PLC Operating Sequences/Shutdowns

Texican Oil Compae Gas Plant – 0715

0715-OS-01 Rev. 0

Start Up Sequence:

1. Press “Pretreatment Reset” button (soft) to clear all pretreatment shutdowns.

2. Press HS-108 “Start Pretreatment” button (soft). Send output signal to open XV-3105. XV-3105
enabled when the following are cleared:

S13505 Feed Gas Compressor Running

PIT-3102 Compressor Discharge Pressure >700 psig
HS-105 Local ESD (hard button)
XS-106 Remote ESD (hard wired signal from Customer)
HS-107 Manual Pretreatment Shutdown (soft button)

3. When the difference between PIT-3102 and PIT-3103 is less than 50 psi, send output signal to
open SDV-3104. Once SDV-3104 opens, it only closes with a Pretreatment Shutdown.

4. Two (2) minutes after signaling SDV-3104 to open, send signals to close XV-3105 and to indicate
Pretreatment Running (on HMI).

5. Press “Membrane Reset” button (soft) to clear all membrane shutdowns.

6. Press HS-110 “Start Membrane” button (soft). Send output signal to open XV-4006. XV-4006
enabled when the following are cleared:

S13505 Feed Gas Compressor Running

HS-105 Local ESD (hard button)
XS-106 Remote ESD (hard wired signal from Customer)
HS-107 Manual Pretreatment Shutdown (soft button)
HS-109 Manual Membrane Shutdown (soft button)
LAHH-3201 Coalescing Filter CF-320 High High Liquid Level
DPAHH-3201 Coalescing Filter CF-320 High High Differential Pressure
LAHH-3501 Polishing Filter PF-350 High High Liquid Level
DPAHH-3501 Polishing Filter PF-350 High High Differential Pressure
TAHH-3101 Vane Separator High High Temperature
TALL-3501 Membrane Feed Gas Low Low Temperature
TAHH-3501 Membrane Feed Gas High High Temperature

7. When PIT-4001 reaches 100 psig, send output signal to open SDV-4005. Once SDV-4005
opens, it only closes with a Pretreatment or Membrane Shutdown and when PIT-4001
reaches 30 psig.

8. When the difference between PIT-4002 and PIT-4001 is less than 50 psi, send output signals to
open SDV-4001 and SDV-4003. Once SDV-4001 and SDV-4003 are signaled to open, they
only close with a Pretreatment or Membrane Shutdown.

8. Two (2) minutes after signaling SDV-4001 to open, send signals to close XV-4006 and to indicate
Membrane MB01 Running (on HMI).

1
Shutdown Sequence (upon any Pretreatment Shutdown):

Pretreatment Shutdowns are:

S13505 Feed Gas Compressor Not Running

HS-105 Local ESD (hard button)
XS-106 Remote ESD (hard wired signal from Customer)
HS-107 Manual Pretreatment Shutdown (soft button)

1. Send output signals to close SDV-3105, SDV-4001, and SDV-4003.

2. At the same time, send output signals to close XV-3105 and XV-4006.

3. At the same time, send output signal to open XV-4004.

4. When PIT-4001 reaches 30 psig, send output signals to close SDV-4005 and XV-4004.

Shutdown Sequence (upon any Membrane Shutdown):

Membrane Shutdowns are:

S13505 Feed Gas Compressor Not Running

HS-105 Local ESD (hard button)
XS-106 Remote ESD (hard wired signal from Customer)
HS-107 Manual Pretreatment Shutdown (soft button)
HS-109 Manual Membrane Shutdown (soft button)
LAHH-3201 Coalescing Filter CF-320 High High Liquid Level
DPAHH-3201 Coalescing Filter CF-320 High High Differential Pressure (Set Pt. 15 psid)
LAHH-3501 Polishing Filter PF-350 High High Liquid Level
DPAHH-3501 Polishing Filter PF-350 High High Differential Pressure (Set Pt. 15 psid)
TAHH-3101 Vane Separator High High Temperature (Set Pt. 130 F)
TALL-3501 Membrane Feed Gas Low Low Temperature (Set Pt. 135 F)
TAHH-3501 Membrane Feed Gas High High Temperature (Set Pt. 155 F)

1. Send output signals to close SDV-4001 and SDV-4003.

2. At the same time, send output signal to close XV-4006.

3. At the same time, send output signal to open XV-4004.

4. When PIT-4001 reaches 30 psig, send output signals to close SDV-4005 and XV-4004.

2
Control Loops:

All control loops are always active (manual or auto).

TIC-3301

Type: PID
Input (Measured Variable): TIT-3301 – 4/20mA – 0/200 F
Output: TY-3301 – 4/20 mA
Set Point: 140 F
Action: Increasing Input – Increasing Output

PIC-3102

Type: PID
Input (Measured Variable): PIT-3102 – 4/20mA – 0/1250 psig
Output: PY-3102 – 4/20 mA
Set Point: 895 psig
Action: Increasing Input – Increasing Output

PIC-4002

Type: PID
Input (Measured Variable): PIT-4002 – 4/20mA – 0/1250 psig
Output: PY-4002 – 4/20 mA
Set Point: 880 psig
Action: Increasing Input – Increasing Output

PIC-5001

Type: PID
Input (Measured Variable): PIT-5001 – 4/20mA – 0/1250 psig
Output: PY-5001 – 4/20 mA
Set Point: 870 psig
Action: Increasing Input – Increasing Output

PIC-5002

Type: PID
Input (Measured Variable): PIT-5002 – 4/20mA – 0/1250 psig
Output: PY-5002 – 4/20 mA
Set Point: 866 psig
Action: Increasing Input – Increasing Output

3
Alarms:

Pretreatment and Membrane Alarms are:

TAH-3101 Vane Separator High Temperature (Set Pt. 120 F)

DPAH-3201 Coalescing Filter CF-320 High Diff Pres (Set Pt. 10 psid)
DPAH-3501 Polishing Filter PF-350 High Diff Pres (Set Pt. 10 psid)
TAL-3501 Membrane Feed Gas Low Temperature (Set Pt. 138 F)
TAH-3501 Membrane Feed Gas High Temperature (Set Pt. 152 F)
DPAH-4007 Membrane MB01 Diff Pres (Set Pt. 25 psid)