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  • Fillet Welds Loaded in The Connection Plane (Lap Joints)

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    Moonze
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    The document describes methods for calculating shear stresses in fillet welds based on different loading conditions: 1) Axial force results in uniform shear stress across the weld throat area. 2) Bending moment results in non-uniform shear stress that depends on the distance from the weld group center of gravity. 3) Bending force results in shear stresses from both the force and induced bending moment that combine using the Pythagorean theorem. 4) A common force induces stresses equivalent to the combination of bending and two shear forces oriented along x- and y-axes. 5) Comparative stress is calculated from partial stresses using conversion factors depending on stress orientation to the weld.

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    Fillet Welds Loaded in the Connection Plane (Lap Joints)

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    The document describes methods for calculating shear stresses in fillet welds based on different loading conditions: 1) Axial force results in uniform shear stress across the weld throat area. 2) Bending moment results in non-uniform shear stress that depends on the distance from the weld group center of gravity. 3) Bending force results in shear stresses from both the force and induced bending moment that combine using the Pythagorean theorem. 4) A common force induces stresses equivalent to the combination of bending and two shear forces oriented along x- and y-axes. 5) Comparative stress is calculated from partial stresses using conversion factors depending on stress orientation to the weld.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
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    320 views6 pages

    Fillet Welds Loaded in The Connection Plane (Lap Joints)

    Uploaded by

    Moonze
    The document describes methods for calculating shear stresses in fillet welds based on different loading conditions: 1) Axial force results in uniform shear stress across the weld throat area. 2) Bending moment results in non-uniform shear stress that depends on the distance from the weld group center of gravity. 3) Bending force results in shear stresses from both the force and induced bending moment that combine using the Pythagorean theorem. 4) A common force induces stresses equivalent to the combination of bending and two shear forces oriented along x- and y-axes. 5) Comparative stress is calculated from partial stresses using conversion factors depending on stress orientation to the weld.

    Copyright:

    Attribution Non-Commercial (BY-NC)
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    of 6

    Calculation of fillet welds loaded in the plane of part joining

    1. Loading by axial force Fx

    Resultant Shear Stress

    where:

    Fx axial force [N, lb].

    A throat area of the weld group [mm2, in2].

    2. Loading by bending moment M

    Shear stress in the weld investigated point

    where:

    u constant

    1
    Calculation of fillet welds loaded in the plane of part joining

    - for calculation in metric units u = 1000

    - for calculation in English units u = 12

    M bending moment [Nm, lb ft]

    r radius vector of investigated weld point related to the


    weld group center of gravity [mm, in]

    J polar moment of inertia of weld group [mm4, in4]

    3. Loading by bending force FY

    In any weld point, a stress caused by shearing force F Y and bending moment MF originates. Its size
    determines the formula:

    MF = FY rF [Nmm, lb in]

    where:

    FY bending shearing force [N, lb]

    rF arm of bending force to the weld group center of


    gravity [mm, in].

    Shear stress caused by shearing force

    where:

    2
    Calculation of fillet welds loaded in the plane of part joining

    FY bending shearing force [N, lb]

    A throat area of the weld group [mm2, in2].

    Shear stress caused by bending moment

    - stress x-component

    - stress y-component

    where:

    MF bending moment [Nmm, lb in]

    rY distance of investigated weld point to the weld group


    center of gravity in the y-axis direction [mm, in]

    rX distance of investigated weld point to the weld group


    center of gravity in the x-axis direction [mm, in]

    J polar moment of inertia of weld group [mm4, in4]

    Resultant shear stress in the investigated point of weld

    where:

    tXM x-component of shear stress caused by bending


    moment [MPa, psi]

    tY shear stress caused by shearing force FY' [MPa, psi]

    tYM y-component of shear stress caused by bending


    moment [MPa, psi]

    3
    Calculation of fillet welds loaded in the plane of part joining

    4. Loading by common force F

    In any weld point, a common force F causes adequate stress to the stress which would arise by combined
    loading from bending moment MF and the pair of shearing forces FX', FY' with action point in the weld
    group center of gravity, while applies:

    MF = F rF [Nmm, lb in]

    FX' = F cos j [N, lb]

    FY' = F sin j [N, lb]

    where:

    F acting force [N, lb]

    rF arm of bending force to the weld group center of


    gravity [mm, in]

    j direction angle of acting force [°]

    Shear stress caused by shearing force FX'

    Shear stress caused by shearing force FY'

    where:

    A throat area of the weld [mm2, in2]

    4
    Calculation of fillet welds loaded in the plane of part joining

    Shear stress caused by bending moment

    - stress x-component

    - stress y-component

    where:

    MF bending moment [Nmm, lb in]

    rY distance of investigated weld point to the weld group


    center of gravity in the y-axis direction [mm, in]

    rX distance of investigated weld point to the weld group


    center of gravity in the x-axis direction [mm, in]

    J polar moment of inertia of weld group [mm4, in4]

    Resultant shear stress in the investigated point of weld

    where:

    tX shear stress caused by shearing force FX' [MPa, psi]

    tXM x-component of shear stress caused by bending


    moment [MPa, psi]

    tY shear stress caused by shearing force FY' [MPa, psi]

    tYM y-component of shear stress caused by bending


    moment [MPa, psi]

    5. Calculation of comparative stress sS

    5
    Calculation of fillet welds loaded in the plane of part joining

    Comparative stress is determined from calculated partial stresses according to the formula:

    while for the x-component of stress that actuates in the investigated point of weld, perpendicularly to the
    weld direction, the aX = a3 formula is applied. In the opposite case aX = a4. The same applies for the y-
    component of the stress actuating perpendicularly to the weld direction, that is aY = a3 or aY = a4.

    where:

    tX shear stress caused by shearing force FX' [MPa, psi]

    tXM x-component of shear stress caused by bending


    moment [MPa, psi]

    tY shear stress caused by shearing force FY' [MPa, psi]

    tYM y-component of shear stress caused by bending


    moment [MPa, psi]

    a3 conversion factor of weld joint for fillet end weld [-]

    a3 conversion factor of weld joint for fillet end weld [-]

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