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PRODUCT INFORMATION
P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Design Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
EMCP II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Class H Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-27
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
SR4B GENERATORS
Building on a Tradition of Continuous Improvement
The newest Caterpillar® SR4B generators feature customer needs in standby, continuous, and
many customer responsive improvements not harsh environment applications.
available in their predecessor, the Cat SR4
Easier access is provided for the serviceable
generators. And that’s saying a lot, considering
parts. And the generators feature full stator cage
there are more than 250,000 SR4 generators
construction to reduce vibration and provide for
currently operating in installations around the
better cleaning access.
world. But, just because the SR4 gained wide
approval in myriad packaged generator set and The SR4B generators with permanent magnet
marine auxiliary applications over the last excitation can also be equipped with the
years, doesn’t mean we couldn’t make it better. new Caterpillar digital control monitor, a
In fact, driven by the Caterpillar commitment to programmable microprocessor-based system
continuous quality improvement and by listening that allows users to modify voltage regulator
to our customers, we improved it quite a bit. characteristics.
For starters, the new Cat® SR4B generators are All SR4B generators are available in packages
nearly one percent more efficient than their with the new Cat 3500B diesel engine with
super-efficient predecessors in the SR4 family. ratings from 800 to 2000 kW at 1500 to
They are also significantly shorter and more 1800 rpm/min.
compact than the previous models — without
The new SR4B generators from Caterpillar.
any loss of output capability. We have also
A new generation of generators.
tailored these generator designs to specific
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
DESIGN FEATURES
Our new world class SR4B full line of • Modular design allows addition of extension
generators offers many features not found on the terminal boxes for low voltage components
SR4. This new line of generators truly focuses on and for adding circuit breakers up to
the requirements of the application. The SR4B 3200 Amps. This allows customer access to
designs have been tailored for standby, top, bottom, left, and right.
continuous, and harsh environment applications • 2/3 pitch is now standard on all 4160V
in response to customers’ needs. generators allowing 2400V delta connection.
2/3 pitch is also available on all others as
• The SR4B is offered in 11 new sizes: custom quote without derate.
690, 691, 692, 693, 695, 696, 822, 824, 825,
826, 827. • Permanent magnet excitation is standard on
all continuous, harsh environment, and
• Permanently mounted bus bars are now medium voltage SR4B generators. This,
standard on all SR4B designs including together with three-phase sensing, provides
medium voltage. These bus bars have six holes superior voltage regulator performance, even
and conform to the standard NEMA pattern. with nonlinear loads.
Optional bus bars are available in European
pattern. • Isolation voltage sensing transformers are now
standard on all permanent magnet SR4B
• Control voltage terminal strips are provided generators for convenient paralleling.
to allow easy customer connections to
regulator, space heater and other devices. • Embedded stator temperature detectors are
also standard on all 400V/480V continuous
• The SR4B has improved efficiencies (as much and all form wound generators.
as 0.9 percent improvement over SR4) and
motor starting capability in excess of 1.9 • The SR4B offers the best selection of standard
SKV•A per continuous kW. voltages in the industry: 380V, 480V, 600V,
2400V, 4160V @ 60 Hz; and 400V, 500V,
• New full cage construction is a rugged design 3300V @ 50 Hz.
offering superior package performance
allowing easier stator maintenance with better • The SR4B design offers better utilization of
cleaning access and improved space heater materials with a more compact design –
location. shorter in length with less overall weight
than SR4 generators of the same rating.
• The SR4B has a more serviceable design with
easier access to the bearing. • The new Caterpillar Digital Voltage Regulator
– Replaceable sleeve for bearing reduces (D.V.R.) is now available on all generators
repair cost and time. with permanent magnet excitation. The D.V.R.
– Leads exit from top of generator instead of offers superior transient response, block
through bearing bracket for improved loading, generator protection, and flexibility.
cooling. The D.V.R. integrates many of the options that
– Optional bearing temperature detectors are were previously panel mounted into one
available. package including KVAR/PF controller,
overexcitation protection, fault detection,
overvoltage protection, undervoltage
protection, and system parameter monitoring.
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
Arrangement Numbers
These generators are available in the price list under various PAs and carry the following
arrangement numbers:
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
Six leads standard Standard Standard Standard Standard Standard Standard Standard
for differential
protection
Isolation Option Standard Standard Option Standard Standard Standard
transformers
Full cage Standard Standard Standard Standard Standard Standard Standard
construction
Six-hole power bus Standard Standard Standard Standard Standard Standard Standard
bars for convenient
customer load
connection
Terminal box with Standard Standard Standard Standard Standard Standard Standard
DIN rail mounted
terminal blocks
More serviceable Standard Standard Standard Standard Standard Standard Standard
design with easier
access to bearing
and other
replaceable parts
Wet, layer wound Standard Standard Standard Standard Standard Standard Standard
rotors individually
tested to 125%
of rated speed
Form wound N/A N/A Standard N/A Standard Standard Standard
Permanent magnet N/A Standard Standard N/A Standard Standard Standard
Generator mounted Option Option Option Option Option Option N/A
circuit breaker box
2/3 Pitch Option Option Option Option Option Option Standard
Digital Voltage N/A Option Option N/A Option Option Option
Regulator
Stator temperature Option– Option– Embedded Option– Embedded Embedded Embedded
detectors Embedded Embedded RTDs 100Ω Pt Embedded RTDs 100Ω Pt RTDs 100Ω Pt RTDs 100Ω Pt
Type J T/C Type J T/C Standard Type J T/C Standard Standard Standard
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
1 VI & 1 DE: One vacuum impregnation treatment and one overcoat of epoxy
COASTAL: Two vacuum pressure impregnation treatments and one overcoat of epoxy
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
ELEVEN SIZES
The SR4B is offered in 11 sizes: 690, 691, 692, • All industry standard voltages from 380 to
693, 695, 696, 822, 824, 825, 826, and 827. Any 5000 volt are available — the best selection
of the 11 frame size diameters are offered with: of standard voltages in the industry: 380V,
480V, 600V, 4160V @ 60 Hz; and 400V,
• The new Cat 3500B diesel engine is standard,
500V, 3300V @ 50 Hz.
with outputs ranging from 800 to 2000 kW.
Left side
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
MORE COMPACT
The SR4B generators are significantly shorter requires less material than the standard round
and more compact than their predecessors in lamination, but is also more effective, allowing
part because of their new square stator overall generator length to be reduced with no
lamination design. This new design not only loss in output capability.
Right side
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
BUS BARS
A bus is a conductor or group of conductors The bus bar in the SR4B generators carries
serving as a common conductor in high current heavy currents that supply several electric
applications — often in the form of a bar. circuits.
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
All SR4B generators are equipped with NEMA A European style bus bar with metric
approved six-hole power bus bars for convenient dimensions is also available as an option.
customer load connection.
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
88.9
76.2
60.5
16
0
12.7
198.9
110
154.4
221.2
0
89
76
63.3
13.3
0
12.5
181.5
306.5
0
231.5
281.5
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
The modular design of the new Caterpillar SR4B Optional terminal extension boxes allow for:
generators allows for the optional addition of
• Adding circuit breakers up to
extension terminal boxes with:
3200 Amps
• Separate compartment for control • Customer access to top, bottom, left,
devices and right of unit
• RH or LH mount
• Optimized for use with or without
circuit breakers
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
5 5
6 6 Droop CT
11 26
13 30
12 28 P.M. Exc.
20 20
22 22 Sensing
24 24
31 31 Power T/F
30 30
H1 H1
H2 H2 Spc. Htr.
H3 H3
H4 H4
Spare (2)
Shunt Trip (2)
BGR2 BGR2
BGW2 BGW2 Drive End RTD
F1 F1
F2 F2 Exc. Field
Gnd Gnd
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
TC1 + TC1 +
TC1 - TC1 -
TC2 + TC2 +
TC2 - TC2 -
Main T/C
TC3 + TC3 +
TC3 - TC3 -
TC4 + TC4 +
TC4 - TC4 -
TC5+ TC5 +
TC5 - TC5 -
Spare T/C
TC6 + TC6 +
TC6 - TC6 -
Spare (4)
N.O. N.O.
N.C. N.C. Air Filter
COM COM
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
R1 R1
W1 W1
C1 C1
R2 R2
W2 W2 Main RTD
C2 C2
R3 R3
W3 W3
C3 C3
R4 R4
W4 W4
C4 C4
R5 R5
W5 W5 Spare RTD
C5 C5
R6 R6
W6 W6
C6 C6
Spare (4)
N.O. N.O.
N.C. N.C. Air Filter
COM COM
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
EMCP II
Cat SR4B generator sets can be specified with a Modular Control Panel (EMCP II) used on
new Customer Communications Module (CCM). 3500B or 3500 generator sets. By accessing the
This module allows the customer to use a remote module, as many as eight EMCP II equipped
personal computer to communicate via a direct generator sets can be remotely started, stopped,
connection of a telephone modem with a and monitored.
second-generation Caterpillar Electronic
1 1
2 2
2 2
2 GND 2 31 31
32 32
3 3 GND GND
4 4 33 33
5 34 34 50 50
5
6 6 34 34 50 50
7 7 35 35 50 50
8 8 35 35 51 51
9 9 52 52
36 36
10 10 53 53
37 37
11 11
38 38 L1 L1
12 12
39 39 L3 L3
13 13
14 14
15 15 40 40
16 16 41 41
17 17
42 42
18 18
19 19 43 43
20 20 44 44
21 21 45 45
22 22 46 46
23 23
47 47
24 24
25 25
26 26
27 27
28 28
29 29
30 GND 30
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
CLASS H INSULATION
Because the SR4B generators are tailored to Form-wound windings are standard on 820
specific customer needs in standby, continuous, frame continuous and harsh environment
and harsh environment applications, new generators. Embedded stator temperature sensors
vacuum impregnated Class H insulation is are standard on all 400/480 volt continuous units
standard on all SR4B generators: form wound, and all-form wound models with the exception
Vacuum Pressure Impregnation (VPI); and of 600V units.
random wound, Vacuum Impregnation (VI).
• Low cost
• Reliability
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
EASIER SERVICEABILITY
Serviceability Modular Capability
• Easier access to all serviceable parts • Attachments (see pages 24-27) easily added
and removed (relays, fuses, etc.)
• Replaceable sleeve bearing reduces
repair time Isolation Transformers
• Standard on all SR4B permanent magnet
generators for convenient paralleling
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
ATTACHMENTS
REGULATOR GROUPS
Self Excited Generators
(Standby Only)
Attachment Type STD OPT
Description VR3 VR3F
LA No. LA-0459
Consist
Add: 121-6204 121-6205
Less: 121-6204
Single Bearing
Platinum (100 Ohm) 6I-4906
Copper (10 Ohm) 6I-4907
Two Bearing
Platinum (100 Ohm) 6I-4908
Copper (10 Ohm) 6I-4909
AIR FILTERS
Provides filtering of incoming air at rear of generator down to 10 microns. Replaces
lower rear screen assembly and installs differential pressure switch, unwired.
690 Frame 121-5422
820 Frame 121-5423
RFI FILTER
Radio Frequency Interference filter. Meets Common Market Directive 82/499/EEC,
German VDE 875/10.84 A2 Level N, and British BS800 standards; and MIL-STD 461B
(conducted, radiated and susceptibility).
690 and 820 Frame Sizes 121-5421
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
ATTACHMENTS
CONNECTION GROUPS
Provided standard on all generators except medium voltage. Standard customer
interface to low voltage connections located at rear of generator. Shock mounted shelf
isolates the low voltage terminal strips and other electrical components.
Controls & Interconnect
Basic 121-9638 Std. on all standby and 380, 600 volt prime power
generators
Basic + Stator T/Cs 121-9639 Std. on all 480 volt random wound, prime power
generators
Basic + Stator RTDs 121-9640 Std. on all harsh environment generators
Cable Access
Provides an extension box with removable top, bottom, and front panels to allow easier
routing of customer cables to bus bars.
690 and 820 Frame Sizes 122-1194
Cannot be used with circuit breakers
Delta Connection
Changes generator output to Delta operation instead of Wye (Star).
TECHNICAL: Only f/u/w medium voltage generators and other 2/3 pitch stators.
All 2/3 pitch generators 121-5132
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
ATTACHMENTS
High Output Current
F/u/w larger frame size generators to allow customer connections of output currents
requiring more than 1 sq. in of copper. Not f/u/w generator mounted circuit breakers.
690 and 820 Frame Sizes 121-5424
Cannot be used with circuit breakers
CSA
Connects the neutral bus bar to the frame of the generator so it can be connected to
ground at one convenient location.
F/u/w Circuit Breakers 121-9480
Not f/u/w Circuit Breakers 121-9481
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
ATTACHMENTS
CIRCUIT BREAKERS
Rating 1200 A 1600 A 2000 A 2500 A 3200 A
LA No. LA-0464 LA-0465 LA-0466 LA-0467 LA-0468
Consist
Circuit Breaker Group 106-5664 105-7926 114-4674 105-7928 105-7929
Panel Assm. 122-4869 122-0317 122-0317 122-0317 122-0317
Connection Group 122-0328 122-0329 122-0320 122-0331 122-0332
Wiring Group-Shunt Trip 122-0320 122-0320 122-0320 122-0320 122-0320
Mounting Group 122-3488 122-0319 122-0319 122-0319 122-0319
Option
In order to accommodate output connections and proper bend radii on customer cables,
this box can be used to extend the circuit breaker or extension boxes to the floor.
Box Group - Bottom CB 122-0352
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P R O D U C T I N F O R M AT I O N – S R 4 B G E N E R AT O R S
SR4B GENERATORS
Nearly one percent more efficient than their The new Cat Digital Voltage Regulator (D.V.R.)
predecessors in the SR4 family, our new world- is now available on all generators with
class SR4B generators offer many features not permanent magnet excitation for:
found in the SR4 and all of which are important
• Superior transient response
selling points. What’s more, the SR4B designs
have been tailored for standby, continuous, and • Superior block loading
harsh environment applications in response to
• Generator protection
customer needs. New features include:
• Flexibility
• Eleven sizes
• A much more compact design — shorter The D.V.R. effectively integrates many of the
in length and lighter options that were previously panel mounted into
one package including:
• The best selection of standard voltages in
the industry — from 380V @ 60Hz to • KVAR/PF controller
3300V @ 50Hz
• Overexcitation protection
• Permanently mounted standard NEMA
• Fault detection
pattern bus bars
• Overvoltage protection
• Full cage construction for better access and
ease of stator maintenance • Undervoltage protection
• More serviceable design and easy access to • System parameter monitoring
the bearing
• Modular design allows addition of low
voltage extension boxes and circuit breakers
• Permanent magnet excitation with three-
phase sensing is standard on all continuous,
harsh environment, and medium voltage
SR4B generators
• Isolation voltage sensing transformers
standard for ease of paralleling
28
LEKX6203 Printed in the U.S.A.
© 1996 Caterpillar Inc. All rights reserved.