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24972-200-3PS-ECM3-00001
FOR
TABLE OF CONTENTS
Section Description
1.0 GENERAL
3.0 RATINGS
6.0 NAMEPLATES
Bechtel Confidential
©Copyright Bechtel Corporation 2003. All rights reserved. Contains confidential information proprietary to Bechtel not to be disclosed
to third parties without Bechtel’s prior written permission.
Electronic documents, once printed, are uncontrolled and may become outdated
Page 2 of 12
Technical Specification for Medium Voltage Motor Control Centers
24972-200-3PS-ECM3-00001-002
________________________________________________________________________
1.0 GENERAL
1.1 Medium Voltage Motor Control Centers and auxiliary equipment shall be the
manufacturer's latest standard design, proven in service to meet the requirements
and intent of this Specification, the Material Requisition, and the attachments.
1.2 All components and materials shall be new, of current manufacture by generally
recognized well-established firms in the industry. Replacement parts required for
normal maintenance shall be readily available from stock.
1.3 The attached Data Sheets indicate specific requirements as follows:
[ ] means not required
[X] means required
[A] means acceptable substitute for [X]
[N] means not acceptable
1.4 Any conflicts between the referenced documents shall be identified in writing to
the Buyer for resolution. In general, when resolving conflicts, the following order
of precedence shall apply:
Data Sheets
One-Line Diagrams
Purchase Order
This Specification
Other referenced Specifications
1.5 Bidder shall provide the information requested in the attached “Form of
proposal”. Bid submitted with incomplete form of proposal will not accepted.
Bechtel Confidential
©Copyright Bechtel Corporation 2003. All rights reserved. Contains confidential information proprietary to Bechtel not to be disclosed
to third parties without Bechtel’s prior written permission.
Electronic documents, once printed, are uncontrolled and may become outdated
Page 3 of 12
Technical Specification for Medium Voltage Motor Control Centers
24972-200-3PS-ECM3-00001-002
________________________________________________________________________
3.0 RATINGS
3.1 Medium voltage circuit breakers shall be rated as required by ANSI C37.06 and
the attached Data Sheets.
3.2 Load interrupter switches shall be rated as required by ANSI C37.20.4, ANSI
C.37.22 and the attached Data Sheets.
3.3 Medium voltage controllers shall be fully rated and designed as required by
NEMA ICS-2-324 and UL Specification 347.
3.4 Voltage, current, and power ratings of equipment furnished under this
Specification shall be derated for altitude according to applicable ANSI
standards. The equipment shall be installed at 11,150 ft a.m.s.l. (3,400 m).
3.5 Medium Voltage Motor Control Centers and components shall be designed to
withstand the maximum design earthquake for a UBC 4 seismic zone, without
permanent damage, significant permanent deformation of parts, or any form of
miss-operation that would be destructive to the Medium Voltage Motor Control
Centers or components.
4.1.3 Except for special units produced to meet the requirements of the Data Sheets
and the Material Requisition, all Motor Control Center structures, units, and
components shall be UL labeled or listed as applicable. Vendor shall advise
those components that are not UL listed.
4.1.4 Except for ends with transitions to other types of equipment, each Motor Control
Center shall be designed to permit extension at either end.
4.2 Enclosures
4.2.1 Enclosures shall be NEMA 1A gasketed, 96 inches (2.43 m) high (nominal) rigid
freestanding steel structures for indoor service unless otherwise required by Data 2
Bechtel Confidential
©Copyright Bechtel Corporation 2003. All rights reserved. Contains confidential information proprietary to Bechtel not to be disclosed
to third parties without Bechtel’s prior written permission.
Electronic documents, once printed, are uncontrolled and may become outdated
Page 5 of 12
Technical Specification for Medium Voltage Motor Control Centers
24972-200-3PS-ECM3-00001-002
________________________________________________________________________
4.3.5 Buses and connections shall be completely insulated at the factory. Suitable
non-flammable material shall be furnished for field insulating bus joints at
shipping splits and for outgoing bus connections.
4.3.6 Shutters providing coverage for the bus stabs when circuit breakers are
disconnected shall have provisions to prevent them from becoming dislodged
from their guides and operating mechanism.
4.3.7 A copper ground bus, having a momentary current rating at least equal to the
highest momentary current rating of any controller in the assembly, shall extend
the full length of each Motor Control Center bus section. Each stationary unit
shall be grounded directly to the ground bus. The frame of each contactor shall
be grounded through heavy multiple finger contacts at all times except when the
contactor primary disconnecting devices are separated a safe distance. Each end
of each ground bus shall be provided with a clamp type lug for Buyer's #4/0
AWG bare copper ground cable.
Bechtel Confidential
©Copyright Bechtel Corporation 2003. All rights reserved. Contains confidential information proprietary to Bechtel not to be disclosed
to third parties without Bechtel’s prior written permission.
Electronic documents, once printed, are uncontrolled and may become outdated
Page 6 of 12
Technical Specification for Medium Voltage Motor Control Centers
24972-200-3PS-ECM3-00001-002
________________________________________________________________________
4.4.6 Each circuit breaker unit shall be furnished with four electrically separate truck
operated cell switch contacts (device 52H) wired to outgoing terminal blocks and
set to operate when the breaker is withdrawn from the operating position.
Individual sets of 52H contacts shall be wired to permit ready connection in series
with local "close" and remote "trip" and "close" control contacts. Remote control
contacts shall be connected to operate only in the operating position. The controls
shall be wired to the terminal blocks in a manner that permits changing from local
close control only in the test position to local close control in the operating and
test position by adding jumpers on the terminal blocks. The fourth contact shall
be closed in the breaker operating position and shall be wired to the terminal
blocks.
4.4.7 Each circuit breaker shall be mechanically interlocked with its compartment to
prevent the use of another circuit breaker with a lower rating or different
connections in that compartment.
4.4.8 When specified in the Data Sheets, the breaker shall be supplied with a 125 V dc
direct acting trip device for loss of control voltage.
4.4.9 Breakers shall be designed to satisfactorily perform without maintenance under
any of the following service conditions:
1,000 make/breaks without load current
400 breaks at full rated current
3 years in the closed or open position without any operation
In addition to the above, the isolation mechanism shall be suitable for 200
operations per year.
4.4.10 Each circuit breaker shall have under voltage trip device in the control circuit.
4.5 Medium Voltage Controllers
4.5.1 Controllers shall be 3 pole, NEMA Class E2, two (2) high contactor type, rated
60 kV peak BIL.
4.5.2 All controllers shall include a disconnect switch (ground connected in open
position) and vacuum contactors, drawout type.
4.5.3 Each controller shall be furnished with an integral, medium to low voltage,
control power transformer equipped with primary and secondary fuses.
4.5.4 Each controller shall receive an external source of test control power at its
control terminals. The transfer mechanism for the control power shall be an
integral part of the controller. Plugs and receptacles used for control power
transfer shall have a NEMA standard grounding type configuration. The control
power source in the controller shall be grounded on the source side of the transfer
mechanism.
Bechtel Confidential
©Copyright Bechtel Corporation 2003. All rights reserved. Contains confidential information proprietary to Bechtel not to be disclosed
to third parties without Bechtel’s prior written permission.
Electronic documents, once printed, are uncontrolled and may become outdated
Page 7 of 12
Technical Specification for Medium Voltage Motor Control Centers
24972-200-3PS-ECM3-00001-002
________________________________________________________________________
4.5.5 Each controller shall be equipped with an interposing relay and wired for remote
control.
4.5.6 Each motor controller shall be equipped with a NEMA A600 disconnect and
control for Buyer's single phase three wire motor space heater power circuit.
Control shall be by means of N.C. contacts on the controller interposing relay.
4.5.7 Each motor controller shall be equipped with a Multilin 469 solid state 2
multifunction motor protection relay prewired to terminal blocks, with Modbus
communication via an RS485 port as shown in single line diagrams.
Bechtel Confidential
©Copyright Bechtel Corporation 2003. All rights reserved. Contains confidential information proprietary to Bechtel not to be disclosed
to third parties without Bechtel’s prior written permission.
Electronic documents, once printed, are uncontrolled and may become outdated
Page 8 of 12
Technical Specification for Medium Voltage Motor Control Centers
24972-200-3PS-ECM3-00001-002
________________________________________________________________________
4.6.9 Fused disconnect switch power fuses shall be provided with blown fuse sensing
capability on each fuse provided. A minimum of two field reversible contacts
wired to the terminal blocks shall be supplied for alarm and single phase
detection.
4.7 Wiring
4.7.1 All connections to Buyer's external circuits shall be brought to terminal blocks.
At least 15 percent spare terminal block points shall be provided in each unit or
compartment. Terminal blocks shall be marked (numbered), and they shall be
accessible only from the front of the compartment. Terminal blocks shall not be
mounted on the top sheet of any compartment or unit.
4.7.2 All spare contacts shall be independently wired to terminal blocks.
4.7.3 Space shall be provided for the bending radii of cables and the application of
stress cones. Suitable flanges, bar risers, and connections shall be provided
where metal-enclosed bus is to be attached.
4.7.4 Each indicating light shall be connected to the end of its control circuit in order
to supervise the continuity of the wiring in the circuit.
4.7.5 All devices shall be wired in their respective circuits in the sequence indicated in
the attached Single Line Diagrams.
4.7.6 When wire markers are required by the Data Sheets, each wire shall be marked at
every termination. Marking jumpers on devices is not required. The wire
numbers shall be unique at any location within the switchgear / Motor Control
Center, i.e.: identical circuits can use identical wire numbers provided that the
wires do not share or pass through a common location.
4.7.7 All devices requiring ground connections shall be wired to the ground bus. Steel
unit enclosures shall not be used as ground conductors.
4.8 Control And Instrument Transformers
4.8.1 Control and Instrument transformers shall be furnished in quantities and
locations, as specified on the reference drawings and data sheets.
4.8.2 Potential Transformers
• Potential transformers shall have standard metering accuracy class in
accordance with the applicable codes and standards.
• The primary side windings of the potential transformers shall be fuse
protected. The primary side fuses shall be current limiting type with
interrupting capacity to match the Medium Voltage Motor Control Center
ratings. The secondary side winding shall be protected by a miniature power
circuit breaker coordinated with the high voltage fuses.
• Potential transformers shall be mounted on a drawout type assembly which
shall disconnect both primary and secondary sides in the withdrawn position
and shall also ground the primary side winding.
Bechtel Confidential
©Copyright Bechtel Corporation 2003. All rights reserved. Contains confidential information proprietary to Bechtel not to be disclosed
to third parties without Bechtel’s prior written permission.
Electronic documents, once printed, are uncontrolled and may become outdated
Page 9 of 12
Technical Specification for Medium Voltage Motor Control Centers
24972-200-3PS-ECM3-00001-002
________________________________________________________________________
Bechtel Confidential
©Copyright Bechtel Corporation 2003. All rights reserved. Contains confidential information proprietary to Bechtel not to be disclosed
to third parties without Bechtel’s prior written permission.
Electronic documents, once printed, are uncontrolled and may become outdated
Page 10 of 12
Technical Specification for Medium Voltage Motor Control Centers
24972-200-3PS-ECM3-00001-002
________________________________________________________________________
4.10.4 None of the above precludes the installation of any standard accessories or alarm
devices normally provided by the Seller.
4.11 Miscellaneous
4.11.1 Each auxiliary relay and each lockout relay shall be provided with two (2) N.O.
and two (2) N.C. spare contacts.
4.11.2 Indoor Motor Control Centers shall be provided with guarded 230V space
heaters, connected to an external 120 V, 1 phase, 60 Hz supply. The heaters shall
be adequate to preclude formation of condensation on working parts during
storage. Space heaters shall include a selector switch and thermostat for
automatic operation. Heater wiring shall be complete.
4.11.3 All medium voltage fuses shall be current limiting type. All medium voltage
fuses shall have blown fuse indicators.
4.11.4 Adhesives shall not be used for mounting devices, parts or components. All
devices, parts, and components including nameplates, wireways, and wire
supports shall be mounted with screws or bolts.
4.12 Accessories
Accessory equipment, consisting of at least the following, shall be furnished for
each Motor Control Center:
• 1 set of special tools required for the installation and maintenance of the
Motor Control Center
• 1 complete contactor lifting and handling device when such a device is
required for one person to remove or install contactors
• 2 sets of test plugs for test switches and drawout meters and relays
• 1 coupling cable for testing a contactor in the drawout position
6.0 NAMEPLATES
6.1 Spanish nameplates shall be provided for each unit or compartment and each
motor controller. Nameplates shall also be provided for each control switch,
instrument, relay, meter, or other device. Each Motor Control Center nameplate
shall bear Buyer's equipment tag number, purchase order number, and requisition
item number.
6.2 Engraved lamicoid nameplates shall be used as described in the Data Sheets.
Bechtel Confidential
©Copyright Bechtel Corporation 2003. All rights reserved. Contains confidential information proprietary to Bechtel not to be disclosed
to third parties without Bechtel’s prior written permission.
Electronic documents, once printed, are uncontrolled and may become outdated
Page 11 of 12
Technical Specification for Medium Voltage Motor Control Centers
24972-200-3PS-ECM3-00001-002
________________________________________________________________________
6.3 Nameplates shall be engraved lamicoid plastic, black letters on white background,
and be permanently attached with screws or bolts (adhesives are not acceptable).
Bechtel Confidential
©Copyright Bechtel Corporation 2003. All rights reserved. Contains confidential information proprietary to Bechtel not to be disclosed
to third parties without Bechtel’s prior written permission.
Electronic documents, once printed, are uncontrolled and may become outdated
Page 12 of 12