DOSING SYSTEM

PRORITES EQUIPMENTS PVT LTD

 INTRODUCTION

• General :
– Feeding chemicals or medicines in small quantities
into a process fluid.
– In a power station treatment chemicals are
injected or fed to boiler and also to feed and
make up water under pressure, but in small
dosages or rate of injection. The feeding at all
places is done by means of small capacity
dosing pumps specially designed for the duty
demanded
 INTRODUCTION

• Application :
– Dosing
– Metering
– Transfer
– Chemical Injection
– Water Treatment
– Boiler Feed
– Steam Generator
TYPES
BOILERS

HP DOSING SYSTEM – For dosing Na3PO4
(Tri Sodium Phosphate) in boiler steam
drum

LP DOSING SYSTEM - For dosing "
Hydrazine " in deaerator.
OTHERS
Chemical Injection – Deoiler / Dewatering /
Oxygen Scavenging / Biocide / Scale
Inhibitor / Coagulant / Poly electrolyte
TYPES – MANY MORE
Chemical Injection – Acid / Alum /
Antiscalent / Additive Injection /
Alcholic Dosing / Blue Dye Dosing /
Caustic Dosing / Ferric Chloride /
Ferrous Sulphate / Flocculant / Hcl
Dosing / Hypo Chloride / Oxallic
Acid / Polyelectrolyte / Ph
Controller Dosing / Salt Dosing /
Sodium Dosing
INDUSTRY

Chemical Industry
Petrochemical Industry

Cosmetic Industry
Paint Industry

Fertilizer
Water Treatment

Food Processing
Brewery & Beverage
Industry Industries

Atomic Energy
Textile Industry

Oil & Natural Gas
Starch Industries

Paper & Pulp Industry
Vegetable Oil Milling

Pharmaceutical & Drug
Dyes industries
Industry
BASICS
Dosing System / Chemical Injection package is
basically a Skid Mounted Equipment consisting :

Tanks – Storage / Preparation / Stand by

Agitators - Mixing

Pumps – Metering / Dosing / Transfer

Motors – Drive Motor / Agitator Motor

Valves - Safety / Control

Interconnecting Piping

Instruments – Gauges / Switches /
transmitters for Pressure Level etc.
TANKS

Type :Vertical Cylindrical with Hinged
cover and Flat/dished Bottom

MOC : MSRL (Rubber Lined) / Suitable SS

Nozzles for Level gauge, Level Switch or
Transmitter, Hopper for Chemical
Injection, Breather Box, Water Inlet, Pump
Suction, Overflow, Drain.

Mountings : Agitator,Vent, Observation
hole.
PUMPS

BASICS
Metering / Dosing Pumps are basically
positive displacement pumps with stroke
adjustment feature for setting of the
desired flow rate in the range of its
capacity.
Designed for accuracy of discharge
without variation in running condition.
PUMPS
TYPES
Construction Control
1) PLUNGER
1) MANUAL

2) ACTUATOR

2) DIAPHRAGM
PUMPS
PUMPS
HYDRAULIC DIPHRAGM PUMP
PUMPS
SELECTION OF A PUMP

Model of Pump is selected by following Inputs :

1) Desired Flow rate in LPH
2) Desired Pressure at discharge (Injection)
3) Type of the Pump (Plunger/Diaphragm)
4) Type of Stroke control (Manual/Actuator)
5) Chemical to be handled (For MOC of Liquid End)
AGITATOR / MIXER

Dosing system can be supplied with
Motorised or Manual Agitator.

Motorised agitator can be manufactured

by us or can be bought out from
manufacturer that is approved by
customer.
MOTORS

Drive Motor : Drive motor rating is
generally suggested by Pump
manufacturer. Reputed and approved
makes of motors are used for pumps in
line with site condition requirements.

Agitator Motor : Generally flange
mounting motors of reputed make are
used for agitators.
STRAINER & VALVES

Strainer : Used at pump suction for
safeguarding pump from unwanted material

Ball/Gate/ Globe valves : Reputed/Approved
make ball valves in piping are used as per P&I
diagram. Rating & MOC is decided according
to the pressure.

Check Valve : These are non return valves
used at discharge side to avoid reverse flow.
Generally in dosing systems Lift check valves
are used for this.
STRAINER & VALVES
Pressure Relief Valve

It is supplied with pump separately for
mounting on piping.

It can be set at desired pressure in the

range of capacity as per injection pressure
requirement. It also safeguards pump from
running on higher pressure than pump
design.
PULSATION DAMPENER

A Pulsation Dampener is an accumulator
that absorbs & minimizes pulsations
created by pump and give linear flow
output.

Volume bottle type pulsation
dampeners are
manufactured by us in house.
PIPING

Fluid from tank to components to
terminal points is conveyed through
piping.

Size and schedule (Thickness) is designed
according to flow and pressure.

MOC of the piping is decided according
to chemical compatibility of fluid.
INSTRUMENTS

LEVEL GAUGE : Tubular / Reflex

LEVEL SWITCH : Side Mounted float type

PRESSURE GAUGE : Chemical Sealed

CALIBRATION POT

PRESSURE SWITCH

LEVEL TRANSMITTER

PRESSURE TRANSMITTER
LOCAL CONTROL PANEL

It is designed as per system requirements
of power supply and signal exchange
between the instruments.

In case of pump with actuator the
controller is also part of the panel which
received input from process and signals to
the pump for stroke adjustment.
P&I DIAGRAM

P&I Diagram – Standard LP Dosing
GA drawing

GA Drawing– Standard LP Dosing
SYSTEM IMAGES