.

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References Page 2 of 2

19 ASTM C 138-92 Test for Unit Weight, Yield and Air content (Gravimetric) of Concrete

20 ASTM C 173-93 Test for Air content of freshly mixed Concrete by the Volumetric Method

21 ASTM C 231-91b Test for Air content of freshly mixed Concrete by the Pressure Method

22 British Standards Institution. BS 1881:Part 106:1983. Method for determination of air content in
fresh concrete.

23 ACI 211.1-91 Standard Practice for Selecting Proportions for Normal, Heavyweight and Mass
Concrete

24 ASTM C 136-92 Standard Method of Sieve Analysis of Fine and Coarse Aggregates.

25 FIP Manual of Lightweight Aggregate Concrete. Surrey University Press 1983.

26 ASTM C 595-93 Specification for Blended Hydraulic Cements.

27 British Standards Institution. BS 3892:Part 1:1993. Specification for Pulverized Fuel Ash for Use
with Portland Cement.

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