Professional Documents
Culture Documents
November 2007
STUDENT MATERIALS
Component Identification
Description
Identify the components of the 24M Motor Grader. Use the worksheets to take notes on the
types of input components. After locating the components on the schematic, locate the
components on the engine or machine.
Materials Needed
__ Electrical Schematic (for the machine being used)
__ Machine or engine with an electronic control system
SERV1844 -3- Laboratory Exercises
11/07 Instructor Handout No. 2
__________
Main Menu __________
__________
__________
3. Fuel level__________
11. With the engine running at low idle, what is the boost pressure__________
12. With the engine running at low idle, what is the transmission output speed__________
13. With the engine running at low idle, what is the parking brake switch
status__________
14. With the engine running at low idle, what is the fuel temperature___________
15. With the engine running at low idle, what is the Power Train filter status__________
SERV1844 -4- Laboratory Exercises
11/07 Instructor Handout No. 3
Lab C Worksheet
C18 ACERT™ Engine Component Identification Worksheet
Directions: During the visual presentation, use these worksheets to take notes as the function
of each component is explained.
Example: _____Pilot Pump
Location: The single section gear pump mounted on left main implement pump.
Function: Supplies pilot system oil flow to the pilot filter, pilot manifold and pilot systems.
Lab C Worksheet
C18 ACERT™ Engine Component Identification Worksheet (continued)
Turbo inlet pressure sensor A. Receives sensor and switch inputs and
controls fan speed and engine rpm
Lab E Worksheet
Power Train Component Identification Worksheet
Directions: During the visual presentation, use these worksheets to take notes as the function
of each component is explained.
Example: _____Pilot Pump
Location: The single section gear pump mounted on left main implement pump.
Function: Supplies pilot system oil flow to the pilot filter, pilot manifold, and pilot systems.
_____ Transmission/Chassis ECM
Function:
Location:
_____ Transmission
Function:
Location:
Lab E Worksheet
Power Train Component Identification Worksheet (continued)
Lab E Worksheet
Power Train Component Identification Worksheet (continued)
_____ Differential
Function:
Location:
Neutral
Transmission
H. Cools the transmission hydraulic oil.
Lab I Worksheet
Implement Component Identification Worksheet
Directions: During the visual presentation, use these worksheets to take notes as the function
of each component is explained.
Example: _____Pilot Pump
Location: The single section gear pump mounted on left main implement pump.
Function: Supplies pilot system oil flow to the pilot filter, pilot manifold, and pilot systems.
_____ Hydraulic Tank
Function:
Location:
Lab I Worksheet
Implement Component Identification Worksheet (continued)
Lab I Worksheet
Implement Component Identification Worksheet (continued)
Margin Pressure
Blade Lift
Blade Tip
Centershift
Sideshift
Blade Circle
Ripper
Oil Temp ____°F
Directions: Fill in the blanks next to the letters with the correct term.
SERV1844
A.
B.
C.
D.
E.
P
F. Q
M N
G. H I F
O
H. G
- 18 -
I.
K
J.
K. J
Steering
Control
Valve
L. E
Hydraulic Tank
M. B C
N. A
D
Return
Filter
O.
Case
Return Drain
Filter Filter
P.
Instructor Handout No. 17
Laboratory Exercises
SERV1844 - 19 - Laboratory Exercises
11/07 Instructor Handout No. 18
Implement and steering joysticks A. Controls pilot oil to the implement control
spools.
Implement control valves D. Signals the ECM that the operator wants
the implement hydraulics disabled.
Hydraulic lockout switch H. Limits the maximum load signal that is sent
to the Implement and Steering Pump.
Blade cushion solenoid valve I. Supplies oil for the implement and steering
systems.
SERV1844 - 20 - Laboratory Exercises
11/07 Instructor Handout No. 19
Lab M Worksheet
Steering Component Identification Worksheet
Directions: During the visual presentation, use these worksheets to take notes as the function
of each component is explained.
Example: _____Pilot Pump
Location: The single section gear pump mounted on left main implement pump.
Function: Supplies pilot system oil flow to the pilot filter, pilot manifold, and pilot systems.
_____ Hydraulic Tank
Function:
Location:
Lab M Worksheet
Steering Component Identification Worksheet (continued)
Implement and steering pump B. Directs oil to the spools in the steering
control valve for secondary steering
operation.
Secondary steering motor and pump H. Supplies oil to the steering system when
the engine is running.
Implement and steering joystick I. Stores the oil for the hydraulic systems on
the machine.
Lab P Worksheet
Brake Component Identification Worksheet
Directions: During the visual presentation, use these worksheets to take notes as the function
of each component is explained.
Example: _____Pilot Pump
Location: The single section gear pump mounted on left main implement pump.
Function: Supplies pilot system oil flow to the pilot filter, pilot manifold, and pilot systems.
_____ Hydraulic Tank
Function:
Location:
Lab P Worksheet
Brake Component Identification Worksheet (continued)
SPECIFICATION ACTUAL
Right Service Brake Control Valve Pressure
Did the service brakes keep the machine from moving in Fifth Speed Forward at HIGH IDLE?
If the machine moves during the test, what is the next course of action?
Did the parking brake keep the machine from moving in Fifth Speed Forward at HIGH IDLE?
If the machine moves during the test, what is the next course of action?
SERV1844 - 27 - Laboratory Exercises
11/07 Instructor Handout No. 26
Brake and fan pump C. Stores the oil for the hydraulic systems on
the machine.
Service brake pressure sensor E. Controls oil flow and pressure to the service
brakes.
Parking brake pressure switch H. Sends parking brake oil pressure signal to
the Power Train ECM.
Lab S Worksheet
Fan Component Identification Worksheet
Directions: During the visual presentation, use these worksheets to take notes as the function
of each component is explained.
Example: _____Pilot Pump
Location: The single section gear pump mounted on left main implement pump.
Function: Supplies pilot system oil flow to the pilot filter, pilot manifold, and pilot systems.
_____ Hydraulic Tank
Function:
Location:
Lab S Worksheet
Fan Component Identification Worksheet (continued)
Fan solenoid valve B. Sends a load signal to the brake and fan
pump to upstroke or destroke the brake and
fan pump.
Engine coolant temperature sensor H. Stores the oil for the hydraulic systems on
the machine.
SERV1844 - 32 - Instructor Handout No. 31
11/07
Dark Gray - Cutaway Section Red / White Stripes - 1st Pressure Reduction
Purple - Pneumatic Pressure Red / Pink Stripes - Secondary Source Oil Pressure
Yellow - Moving or Activated Components Orange - Pilot, Charge or Torque Converter Oil
Cat Yellow - (Restricted Usage) Orange / White Stripes - Reduced Pilot, Charge, or
Identification of Components TC Oil Pressure
within a Moving Group
Orange / Crosshatch - 2nd Reduction in Pilot,
Brown - Lubricating Oil Charge, or TC Oil Pressure
This illustration identifies the meanings of the colors used in the hydraulic schematics and
cross-sectional views shown throughout this presentation.