November 2008

TECHNICAL MANUAL ON PLA 12 (PROGRAMABALE LOGIC

ALARM) R0

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USER / TECHNICAL MANUAL ON PLA 12 (PROGRAMMABLE LOGIC
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INDEX

1.0 INTRODUC TION: ................................................................................................................................ 5

2.0 DESCRIPTION AND SALIENT FEATURES: .............................................................................................. 5

3.0 OPERATIONAL MODES : ..................................................................................................................... 6

3.1. INITIALIZATION ...................................................................................................................................... 6

3.2. NORMAL M ODE .................................................................................................................................... 6

3.3. A LARM M ODE ...................................................................................................................................... 6

3.4. A CKNOWLEDGEMENT OR RESET M ODE : ..................................................................................................... 6

4.0 DESIGN PARAMETERS:....................................................................................................................... 7

4.1. NO/ NC LOGIC :.................................................................................................................................... 7

4.2. PRESET D ELAY :..................................................................................................................................... 7

4.3. SELF M ONITOR ING : ............................................................................................................................... 8

5.0 REMOTE UNIT OR REPEATER UNIT: .................................................................................................... 9

6.0 GROUPING OF ALARM ......................................................................................................................11

7.0 POWER SUPPLY : ..............................................................................................................................13

8.0 DISTINGUISHING ALARM SEQUENCE OCCURRENCE :..........................................................................14

9.0 OPERATING THE ALARM UNIT : .........................................................................................................15

9.1. RESET (A CKNOWLEDGE KEY ) :.................................................................................................................15

9.2. MUTE : .............................................................................................................................................15

9.3. TEST : ...............................................................................................................................................15

10.0 TECHNICAL SPECIFICATIONS (PLA 12 ) :..............................................................................................16

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11.0 MECHANICAL DATA:.........................................................................................................................16

12.0 CONNECTION & TERMINAL DETAILS:.................................................................................................17

13.0 EXTERNAL ALARM OUTPUT:..............................................................................................................21

14.0 INTERNAL SETTING: ..........................................................................................................................21

14.1.UP & DOWN KEY :..............................................................................................................................22

14.2.UP KEY : ............................................................................................................................................22

14.3.DOWN KEY:.......................................................................................................................................23

14.4.ENTER KEY :.......................................................................................................................................23

15.0 SETTING MODES : .............................................................................................................................24

15.1.DELAY TIME SETTING: -...........................................................................................................................24

15.2.NO/NC RELAY SETTING: -.......................................................................................................................24

16.0 PROCEDURE TO SET/CHANGE DELAY TIME AND NO/NC L OGIC:..........................................................26

17.0 CIRCUIT DIAGRAM FOR PLA 12 PROCESSOR PCB:...............................................................................27

18.0 COMPONENTS LIST : .........................................................................................................................28

ANNEXURE I .................................................................................................................................................30

ANNEXURE II ................................................................................................................................................31

ANNEXURE III ...............................................................................................................................................34

ANNEXURE IV ...............................................................................................................................................36

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1.0 INTRODUCTION:

The PLA 12 is an alarm annunciation module for marine application using an advanced and highly reliable micro-
controller based programmable device. Its function is to alert the operator about the desired alarm condition by
means of visual and acoustics signal indication.

The PLA12 is built up of solid state modules and integrated circuits. In order to avoid electromagnetic
interference, low noise logic system is used. This system has a high signal to noise ratio, (both static and
dynamic) than a transistor-transistor-logic. This module can be located at the machinery space or control room
where it is easily observed and noticed by operator to monitor the normal condition and alert any abnormal
condition.

2.0 DESCRIPTION AND SALIENT FEATURES:

The PLA 12 Alarm unit has a total of 12 alarms. The front panel consists of 12 pairs of bright red LEDs against the
relevant text label describing the alarm indication and one green LED for power supply indication along with a
common audio alarm. In addition it is also provided with three operating switches (push keys) for the functions
of ‘Test, Mute and Reset’.

a. 12 inputs with LED indications

b. Supports both NO/NC input contacts
c. Built-in siren relay
d. Text label for alarm descriptions
e. First alarm indication
f. Programmable time delays
g. RS485 interface for Repeaters & event loggers
h. Available with degree of protection IP54 at front
i. Self monitoring.
j. Group alarm out put.

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3.0 OPERATIONAL MODES :

3.1. Initialization
When the power is applied to this unit it will initialize and read the configuration from its internal setting.
This setting can either be the default factory setting or configured at site as per the system requirement.

3.2. Normal Mode

In normal condition, all red LEDs for visual alarm indication and the common audio alarm will remain OFF.
The green LED for power supply indication will remain lit or ON to show availability of power. This power
LED has got dual function as it indicates both availability of power as well as the status (functioning or
faulty) of the PLA12 unit. When PLA 12 unit is functioning the LED will be in flashing state (dim & bright).
When PLA 12 unit develops any internal fault, the LED will change from flashing state to steady state to
indicate that power is available but PLA 12 unit has failed. When Power LED is off it indicates that power is
not available.

3.3. Alarm Mode

In case of Alarm condition, the pair of LEDs associated with that particular channel will start flashing along
with audio alarm to indicate that the specified fault or abnormal condition has occurred. Self correcting
alarms will also be locked until acknowledged. If a second alarm occurs irrespective of earlier alarm being
acknowledged or not, it will trigger its own flashing LEDs and raise the common audio alarm again.
Acceptance of any alarm will not inhibit further alarm.

3.4. Acknowledgement or Reset Mode :

When an alarm is indicated on the PLA 12 unit, as mentioned above both persistent alarm and self
correcting alarms are locked. However on acknowledging the alarm by pressing the RESET key these two
conditions are responded to in the following manner.

a) Input alarm signal is present(Persistent alarm): When the specified fault or abnormal condition
has occurred and the reset key is pressed then the corresponding LEDs will go to steady state from
blinking / flashing state and the audio alarm will go OFF. The steady state of the LEDs indicates that
the alarm has been acknowledged but is still present and requires attention or is being attended to.

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Once the fault is rectified or abnormal condition is normalized, the LEDs will automatically return to
normal mode.
b) Input alarm signal is not present (Self correcting alarm): When the specified fault or abnormal
condition is self correcting and the fault is not present at the time of pressing reset key then the
audio alarm and corresponding LEDs will go to OFF state from blinking / flashing state. The module
thus returns to Normal mode.
Alarm LED Display Indication
Flashing Red (1 Hz) Channel has alarm signal and waiting to be accepted by user
Steady Red Channel has alarm signal but is accepted by the user
Not Glowing Channel is not in alarm state

4.0 DESIGN PARAMETERS:

4.1. NO/ NC logic :

The user is provided with a choice to select the alarm input for NC or NO for alarm condition according to sensor
logic. This offers flexibility when this module is to be integrated with other control panels. The option of
selecting the type of logic i.e. NO or NC is adjustable within the given range and can be set independently for
each channel.

4.2. Preset Delay :

The delay time can be set from as low as 250 milli seconds to a maximum of 60 seconds. PLA12 has been
provided with the facility to set delay to initiate alarms on various channels in an independent manner as per
the application requirements. For e.g. Pressure, temperature etc are set to have minimum delay since in these
cases instantaneous activation of the alarms is required, whereas for cases with level switches (for high tank
level / bilge level) etc the delay is set to have reasonable duration to avoid false alarm. When vessel is subjected
to rolling and pitching, level switch will get activated without actual rise in level and result in giving an alarm
which is not desired. In this case, due to the provision of pre-set delay, the alarm will get activated only after
predetermined delay, there by avoiding false alarm. Thus if the duration of the unwanted variation of the signals
coming to the alarm unit input is less than the preset delay the alarm is not activated, thereby ensuring
reliability of the system with respect to its intended purpose.

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Each and every transient fault is also picked up and the in-built program checks the consistency of the signal
before it is registered. Hence with the minimum delay it can reliably detect all the specified fault condition
including the self correcting (transient) faults. It may be noted that transient faults differ from spikes due to
electromagnetic induction / noise. Both these cases cause a signal of alarm condition but we are interested only
in the actual alarm condition and hence the signals due to the latter are dropped by virtue of the in-built
program check.
The option of selecting the type of logic i.e. NO or NC and the delay time is adjustable within the given range and
can be set independently for each channel. Thus many options are provided to get the output as per various
requirements of user with out any change in hardware. This makes this system more flexible, compatible and
user-friendly.

4.3. Self Monitoring :

Self monitoring facility is available on PLA12 module. This is facilitated by the in-built program logics and
indicated by the power LEDs on PLA 12 front panel. The power LED indicates the status of the unit as follows:

Status Display/ Indication on Green LED

Power available ON
Unit is functional Flashing
Unit is not functional Steady
Power not available/ fuse failure OFF

The power LED has got dual function as it indicates both availability of power as well as self monitoring of the
PLA12 unit. When PLA 12 unit is functioning the LED will be in flashing state (dim & bright, 2Hz). When PLA 12
unit develops any internal fault, like software, hardware failure, the LED will change from flashing state to
steady state to indicate that power is available but PLA 12 unit has failed. When Power LED is off it indicates that
power is not available.
In addition, the unit can also be monitored by the display on the main control panel. When a PLA12 is
functioning, connector no C24 of terminal L1 will give a continuous 2 Hz pulse train. When it fails due to power
supply / program / hardware then C24 of L1 will stop this pulse train. This signal is used to indicate the failure of

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the PLA 12 module in main control panel. It can also be further supplemented by using an additional PLA 12 unit
on the main control panel to indentify the individual alarm as shown in fig 4-3-1.
Fig. 4-3-1

5.0 REMOTE UNIT OR REPEATER UNIT:

PLA12 unit can be used as repeater (remote module) to another PLA12 unit. Remote units are equally capable
(like main PLA12 unit) of sounding an audible alarm and visually indicating each alarm synchronous with main
unit. Once connections are made and main and remote unit are powered, both units will initialize start up and
up date the alarm immediately.

In Remote PLA 12 unit, only TEST function will be active to test the remote alarm unit. This will have no effect on
Main PLA 12 unit located in machinery room. Provision for multiple acknowledgement point (reset / mute) other
than the main unit is omitted. Acknowledgement can be done only at the machinery unit, not at the remote
locations. Any failure in the remote unit will not affect the functioning of the main unit. Connection diagram for
repeater module is shown in Fig 5-1.
There are two options for providing remote or repeater units.
1. A basic PLA 12 Unit itself can be used as repeater by connecting C14,C15,C16 & C17 of L1 between this
two unit as showed in Fig 5-1(1)
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2. Where logging of the sequential order of alarms with date and time information of alarms (logs of the
events when failure has occurred, alarm acknowledged and fault rectified) are required PLA 12 output
can be fed to an auxiliary unit called PLA 12EL. This unit also can be used as a repeater. Connection
between PLA 12 & PLA 12 EL is simple. Connection from C14,C15,C16 & C17 of L1 of PLA 12 to C 4,
C5,C6 & C7 of L2 of PLA 12EL . This showed in Fig 5-1(2).
PLA 12 EL has battery backup for clock and EEPROM back for data up to 72 last alarms. More details of the
auxiliary unit, PLA12 EL is given in Annexure II.
Fig. 5-1

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6.0 GROUPING OF ALARM

In multiple PLA 12 environments grouping facility is available. In a PLA12 module there are 12 alarms, if any of
the alarm is present, Connector no. 13 of Terminal L1 will be high logic and this will activate the alarm in the
group alarm panel corresponding to module it belongs to. PLA12 module can be configured as group alarm
panel without any hardware / software change. Maximum 12 (twelve) PLA12 units can be grouped with the help
of an additional PLA12 unit. It is also possible to have a group alarm panel in machinery room and a repeater in
wheel house or desired location. Basically the function of the repeaters units of the group alarm panel are
similar to that of the repeater or remote units mentioned in Section 5.

There are two options for providing remote or repeater units.

a) PLA 12 to PLA 12 Repeater unit

Fig 6-1 shows the connection diagram for PLA 12 as a group alarm module in machine control room and another
PLA 12 as repeater in wheel house. Important alarms (like shut down or reduced speed) which require visual
prominence also can be connected to these modules.

b) PLA 12 to PLA 12 EL Repeater unit

The connection diagram for PLA 12 as a group alarm module in machine control room and PLA 12 EL as
repeater unit is shown in Fig 6-2. Events of group alarms and important alarms are logged up to last 72 events,
with respect to real time and date that is it logs the events when failure has occurred, alarm acknowledged and
fault rectified. Along with group alarm, important alarms (like shut down or reduced speed) which require visual
prominence also can be connected to these modules.

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Fig. 6-1

Group alarm of PLA 12

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Fig.6-2 Group alarm system of PLA 12 EL

7.0 POWER SUPPLY :

PLA12 requires 24V DC, 0.5A input power. The availability of this power will be indicated on the PLA12 front
panel by the green LED. A power supply variation of + 15% can be absorbed by the unit. The PLA12 unit should
be powered from the vessels’ Normal/standby source with automatic changeover and failure alarm.

If above specified power supply is not available, an alternate power supply unit which has normal as well as
standby power supply with automatic change over facility and failure alarm has to be provided to power up the
device. A suitable power supply unit meeting these requirements is available in AIPS 10.
The details of AIPS 10 are described in Annexure I

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8.0 DISTINGUISHING ALARM SEQUENCE OCCURRENCE :

In PLA 12, the first alarm can be visually distinguished from subsequent alarms by observing the blinking pattern
of the LEDs. The first alarm LED will blink such that it is lit for longer time than the subsequent alarm LEDs.
Flashing frequency:
1 Hz ( 1000 milli sec )
First alarm On time : 750 milli sec. Off time 250 milli sec
Subsequent alarms On time : 500 milli sec Off time 500 milli sec.

The PLA12 front panel alarm legend can be customized as per customer requirement. The alarms requiring
shutdown or slowdown are given visual importance. The format for the ordering form for customer requirement
is shown in Annexure IV

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9.0 OPERATING THE ALARM UNIT :

The PLA 12 alarm unit is operated using three pressure sensitive push Keys on the front panel. The functions of
these three push Keys are discussed below.

9.1. RESET (Acknowledge key) :

The RESET Key is used to reset or acknowledge all alarms. The actions of the RESET Key for the following
two cases of alarm condition are explained below.
a) Input alarm signal is present (persistent):
When the specified fault or abnormal condition has occurred and the reset key is pressed then the
corresponding LEDs will go to steady state from blinking / flashing state and the audio alarm will
go OFF. The steady state of the LEDs indicates that the alarm has been acknowledged but is still
present and requires attention or is being attended to. Once the fault is rectified or abnormal
condition is normalized, the LEDs will automatically return to normal mode.
b) Input alarm signal is not present(self correcting):
When the specified fault or abnormal condition is self correcting and the fault is not present at the
time of pressing reset key then the audio alarm and corresponding LED will go to OFF state from
blinking / flashing state. The module thus returns to Normal mode.

9.2. MUTE :
The function of the MUTE key is to silence the audio alarm. This doesn’t have any influence on the
alarm conditions. The LED corresponding to the alarm condition will continue to be flashing,
indicating that the fault is still present and is yet to be acknowledged.

9.3. TEST :
The TEST key is used to carry out the functional tests of the LEDs, audio alarm, switches,
semiconductor devices and programs. Pressing this Key will put the system into a self test mode,
which test all the input channels, thereby all LEDs start flashing with audio alarm. The unit can be
put into normal condition by pressing the RESET Key.

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10.0 TECHNICAL SPECIFICATIONS (PLA 12 ) :

Supply Voltage : 24 V DC.
Current consumption : Max. 200 mA
Relay contact load : Max. 250V, 5A
Operating ambient temperature : 0 - 70°C
Number of input channels : 12 Channels
Number of Alarms : 1 separate alarm for each channel
Visual Alarms : Flashing, Steady upon acknowledgement.
Audio alarm : Alarm will start on alarm condition and Stop on mute or reset
Alarm delay : 250 milli sec to 60 sec
Alarm activation : Logic high
Additional audio video alarm : potential free contact out put at alarm condition,
which will stop on mute or reset.

11.0 MECHANICAL DATA:

Overall Dimensions: 165mm X 195mm (L X W)

Total Weight : 750 gm. (approx.)
Enclosure material : Aluminum die cast
Protection Class : IP 54 enclosure
Mounting : Wall mounting.

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12.0 CONNECTION & TERMINAL DETAILS:

Internal relay contacts can be used to power up external hooter or solenoid. A typical connection is
shown.
Fig. 12-1

Common ground (0V) field sensors and common positive (+24V DC) field sensors connection and dip switch
position are explained in Fig 12-2.

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Fig. 12-2

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TERMINAL LI CONNECTER DETAILS

Connector Type Description Options Factory
No. Setting
C1 Input Binary (NO / NC) Delay 250 MS TO 60 S ( 250 ms) 250 ms
C2 Input Binary (NO / NC) Delay 250 MS TO 60 S ( 250 ms) 250 ms
C3 Input Binary (NO / NC) Delay 250 MS TO 60 S ( 250 ms) 250 ms
C4 Input Binary (NO / NC) Delay 250 MS TO 60 S ( 250 ms) 250 ms
C5 Input Binary (NO / NC) Delay 250 MS TO 60 S ( 250 ms) 250 ms
C6 Input Binary (NO / NC) Delay 250 MS TO 60 S ( 250 ms) 250 ms
C7 Input Binary (NO / NC) Delay 250 MS TO 60 S ( 250 ms) 250 ms
C8 Input Binary (NO / NC) Delay 250 MS TO 60 S ( 250 ms) 250 ms
C9 Input Binary (NO / NC) Delay 250 MS TO 60 S ( 250 ms) 250 ms
C10 Input Binary (NO / NC) Delay 250 MS TO 60 S ( 250 ms) 250 ms
C11 Input Binary (NO / NC) Delay 250 MS TO 60 S ( 250 ms) 250 ms
C12 Input Binary (NO / NC) Delay 250 MS TO 60 S ( 250 ms) 250 ms
C13 Output Group alarm high logic to group alarm NA
C14 Output Serial out for remote / repeater RS 485 NA
C15 Output Serial out for remote / repeater RS 485 NA
C16 Output Serial out for remote / repeater RS 485 NA
C17 Output Serial out for remote / repeater RS 485 NA
C18 Input external mute NO ( normally open) NA
C19 Input external reset NO ( normally open) NA
C20 Input external test NO ( normally open) NA
C21 Output External relay contacts C ( common) NA
C22 Output External relay contacts NC ( normally closed) NA
C23 Output External relay contacts NO ( normally open) NA
C24 Output Self monitoring 2 HZ pulse train ( normal ) NA
C25 Input Power input + ve ( + 24VDC) 21 - 28 V DC NA
C26 Input Power input + ve ( + 24VDC) 21 - 28 V DC NA
C27 Input Power input ( 0 V) 0 V DC NA
C28 Input Power input ( 0 V) 0 V DC NA

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Fig. 12-3

This LED is used to indica te

that circuit is ON or OFF
that is it has the require d
power s upply

Pressing this Key will put the system into a

self test m ode, which test all the inputs
When Alarm or TEST condition and the active channels, at the same time
occur the n this LEDs s tart light all LEDs in the panel. The unit can be
Flashing. This LEDs is used to put into normal operation by pressing the
indicate the alarm condition of RESET Key.
each channe l

The RESET Key is used to reset a ll

alarms. When RESET Key is press,
Alarm with flashing LED will stop
blinking but remain lit to indicate
that the alarm has been reset but is
still present.

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13.0 EXTERNAL ALARM OUTPUT:

The PLA 12 unit is provided with a external alarm output at connector C21,C22,C23 (potential free contact)
through a relay. In normal condition these relays are de-energised condition. In alarm condition these relays are
energized till MUTE or RESET key is pressed. This provision can be used to extend the audio-visual alarms to the
desired remote locations.
Details of external alarm indicator is explained Annexure III.

14.0 INTERNAL SETTING:

Three keys are located in processer board which is inside the PLA 12 unit. These keys (UP, DOWN and ENTER)
are used to change the settings of alarm delay and NO or NC logic. The operation of these keys are locked using
special logic so that only authorized persons can change internal setting.

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Fig. 14-1

14.1. UP & DOWN Key :

This two Key are used to enter and exit the setting mode for delay time and NO, NC contact of relay. Pressing
these two key simultaneously put the system into Setting Mode. In setting mode it is also used, to move from
one channel to another channel in forward and backward manner and to move from delay setting to NO/NC
setting. By pressing these two Key simultaneously the system will exit from Setting Mode.

14.2. UP Key :
If UP Key is pressed unit will move to another channel in forward manner (1 to 2, 2 to 3 and so on ....) but first it
will be in delay time setting mode, then press UP key again now the unit will be in NC/NO setting mode of that
particular channel only and if UP Key is press again the unit will now move to another channel in forward
manner.

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14.3. DOWN Key:

If Down Key is pressed unit will move to another channel in reverse manner (1 to 12, 12 to 11 and so on ....) but
first it will be in NC/NO setting mode, pressing Down key again will move it to delay time setting mode, of that
particular channel only and if Down Key is pressed again the unit will now move to another channel in reversed
manner.

14.4. ENTER Key :

The ENTER Key is used to set the values and to save the data, which includes the “delay time” and “NO”, “NC” in
setting mode. When Enter Key is pressed in the setting mode, it will show the pre-set delay time and NC or NO
logic of relay on LED indicator. NC is represented by glowing of first two LED Channel and NO is represented by
glowing of first four LED channel. Delay time is indicated by glowing of particular LED Channel where each
particular LED Channel is assigned to a fixed Delay time (as shown in table below table 14.4) which has been set
by a manufacturer. In other words it shows the menu of delay time and NC or NO logic which can be set or saved
for the working of alarm condition.
TABLE No. 14.4

Channel No. Assigned Delay Time

12 250 m sec
11 1 sec
10 2 sec
9 5
8 10
7 15
6 20
5 25
4 30
3 45
2 60

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15.0 SETTING MODES :

There are two setting modes namely delay time setting and NO/NC logic setting.
Pressing the UP Key and Down Key simultaneously will cause the LED indicator to blink five times and then all
LEDs will be turned OFF and the unit is now in setting mode. Further pressing UP or DOWN Key will select the
setting mode (delay time setting or NO/NC logic) to be set.

15.1. Delay time setting: -

When LED indicator is glowing in steady state, then this is indication for the setting mode of delay time.

15.2. NO/NC relay setting: -

When LED indicator is flashing then this is indication for the setting mode of NC or NO logic.
Pressing UP or Down key will to move from one setting mode to another. Further pressing these keys will move
you to another channel.

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Fig. 15-1

Led only glowing and

becomes steady
Led flashing

A QU A PIL OT FA IL UR E 1 A QU A PIL OT FA IL UR E 1
C ON T ROL V OLT AGE 2 C ON T ROL V OLT AGE 2
3 3
AQM OI L LE V EL 4 AQM OI L LE V EL 4
GR A V ITY T AN K L EV EL 5 GR A V ITY T AN K L EV EL 5
OR IE NT A TION ER R OR 6 OR IE NT A TION ER R OR 6
A QM OI L TE MP ER A TU RE 7 A QM OI L TE MP ER A TU RE 7
CL U TC H P RE SSUR E 8 CL U TC H P RE SSUR E 8
OIL F IL TER 9 OIL F IL TER 9
10 10
11 11
12 12
13 13

Led only glowing Led flashing

This is indication for Delay Time setting mode This is indication for NC/NO setting mode

A QU A PIL OT FA IL UR E 1
A QU A PIL OT FA IL UR E 1
C ON T ROL V OLT AGE 2
C ON T ROL V OLT AGE 2
3
3
AQM OI L LE V EL 4
AQM OI L LE V EL 4
GR A V ITY T AN K L EV EL 5
GR A V ITY T AN K L EV EL 5
OR IE NT A TION ER R OR 6
OR IE NT A TION ER R OR 6
A QM OI L TE MP ER A TU RE 7
A QM OI L TE MP ER A TU RE 7
CL U TC H P RE SSUR E 8
CL U TC H P RE SSUR E 8
OIL F IL TER 9
OIL F IL TER 9
10
10
11
11
12
12
13
13

This is This is
indication indication
for NO for NC

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16.0 PROCEDURE TO SET/CHANGE DELAY TIME AND NO/NC LOGIC:

i. Press the UP Key and Down Key simultaneously.

The LED indicator will Blink for Five times and all LED will be turned OFF, the unit will be in the setting
mode as indicated on LED indicator.
ii. Press UP or DOWN Key to go to setting of delay time or NC/NO logic.
If LED is in steady state for a particular channel, it indicates that it is in Delay setting mode.
If LED is in flashing state for a particular channel, it indicates that it is in NO/NC setting mode.
Pressing UP/DN key will toggle between these two setting modes.
iii. Press Enter
This will select the setting mode and the user can set / change the delay time or NO/NC logic of that
particular channel as explained in next step.
iv. Press UP / down Key.
For Delay time press the UP/DN key till the LED assigned to the desired delay time (refer table 14.4) is
glowing.
For NO/NC logic setting press UP/DN key to toggle between these two logics, this is displayed by the LED
indication. If first two LED is glowing then it means that the channel has NC contact. If first four LED is
glowing then it means that the channel has NO contact.
v. Press Enter
The selected setting will be saved.
vi. Press the UP Key and Down Key simultaneously.
This will exit the setting mode.

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17.0 CIRCUIT DIAGRAM FOR PLA 12 PROCESSOR PCB:

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18.0 COMPONENTS LIST :

RESISTOR
R1 to R4 RESISTOR 1K BOURNS UK
R5 & R6 RESISTOR 47K '' ''
R7 to R19 RESISTOR 10K '' ''
R20 to R22 RESISTOR 1K '' ''
R23 to R25 RESISTOR 10K '' ''
R26 to R28 RESISTOR 4.7K '' ''
R29 to R41 RESISTOR 200E '' ''
R42 to R56 RESISTOR 4.7K '' ''
R57 RESISTOR 2.2K '' ''

DIODE
D1 DIODE 1N4007 NEC JAPAN
D2 to D4 DIODE 1N4148 '' ''
D5 to D7 ZENER DIODE 4V7 '' ''
D8 to D33 LED RED '' ''
D34 to D46 ZENER DIODE 4V7 '' ''
D47 DIODE 1N4007 '' ''
D48 LED GREEN '' ''

CAPACITOR
C1 CAPACITOR .1mF NEC JAPAN
C2 CAPACITOR 15PF '' ''
C3 CAPACITOR 15PF '' ''
C4 to C7 CAPACITOR 100mF63V Keltron India
C8 CAPACITOR .1mF '' ''
C9 CAPACITOR .1mF '' ''

Y1 CRYSTEL 20MHZ NEC JAPAN

U1 REGULATOR IC L7818
U2 REGULATOR IC L7805

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U3 PIC16F877A MICROCONTROLLER MICRO CHIP USA

U4 MAX485 SERIAL COMMUNICATION NEC JAPAN
U5 MAX485 SERIAL COMMUNICATION NEC JAPAN

Q1 BEL639 BEL INDIA

F1 FUSE 1A

J1 60PIN FRC CONNECTOR NEC JAPAN

J2 JUMPER
J3 JUMPER

SW1 to SW6 MICRO SWITCH NEC JAPAN

PZ1 PIEZO BUZZER NEC JAPAN

LS1 RELAY DPDT 24V 1A OMRON JAPAN

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ANNEXURE I

AIPS 10 ( Normal / Stby Power Supply)

AIPS 10 is a power supply unit which has normal power supply with automatic changeover facility to emergency
supply along with audio visual alarm.
Features :

It consists of a 24VDC regulated power supply (ABL1RPM24042) which serves the purpose of normal
power supply.

AIPS 10 has the facility for automatic change over to standby/emergency power source in case failure
of normal power supply. The standby / emergency power source can be the vessel emergency supply
or battery supply.

In case of failure of any of the power source it will initiate an audio visual alarm.

Availability of normal and stby power supply is indicated separately.

When normal supply is restored, load will change back to normal power supply.
Technical detail for normal power supply is as follows :-
ABL1RPM24042 Phase Dedicated range regulated switch mode power supplies are specially designed to provide
the 24 V DC voltage to PLA 12 unit (up to 10 Unit)ABL1RPM24042 regulated switch mode power supplies are
totally electronic and regulated. They provide the following benefits:
A wide input voltage range from 85 to 264 VAC and 120 to 370 VDC
Products with anti-harmonic distortion input filter
A high degree of output voltage stability, adjustable by potentiometer
Built-in thermal overload protection
Conformity to world-wide standards
Conformity to standard EN 55022 class B
UL 508, CSA and TÜV certification.
Overload and short circuit protection
Conforming to standards
Safety IEC/EN 60950-1, SELV
Generic EMC EN 50081-1, IEC 61000-6-2 (EN 50082-2), IEC/EN 61000-6-3
Low frequency harmonic currents – IEC/EN 61000-3-2
Levels of conducted and radiated emissions are defined in standards EN 55011 and EN 55022

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ANNEXURE II

PLA 12 EL ( EVENT LOGGER)

FEATURES:-
The PLA 12EL EVENT LOGGER is a standalone logger module for the PLA 12 Alarm annunciator.
Stand-alone logger unit
Last 72 events logged.
Real time event logging
12 LED indication for each Chanel
3 independent hour counter
Battery back up for internal clock ( RTC)
EEPROM back up for logged data.
Repeating events from slave unit to another
Built-in relay for external alarm
RS485 interface for communication
Cable length up to 1000 meters on the bus
Application & Function :-
This module is used for the chronological logging of the
events (fault reported, fault acknowledged, fault rectified) with date and time information. Thus it helps to
analyse the reason for the machine failure. This unit also can be used as remote repeater panel.
A back-lit display is provided for on-site monitoring of the latest 72 events. Each event is displayed with channel
number, fault status, and a descriptive Text along with date & time. A sample display of the three events
related to an alarm condition is shown below.

UP and DOWN arrow keys on PLA 12 EL front panel are provided for scrolling the events in the memory log.
RTC ( Real time clock) has a battery backup and logging information is on EEPROM which preserves its contents
during a possible power disruption.
The unit has a built-in siren relay for audible alarm annunciation. Contd…………..

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Anexure II ……………………..
Three hour counter is also incorporated in this module with three dedicated input terminals. By default the
display will show actual date and time plus three hour counters. If not required hour counter function can be
skipped with no effect on logging function.

PLA 12 EL TERMINAL L2 CONNECTER DETAILS

Connector No. Type Description
C1 Input HOUR COUNTER 1
C2 Input HOUR COUNTER 2
C3 Input HOUR COUNTER 3
C4 Input SERIAL IN from PLA 12
C5 Input SERIAL IN from PLA 12
C6 Input SERIAL IN from PLA 12
C7 Input SERIAL IN from PLA 12
C8 out put External relay contact C
C9 out put External relay contact NC
C10 out put External relay contact NO
C11 Input DC 24 V supply
C12 Input Supply GND
C13 Input Supply GND
C14 Input Supply GND

Contd…………..

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Anexure II ……………………..

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ANNEXURE III

External Alarm indicator

Alarm output from alarm annunciator modules is routed through external alarm indicator unit to various
remote locations as per requirements.

Any alarm in the machinery room simultaneously activates alarm all locations – machine control room (MCR)
and Propulsion Control Machinery Room , navigation bridge and Watchkeeping Engineers Cabin and Day room.

This unit is having a selector switch to facilitate alarm in duty engineers’ cabin in addition to the above
mentioned locations.

These unit will activate an alarm in Engineers accommodation room if an alarm function is not acknowledged
within the limited time. Factory set time for this is 120 sec. This delay can be varied from 60 sec to 300 sec
internally.

During the activation of the alarm, Red LED will indicate location at which the Alarm has occurred.

A Green LED will indicate the power availability of this Alarm

Contd……………

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ANNEXURE III……………..

EXTERNAL ALARM INDICATOR TERMINAL L3 CONNECTER DETAILS

Connector No. Type Discription
C1 Binary Input Alarm input
C2 Binary Output C/E CABIN
C3 Binary Output 2ND ENG CABIN
C4 Binary Output 3RD ENG CABIN
C5 Binary Output ELEC OFFICER CABIN
C6 Binary Output WHEEL HOUSE
C7 Binary Output MESS ROOM
C8 Binary Output Timer Controlled Engrs Accommodation room
C9 Binary Output watch keeping engr day room
C10 Binary Output MCR
C11 Binary Output Propulsion Machinery Control Room
C12 Input 24 V DC Supply
C13 Input Gnd
C14 Input Gnd

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ANNEXURE IV

CUSTOMER REQUIREMENT ANALYSIS FORM

(FOR PLA 12 BINARY ALARM UNIT)

PART A: GENERAL INFORMATION

PART B: TECHNICAL INFORMATION

Part A. General Information

1 Name of Company

2 Company Address

3 Contact Person

4 Contact No.

5 Email

6 Website / URL

7 Reference

Note:- As being an ISO 9001-2000 certi fied company, we ha ve certain procedure as a pa rt of whi ch we
send one ‘Cus tomer Requi rement Anal ysis Form’ to all new enqui ries. This is useful for us to know
exa ct requi rement & serve the cus tomer wi th better quali ty. You a re reques ted to kindl y go through i t
and fill-up the same & send ba ck to us .

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ANNEXURE IV……………..

Part B. Technical Information

Sr.
Description Customer Requirements
No.
1 Na me of Product Requi red PLA 12

No. of channels Requi red:

2 (PLA 12 has 12 channels . If no. of Channels requi red a re
more than 12, multiple PLA 12 can be integra ted.)
Na me of ala rms to be gi ven visual prominence( like shut
3
down , slow down etc )
Input power suppl y. Ala rm Uni t should be powered by
24V DC regulated power s uppl y wi th a utomati c
changeover to emergency power s uppl y i n case of failure
4
of normal power suppl y wi th failure ala rm.
Is the above mentioned power suppl y a rra ngement is
a vailable?

5 Input Type ( signal ) for ea ch channel. Please refer Table.1

6 Dela y Requi red for ea ch channel Please refer Table.1

Addition audio video ala rm for engine room is requi red ?

7 If so, please speci fy audible range of the Ala rm Si ren (in
nauti cal miles) and Colour of flashing ( rota tion ) li ght

8 Group Ala rm fa cility Requi red?

9 Sel f Monitoring on main control panel requi red?

Repea ter Uni t / Event Logger Requi red ?

10
Is i t requi red to log ea ch alarm events wi th da te & ti me?

External Alarm Indi ca tor Requi red ? If so, please speci fy

11 remote loca tions . (For Details, refer Annexure - III of
Manufa cturer's Product Manual provided on reques t)

* 'Please use ‘NA’ if not applicable'

Contd…………………...
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ANNEXURE IV……………..

Table.1

PLA 12 INPUT (BINARY ) CUSTOMER REQUIREMENT

Types of Input
Channel SENSOR Option Factory Options ( Delay ) Factory
No. DESCRIPTION ( NO/ NC) Setting (250 ms to 60 sec) Setting
1 NC 250ms
2 NC 250ms
3 NC 250ms
4 NC 250ms

5 NC 250ms
6 NC 250ms
7 NC 250ms
8 NC 250ms
9 NC 250ms
10 NC 250ms
11 NC 250ms

12 NC 250ms

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Notes

**************
**********

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