Tata Sumo Grande

TATA SUMO GRANDE
TAT
Owner's Manual & Service Book
This owner’s manual should be considered as a permanent part of the vehicle and must remain with the vehicle.
Passenger Car Business Unit (PCBU)

Mumbai Pune
A Note
Q This Owner’s Manual is advised to be kept in the vehicle at all times.
Q This book will help you to understand the vehicle better, maximise uptime of the vehicle & obtain
better performance at optimum cost.
Q The recommended routine maintenance servicing along with any running repairs that may be required, should
be entrusted to TATA Authorised Workshop to ensure that only latest methods and genuine TATA MOTORS
replacement parts are used for the continued reliability, safety and performance of the vehicle.
Q Some of the items / accessories / features shown / given in this book may not be fitted on your vehicle, but
they are applicable for other versions of Sumo Grande.
Q (C) Copyright 2004 TATA MOTORS
Q All rights reserved. The material in this manual may not be reproduced or copied, in whole or in part, in any
form without written permission from TATA MOTORS.
Q The information and specifications given in this book are valid as on the date of printing. TATA MOTORS
Limited reserves the right to make changes in design and specifications and/or to make additions to or
improvements in this product without obligation to install them on products previously sold.
Q In the event of the Vehicle being sold, please ensure that this manual is left in the vehicle for the reference of
the new owner.
2
Foreword
D ear C ust
Cust omer
omer,,
ustomer
Thank you for selecting Tata Sumo Grande - the vehicle of your choice
We welcome you to the world of advanced automotive engineering in a form especially suited to
your operating conditions.
This book gives you all the information necessary for making your ownership of this vehicle a
thoroughly satisfying experience.
To assist you in maintaining your vehicle as per recommended schedule, we have a widespread
network of dealers and service centres. The list is included in this book for your convenience.
Should you need any special assistance, please call on our Regional / Zonal level offices which
are also listed in this book.
Please note that by adhering to the correct operating procedures and by availing the scheduled
maintenance services at our authorised service centres, you can obtain the maximum performance
from your vehicle.
We request you to go through the book and derive many miles of motoring pleasure.
We wish you good luck and prosperity
2
Customer Assistance
IMPOR
IMPORTTANT INFORMATION ABOUT THIS MANUAL
MANUAL
Safety and vehicle damage warnings
In this manual, you will see CAUTION and NOTICE warnings.
CAUTION
This is a warning. May cause injury to people if the warning
is ignored. You are informed what you must or must not do
in order to avoid or reduce the risk to yourself and other
people. 1800 209 6688
NOTICE
This is a warning. May cause damage to the vehicle or its
equipment if the warning is ignored. You are informed what
you must or must not do in order to avoid or reduce the risk
of damage to your vehicle and its equipment.
WARNING
Indicates a strong possibility of severe personal injury or
death if the instructions are not followed.
Safety symbol
In this manual, you will also see a circle with
a slash. This means "Do not", "Do not do
this", or "Do not let this happen".
4
Contents
Know your Sumo Grande 6 Getting Started

Environmental Care 8 Key & Door Lock 48
Sumo Grande At A Glance Child Lock 49
Driving Controls 10 Seats, Seat Adjustments & Seat Belts 50
Instrument Cluster 12 Steering Wheel Adjustment 54
Steering Lock cum Ignition Switch 18 Driving

Combi Switch 23 Checks Before Driving 55
Head Lamp Leveling 24 Safety Checks 56
Transfer case Switch 26 Fuel Saving Tips 58
Music System, Antenna & Clock 27 Starting & Stopping the Engine 59
Heating, Ventillation & Air Conditioning 28 Gear Shifting 61
Grab Handle & Cigarette lighter 29 Braking 64
Lamps 34 Driving In Adverse Conditions 65
Sun visor & Mirrors 34 Incase Of Emergency

Glove Box, Cup holder & Utility Pockets 36 Jack Locatation / Warning Triangle 67
Window Glass Operations 37 Flat Tyres replacement 68
Fuel flap opening 38 Spare Wheel 69
Gear Shift Lever & Parking Brake 39 Spare Wheel & Limp Home Mode 70
Anti Theft / Immobiliser system 40 Starting The Engine with Jump Leads 71
4
Contents
Towing the Vehicle 72 Tyre Rotation 97

Routine Service 73 Wheel Alignment, Balancing & Catalytic converter
maintenance 98
Preliminary Trouble shooting 74
Battery 99
Electrical Maintenance
Important Technical Information
Fuses & Relays 80
Fuel, Lubricants & Coolants 100
Bulb Specification 82
Oil Filling & Drain Points 104
Bulb Replacement 83
Technical Specification 105
Vehicle Care
Information At a Glance (Dimensions) 110
Washing & Cleaning 85
Vehicle Identification
General Precautions 87
Loctation of Aggregate Number 111
Maintenance
PDI Service 113
Opening & Closing The Bonnet 88
Engine Compartment 89 Service Schedule 115
Air Filter, Engine, Oil & coolant 90 Service Maintenance Schedule 117
Brake & Steering 91 Record of Services Performed 123

Clutch & Sedimenter 93 Record of Repairs Carried Out 125
Filter & Priming Pump 94
Windshield washer & Tyre 95
Tyre Inspection 96
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Grrande
This vehicle is powered by a new generation 2.2L

DICOR BS-III engine which is in turn mated to a
5 speed fully synchromesh gearbox with
overdrive for excellent fuel efficiency and
tubeless tyres for better road holding and grip.
Your Sumo Grande’s 2.2L DICOR engine is a
refined power plant employing a sophisticated
common rail fuel system. The engine’s ECU
(Electronic Control Unit), basically a 32 bit
microprocessor, controls the engine’s fuel
Your Tata Sumo Grande is a new generation injection, operation of the Variable Geometry
multi utility vehicles and is a result of extensive Turbocharger (VGT) and other related parameters
research and development by Tata Motors for it to perform optimally.
Limited. This vehicle also incorporates all the
well known and proven features of Tata Motors
precision and advanced technology.
Easy maneuverability and economic life cycle
cost makes Sumo Grande ideal for operating in
both urban as well as rural areas.
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Your Sumo Grande has Vacuum assisted

independent hydraulic brakes on the front and
rear wheels through tandem master cylinder and
tandem booster, ventilated front disc brakes with
twin pot calipers on front wheels for better braking
and safety. The front independent suspension
setup has telescopic shock absorbers and an anti
roll bar. The rear suspension is via parabolic
springs. This suspension setup ensures good road
holding and stability.
An ergonomically designed cab with added
features like collapsible power steering, central
locking, power windows, highly effective HVAC
for comfort, music system, state of art headlamp
and rear lamps, good all-found visibility and easy
access to areas of daily maintenance is some of
the other user-friendly features of the Sumo
Grande.
TATA vehicles are backed by well established
service network with trained and skilled
manpower ensuring proper maintenance. Timely
maintenance and servicing as recommended in
this manual ensure trouble free operation over
long year.
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WARR ANT
ARRANT
ANTYY - TERMS & C ONDITIONS
CONDITIONS
We WARRANT each TATA Sumo such warranty shall be co- repaired or altered otherwise than
Grande vehicles & parts thereof terminus with this original in accordance with our standard
manufactured by us to be free from warranty. repair procedure, or by any
defect in material and workmanship, person other than our sales or
subject to the following terms & 3. Any part which is found to be service establishments, our
conditions : defective and is replaced by us authorised dealers or service
under the warranty shall be our centres or service points in any
1. This warranty shall be for 24 property. way so as, in our judgement
months OR 75000 kms, which shall be final and binding,
whichever is earlier from the date 4. As for such parts as tyres,
batteries, transfer case, rubber to effect its reliability, nor shall it
of sale of the vehicle, However, apply if, in our opinion which shall
for the vehicles used for parts, electrical equipment and
fuel injection equipment, power be final and binding the vehicle is
commercial applications subjected to misuse, negligence,
(including those used for hire or steering equipment, A.C.
equipment not manufactured by improper or inadequate
reward viz those operating with maintenance or accident or
a yellow number plate), the us but supplied by other parties,
this warranty shall not apply, but loading in excess of such
warranty shall be limited to 24 carrying capacity as certified by
months or 50,000 kms, buyers of the vehicle shall be
entitled to, so far as permissible us, or such services as
whichever occurs earlier. prescribed in our Owner ’s
2. Our obligation under this by law, all such rights as we may Manual and Service Book are not
warranty shall be limited to have against such parties under carried out by the buyer through
repairing or replacing, free of their warranties in respect of our sales or service
charge, such parts of the vehicle such parts. Our Dealers/TASC’s establishments, our authorised
which, in our opinion, are will assist the purchaser in taking dealers or service centres or
defective, on the vehicle being up the complaint with the service points.
brought to us or to our dealers respective manufacturers and
their decision on the warranty will 6. This warranty shall not cover
within the warranty period. The normal wear and tear or any
parts so repaired or replaced be final.
inherent normal deterioration of
shall also be warranted for 5. This warranty shall not apply if the the vehicle or any of its parts
quality and workmanship but vehicle or any part thereof is arising from the actual use of the
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WARR ANT
ARRANT
ANTYY - TERMS & C ONDITIONS
CONDITIONS
vehicle or any damage due to to abnormal use such as damages, loss of vehicle, or
negligent or improper operation rallying, racing or participation loss of time, otherwise,
or storage of the vehicle. This in any other competitive incurred or accrued.
warranty shall not apply to normal sports. This warranty shall not
maintenance services viz. oils & apply to any repairs or 10. Any claim arising from this
fluid changes, head lamps replacement as a result of warranty shall be recognised
focussing, fastener retightening, accident or collision. only if it is notified in writing to
wheel balancing, tyre rotation, us or to our concerned dealer
adjustment of valve clearance, 8. This warranty is expressly in without any delay soon after
fuel timing, ignition timing and lieu of all warranties, whether such defect as covered and
consumables like bulbs, fuel by law or otherwise, expressed ascertained under this
filters and oil filters etc. This or implied, and all other warranty.
warranty shall not apply to any obligations or liabilities on our
part and we neither assume nor 11. T h i s w a r r a n t y s h a l l s t a n d
damage or deterioration terminated if the vehicle is
caused by environmental authorise any person to
assume on our behalf, any transferred or otherwise
pollution or bird droppings. This alienated by the buyer without
warranty shall not apply to V- other liability arising from the
sale of the vehicle or any our prior written consent.
belts, hoses and gas leaks in
case of air conditioned vehicle. agreement in relation thereto. 12. We reserve our rights to make
Slight irregularities not 9. The buyer shall have no other any change or modification in
recognised as affecting the rights except those set out the design of the vehicle or its
function or quality of the vehicle above and have, particular, no parts or to introduce any
or parts such as slight noise or right to repudiate the sale, or improvement therein or to
vibration and defects appearing any agreement or to claim any incorporate in the vehicle any
only under particular or reduction in the purchase additional part or accessory at
irregular operations or items price of the vehicle, or to any time without incurring any
considered characteristic of demand any damages or obligation to incorporate the
the vehicle. compensation for losses, same in the vehicles previously
incidental or indirect, or sold.
7. This warranty shall be null and
void if the vehicle is subjected inconvenience or consequential
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ENVIR ONMENT
ENVIRONMENT AL CARE
ONMENTAL
TATA MOTORS LTD. is DRIVING the engine before turning it
committed to produce the vehicles off as it unnecessarily burns
using environmentally sustainable
¾ Avoid frequent and violent the fuel.
accelerations.
technology. A number of features
¾ Do not carry any ¾ Shift to higher gears as soon
have been incorporated in Tata as it is possible. Use each
unnecessary weight on the
Motors passenger vehicles which gear upto 2/3 rd of it’s
vehicle as it overloads the
have been designed to ensure maximum engine speed. A
engine. Avoid using devices
environmental compatibility requiring high power chart indicating gear shifting
throughout the life cycle of the consumption during slow city speeds is given in this book.
vehicle. We would like to inform traffic condition. MAINTENANCE
you that your vehicle meets
emission norms and this is being ¾ Monitor the vehicle’s fuel
¾ Ensure that recommended
consumption regularly and if
regularly validated at the maintenance is carried out
showing rising trend get the
manufacturing stages. on the vehicle regularly at the
vehicle immediately attended
Authorised Service Outlets.
at the Company’s Authorised
As a user you too can protect Service Outlets. ¾ As soon as you see any
the environment by operating leakages of oil or fuel in the
your vehicle in a proactive ¾ Switch off the engine during vehicle we recommend to get
manner. A lot depends on your long stops at traffic jams or
it attended immediately.
driving style and the way you signals. If you need to keep
maintain your car. We have the engine running, avoid ¾ Use only recommended
unnecessary revving it up or grades and quantity of
given few tips below for your
stopping and starting. lubricants and clean/
guidance. uncontaminated and correct
¾ It is not necessary to rev up fuels.
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ENVIR ONMENT
ENVIRONMENT AL CARE
ONMENTAL
¾ Get your vehicle checked for the compressed air for 5. Turbocharger & Vacuum
emission periodically by cleaning these parts which Modulator OR it’s vacuum
authorised dealer may spread the dust in the hoses.
¾ Ensure that fuel filter, oil filter atmosphere. 6. EGR System &
and breather are checked ¾ While carrying out the components.
periodically and replaced, if servicing or repairs of 7. Electrical connections
required, as recommended your vehicle you should 8. ‘Service’ lamp
by Tata Motors. pay keen attention to contineously glows, please
some of the important take the vehicle to Service
¾ Do not pour the used oils or
Station.
coolants into the sewage engine aggregates and
drains, garden soil or open wiring harness which 9. Catalytic Convertor
streams. Dispose the used greatly affect emission. 10. EMS wiring harness i.e.
filters and batteries in These components are :- electrical connections to
compliance with the current 1. Fuel injection equipments all sensors and actuators.
legislation. - pump, rail,Injectors,
Nozzles and high pressure This owner’s manual contains
¾ Do not allow unauthorised further information on driving
person to tamper with pipes.
precautions and maintenance
engine settings or to carry 2. Air Intake & Exhaust
care leading to environment
modifications on the vehicle. system especially for
protection. Please familiarise
leakages.
¾ Never allow the vehicle to run yourself with these aspects
out of fuel. 3. Cylinder head for valve before driving.
leakage.
¾ Parts like brake liners,
4. All filters such as air, oil &
clutch disc should be
fuel filters (check
vacuum cleaned. Do not use
periodically).
12
Sumo Grande At a Glance
DRIVING CONTROLS
1. Steering Wheel
2. Instrument Cluster
3. Mirror Adjustment Switch
4. Horn Pads
5. Operating Switches
6. Bonnet Opening Lever
7. Gear Shifting Lever
8. Parking Brake
9. Cigar Lighter (Rear)
10. Cigar Lighter (Front)
11. Music System
12. A.C.Controls
13. Glove Box
14. A.C. Air Vents
15. Analog Clock
16. Central Air Vents
12
INSTR UMENT CL
INSTRUMENT USTER (GX)
CLUSTER
21 13 12 9 10 9 11 22
1 6
3 7
14
4
5 8
16
24 18 19 15 17 20 23
All indicators may not be provided on some instrument cluster and may not be applicable
to all models.ca
14
INSTR UMENT CL
INSTRUMENT USTER ( EX )
CLUSTER
21 13 12 9 10 9 11 24
1 6
7
3
14
4
5 8
16
18 15 17 23
All indicators may not be provided on some instrument cluster and may not be applicable
to all models.ca
14
INSTR UMENT CL
INSTRUMENT USTER
CLUSTER
1. SERVICE Indicator (Red) 13. Brake Fluid Level Check/Parking Brake Indicator
(Red)
2. Door Open Indicator (Red)
14. Seat Belt Indicator (Red)
3. Lock Indicator Warning Light
15. Trip Odometer
4. Hazard Warning Indicator
16. Cumulative Odometer
5. Position Lamp Indicator
17. Mode Selector Knob (Odometer)
6. MIL Indicator (Amber) If fitted
18. Set Knob (Odometer)
7. High Water level Indicator in Sedimenter (Amber)
19. High Temperature Warning
8. Glow Plug “ON” Indicator (Amber) - If fitted
20. Low Fuel warning
9. Direction Indicator (Green)
21. Speedo Meter
10. Head Lamp Main Bean Indicator (Blue)
22. RPM Meter
11. Low Engine Oil Pressure Indicator (Red)
23. Fuel Gauge
12. Battery Charging Indicator (Red)
24. Temperature Gauge
16
INSTR UMENT CL
INSTRUMENT USTER
CLUSTER
SERVICE Indicator : one of the doors is partially open, Position Lamp
the door open indicator will come Indicator :
This lamp indicates your vehicle’s on. In addition to this, in case driver
engine condition when a Symbol lights up when the position
side door is not properly closed lamps are switched ‘ON’.
malfunctioning occurs in the an audio beep will come for few
engine, wiring harness, EMS, etc. (instrument cluster illumination
seconds, when the key is inserted. lamps when the position lamps are
this lamp indicates as below:
Hazard Warning: ‘ON). Position lamps can be used
1. Comes ‘ON’ when key is in as parking lamps.
‘IGN’ position and goes ‘OFF’ This can be operated without
when engine is running. ignition ‘ON’. Press the hazard Malfunction Indicator
2. Remains “ON” while the engine warning switch (red knob) on the Lamp - MIL (if installed)
is running if malfunctioning centre of the dash board, all turn This indicator comes ‘ON’ when the
occurs. indicator lights will flash ignition is turned on and goes OFF
simultaneously to warn the other once the engine is cranked. The
CAUTION
road users about any hazardous indicator remains on for any engine
When “Service” lamp is ON while condition of the car. Press the sensor related fault due to which
the engine is running, the knob again to switch ‘OFF’ the emissions of the vehicle may cross
engine’s performance hazard function. the regulatory limit.
deteriorates marginally and
NOTE
sometimes drastically. .Please get CAUTION
the malfunctioning rectified at a If lights do not blink or blink
MIL illuminates / flashes when a
nearest authorized service outlet. rapidly, it is an indication of
malfunction occurs in the engine
problem in the blinker electrical emission system. Do not drive
Door Open Warning: system or the indicator bulb at
the vehicle if this indicator
front or rear has fused. Get it
Prior to driving ensure that all the remains ‘ON’ or Flashes. Get the
rectified immediately. problem attended to immediately
door are properly closed. If any
17
INSTR UMENT CL
INSTRUMENT USTER
CLUSTER
at a TATA Authorised Service Lock Indicator Warning Low Oil Pressure
Outlet. Driving the car in this Light : Indicator:
condition may cross the This system disables the starter When the ignition key is turned to
regulatory emission limit and / or motor circuit, ignition supply and the ‘IGN’ position, symbol lights up
damage the catalytic convertor. fuel cutoff solenoid supply. The and goes off as soon as the
Water in fuel sedimenter vehicle can be unlocked only required engine oil pressure is
indicator : pressing the “Unlock” button of the developed after starting the engine.
corresponding vehicle remote.
This light indicates excess water If the low oil pressure indicator does
accumulation in the sedimenter. It It will blink when vehicle is
not glow or remains ‘ON‘ with the
will come on when ignition is turned immobilised condition. Unlock with
remote and start vehicle. ‘IGN’ on and engine is running, it
‘ON’ and will go off in approximately
five seconds. When this lamp indicates a fault in the electrical
Turn Signal: circuit/lubrication system. Check &
remains ON, water needs to be
drained from sedimenter Turn signal lamps can be operated get the problem attended to at an
immediately. only when the ignition supply is Authorised Service outlet.
CAUTION ‘ON and by using the turn indicator
switch on the combi switch. The
If water is not drained from the direction indicator arrow (LHS)
sedimenter, it can cause serious and (RHS) on the instrument
damage to the fuel injection cluster flashes along with external
system. indicator lights as selected.
High Beam Indicator:
Symbol lights up when the
headlamp high beam is ‘ON’.
18
INSTR UMENT CL
INSTRUMENT USTER
CLUSTER
Battery Indicator: • When ignition key is turned to Odometer and Trip meter (on
Symbol lights up when the ‘IGN’ is “IGN” position, this indicator LCD):
turned ‘ON’ and should go ‘OFF‘ lights up and goes off when
The odometer records the total
after the engine starts. engine starts in normal
distance the vehicle has been
condition. If it continueously ON
NOTE driven. The trip meter can be used
while engine is running, get the
If it remains ‘ON’ while the to measure the distance traveled
problem attended to an
engine is running. It indicates on each trip or between fuel fillings.
Authorised Service Outlet.
that the battery is not getting Keep track of the odometer reading
charged. Switch off all & follow the maintenance schedule
Seat Belt Indicator:
unnecessary electrical regularly for meeting service
equipment and get the The indicator initially flashes when requirements.
problem attended to at an the ignition is ON and seat belt is
Authorised Service outlet. not fastened. It will continue to flash
Parking Brake Indicator until the vehicle exceeds a speed
cum Low Brake Fluid of 20 kmph. After that, it will remain
Warning Light : continuously ON accompanied by
This indicator has multiple a buzzer that will buzz
functions as follows : approximately for 100 seconds.
After that, the buzzer goes OFF but
• It lights up when the parking the indicator continues to remain
brakes is applied and goes off ON.
when parking brake is
released.
• It also lights up when brake fluid
level is low.
19
INSTR UMENT CL
INSTRUMENT USTER
CLUSTER
Odometer, Trip meter and the LCD. The ‘MODE’ knob is used = Min
Illumination intensity control on to select one of the Trip meter A,
= = = = Max
instrument panel (LCD): Trip meter B OR Intensity level of
panel illumination. Switching This display returns to Trip meter
The instrument panel has an LCD
among the above three functions A after a few seconds of intensity
to display the following :
can be done by pressing the knob. level selection, if left in this mode.
Main Odometer (Non- resettable)
- Counts up to 999999 kms NOTE
• Trip meter A (Resettable) - Main odometer and trip meter ‘A’
Counts up to 1999.9 kms indication will remain on display
• Trip meter B (Resettable) - even if the ignition key is
Counts up to 1999.9 kms removed.
• Intensity level of instrument
panel illumination – selection Intensity Level Indicator Low Fuel Indicator:
among preset levels. (Amber/Orange) :
LCD has two line display. The first The ‘SET’ knob is used to control
line displays the Odometer count. the chosen function. Pressing the It comes on when fuel level in low
knob for a few seconds resets the and needs refill at the earliest.
The second line displays either of chosen trip meter and varies the
Trip meter A, Trip meter B, intensity level of instrument panel
Intensity level of panel illumination. illumination.
The selection and control of
functions are done through The panel illumination intensity
‘MODE‘ and ‘SET’ push buttons varies among preset levels as
follows:
(knobs) provided on either side of
20
GA UGES
GAUGES
Temperature gauge: RPM meter (if provided) :
The gauge indicates the temperature of the engine The meter indicates engine speed in revolutions per
coolant. The red zone at ‘H’ indicates temperature minute (rpm) Change gears at appropriate engine rpm
higher than the normal. Avoid driving, when the pointer and vehicle speed to get optimum fuel economy. The
is in the red zone. It indicates engine overheating, permitted engine rpm upper limit is the start of Red
which may be due to insufficient coolant in the radiator Zone on the dial.
or due to any other defect. At this stage take the car to
the nearest Authorised Service outlet for necessary Fuel Gauge:
attention. The fuel gauge indicates the approximate fuel level in
Caution: Never remove the radiator pressure cap from the tank. Refill the fuel tank at the earliest, before the
the radiator when the engine is hot. Do not restart the needle touches the red band on the gauge. At this
engine until the problem has been duly attended. point, fuel level in tank is low and it is advised to get
The speedometer: The speedometer indicates the fuel filled immediately
vehicle speed in km/hr.
Speedometer RPM meter
GX EX GX EX
Temp
Guage
High
Temperature Low Fuel
Warning Warning
Temp er
emper
eraa tur
turee G uage
Guage Fuel Guage Fuel Guage
21
OPER
OPERAATING SWIT CHES
SWITCHES
OPERATING SWITCHES : Rear Windshield Hazard Warning
Demister : Switch:
Four operating switches are
( Unlatched switch)
provided on the console.
This switch can be operated
Hazard warning is used in case of
when Ignition is ON. Demister is
breakdown especially during night
provided to clear the visibility of
and vehicle has to be parked at the
Rear Windshield on tail gate
side of the road or vehicle being
when required. Push the rear
operated in adverse condition.
windshield demister operating
This can be operated without
switch to turn the demister ON.
Ignition ON. Press hazard warning
The demister will switch off
switch to switch ON. All outside turn
automatically after 15 minutes.
signal lights and indicators on
Rear Wind Shield Demister will
cluster will flash simultaneously to
work effectively when battery is
warn the other road users about
fully charged.
hazardous condition of the vehicle.
1 2 3 4 NOTICE Depress the switch to switch OFF
Clean the rear windshield glass the hazard function.
1. Rear Windshield Demister
carefully from inside to avoid CAUTION
2. Hazard Warning Switch
damage to demister heater
3. Rear Fog Lamp Switch Ensure that all turn signal
element.
4. Front Fog Lamp Switch indicators are working properly.
Get it rectified in case of
problem.
22
OPER
OPERAATING SWIT CHES
SWITCHES
Front Fog Lamps : Rear Fog Lamps :
( Unlatched switch) (Unlatched switch)
The fog lamps are provided on The fog lamps are provided on rear
front bumper to improve the bumper to improve the visibility and
visibility in foggy weather or during warning in foggy weather or during
heavy rains. The front fog lamps heavy rains. The rear fog lamps
can be switched ON with parking can be switched on with parking
lamp ON and can be remain on till lamp and front fog lamps ON and
the parking lamp is switched OFF. can be remain ON till the parking
NOTICE lamp is switched OFF. The rear fog
lamps can also be switched ON
Use only during foggy even if only headlights are ON.
conditions or heavy rains if
required. NOTICE
Use only during foggy conditions
or heavy rains if required.
23
STEERING LOCK CUM IGNITION SWITCH
Steering Lock cum Ignition LOCK: cranking, all accessories will be
Switch: You can insert or remove the key momentarily ‘OFF’.
Key of ignition switch is common only in this position. The steering NOTICE
for door lock, steering lock and column is locked when the key is
Do not crank the engine more
glove box lock. removed.
than 10 secs. continuously. If
The ignition switch is on the right WARNING the engine does not start wait
side of the steering column. It has Do not remove the key while for 30 secs. before cranking it
four positions. Turn the key driving. It will lock the steering again. Release the key
clockwise for further functions. and can cause loss of control. immediately after starting the
Remove the key only when the
engine otherwise starter motor/
vehicle is parked.
flywheel ring may get
OFF (key IN): damaged.
By turning key to OFF (key in) By turning the ignition key from
position. ‘KEY IN’ driven load like ‘IGN’ position to ‘OFF’ position,
music system will be ‘ON’. engine can be stopped.
IGN:
All electricals and accesories ON.
START :
LOCK - Steering Locked Turn the key further clockwise to
OFF - ‘KEY IN’ position. the START position (spring loaded)
to start the engine. As soon as the
IGN - All electricals ‘ON’
engine starts release the ignition
START - Engine crank key to ON position. While
24
COMBINATION SWIT
OMBINATION CH
SWITCH
25
COMBI SWITCH
A) RIGHT HAND STALK NOTICE Head lamp, position (Parking) lamp
Since the leveling switch takes and tail lamp will be OFF in this
1) Head lamp leveling rotary position.
switch: care of headlamp focus pattern
under varying load conditions, it b) Position lamp in ON.
is advisable to select the correct
position before starting a trip
(depending on load)
2) Light stalk:
Outer rotary switch on right hand
stalk is provided for selecting
Inner rotary switch on right hand Position or Head lamp High/Low Position (Parking) lamp and tail
stalk is provided for head lamp beam. It operates with Ignition lamp will be ON in this position.
leveling. Setting is done by rotating switch in “IGN” position. c) Head / Position lamp ON.
the knob to select one of the 3 level
positions depending upon the a) Head / Position lamp OFF.
loading of the vehicle. Head lamp
leveling can be done with head
lamp in Low Beam and in ON
position.
Setting should be done only Head lamp, position (Parking) lamp
when vehicle is stationary and tail lamp will be ON in this
position. Toggling the lever (Stalk)
26
COMBI SWITCH
in upward direction changes the Turn (Self cancellation / Manual 2) Intermittent front wiper delay:
Low beam to High beam and vice return type)
versa. For High beam flash, pull the
lever halfway. For keeping the in LEFT HAND STALK :
High beam position pulls up the 1) Rear windshield - Wipe &
lever further up to latch. Wash rotary switch:
3) Light stalk (Side Indicator):
C Inner rotary switch on left hand stalk

is provided for intermittent front
B wiper delay. The switch has 5 delay
timers for intermittent function.
A
3)Front windshield-Wipe & Wash
rotary switch:
Outer rotary switch on left hand
Push the stalk upwards for stalk is provided for rear windshield
changing lane or turning to Left and wipe & wash. The top (1st) position
downwards for changing lane or denotes wash, which is spring
turning to Right according to loaded. After releasing, the switch
requirement. It has three positions. returns to the OFF position. First
A) Side indicator OFF position below OFF position is for
B) Lane change for Left or Right Wipe and second position is for
Pull the stalk upwards to operate
Turn (Spring Return) Wash + Wipe which is spring intermittent wipe (- - -), Slow wipe
C) Lane change for Left or Right loaded. ( ) or fast wipe ( ). Pull the
27
ANALOG CL
ANALOG OCK & MUSIC SY
CLOCK STEM
SYSTEM
stalk down for wipe and wash. Pull Music System :
towards driver for Flick Wipe The music system is provided on
(spring return). the facia & the speakers are fitted
on doors and tweeters on
NOTICE
dashboard.
After wash function is activated,
there will be three wipes of wiper.
There will be one more wipe after
5 seconds to clean traces of
water on wind screen.
Tweeter Location on dash board
Analog Clock : For operation and more
information of music system
The vehicle is fitted with an analog please refer manufacturer’s
clock on the center console. It has manual.
a knob at the bottom of the dial for Music System Antenna: The antenna is located
resetting the time.
over the inner rear view mirror.
Setting
Knob
Speaker Location on doors
28
HEATING, VENTILATION & AIR CONDITIONING
A.C. Controls
A D B E C
A - Air Direction Control Knob

B - Temperature Control Knob
C - Blower Speed Regulation Knob
D - A.C. ON/OFF Switch
E - Air Recirculation / Fresh Air Switch
Central Console
29
A. Air Direction Control Knob : B. Temperature-Control Knob : C. Blower Speed Regulation
The air temperature in the vehicle Knob :
The air flow can be changed by
turning the knob (A) to the desired can be controlled by operating the The HVAC system has a four
direction. temperature control knob (B) on speed blower. The blower speeds
the control panel. The temperature can be regulated to any one of the
can be increased by rotating the following speeds by operating the
knob towards the red segment and blower knob (C) centre of the
decreased by rotating it towards control panel.
the blue segment.
Towards face
Towards face and feet
Towards feet
Towards feet & windshield
(Recommended for clearing
mist on windshield)
Air demist/defrost windshield
(Recommended for clearing
heavy fog or snow
30
D. A.C. ON/OFF Switch : Q In recirculation mode, air inside NOTICE
The A.C. can be switched ‘ON’ by the vehicle is circulated again
Q The A.C. can be switched
pressing the switch (D) on the A.C. and again. In Fresh mode, air
ÒN' only if the blower is 'ON'
control panel provided the blower is taken from atmosphere and
and engine is running. When
is ÒN’ and the engine is running. circulated in the vehicle.
A.C. is switched 'ON' engine
The indicator lamp will show that Recirculation mode can be used idling RPM increases
the A.C. is ÒN’.
Q While driving in dusty condition marginally, to adjust to the
A.C. compressor load. When
Q To avoid traffic pollution desired temperature is
Indicator Q To get quick cooling/heating as achieved A.C. trips 'OFF'
required. automatically.
Whenever discomfort is felt switch Q The A.C. compressor gets
E. Recirculation / Fresh Air air circulation mode to fresh. switched 'OFF' automatically
when engine gets overheated.
Switch : Indicator The A.C. is automatically
Q● In HVAC version to put air
switched 'ON' when the
circulation mode in engine cools down.
recirculation, press switch 'E'.
The indicator lamp will show air
circulation is in recirculation.
Q To put vehicle in Fresh mode
release switch 'E'. Indicator
lamp will be 'OFF'.
31
Normal Heating : Quick Cooling : The position of control knobs
should be adjusted as follows :
(For vehicles fitted with HVAC & Switch ‘ON’ the A.C. and keep the
Heating system only) blower at maximum speed. Keep A.C. - ON
air direction in face mode. All Knob 'C' - Desired speed position
Knob 'A' - Towards face & feet vents should be opened Knob 'A' - Towards windshield
Knob 'B' - Suitable temperature completely. Keep the air Knob 'B' (for vehicles fitted with
position circulation switch in the HVAC) - at suitable temperature
Knob 'C' - Suitable blower speed recirculation mode and Air circulation - at suitable position
temperature control switch in the
A.C. - OFF NOTICE
maximum cooling (Blue) position.
Air Circulation - Fresh switch At maximum cooling, A.C. trips off When mist gets cleared switch
Quick Heating : automatically when the desired the knob "A” position to Face
temperature is achieved. mode.
All settings as explained before
except air circulation switch to Q In case you find reduction in In high humidity areas, if cold
recirculation. air flow or foul smell in the air continues to flow over
passenger compartment clean windshield, it may cause sudden
Once vehicle is heated, switch back fogging on outside surface of
the evaporator
to fresh mode. windshield.
Demisting :
Normal Cooling :
In rainy season or in areas of high
A.C. - ON humidity, mist formation inside
Knob ‘C’ - desired speed position windshield glass is observed. To
Knob ‘A’ - towards face clear mist dehumidified air is
Switch ‘E’ - suitably as explained passed on the windshield glass.
32
Defrosting : Ventilator : NOTICE
(For vehicles fitted with HVAC unit The air flow can be adjusted • Refrigerant charged in the air
& HD) continuously with the rotary control conditioning circuit has been
In low temperature areas, to clear knob at the vents on the dash identified on the label over
frost formation outside the board. The air vents can be front body member. Use only
windshield glass, this setting is adjusted upward and downward.
used. refrigerant as given in the
label for topping up or
First start the engine and
recharge, i.e. do not charge
accelerate to warm up.
R12 (CFC) in the vehicle
Knob 'B' - Maximum hot position
earlier charged with R134a
Knob 'C' - Very High (Non CFC) or vice versa.
Knob 'A' -Towards windshield • Fresh air is taken from the
Switch 'E' - Fresh air mode grill opening provided at
condition base of windshield glass
Front Ventilators outside the vehicle. Keep
Once the windscreen has become
clear, move the fan switch to these openings clear and
desired speed. free from fallen leaves etc.
NOTICE
• AC Gas charging Quantity
should be 780 + 20 gms.
(R 134a-Non CFC)
Side Ventilators
33
Rear AC:
Rear AC is provided for rear
seats passengers. When front
AC is ON, it will provide cool air
from front AC. When front AC is
OFF, it can be used as blower
(supplying normal air). Rear AC
switch is provided on roof and
can be used to switch ON the
blower and select the blower
speed. four adjustable air vents
are provided on roof. Air flow
and direction can be adjusted
on each air vent.
34
LAMPS
Head Lamp: Tail Lamp: Fog Lamp :
Head lamps are clear lens type The tail lamp assembly Front and rear fog lamps are
having multi focal reflector and are incorporates the following provided for your convenience and
they can be operated by rotating
the Selector on Combi switch.
1 Reverse Lamp
2 Direction Indicator
1 Main/Dip Beam
3 Tail / Brake Lamp F r on
ontt FFo
o g Lamp
2 Position/Parking Lamp
3 Direction Indicator Side Repeater Indicator Lamp
provided with H4 halogen lamp with
double fitment for providing straight
ahead illumination of the road for
the long distance or deep beam
which illuminates the road
immediately ahead for short
distance visibility. It also contains
side indicator lamp and a parking R ear FFo
o g Lamp
lamp.
35
LAMPS
High Mounted Stop Lamp: Door Lamp :
High mounted stop lamp is
These are provided on the inner
provided on the tail gate, and it
side of the front and rear doors to
glows whenever service brake is
warn the traffic coming from the
applied.
rear that the door is open.
Registration Plate Lamps:
Two concealed lamps are provided
for illumination of the rear
registration number plate.
High Mounted Stop Lamp
Engine Compartment Lamp :
This lamp is provided for your
convenience.
Door Puddle Lamp :

This is provided on the bottom side
of the doors to assist the user for
easy entry and exit during night.
Engine Compartment Lamp
Registration Plate Lamps
36
LAMPS
Front interior light with reading seat and inserting the key in the “Follow me home” Headlamps :
lamps: ignition switch. When the key is
turned to the ‘IGN’ position, the After closing the door, your car’s
Interior roof lighting and reading headlights remain ON for
lamp goes ‘OFF’ immediately.
lamps with inbuilt switches are approximately 30 seconds to help
provided on the roof near the rear OFF - In this position the lamp will you reach your destination in the
view mirror. not come ‘ON’ at all. Two dark.
rectangular shaped push type ‘ON
/ OFF’ switches are provided If the car’s headlamps remain ON
separately for the right and left for five minutes or more and when
reading lamps. switched off, ignition key removed
Rear roof lamp : and the door locked or kept open,
the headlamp’s Low-beam comes
A roof mounted lamp is provided ON automatically for approximately
above the rear seat. It has following 30 seconds to help the car occupant
three positions : reach his / her destination safely.
ON, DOOR & OFF If, within 15 minutes, the car is
Left Middle Right locked using a remote key, the
The function of this switch is similar
The central rectangular switch has to front interior light. headlamp will come ON for a further
three positions: 30 seconds. If the remote key is
ON - The lamp will come ‘ON’ as used again within 15 minutes, this
long as switch is in this position. procedure is repeated. If the
DOOR - In this position the lamp occupant returns to the vehicle
comes on when either of the doors within 15 minutes after last
are opened. When the door is switching it off, the headlamp again
closed, the lamp will not go ‘OFF’ comes ON when the door is
immediately, but remain ‘ON’ for unlocked.
5-8 sec. This helps settling in the
37
SUNVISORS & GRAB HANDLE
Sun visors: Goggle Case : Roof Grab Handle :
Two adjustable sun visors are A goggle case is provided near These are provided on all seats
provided inside the cab above the
windshield to prevent sun glare. inner rear view mirror for keeping except driver seat. This helps in
Lower the sun visors to protect the the goggle. Pull the cover to open, comfortable positoning of
eyes from bright sunlight. The sun place the goggle (keeping glass passengers during journey.
visors can also be moved sideways facing towards antidust cloth) and
towards the door. press to lock.
A vanity Mirror has been provided
on the back of the Co-driver’s
sunvisor.
Vanity Mirror
Sunvisor
NOTE
When not in use keep the
sunvisors in their original position
otherwise they may block the
driver’s vision.
38
REAR VIEW MIRRORS
Inner Rear View Mirror: Motorised Outer Rear View
Antiglare mirror The antiglare Mirror :
mirror is fitted inside the cab. Motorised Rear View Mirrors are
Provision has been made for two fitted on both front doors and can
positions: be adjusted to the desired position
1. Normal position with the help of a switch provided
2. Antiglare position on the driver side door. The switch
Use antiglare position only when facilitates the driver to adjust the
necessary, as it reduces rear view mirrors without lowering the window
clarity. glasses and without moving from Motorised Outer Rear View
his/her position. Mirror
1. Move the main switch to L (for
adjusting left side mirror) and
R (for adjusting right side
mirror)
2. Use the 4 positions of the knob
to adjust the rear view mirrors
to correct angles.
NOTE : Manually adjusted outer
1. Inner Rear View Mirror rear view mirror are also available
2. Operating Knob in few version Mirror Adjustment Switch
39
GLOVE BOX, CUP HOLDER & UTILITY POCKET
Glove Box: Cup holder : Utility pocket / box :
The glove box is located on the Utility pocket is provided to all the
Two cup holders are provided in doors to keep magazines / books
dash board in front of the co-
the glove box lid for your etc.
driver’s seat. The glove box can
convenience.
be locked with the ignition key.
Front utility pocket / box
Glove Box Cup holder
Rear utility pocket / box
40
CIGARATTE LIGHTER & CUP HOLDERS
Floor Console : B) Cup Holder:
A) Cigarette Lighters: Two cup holders are provided in the
Two cigarette lighters are provided floor console lid at the rear end for
on floor console at front and rear. the convenience of the rear seat
Press the cigarette lighter in the (2nd Row Seat) passenger. Open
socket to heat up. When it reaches the lid to use the cup holders. Keep
the desired temperature, it will pop it closed when not in use.
up and can be used. These lighters
will operate only when Engine is
ON or Ignition key in ON position. Cigarette Lighter for front passengers
CAUTION
Handle the lighter carefully to
avoid personal injury.
If lighter does not pop out,
remove it to avoid overheating.
Avoid smoking inside the
vehicle; it may spoil inside Cup Holder for rear passengers
ambience, interiors, upholstery
etc.
Cigarette Lighter for Rear passengers
41
WINDOW GLASS
Power Windows WARNING
Glasses on all four windows of your While raising the glass, take
vehicle can be operated by switches care to avoid fingers / hands
provided on the main control panel getting trapped between glass
located on the driver’s arm rest. and the frame.
They work only when the key is in
the “IGN” position.
Power window switch (On Rear
Glasses are wound up by pulling Doors): Individual window winding
the switch and are lowered by switches have been provided only
pressing it down.If you would prefer
on the rear doors.
to have the glass at its lower most
position, press the switch down a When the switch is in “LOCK” To close the door window glass pull
little longer and the glass glides position, the rear window switches the knob up and to open, push the
down. This feature is known as (located on rear doors) do not knob down
“Express Down”. function. The rear window glasses
A safety locking arrangement has can still be operated by using the
also been provided and can be switches on the console.
activated by a push type switch Illumination on the rear window
located at the centre, below the switch goes off when the switch is
window switches. It has two in locked condition. Press down the
positions: lock button to unlock.
LOCK – When switch is pressed Individual window winding
UNLOCK – When switch is switches have been provided only
released on other doors.
42
WINDOW GLASS & STEERING ADJUSTMENT
Manual window winding : locking, pull toggle lever and press Position the wheel such a way
it to lock. that all the instrument panel
In few versions, power windows are
gauges and warning lights are
not provided. In such vehicle, use NOTICE
visible.
winder handle manually for It is advisable not to open the 4. Release the lever. Make sure
lowering down or raising up window windows when AC is ON. This will that steering wheel is securely
glasses. adversely affect the AC locked by moving up and down.
Rear Side Window Glasses : performance. CAUTION
Steering Wheel Position Steering wheel should be
Adjustment adjusted only when the vehicle
is stationary.
You can adjust the steering wheel
position to suit your convenience.
Adjust the steering wheel position
Toggle
as follows before you start driving.
1. Adjust the seat to a comfortable
position.
2. The lever to tilt the steering
Butterfly windows are provided on wheel is under steering column.
both rear sides of vehicle to provide Pull the lever up and hold in that
ventilation for 3rd row occupants position.
when required. Pull the toggle to 3. Move the steering wheel up or
down to the desired position. Steering Adjustment Lever
unlock and open the window. For
43
FUEL FLAP OPENING
Fuel Tank flap opening: Always use only original
The fuel flap is located on the left specification fuel cap or an
rear side of the vehicle. The fuel approved equivalent, available at
flap can be opened by pulling the Authorised Dealers. The wrong
opening lever located at the right cap can result in a serious
hand side of the driver’s side for malfunction of the fuel system
RHD vehicle & left hand side for and the emission control
LHD vehicle system.
WARNING
Fuel vapour is extremely
hazardous. Always stop the
engine before refueling and
never refuel near sparks or open
flames.
CAUTION
Remove the fuel filler cap slowly,
and wait for any hissing to stop, Fuel Flap Openning Lever
then remove it. The fuel may be
under pressure & may spray
out, causing injury if the cap is
opened suddenly.
44
GEAR SHIFT LEVER & PARKING BRAKE
Gearshift lever & shifting Parking brake: 1. Release Button
pattern: Mechanical parking brake acting 2. Parking brake lever
only on the rear wheel is provided
The gearshift lever is mounted on on your vehicle. The parking brake A. Applied Condition
the center console between the two lever is located behind the B. Released Condition
front seats. The gearshift pattern gearshift lever. To apply the
is shown on the gear lever knob. parking brake, pull the lever up NOTICE
fully. The indicator light on the Q Apply the parking brake
instrument panel will become ‘ON’. properly before leaving the
To release it, pull the lever up
vehicle & release it before
slightly, press the release button
and push the lever down. The moving.
parking brake indicator on the Q When parking on a steep
instrument panel will go ‘OFF’ when slope, do not rely on the hand
the parking brake lever is fully brake alone to hold the
released. vehicle. Leave the vehicle
parked with gear box in low
forward gear when facing
uphill and reverse gear when
NOTICE facing downhill.
The reverse gear should be
engaged only when the vehicle
is stationary. Wait for 5 seconds
after declutching to ensure
smooth engagement of the
reverse gear.
45
Anti Theft/ Immobiliser cum Keyless Entry System (If fitted)
ANTI THEFT / IMMOBILISER CUM Q Immobilisation of vehicle and
KEYLESS ENTRY SYSTEM : continuous flashing of turn
indicators and hooting, if theft
This system is essentially an anti-
is detected (Refer Armed
theft security system, which has a
Panic).
keyless operation for door unlock/
lock. It immobilizes the vehicle by Q Protection when user forgets to
disabling starter motor, ignition and lock using remote.(Refer Auto
fuel supply in case of unauthorised Arm Mode).
entry. Q Immobilisation of vehicle if theft
is detected in Auto Arm mode.
The system consists of follow-
(Refer Auto Arm immobilised)
ing :
Q Finding the vehicle. (Refer car
1. One User "Remote" with LOCK
seek).
and UNLOCK button for
Q Manual central door locking/un
normal use.
locking (Refer central door
2. Body Control Module (BCM).
locking feature).
3. "Lock Indicator Warning" on
Q Unlocks all doors in case of an
instrument cluster for indication
accident. (In case of vehicle
of "mode" of the system.
crash)
Features : Q Continuous flashing of turn
Q Locking/ unlocking the vehicle indicators and hooting (Refer
from distant place. (Refer arm Forced Panic).
Lock Unlock
mode)
46
Anti Theft/ Immobiliser cum Keyless Entry System
Q Auto lock and unlock optional
feature on some vehicles.
(Refer Auto lock and unlock).
Q Additional/ new remote can be
added. Stolen remote can be
disabled. (Refer Learning
Additional Remote / Unlearning
Lost Remote).
Modes of the system :
State of Immobiliser Meaning / Function of the state

Disarmed Vehicle can be driven
Armed Vehicle cannot be driven. Immobiliser is
sensing for unauthorised entry.
Armed Panic/ Vehicle cannot be driven.
Immobilised Fuel,starter supply is cut and
EMS interface state is inverted.
Auto Armed Vehicle cannot be driven. Immobiliser is
sensing for unauthorised entry.
Auto Armed Vehicle cannot be driven.
Immobilised Fuel,starter supply is cut and
EMS interface state is inverted.
47
DESCRIPTION OF MODES AND UNLOCK/ DISARM MODE : ARMED PANIC MODE :
USAGE OF "REMOTE" ARM Used to UNLOCK the vehicle from In Armed Mode, if Theft is detected
MODE: Distant Place. (Do not use Me- (door opened/Key inserted in
Used to lock the vehicle from Dis- chanical Key) ignition switch/cranking attempted)
tant place (Do not use Mech. Key). Press “UNLOCK” on User Remote. vehicle immobilises and flashes the
Press "LOCK" on User Remote. Q Gives one flash on turn
turn indicators for about 25 to 30
Q Gives two flashes. Locks all indicators. seconds (To stop the flashing press
doors.Gives delayed flash any button on the user Remote).
Q Unlocks drivers door (Press
through turn indicators after “UNLOCK” again to unlock other AUTO ARM MODE :
locking. doors. Protection when user forgets to lock
Q Lock Indicator on instrument Q Lock Indicator on dashboard the vehicle using remote.
cluster starts blinking (typically stops blinking. Q In Unlock mode, after the key
once in 1.5 sec)
Q The vehicle disarms (User can is taken out of the Ignition switch
The vehicle arms (i.e. Vehicle drive the vehicle). and leaving the vehicle (door is
cannot be driven.If attempted, opened and closed), vehicle
When Lock Indicator on dash
the system goes to Armed arms automatically in 55 sec.,
board is blinking the vehicle
Panic Mode). Press UNLOCK (i.e. Vehicle cannot be driven
cannot be driven. Press
to disarm the vehicle. without pressing UNLOCK
UNLOCK to disarm the vehicle.
Q If any of the doors, bonnet or button on the User remote. If
hatchback is not properly closed attempted, vehicle goes to auto
before locking, system goes to armed immobilised mode)
Armed Panic mode. Press
UNLOCK to disarm the vehicle.
48
Q As an additional security Indicator on instrument cluster is Press any button on the remote
measure, the system has a blinking the vehicle cannot be to stop flashing.
backup facility. In Unlock mode driven. Press unlock to disarm the AUTO LOCK AND UNLOCK : (If
after taking the key out of vehicle. fitted)
Ignition switch, the vehicle arms CAR SEEK : (When driving the vehicle)
automatically in 55 sec., even if
Used to find the vehicle. 1. New locking strategy : When
no door activity is detected.
Press “LOCK” on User Remote ever vehicle is cranked and
Q The Lock Indicator on the engine is fired, all doors will be
when the vehicle is locked. (Range
instrument cluster starts locked automatically once vehicle
7.5 meters max.)
blinking once in 1.5 seconds. reaches above 10 kmph provided
Q Gives three flashes on turn
When Lock Indicator on they are closed properly. If any
indicators and remains armed.
instrument cluster is blinking, one of the doors is open, then
the vehicle cannot be driven. CENTRAL DOOR LOCKING
locking will not take place.
Press UNLOCK to disarm the FEATURE :
2. After the key is taken out from
vehicle. All doors can be locked/unlocked
the Ignition switch, the system
by manually locking / unlocking the
AUTO ARMED IMMOBILISED automatically unlocks the
driver’s door (using mechanical
MODE : all doors.
key/knob)
In Auto Armed Mode if Theft is
FORCED PANIC MODE :
detected (Key inserted in ignition
Q Press “LOCK” and “UNLOCK”
switch/or attempt to crank)
on User Remote simultaneously.
Lock Indicator on the dashboard
Q Hooting and flashing will start
starts blinking at faster rate and the
vehicle immobilises. When Lock continuously.
49
EMERGENCY DISARMING state. (This state is similar to 8. The user must enter the 2nd,
PROCEDURE : the immobilised state without 3rd and 4th digit of the secret
the hooting and side indicator code in a similar fashion as
THIS PROCEDURE IS
flashing).The left and right described in step 6 & 7 above.
APPLICABLE IN CASE OF LOST
indicators will remain ON for 5 9. After successful entry of all the
REMOTE & SYSTEM IN ARMED /
sec. and will go OFF after that. four digits of secret codes the
AUTO ARMED / IMMOBILISED
STATE I.E. CLUSTER LED IS 5. If step 3 is not completed within cluster left and right indicators
BLINKING 5 seconds the system will stops flashing. The system will
remain in immobilised state dis-armed and vehicle will get
1. Enter the vehicle by opening
and the left & right indicators mobilised.
the door through physical key
will not come ON as in point 10. Close driver door or turn ‘OFF’
& close the door.In case the
no.4. Close the driver’s door hazard switch.
vehicle is in armed condition,
and follow the step no. 2
the system will enter armed 11. In case of any error in
onwards
panic in immobilised state-will entering the secret code digits
hoot (if provided) and flash for 6. After step 5 the left and right the left and right indicators
max. 27 seconds. indicators start flashing (ON/ continue to flash and the
OFF) for max. 9 counts the system remains in immobilsed
2. Open driver door or turn on haz
user. Must count the number state to re-enter secret code.
ard switch.
of flashes and turn ignition ‘ON’ Perform step 10 and start the
3. Turn ignition ‘ON’ and ‘OFF’ 3 as soon as this count matches procedure from step2 onwards.
times within 5 seconds. the first digit of secret code.
The left and right indicators will 12. All previously learned remotes
4. On successful completion of
stop flashing. will get unlearnt.
step 3, the sysytem will come
out of the immobilised state to 7. Switch ‘OFF’ the ignition. 13. vehicle engine is released for
enter emergency dis-arming 5 cranks (configurable) only.
50
14. The vehicle can be cranked 6. On successful learning of the 3. Turn ignition ‘ON’ and ‘OFF’ 3
and driven. remote, system gives single times within 5 sec.
LEARNING OF NEW REMOTE : flash. 4. If step 3 is not completed within
7. Repeat step 4 & 5 above for five seconds, the left and right
THIS PROCEDURE IS APPLI-
learning other remote (Max.4 indicators will not become ON
CABLE IN CASE OF LOST
remotes) as is case 4. Switch OFF the
REMOTE & SYSTEM IN ARMED/
AUTO ARMED/IMMOBILISED 8. Learning mode will be exited in parking light and follow step 2
STATE I.E. CLUSTER LED IS 30 seconds, if any of the onwards.
BLINKING. remotes is not learnt during this 5. The Left and right indicators
time. The learning process has start flashing (0.5 sec. ON / 0.5
Step 1-12 mentioned above, should to be repeated.
be completed successfully and sec. OFF) for max. 9 counts.
then follow steps 1,2 below, within CHANGING OF SECRET CODE : 6. The user has to enter the
30 sec. (Configurable) existing secret number. The
THIS PROCEDURE IS user must count number of
1. Open driver door (OR turn ‘ON’ APPLICABLE IN CASE WHEN
hazard switch). left and right indicators flashes
THE USER WANTS TO CHANGE
and turn the ignition switch ON
2. Parking light should be ‘OFF’. THE SECRET CODE. as soon as the count matches
3. Turn ignition ‘ON’ & ‘OFF’ 5 CHANGING OF PIN WILL BE the '1st' digit of the existing
times within 10 sec. POSSIBLE WHEN IMMOBILISER secret code. On successful
4. The system enters the learn IS IN UNSET STATE OR REMOTE entry, the right and left
mode. The left and right KEY ENTRY IN UNLOCK STATE indicators will stop flashing.
indicators remain ‘ON’ for
1. Press UNLOCK button from the 7. Switch OFF the ignition.
30 sec. (Configurable)
5. Press any key on the remote remote.
once within 5 sec. 2. Switch ‘ON’ the parking lights.
51
8. The user must enter the 2nd, 12. Again repeat the steps 7,8 and 15. Switch OFF the parking lights.
3rd and 4th digit of secret code 9 with the same new 4 digit 16. The newly entered secret
in similar fashion as described number. After successful number to be used here after
in step 6,7 and 8 above. entry of all the 4 digits of new emergency dis-arming and
9. After successful entry of all the secret code, the left and right remote learning.
4 digits of existing secret code, indicators stops flashing for 10
sec. NOTE : No remote will get unlearnt
the left and right indicators with this procedure.
stops flashing for 10 sec. 13. If the new secret code entered
twice is not matching then the During this procedure any key
10. If a wrong secret code is pressed from the remote will be
entered, the LED continues to flashing of side indicators will
start for 5 sec. To restart the ignored.
flash and the system remains
procedure of entering new REPLACEMENT OF REMOTE
in immobilised state. To re-
code, steps from 12 onwards BATTERY :
enter secret code, switch OFF
to be performed. The left and (replace every year for normal use)
the parking lights and start
procedure from step 2 on- right indicators starts flashing 1. Place the remote button-side
wards. after 10 sec. facing down and remove
14. If secret code entered twice is screws.
11. Repeat steps 7, 8 and 9 but
matching then the system gives 2. Change the battery with
with the new 4 digit number.
information of newly entered GOLDEN POWER Battery GP
The digits to be entered can be
code with the equivalent 23A or equivalent (eg:- Duracell
from 1 to 9. After successful
number of left and right MS21/ MN21).
entry of all 4 digits of new
secret codes the left and right indicators flashes for each 3. Put back the screws.
indicators stops flashing for 10 digit, with a 5 sec. gap between 4. Press any button and check
sec. two digits. that the LED on the remote
glows.
52
5. Change the default PIN Q Pressing UNLOCK/LOCK Q Press any of keys on remote, if
number using above does not UNLOCK/LOCK the LED of the remote is
procedure. vehicle. contineously 'ON' means battery
If the turn indicators are is OK. If it is blinking, then
GUIDELINES FOR USER :
blinking, pressing UNLOCK/ remote battery is to be replaced.
Q The vehicle does not start
LOCK will stop the blinking of NOTE : Remote may not be
(Engine does not crank/fire)
lamps. The next UNLOCK/LOCK operative in near transmission
Check the Lock Indicator on
press will actually unlock/disarm vicinity of high power antenna (Like
the dashboard. If it is blinking
the vehicle and the vehicle can TV)
then the vehicle is not supposed
be driven.
to start ( Arm Mode/Auto Arm
Mode). Press UNLOCK button Q Battery Low Indication :
on the User Remote and then 1. Operating Distance has come
start the vehicle. down
If the turn indicators are 2. LED on user remote flashes
blinking, pressing the UNLOCK whenever UNLOCK / LOCK
button of the User Remote will button is pressed on the remote
stop the blinking of the lamps. (under normal battery
The next pressing of the conditions, the LED on the user
UNLOCK button of the User remote lights continuously when-
Remote will unlock/disarm the ever UNLOCK / LOCK button is
vehicle and then the vehicle can pressed).
be driven.Contact the dealer if 3. Replace the battery to get in
the vehicle still could not be creased range.
started.
53
Getting Started
KEYS & DOOR LOCK
Keys: Front Doors (Driver & Co- Locking without a key from
driver) inside:
The key operates all locks and
Ignition switch. Locking / unlocking doors with All the doors can also be locked or
key from outside : unlocked independently from
A code number is stamped on the inside by pressing or pulling the
plate attached to the key set. Both front doors (drivers & co-
driver) have separate locking knob (1).
Detach this plate and store at safe
place (Not in the vehicle). This facility. Front doors can be locked NOTE
reference number is necessary or unlocked from outside with key. When locking doors this way, do
while getting duplicate keys from not leave the key inside the
your Authorised Dealer. It vehicle.
advisable to keep another key at
safe place for use in case of
emergency.
NOTICE
Do not use locally made keys,
get duplicate key through your
authorized dealer.
Insert the key and turn it anti-

clockwise to open or clockwise to
lock the door. Pull the Door handle
to open an unlocked door.
54
Getting Started
DOOR LOCK & CHILD LOCK
Opening the doors from inside : Childproof lock : Tail gate Locking / Unlocking :
All doors can be opened from Both the rear doors of the vehicle Insert the key and turn it anti-
inside. To open pull the door are provided with child proof lock. clockwise to open or clockwise to
opening lever / latch (2). Push the lock lever located on lock the door. Pull the Door handle
vertical face near the lock to open an unlocked door and just
downward before closing the door. by closing the tail gate to its original
The door which has been locked position, it gets locked.
cannot be opened from inside, it
can be opened only from the
outside.
CAUTION
Deactivate the childproof lock
when not required.
Location of door opening lever/
latch
Tail gate Swing Handle
555 5
Getting Started
SEAT ADJUSTMENTS
Seats : Seat Back Recliner :
Bucket type seats are provided To change the seat back angle,
with a lever and recliner handle lean forward slightly and raise the
knob, to adjust seat positions. lever (2). Then lean back to the
position you want and release it.
Lumbar Support : Make sure that lever return to its
The lumbar support is provided to original position. 3
give you maximum driving comfort. Moving the Seat Forward &
and adjusted by the lever (1) Backward: 1
provided at the side of the seat
backrest. To adjust the seat position, lift the
lever under the seat cushion front,
then slide the seat to the desired 2
position and release the lever. 4
Once the desired position is
achieved release the lever to lock 5
the seat. Make sure the seat is
locked in position. 1. Lumbar Support
2. Seat Back Recliner
3. Handrest
4. Lever for forward/backward movement
5. Utility Tray (C0-driver Side)
1. Lumbar Support
2.Seat Back Recliner
56
Getting Started
SEAT FOLDING
Head restraint : Utility Tray (Co-driver Seat) :
Adjustable head restraints are A Sliding tray is provided below co-
provided for bucket seats in front. driver’s seat. Important papers /
Neck rest for rear bench seat documents can be kept inside.
(Crew cab) cannot be adjusted. To Always ensure that, this tray is
increase the height lift up and leave properly closed after use.
at desired click position. To reduce
the height, press the unlock button
& push the head restraint down
wards.
CAUTION
Avoid driving the car with the
head-rest removed as it is a
safety item. Do not attempt to
adjust the head-rest while driving
the vehicle.
Utility Tray
Poor Adjustment Good Adjustment
575 7
Getting Started
REAR SEAT ADJUSTMENTS
REAR SEAT ADJUSTMENTS passenger or for carrying extra
Middle row seats luggage.
Middle row seat is in 2 parts i. e. Folding of middle row seats from
60 / 40 split. Two adjustable neck outside the vehicle.
restraints are provided on the Latches are provided on both seats
middle row seat. Foldable arm rest on outer side for folding the seat
is provided in centre of the seat. backrest. Operate the seat latch
Pull out the arm rest when needed ‘A’ to fold the seat back on seat
and fold back when not required. base.
1.Head Restraint 2. Foldable Handrest

Pull the seat release strap ‘B’ To unfold the seat, slide the knob
These seats can be independently provided on seat base and tilt the ‘C’, drop the seat. Operate latch
folded as and when required while seat base up so that it is vertical ‘A’ to unfold back rest.
entering and getting down from the and touching front seat.
vehicle for the third row seat
58
Getting Started
REAR SEAT ADJUSTMENTS
Folding of middle row seats from Third row seat the seat latch ‘1’ to drop the seat
inside the vehicle (from third row The third row seat is also front back on seat base.
seat). facing. It can be accessed after
Operate the seat latch ‘A’ to fold folding one of the middle row seats.
the seat back on seat base. Two adjustable neck restraints are
Pull the seat release strap ‘D’ provided on the third row seat.
provided on seat base rear side This seat can be folded and also
and tilt the seat base up so that it can be removed as and when
is vertical and touching front seat. required for more luggages.
To unfold the seat, slide the knob
‘D’, drop the seat. Operate latch
‘A’ to unfold back rest. Lift the handle ‘2’ and tilt the seat
base up so that it is vertical and
touching middle row seat.
Folding of third row seat

Latch is provided on back rest for
folding the seat backrest. Open the
tail gate to access the latch. Pull
595 9
Getting Started
SEAT FOLDING
Hook the straps provided on seat
base rear side into middle row seat
neck restraints. This will hold the
seat firmly.
Seat Release Lever
Removal of third row seat

Once the seat is folded, it can be
taken out from the vehicle. Operate
the levers to release the seat and
care fully takes out seat from
vehicle.
60
Getting Started
SEAT BELTS
Seat Belts tightens the belt to help restrain 2. Check and ensure that the belt
The safety of the occupants is of your body. is not twisted.
prime importance to us. The anchor end of the shoulder belt WARNING
This vehicle is equipped with seat is adjustable to suit the height of Twisted seat belts can cause
belts as a part of occupant the passenger wearing it. The lap injury, in a collision, the full width
restraint system. belt has one manually adjusted belt of the belt isn’t available to
that fits across the hip bone. It is absorb the impact. This puts
Why Seat Belts similar to safety belt used in more force on the bones
Wearing seat belts properly can aeroplanes. beneath the belt, which could
protect you from being thrown Make sure that your seat is break them or cause other
against the inside of the vehicle, adjusted to a good driving position serious injury. Don’t wear
against other occupants or out of and the back of the seat is upright. twisted seat belts.
the vehicle, in case of an accident
or sudden braking. It will reduce 3. Position the lap portion of the
the chances of severe injury. belt as low as possible across
your hip bone.
How to use seat belts
4. Pull up the shoulder part of the
This vehicle has three point inertia 1 belt to remove the slack. Make
reel type front and rear seat belts 4 sure that the belt goes over your
in the out board positions and a 2 3
collar bones and across chest.
lap belt for middle passenger on 1. Seat Belt 3. Lock Buckle
rear seat. In normal driving the belt 2. Tongue 4. Lap Belt
5. To unlatch the belt, press the red
lets you move freely in your seat. button on the buckle. Guide the
In case of an accident or sudden 1. Pull the tongue across your body belt to the pillar as it retracts.
braking inertia reel automatically and insert it into the buckle.
616 1
Getting Started
SEAT BELTS
WARNING WARNING Lap belt
Improper positioning of the Using one seat belt for more Pull the tongue to the desired
shoulder portion of the seat belt than one person at a time is length.
is dangerous. An improperly dangerous. A seat belt used In
Insert it into the buckle until you
positioned belt will provide little this way can’t spread the impact
hear a click.
or no protection in a collision. forces properly and the two
Always make sure the shoulder passengers could be crushed Adjust the belt length. To lengthen
portion of the seat belt is together and seriously injured. the belt, hoId the tongue at a right
positioned across your shoulder Never use one belt for more angle to the webbing and pull. To
and near your neck, but never than one person at a time. shorten, pull the loose end of the
under your arm. on your neck, webbing.
or on your upper arm. 9 The belts are meant (intended)
for adult occupants only. To unfasten, depress the button in
6. Each belt should be used by the buckle.
10.The belts if required should be
one occupant only . The belt replaced, by Authorised WARNING
must not be put round a child, personnel only.
seated on passengers lap. Positioning the lap portion of the
11.The belt should not be Seat Belt too high can be
7. When the belt has been in use disassembled. If required, dangerous, in a collision, this
in a serious accident or shows authorised personnel only would concentrate the impact
signs of severe fraying or of should carry out disassembly force directly on the abdominal
having been cut, replace with an and assembly. area, causing serious injury.
approved belt kit. 12 Clean the webbing with a mild Wear the lap portion of the belt
8. The belt must not be altered or soap solution recommended for snugly and as low as possible.
modified during use. upholstery or bleach or dye the
webbing this may weaken it.
62
Getting Started
SEAT BELTS
TATA MOTORS strongly urges Child restraint systems are
that the driver and passengers in available. TATA MOTORS
the vehicle be properly restrained recommend the use of a type
at all times with the seat-belts. which fits to your vehicle. Before
Failure to do so could increase the installation, always read the
chance of injury and / or the manufacturer’s instructions.
severity of injury in accidents.
Pregnant Woman :
Baby or Small Child :
TATA MOTORS recommends the
Use child restraint system use of a seat-belt. Doctors advise
appropriate for the child until the is recommended. The lap belt
child becomes large enough to should be worn securely and as
properly wear the vehicle’s seat- low as possible over the hips and
belts. not to waist.
If a child is too large for a child Injured person :
restraint system, the child should
TATA MOTORS recommends the
sit in the seat and must be
use of a seat-belt for injured person.
restrained using the vehicle’s seat-
Depending on the injury, consult
belt.
your doctor for specific
Also use the seat-belt while the recommendations.
child is in the rear seat. According
to accident statistics, the child is
safer when properly restrained in
the rear seat than in the front seat.
636 3
Driving
SAFETY CHECKS
Before Driving, please ensure to Ensure SAFETY CHECKS
check (Refer maintenance) 1. Bonnet is fully closed. Windshield/wiper/windshield
1. Tyre pressure and condition of 2. All doors are properly closed & washer
tyres. Inflate recommended tyre locked. Always keep windshield glass clean
pressure if required. to avoid any distraction in visibility.
3. Check that any items you may
2. Coolant level to Max level. be carrying inside with you are Ensure proper working of wipers
3. Engine oil level up to Max mark stored properly or fastened and condition of wiper blade.
on dipstick. down securely. Ensure that windshield washer
4. Seat belts are fastened reservoir is full. Do not operate
4. Brake fluid level .
wiper alone when the windshield
5. Water in windshield washer 5. Ensure all mirrors, windows and glass is dry, this would damage the
reservoir. Top up if required. outside lights are clean and windshield.
6. Power steering oil level. unobstructed. Remove dust,
frost, snow or ice if any, on Headlights
7. Battery electrolyte level.
these. Keep headlight lenses clean. Check
8. Fuel level. Ensure sufficient for operation of headlamps in both
6. All switches & lamps are working
Fuel. high/low beam condition. Check for
7. Check and ensure that all the
gauges and indicators in the correct focusing of headlamps. Use
Adjust
instrument cluster are working. only recommended type of bulbs.
1. Check position of seat. If Do not use the high beam unless it
required adjust to your 8. Gear shift lever is in neutral is inevitable. Its dazzle may glare
convenience. position the driver of the oncoming car the
2. Check adjustment of all rear 9. Parking brake is released. condition thus causing an accident.
view mirrors. 10.Adjust steering wheel position.
64
Driving
DRIVING SAFETY
Side indicators / Hazard warning First Aid Kit vehicle and increase the risk of injury
Ensure that all side indicators/hazard First aid kit is provided in your vehicle. yourself and others.
warning lights are always in working This is for use in case of minor Mobile phones
condition and they are used when injuries. It is to be regularly checked
required. for any disintegration and should be
Horn updated regularly.
Ensure the horn is working properly. Documents
Horn provides safety to other road
Always carry vehicle registration
users by alerting your presence.
papers, insurance, valid PUC certificate
Brakes and driving licence with you.
Ensure brakes are working properly.
Check brake fluid level in reservoir. DRIVING SAFETY
Avoid using mobile phones while
Do not drive the car when brake Seat Belt driving a vehicle. This could divert
warning lamp is 'ON'. Seat-belts are life saving equipment, your attention from the road and result
Tyres use of seat-belt reduces the chance in an accident.
Check the condition of tyres for any of injury and severity of injury in case
Fatigue 'Rest Revive survive'
abnormalities. Maintain correct tyre of an accident. It is strongly
recommended that all the car Do not attempt driving when you feel
pressure, it is very important
occupants should always wear seat- tired, sleepy. Long distance driving
particularly when subjected to
belt, while vehicle is in motion. can tire you very much and fatigue
extreme conditions, such as high
can dull your reflexes and judgment.
speed, high load and high outside Influence of Alcohol Take a rest and get refreshed at
temperature. Do not use worn or bald
Avoid driving under the influences of intervals.
tyres specially on the front wheels.
alcohol or drugs. Alcohol and drugs
will severely impair your control of the
656 5
Driving
FUEL SAVING TIPS
FRIENDLY TIPS TO IMPROVE Always maintain clean air-filter: Fuel economy speeds :
FUEL ECONOMY :
The amount of air supplied will Gear Speed (kmph)
Your vehicle's fuel economy is reduce due to clogged air-filter,
mainly dependent on your style of resulting in wastage of fuel due to 1st 15
driving. incomplete combustion. 2nd 30
3rd 45
To operate your vehicle as Avoid incorrect tyre pressures : 4th 60
economically as possible, use the 5th 80
following driving suggestions. Under-inflated tyres result in
increased running resistance of the
Avoid Excessive Idling : tyres, leading to wastage of fuel.
Stop the engine and start it again, (Refer tyre maintenance section)
if you have to wait for more than a
minute while you are stopped.
Proper Driving Practices :
Avoid fast starts & unnecessary
stops : Keep a safe distance from other
vehicles to avoid braking suddenly.
Start off slowly from traffic lights or
stop signs to prevent increased fuel NOTICE
consumption and shortening of Do not rest your foot on the
engine life. Avoid unnecessary clutch pedal. It does not allow
deceleration (stopping or slowing full engine power to be
down) and then acceleration which transmitted to the vehicle and
uses more fuel. reduces clutch life.
66
Driving
STARTING, STOPPING THE ENGINE
Starting the Engine off. This will allow the engine oil to Gear box
Before starting lubricate the turbocharger, till its Gear box has all synchromesh
speed is fully reduced and also gears including reverse. The 5th
1. Apply parking brake.
allow the unit to cool down. gear is an over drive.
2. Ensure gear lever in neutral.
A. Insert the key in steering cum Above precautions will ensure When shifting the gear up or down
ignition lock and turn it to ‘ON’ satisfactory life and performance make sure you press the clutch
position. from the turbocharger. pedal fully and shift to the next gear
B. Press the clutch pedal fully. Running-in Period and then release the clutch pedal
C. Now crank the engine. gradually.
Avoid rapid acceleration and
D. If the engine does not start turn prolonged high speed running of
the key to off position and try the engine while using the new
after 30 seconds. vehicle for the first 1500-1800 km
NOTICE of operation.
Do not exceed the following vehicle
After starting run the engine in speed during running in period.
idle speed for at least 30
seconds. Do not press
accelerator pedal while starting Gear Km/ph
the engine to avoid damage to
turbocharger. 1st 20
2 nd 40
Stopping the Engine
3rd 65
Before switching off the engine, 4 th 90
run the engine in idle condition for
5 th 110
atleast 30 seconds and then switch
676 7
Driving
STARTING, STOPPING THE ENGINE
Before shifting in to reverse gear CAUTION
bring your vehicle to a complete
stop and depress the clutch pedal Runing Engine under idle
fully. condition for long duration and
also in high idle (fly-up rpm)
Do not shift into reverse gear with should be avoided
vehicle moving forward.
Gear Shifting :
While shifting the gears it is
recommended to shift at the Gear Change Speeds during
speeds given in the table. upshift :
You can get extra braking from the Gear Km/ph

engine when slowing down by 1-2 20
shifting to a lower gear. 2-3 45
This can help you to maintain a 3-4 70
safe speed and prevent your
4-5 90
brakes from overheating while
going down a steep hill. Gear Change Speeds during
downshift :
CAUTION
Gear Km/ph
Avoid excessive revving up of
engine rpm. 2-1 15
3-2 25
4-3 45
5-4 60
68
BRAKING
Brakes distance will increase. At the same Put your foot on brake pedal to
The brake system on your time brake indication light would apply brake. Do not ride the
vehicle is an advanced vacuum glow on dash board. brakes as they may overheat and
assisted hydraulic brake If you observe any abnormality in the performance may be impaired.
system, equipped with: brake system contact your nearest The brake lights may confuse the
Q Brake booster : This assists the TATA Motors authorized workshop. other road users behind you.
driver in braking with an In case of failure of vacuum supply Use engine to assist the brakes by
ergonomic pedal force on to the brake booster the vehicle can shifting to a lower gear and lifting
brake pedal; still be stopped with a higher pedal your foot from accelerator pedal.
Q Tandem Master Cylinder, for fail effort. In case of vacuum failure Constant application of brakes
safe braking. or brake circuit failure, slow down while going down the hill builds
the vehicle by shifting to lower gear heat and reduces braking
Q Twin pot calipers, for efficient
and lifting your foot from the efficiency.
energy absorption.
accelerator pedal. Pull the side of Check your brakes after driving
Q Load Sensing Proportionating the road as soon as it is safe.
Valve, to avoid rear wheel through deep water. Apply the
locking in extreme load CAUTION brakes moderately to feel that they
condition. are normal. If not, apply them gently
Brake system failure is very and frequently until they do. With
Q Auto adjusted rear brakes hazardous. It is best to have
wet brakes you should be extra
which are designed for trouble your vehicle towed, but if you cautious and alert in your driving.
free performance. drive the vehicle in this
The system is designed with an H condition, be extremely
circuit, this has an advantage of cautious.Have your vehicle
providing minimum braking even if attended immediately.
one circuit fails, however the pedal
will be harder to press and stopping
696 9
Driving
DRIVING IN ADVERSE CONDITIONS
Driving Through Water : Do not attempt to start the engine Check wiper blades for proper
if vehicle gets flooded due to water. functioning.
Tow the vehicle to a safe place. Avoid harsh braking and sharp
Take the vehicle to nearest turns. It may cause loss of control
AUTHORISED Workshop to check and lead to a skid.
entry of water in cylinders. For slowing down, shift to lower
It will also be necessary to replace gears and brake gently.
lubricants of engine, gearbox, Keep lights ON if visibility is poor.
transfer case, front axle and rear
Never venture to drive through axle if water has entered. Night Driving :
water when it flows over guard
stones. Get the starter and alternator
checked.
Engine may get seriously damaged
if attempted to cross over through Driving on a Rainy Day :
deep water.
If at all the situation demands that
you have to drive through water
then;
- Keep engine in fast idling and Dip the head lamp for oncoming
crawl the vehicle in low gear. traffic during night driving.
- After driving through water Maintain a speed such that you can
apply brakes several times to Check brakes, steering and stop within illuminated distance of
dry liners and to regain original windows. head lamps.
braking. Check tyres for wear and tyre Use head lamp main/dip beam to
pressure. alert other road users on turns/
70
Driving
DRIVING IN ADVERSE CONDITIONS
cross roads etc. gear so that gear changing in the with the control of engine
Use side indicators for lane middle of the climb is not required. compression.
change or turning. Changing gears in the middle of Descending Sharp Gradients :
the climb can cause loss of
• Put on hazard warning switch
in case of hazardous parking or if momentum and engine stalling.
your vehicle is disabled to warn the Shifting to lower gear has to be
passing traffic. done cautiously to avoid loss of
traction.
Climbing Sharp Gradients on
Under no conditions should the
Loose Surfaces :
vehicle be moved diagonally
across a hill. The danger is in loss
of traction and sideways slippage,
possibly resulting in tipping over.
Depending on the severity of the
If unavoidable, choose as mild an
gradient, shift into appropriate
angle as possible and keep the
gear. Use engine braking
vehicle moving.
judiciously without over-revving the
If the wheels start to slip within few engine.
feet of the end of the climb, motion Brake application under such
can be maintained by swinging the situations should be done very
Start off smoothly in any suitable steered wheels left and right, smoothly to avoid loss of control.
gear. Apply power smoothly so that thereby providing increased grip. Select appropriate gear so that
there is no loss of traction by over- If the vehicle stalls or losses gear changing or clutch
revving of the engine. headway while climbing a steep disengagement is not involved
Choose as smooth a slope as hill, make a quick shift to reverse while descending the gradient.
possible and select the appropriate and allow the vehicle to move back
717 1
Incase Of Emergency
JACK LOCATATION, WARNING TRIANGLE & FLAT TYRE REPLACEMENT
Advance Warning Triangle 2) Place the triangle on the road parked at the side of the road or
behind the vehicle where it is vehicle is being operated in adverse
stranded. condition.
3) The triangle must be at least 50 This can be operated without
meters behind the vehicle in the ignition 'ON'. Press the hazard
same lane of traffic.
warning switch (red knob) on the
4) Increase the distance to 150 left side of the dash board, all side
meters on a highway or if a bad/ indicator lights will flash
hill top obscures the view. simultaneously to warn the other
Hazard Warning Switch : road users about any hazardous
condition of the vehicle. Depress
the knob again to switch 'OFF' the
hazard function.
CAUTION
There is an advanced warning
triangle provided along with your If lights do not blink or blink
vehicle. In case there is a rapidly, it is an indication of
breakdown and or the vehicle is to problem in the blinker electrical
be parked at the side of road, then system or the indicator bulb at
the triangle is to be used as per front or rear has fused. Get it
instructions given below: Use Hazard Warring lights besides rectified immediately.
advance warning triangle in case
1) Remove advance warning
triangle from case and assemble. of breakdown specially during
night time and vehicle has to be
72
Incase Of Emergency
JACKING POINTS, FLAT TYRES REPLACEMENT
IF YOU HAVE A FLAT TYRE
Reduce vehicle speed gradually
keeping it is a straight line. Move
cautiously off the road to safe place
away from traffic. Park the vehicle
on a level and firm ground. Apply
parking brake & engage 1st gear.
Turn on Hazard warning switch.
Keep advance-warning triangle at
least 50 meters behind the vehicle
wheel spanner to lower the spare
as an indication of breakdown.
wheel.
Take out the tool kit, jack and handle
Let the wheel touch the ground.
from the vehicle which is kept below
Loosen it further to take out
driver seat
retaining plate from spare wheel.
Removal of Spare wheel Remove spare wheel.
Spare wheel is mounted below cab
at rear side of vehicle.
Open the tail door
Lift the carpet cutout covering the
spare wheel winch screw hole.
Rotate the wheel winch screw in
anti-clockwise direction using the
737 3
Incase Of Emergency
SPARE WHEEL
Fitting the spare wheel back Changing the flat tyre
Place the spare wheel on the Block the wheel which is diagonally
ground below its location with outer opposite to the flat tyre
side of the wheel rim facing Take out wheel cover (If fitted) and
upwards. loosen the wheel mounting nuts of
Locate the retaining plate in the flat tyre. (Do not remove the flat
central hole of the spare wheel. tyre at this stage).
Using the wheel spanner, the spare
wheel can be raised by rotating the
Jacking point - Rear
wheel winch screw in clockwise
direction.
Align one of the wheel mounting
screw holes with the locating pin
on the frame while raising the spare
wheel.
Continue to rotate the wheel winch
screw in anticlockwise direction
Set the jack properly at correct jack
until spare wheel is raised
point as shown for front or rear
completely.
wheel and slowly lift the vehicle Jacking point - Front
with the help of jack handle.
74
Incase Of Emergency
SPARE WHEEL & LIMP HOME MODE
CAUTION Lower the jack completely then Limp Home Mode :
Do not lift the vehicle with some tighten the wheel nuts one by one When water gets accumulated in
one inside. using wheel spanner. Fit the wheel water sedimenter “water in fuel
cover back (if fitted). indicator lamp” on instrument
Raise the vehicle only high
enough to remove and change Restore all the tools and jack at their cluster remains ON continuously.
the flat tyre. respective location. This causes the vehicle to run on
Do not carry any other work Place the flat tyre at spare wheel “Limp Home Mode”; there is a
under the vehicle supported by location as described and tighten drastic reduction in performance of
jack otherwise personnel injury properly. the vehicle in Limp Home Mode.
may occur.
CAUTION
Do not start or run the vehicle NOTICE
while supported by jack. Check and correct the tyre
At initial “Key-ON” the water in
pressure and nut tightness of the
fuel lamp indication on the
Remove wheel-mounting nuts and changed wheel as per
dashboard glows for 2 seconds
take out flat tyre. recommendation at nearest
and goes ‘OFF’ automatically.
Roll the spare wheel into position Service station. Also get the
If this lamp does not glow,
and align the holes in the wheel with punctured tyre repaired.
vehicle has to be taken to the
studs. Then reinstall the wheel nuts service station for verification
(taper end inward) and tighten them and necessary attention.
as much as you can by hand.
757 5
Incase Of Emergency
STARTING THE ENGINE WITH JUMP LEADS
Starting the Engine with Jump providing the jump start has the motor on engine/transaxle.
Leads : same voltage as the battery in • Route the leads so that they
The engine with a discharged your vehicle (12 V). Its capacity cannot get caught by the
battery may be started by must be approximately the rotating parts in the engine
transferring electrical power from a same as the original battery compartment.
battery in another vehicle. capacity. The voltage and • The engine of the vehicle
This may be dangerous as any capacity are given on the providing the jump start can be
deviation from the following batteries. allowed to run during starting.
• Do not disconnect the
instructions could lead to personal Connect leads in the order as
discharged battery from the
injury resulting from any battery shown in the sketch
vehicle.
explosion, as well as damage to
• Switch off all unnecessary
the electrical systems in both
electrical loads.
vehicle. • Do not lean over the battery
CAUTION during jump starting. Jump start bettry of
Do not allow battery electrolyte • Do not allow the terminals of another car
to come in contact with eyes, one lead to touch those of the

skin, fabrics or painted surfaces. other lead.
Discharged bettry
The fluid contains sulphuric acid • Apply the hand brake. Keep the
gearshift lever in neutral. Attempts to start the engine of the
which can cause injury and
• Do not connect the lead to the vehicle with the discharged battery
severe damage. Wear rubber
negative terminal of the should be made at intervals of one
gloves, to avoid risk of contact.
discharged battery. minute and should not last more
To lessen the risk of injury, wear • The connection of the -ve lead than 15 seconds. After starting,
eye protection when working near point should be as far away allow both engines to idle for
any battery. from the discharged battery as approximately 3 minutes with the
• Make sure that the battery possible and close to the starter leads still connected.
76
Incase Of Emergency
TOWING THE VEHICLE
Towing the Vehicle : Front and Rear Tow Hook
• For towing a vehicle, the best Location :
way is to use a wrecker.
• Alternatively use a rigid tow
bar.
• Avoid using a flexible cable
or rope as your vehicle may
crash into the vehicle towing
your car when it stops
suddenly.
• Switch ‘ON’ the hazard
warning signals of both the
vehicle to warn other road
users.
Tow Hook Location at Front
• Where possible, keep the
engine idling so that power
steering assistance and
brake vacuum are available.
• Limit the speed to 20-30
kmph.
• In case of brake failure, use
the parking brake to control
the vehicle.
Tow Hook Location at Rear
777 7
Incase Of Emergency
ROUTINE SERVICE
This manual will help you to OWNER MAINTENANCE WARNING
understand your vehicle.
Routine Service Maintenance procedures:
Inspection, maintenance of the
vehicle should be handled by We highly recommend that these Performing maintenance work
professionals only. items be inspected at least every on a vehicle can be dangerous.
week. You can be seriously injured
Please be careful while personally while performing some
inspecting / maintaining the vehicle Engine Oil Level, Engine coolant
maintenance procedures. If you
as it may cause damage to the Level, Brake Fluid Level, Washer
lack sufficient knowledge and
vehicle and may be unsafe. Fluid Level, Battery, Tyre inflation
experience or the proper tools
pressure
The ignition and fuel systems are and equipment to do the work,
highly important in view of emission Do it Yourself Service have it done by qualified
control and for efficient engine technician.
Improper or incomplete service
operation. Similarly the brake may result in problems.
system for safety. Do not tamper
Several mantenance procedures
with them.
can be done only by a qualified
All inspections and adjustments service technician with special
must be made by a qualified tools. Improper do it ourself
technician. We strongly maintenance during the warranty
recommend that all servicing period may affect warranty
related to these systems be done coverage. If you’re unsure about
by an Authorised dealer/TASC. any servicing or maintenance
procedure, have it done by an
Authorized Dealer / TASC.
78
Preliminary Trouble shooting
ENGINE
(These tips are given for your guidance and preliminary jobs to be done in an emergency situation. In normal case,
the problems should be attended in an Authorised Workshop by following the repair procedures given in Workshop
Manual)
SR. NO. PROBLEM OBSERVED CAUSE A CTION T O BE TAKEN
ENGINE
1. Engine not cranking Dead battery loose or dirty • Get battery checked&/or changed
battery connections • Clean and tighten battery
connections
2. Engine cranks but does not start Air in the fuel system • Press pear pump for air removal
• Check leakages
Service lamp should glow • Get defect rectified
EMS fuse blown • Replace the fuse
3. Engine overheats Coolant level low • Top up coolant, check and
correct leakages
Hose collapse / torn • Get the hose replaced
Low engine oil level • Add oil
Radiator cap not sealing properly • Fit the radiator cap correctly
A.C. condensers fans not working • Get defect rectified
Brakes binding • Get defect rectified
Electric fan not working • Get defect rectified
High delivery pressure in A.C. • Get defect rectified
refrigerant circuit
4. Charging indicator continuously Battery not getting charged • Get the belt tension adjusted
remains ‘ON’ due to loose belt drive Replace if broken
797 9
CLUTCH & GEAR BOX
5. Poor pickup Loose contact of connectors • Get defect rectified.
Blocked fuel filter • Clean/replace fuel filter element
Clogged air filter • Clean / replace the element
EGR malfunctioning • Get checked & corrected
• Check for loose pipes &
connections.
6. Does not accelerate Accelerator pedal module defective • Get defect rectified
7. Belt squeal Loose belt • Get belt tension adjusted
Belt glazed • Get belt replaced
CLUTCH
1. Clutch does not get disengaged Air in the hydraulic system • Bleed the system
Less fluid in the master cylinder • Get the clutch fluid filled
2. Clutch pedal goes too low Air in the hydraulic system • Bleed the system
Less fluid in the master cylinder • Get the clutch fluid filled
3. Clutch pedal return sluggish Blocking of vent in clutch fluid • Open the cap from the bottle
bottle & clean the breather hole, if
clogged
GEAR BOX
1. Hard gear shifting / Clutch does not disengage • Get the clutch hydraulic system
crash engagement properly attended
80
AXLE & BRAKE
REAR AXLE
1. Loss of lubricant (Oil) Breather hole clogged • Clean the breather hole on the
axle housing
Differential cover gasket torn • Get replaced
Pinion oil seal damaged • Get replaced
2. Differential housing overheating Insufficient oil • Get the oil filled

Incorrect lubricant used • Drain, flush and get correct
lubricant filled
BRAKES
1. Poor brakes Insufficient brake fluid. • Get the brake fluid filled
Air in the system • Bleed the system
Malfunction of automatic adjuster • Check & rectify auto adjuster
mechanism or replace
Vacuum leakage • Rectify the leakage
Brake fluid contamination • Replace the brake fluid
Brake fluid, grease, oil or water • Replace the leaking line, bleed
on pad /drum the system. Clean pad/lining.
replace seals if leaking
Worn brake lining/pad • Get the liners/pad replaced
Excessive worn drums at rear • Replace rear drums
soft or weak hose • Check & replace
818 1
BRAKES
2. Spongy pedal Air in the system • Bleed the system
3. Brake pulling to one side Oil on the lining/pad • Clean the pad lining
One side shoe (pad) worn • Get the shoe pad replaced
Loose brake anchor plate • Tighten the bolts
Wheel adjustment disturbed • Adjust
Unequal tyre pressure • Adjust
One side brake pipe clogged • Get the brake line cleaned &
bleed the system
4. Brake grab Improperly adjusted parking brake • Get correctly adjusted
Brake fluid container breather hole • Clean the hole on the container
clogged
No brake pedal free play/brake • Adjust brake pedal
pedal not returning fully
Defective tandem master cylinder • Replace/rectify tandem master
cylinder
5. Brake Squeal Defective brake lining/pad • Replace
Glazed lining/pad • Clean or replace lining/pad
Loose rivets • Install rivets properly
Wrong lining/pad • Install correct lining/pad
Shoe return spring broken • Replace
Front pads /Antisqueal shims • Get corrected
rubbing on the disc
82
ANTI-LOCK BRAKING SYSTEM & STEERING
ANTI-LOCK BRAKING SYSTEM (IF FITTED)
1. ABS warning lamp stays ‘ON’ ABS unit faulty • Check wiring connections &
No supply to ABS unit battery condition.
Electrical circuit problem : • Check wiring harness
Intermittent contact, Wiring connections
connections / connections loose/
faulty
Component and sensor failure : • Check gap between sensor &
RPM sensors/toner rings fitting toner ring
loose, gap disturbances, Sensor
signal that deviates from the
specified levels
Circuit / bulb failure • Replace bulb
Leakage from hydraulic unit ports • Eliminate leakage by tightening
Hydraulic unit fluid level low • Check reservoir fluid level and
bleed properly.
Unusual response and malfunction • Check sensor condition &
in the actuators replace if necessary.
STEERING SYSTEM
1. Hard steering Less fluid in the power steering • Get the fluid topped up to
tank correct level
838 3
ELECTRICAL & AIR CONDITIONING
Air in the system • Get the air removed by bleeding
the system
Loose pump belt • Get the belt correctly adjusted
ELECTRICAL
1. No lights on the dash board after Battery terminal got disconnected • Get the battery properly
turning on the ignition key Battery completely dead connected
• Get the battery charged
• Get the alternator & charging
circuit checked
• Check for parking lamp fuse
2. Non functioning electrical Blown fuse in the circuit • Replace the fuse if blown
accessories such as power Loose connectors • Get the connection properly
windows, head lamps, fuel tightened
tank flap, wiper and washer etc. Circuit relay loose • Tighten the relay correctly
in the mounting
Defective components • Get the defective component
replaced from Authorised
Workshop
AIR CONDITIONING
1. Fan motor does not operate Blown fuse • Replace fuse and correct any
wiring short
Faulty connection • Properly connect poor
connections
Faulty motor • Replace motor if no conductance
84
WIPERS
SR. NO. PROBLEM OBSERVED CAUSE A CTION TO BE TAKEN
Faulty or poor • Replace resistor block if defective
connection at resistor
Faulty fan switch • Replace switch
2. Motor operates but air flow Obstruction at evaporator inlet • Clean evaporator
is minimum Air leak • Correctly seal
Faulty thermostat • Adjust or replace thermostat
3. Insufficient cooling, Air flow Incorrect refrigerant quantity or • Get the defect rectified at
normal and compressor defect in system aggregates nearest authorised service
operating centre
WIPERS
1. Narrow streaks are left on the Foreign matter has • Clean the edgeof the blade. If
wind shield making it hard to see attached to the blade or streaks still appear, replace the
blade edge of the blade is worn out.
2. The wiper blade jumps across No proper contact of wiper blade • Clean the wind shield. If jumping
the windshield and makes a lot with wind shield glass and wiper persists replace the blade.
of noise (Un-smooth operation) blade does not move smoothly
across the surface but vibrates,
noisily and bounces.
3. The wipe leaves large un-wiped Rubber deformed • Replace the blade
spots.
4. The blade does not contact with Deformed wiper blade • Replace wiper blade / arm
the wind shield surface evenly, / arm
leaving a large un-wiped surface.
858 5
FUSES & RELAYS
86
FUSES & RELAYS
878 7
BULB SPECIFICATION
BULB SPECIFICATION
DESCRIPTION CAP TYPE COLOUR SPECIFICATION QTY
Head lamp - Halogen H4 P43t White H4 12V,55/60 W 2
Parking lamp - Front Wedge base (w 2.1 x 9.5d) White 12V, 5W 2
Front fog lamp H11 PGJ 19-2 White H11 12V, 55W 2
Direction Indicator lamp - Front BAU15S Amber 12V, 21W 2
Direction Indicator lamp - Side Wedge base (w 2.1 x 9.5d) Amber 12V, 5W 2
Direction Indicator lamp - Rear BAU15S Amber 12V, 21W 2
Stop lamp + parking lamp - Rear BA15S White 12V, 21/5W 2
Reverse lamp BA15S White 12V, 21W 2
Rear fog lamp BA15S White 12V, 21W 2
Cabin lamp - Ist Row Festoon White 12V, 10W 1
Spot lamp - Ist Row Wedge base (w 2.1 x 9.5d) White 12V, 5W 2
Cabin lamp - IIst Row Wedge base (w 2.1 x 9.5d) White 12V, 5W 1
Cabin lamp - IIIrd Row Wedge base (w 2.1 x 9.5d) White 12V, 5W 1
Engine lamp BA15S White 12V, 10W 1
Puddle lamp - All doors Wedge base (w 2.1 x 9.5d) White 12 V, 5W 5
LED DETAILS
Door Ajar lamp - Front & Rear Doors Not applicable Red LED NA
High Mounted stop lamp - Rear Red LED
Instrument cluster illumination White LED
Key hole illumination White LED
Facia switches, Window winding switches White LED
88
BULB REPLACEMENT
Bulb Replacement :
Replacing the Headlight Bulb :
Your vehicle’s headlights have
replaceable halogen bulbs.
Headlight bulb can be replaced
without even disturbing or removing
the entire headlight unit. 2
1
WARNING
Handling Halogen Bulbs:
It is dangerous if a halogen bulb
breaks,. These bulbs contain
pressurized gas and if broken, will
explode and serious injuries could
be caused by the flying glass.
Halogen bulbs can break if the glass 3 4
portion is touched with bare hands,
body oil could cause the bulb to
overheat and explode when lit.
Never touch the glass portion of the Procedure :
bulb with your bare hands and 1. Make sure light stalk is in’ OFF’
always wear eye protection when position & bulb is not hot.
handling or working around halogen
bulbs. Always keep halogen bulbs 2. Lift the engine bonnet to access
out of the reach of children. the headlight bulb. 5
5
898 9
BULB REPLACEMENT
3. Remove the dust cover at the Replacing the Parking Bulb : Replacing Tail Lamp Bulb:
back of Headlamp Fig.1. 1. Make sure lighting stalk is in
1. Make sure lighting stalk is in
4. Disconnect the electrical ‘OFF’ position. ‘OFF’ position.
connector Fig.2. 2. Lift the engine bonnet. The 2. Open the tail gate.
5. Press and release the bulb parking bulb is located 3. Remove the bolts (2 nos) holding
retaining spring Fig.3. below the Headlamp bulb on the the tail lamp cluster using a size
6. Swing the retaining spring out assembly. 10 (10mm) spanner. Take out
to free the headlight bulb from 3. Pull the bulb holder from the the entire tail lamp assy. by
the socket by pulling it straight socket. disconnecting the connector.
back. Fig. 1 & 2.
4. Carefully remove the parking
bulb from the socket 4. Rotate and pull out the socket
7. Carefully remove the headlight
by pulling it straight back Fig. 5. with bulb to be replaced.Fig. 3.
bulb from the socket Fig. 4.
5. Replace the bulb. 5. Carefully remove the fused bulb
8. Replace the bulb.
from the socket by rotating and
6. Install in the reverse order of
9. Install in the reverse order of pulling it.
removal.
removal. 6. Replace the bulb.
removal.
90
BULB REPLACEMENT
Replacing Reversing light lamp
Bulb :
1. Open the tail gate.
2. Remove the cover located on the
inner side of tail gate. Fig. 4.
3. Rotate and pull out the socket
1 2
with bulb to be replaced.Fig. 5.
4. Carefully remove the fused bulb
from the socket by rotating and
pulling it.
5. Replace the bulb.
removal.
3
4 5
919 1
Vehicle Care
WASHING & CLEANING
VEHICLE CARE : Use a soft bristle brush, sponge or Use carpet cleaners (preferably
The Vehicle is subjected to many soft cloth and rinse it frequently foam type). Follow the instructions
external influences such as while washing. When you have that come with the cleaner, applying
climate, road conditions, industrial washed the whole exterior, dry it it with a sponge or soft brush. Keep
pollution and proximity to the sea. with a chamois or soft cloth. After the carpeting as dry as possible
These conditions demand regular drying the Vehicle, inspect it for by not adding water to the foam.
care of the Vehicle body. Dirt, chips and scratches that could
Cleaning of Windows, Front &
insects, bird droppings, oil, grease, allow corrosion to start. Apply touch
Rear Glasses :
fuel and stone chippings should be up paint where necessary.
removed as soon as possible. Clean the windows inside and
Polishes :
outside with commercially available
Washing : Polishes and cleaners can restore glass cleaners.
Do not wash the Vehicle in direct shine to the painted surface that
This will remove the haze that builds
sunlight, wash in shade. Spray the has oxidised and become dull. They
up on the inside of windows. Use
Vehicle thoroughly with a cold water normally contain mild abrasives and
a soft cloth or paper towels to clean
jet (Vehicle on a washing pit or solvents that remove the top layer
all glass and plastic surfaces.
hoist). Mix Vehicle shampoo in the of the finish coat. Polish your
wash water. No solvent (fuel, Vehicle, if the finish does not regain
thinners) need be used. its original shine after using wax.
NOTICE Cleaning of Carpets :
Avoid wiping of painted surface
Vacuum clean the carpet regularly
in dry condition as it may leave
to remove dirt. Dirt will make the
scratches on the painted
surface. carpet wear out faster. Periodically
shampoo the carpet to keep it
looking new.
92
Vehicle Care
WASHING & CLEANING
Non use maintenances : Inflate the tyres to 0.5 bar above FOLLOWING GUIDELINES WILL
Park the Vehicle in covered, dry the normal specified pressure and HELP YOU TO PROTECT YOUR
and if possible well-ventilated check it at regular intervals. VEHICLE FROM CORROSION
premises. Engage a gear. Check the battery charge every six EFFECTIVELY.
Remove the battery terminal cables weeks. PROPER CLEANING :
(first remove the cable from the Do not drain the engine cooling In order to protect your vehicle from
negative terminal). system. corrosion it is recommended that
Make sure the hand brake is not Wiper Care : you wash your vehicle thoroughly
engaged. and frequently in case :
FOR CHAT TERING & NOISY PR
CHAT OBLEMS
PROBLEMS
Clean and protect the painted parts 1. There is an heavy accumulation
using protective wax. of dirt and mud especially on the
Windshield
Clean and protect the shiny metal Glass underbody.
parts using commercially available 2. It is driven in areas having high
special compounds. atmosphere pollution due to
OK NOT OK
Sprinkle talcum powder on the smoke, soot, dust, iron dust &
rubber windscreen wiper and lift other chemical pollutants.
them off the glass. Wiper blade attack angle on 3. It is driven in coastal areas.
Slightly open the windows. windshield glass should be 900 i.e. 4. The underbody must be
Cover the Vehicle with a cloth or perpendicular. thoroughly pressure washed
perforated plastic sheet. Do not use Remove wiper blade and root wiper after every three months.
sheets of imperforated plastic as arm on windshield glass in the In addition to regularly washing your
they do not allow moisture on the centre position. Check the gap vehicle, the following precautions
Vehicle body to evaporate. between arm strip and glass. need to be taken.
939 3
Vehicle Care
GENERAL PRECAUTIONS
PERIODIC INSPECTION : WASHING YOUR VEHICLE : other solvents that cause
1. Regularly inspect your vehicle Following these tips while damage to paint.
for any damage in the paint washing your vehicle. 6. Dry your vehicle thoroughly to
film such as deep scratches HAND WASH : prevent any damp spots.
and immediately get them
1. Always wash your vehicle in 7. Rinse all surfaces thoroughly
repaired from an authorised
shade and the surface is at to prevent any traces of soap
service outlet, as these defects
room temperature. and other cleaners as this may
tend to accelerate corrosion.
2. Wash with mild car wash soap lead to the formation of stains
2. Inspect mud liners for on the painted surface later.
damages. like ‘Car Shampoo’ and use a
soft 100% cotton cloth to
3. Keep all drain holes clear from avoid scratches.
clogging.
3. To avoid scratches, please
PROPER PARKING :
wear soft gloves . Remove
Always park your vehicle in finger rings, nails, wrist watch
shade to protect it from harsh while washing.
sunlight or in a well-ventilated
garage so that there is no 4. To remove stubborn stains and
dampness on any part of the contaminants like tar, use
vehicle. turpentine or cleaners like
‘Stain remover’ which are safe
for paint surfaces.
5. Avoid substances like petrol,
diesel, kerosene, benzene or
94
Vehicle Care
GENERAL PRECAUTIONS
WAXING : Further tips for the care of scratches and hence always
Waxing and polishing a your new vehicle finish : use a soft cloth and clean water
recommended to maintain the If your vehicle is washed in an while wiping your vehicle.
gloss and wet-look appearance automatic car wash , please 3. Always keep your vehicle parked
of your paint finish. remember that the paint can be in a well ventilated shade.
scrathed by type of brushes, Exposure to heat with entrapped
1. Use a good quality polish and
unfiltered washing water or the moisture promotes corrosion.
wax for your vehicle.
washing process itself. Scrathing 4. Avoid driving on gravel roads,
2. Re-wax your vehicle when the reduces paint durability and as the possibility of paint chip
water does not slip off the gloss, especially on darker off due to the impact of stones
surface and collects over the colours. It is suggested to wash is high. If you are driving on
surface in patches. the vehicle by hand with cool and freshly tarred road, check
clean water using a soft cloth or immediately afterwards for any
sponge. Please do not use soap stains & clean them.
but a car shampoo 5. External contamination in the
recommended by your dealer. form of sap or industrial fall-
Please take the following out may mar or develop spots
precautions : on a new finish. Hence avoid
parking your vehicle near
1. Always wash your vehicle in
trees, which are known to drop
shade, avoiding direct exposure
sap, or near factories, which
to sunlight during washing.
give out heavy smoke.
2. Dry wiping your vehicle may
lead to the formation of
959 5
Vehicle Care
GENERAL PRECAUTIONS
6. The acid content in bird Vehicle Exterior Enrichment : Benefits of Vehicle Exterior
droppings may damage the Why vehicles are painted? Enrichment :
newly painted finish and z Removal of medium scratches,
z For Corrosion protection of
hence any bird dropping must orange peel, oxidation , dust nibs
the metal surfaces.
be immediately washed off. etc & swirl marks from painted
z Ease of application from other
7. The paint finish is susceptible surface.
corrosion protection treatments.
to damage in case petrol, z Restoration of original gloss
brake fluid, liquid from car z Cheaper than other corrosion
levels UV protection after gloss
battery, oil, antifreeze, protection methods is restored.
transmission fluid or eg.galvanizing, anodizing.
z Cleaning & dressing of tyres,
windshield solvent spills onto z For decoration and identification. Bumpers & all exterior plastic
the painted surface. In case Various Environmental Hazards moldings/trims.
of such a spillage immediately affecting paints :
rinse the affected area with TATA MOTORS has tied up with
water. Avoid wiping the area z Environmental hazards : destroy M/s Opulent (Waxoyl brand) and
far as possible, however if your vehicle's finish. M/s 3M for this world class treat-
wiping is required, ensure that z Even as your new vehicle rolls ment at affordable prices. This
you wipe the area gently with off the assembly line, the paint treatment is available in all autho-
soft cotton cloth. is not protected. rized workshops. The Dealer
Service Marketing Executive will
8. Avoid using sharp objects to The enemy : explain to you the benefits and
scrap off tar or mud from a Ultraviolet Rays, Pollution, Tree terms and conditions of this treat-
painted surface as it may Sap, Bird Droppings, Car Wash ment.
develop scratches or may Chemicals, Road Salt, Acid Rain.
peel off the paint.
96
Maintenance
OPENING & CLOSING THE BONNET
Opening & Closing the Bonnet
Opening:
1. Ensure that the vehicle is in
neutral gear with the parking brake
applied.
2. Pull the bonnet release lever
located under the right hand corner
of the dash board. The bonnet will
pop up slightly.
3. Raise the bonnet slightly and
with your finger lift the secondary Location of Bonnet release lever Bonnet opening secondary
lock lever located under the bonnet
lock lever
centre.
4. Lift the bonnet up. Pull the Closing :
bonnet stay rod from its clip and 1. To close the bonnet disengage
insert the free end into the slot in the stay rod & clamp it properly.
the bonnet, slide stay rod outward 2. Lower the bonnet and drop it
to secure. from a short height to shut.
CAUTION
Ensure that the bonnet is
properly locked before driving.
Do not press the bonnet onto
Bonnet release Lever the bonnet lock.
979 7
Maintenance
ENGINE COMPARTMENT
ENGINE COMPARTMENT
1. Brake fluid reservoir 2. Clutch fluid reservoir 3. Engine Oil Dipstick

4. Wind shield washer container 5. Glow Plug Interface Unit 6. Battery
7. ECU 8. Power steering reservoir 9. Radiator Pressure Cap
10. Auxiliary tank 11. Engine Oil Filling Cap 12. Service Indicator
13. Air Filter
98
Maintenance
AIR FILTER, ENGINE OIL & COOLANT
AIR FILTER : b) Clogged air-cleaners lead to Pull out the dipstick, wipe it clean,
greater intake resistance and and reinsert if fully.
result in increased fuel
Pull it out again and examine the oil
consumption. Using low pressure
level. it should be between ‘Min’ &
compressed air, blow off dust on
‘Max’ level. If not, top up with
the air cleaner element. If the air
cleaner element appears to be recommended engine oil.
choked, replace it with a new one.
ENGINE OIL LEVEL CHECKING
1. Air Filter 2. Service Indicator

The air filter element should be
periodically cleaned. Replace the air
filter element with a new one, when
air cleaner service indicator shows
red band, even after cleaning.
Always use a genuine air filter
element. 1. Engine oil filling cap 2. Dip Stick
The air filter is located on the LH side Warm up the engine to normal
of the engine compartment. operating temperature.
a) When a vehicle is driven under Turn it off and wait 5 minutes for the
dusty conditions, frequent oil to return to the oil pan
cleaning and replacement of the Be sure the Vehicle is on a level
air-cleaner element is necessary. surface.
999 9
Manintenance
ENGINE COOLANT LEVEL
ENGINE COOLANT LEVEL 1. Ensure engine and radiator are NOTICE
Check the coolant level in the cool. Topping of the coolant should be
radiator auxiliary tank. done in the auxiliary tank only.
2. Turn the radiator cap anti
It should be in between maximum clockwise (without pressing it) Radiator cap should not be
& minimum lines. until it stops. This will relieve the removed, if coolant is present in
pressure, if any in the cooling the auxiliary tank.
system.
3. Remove the radiator cap by
pushing down and turning anti
clockwise.
4. The level of coolant should be
upto the base of the filler neck.
Coolant should be added if it is
1. Auxiliary tank cap 2. Radiator
Pressure Cap low.
If the auxiliary tank is completely 5. Secure the radiator cap in its
empty, please check the coolant place.
level in radiator as follows : 6. Add coolant into the auxiliary
WARNING tank up to the high mark.
Do not remove radiator cap when
7. Put the cap back, on the
engine is hot. It may spray hot
auxiliary tank.
coolant on you causing serious
injuries.
100
Manintenance
BRAKE & STEERING
BRAKE FLUID LEVEL : CAUTION
1. Do not allow brake fluid to
make contact with the skin or
eyes.
2. Do not allow brake fluid to
splash or spill on the paint
surface as it will damage the
paint. In case of spillage,
wipe it off immediately.
Power Steering Reservoir
1. Coolant Reservoir cap 2. Radiator Cap

Power steering reservoir :
CAUTION
The level of the power steering fluid
The level of the brake fluid must be Do not start the engine without
must be between the min. & max.
between the min. & max. marks on oil in the power steering system.
marks on the side of the power
the side of the brake fluid
steering fluid container. If the level
container. If the level falls below the
falls below the min. mark, add
min. mark, add recommended
recommended fluid. (Refer chapter
brake fluid. (Refer chapter - Fuels, - Fuels, coolants & lubricants)
coolants & lubricants) In case of leakage or hard steering,
In case of spongy or hard pedal please contact the nearest
or low brake efficiency, please Authorised Service outlet.
contact the nearest Authorised
Service outlet.
101
101
Manintenance
LOAD CONSCIOUS PRESSURE REDUCING VALVE (LCRV)
LOAD CONSCIOUS PRESSURE
REDUCING VALVE (LCRV)
A LCRV is required in the brake
system during severe braking.
That time, most of the car weight
is transferred to the front, and the
front brakes do most of the
braking. The rear wheels are left
with but little traction and in this
condition, under high pressure,
they have a tendency to skid.
The valve is installed in the line to
the rear brake drum. During heavy
LCRV LINK mounting bracket on
braking the valves limits the Rear Axle
pressure to the rear wheels & this
LINK “C”
allows rear wheels to keep turning
instead of locking up and skidding.
If any alteration is done in Rear
suspension the performance of
this valve will be impaired.
The valve stem gap should be
adjusted whenever rear spring is
changed.
102
Manintenance
CLUTCH FLUID LEVEL & SEDIMENTER
Clutch Fluid Level : chassis frame, near fuel tank below
The level of the clutch fluid must the vehicle. It is used in the fuel
be between the min. & max. marks supplying system in order to
on the side of the clutch fluid reduce the water content in the fuel
container. If the level falls below the provided to the DICOR system.
min. mark, add recommended A water sensor is fitted to the water
clutch fluid. (Refer chapter - Fuels, sedimenter in order to indicate to
coolants & lubricants) the driver that the sedimenter has
to be drained. Whenever water in
fuel sedimenter indicator glows in
Water draining from Sedimenter
instument cluster, the water need
to be drained from the sedimenter. 4 Unscrew the water sensor about
Water drain operation to be done 2 - 3 turns
on sedimenter.
5 Wait until all the water has
Procedure drained out of the water
1 Stop the engine, and wait until sedimenter.
pressure stabilizes. 6 As soon as the flow is free of
2 Unclip one of the hydraulic water, screw the water sensor.
Clutch Fluid Container
connections (either inlet or 7 Clip the hydraulic connector and
Water draining Procedure from outlet) and the electric the electric connector to the
Sedimenter : connector of the water sensor. water sensor.
The water sedimenter is part of the 3 Place a container underneath 8. Use hand primer/Pear pump to
fuel filtration system, fitted to the the water sedimenter. refill the line before restarting.
103
103
Manintenance
FILTER & PRIMING PUMP
Fuel Filter : Priming Pump / Pear pump : NOTICE
Do not loosen the HP lines of
DICOR system for bleeding the
air from fuel system.
Fuel Filter Priming/Pear pump
Fuel filter separates dust particles This is used for priming the fuel
from the fuel & allows clean fuel in manually after overhauling of the
to the common rail system. It also engine or after refitment of fuel
separates & stores water. lines or after changing either fuel
filter or sedimenter pump, by
means of priming pump / pear
pump until all air in the fuel line
removed. Before cranking the
engine ensure that there is no air
in the fuel system.
104
Manintenance
WINDSHIELD WASHER & TYRE
Windshield Washer : Tyres : You should have your own tyre
1 2 3 pressure gauge and use it at all
times. This makes it easier for you
to tell if pressure loss is caused
by a tyre problem and not by
variation between gauges.
Keeping the tyres properly inflated
gives you the best combination of
riding comfort, handling, tyre life
and better fuel efficiency.
1 2 3 Over inflation of tyres makes the
Windshield Washer FFluid
luid Con
Con tainer
ontainer car ride bumpy and harsh. Tyres
1. Underinflation - Excessive Side
Tread Wear are more prone to uneven wear and
Windshield washer fluid container 2. Correct Tyre Pressure - Uniform damage from road hazards.
is located behind the front right Tyre Wear Under inflated tyres reduce your
hand side panel and its filler neck 3. Overinflation - Excessive Centre comfort in car handling and are
is provided near auxiliary tank in Tread Wear prone to failures due to high
the engine compartment. temperature. They also cause
Check for inflation and condition of uneven wear and more fuel
NOTICE your car tyres periodically. consumption.
Do not add detergent or any Inflation :
solvent in the windshield washing Check the pressure in the tyres
water. when they are cold.
105
105
Manintenance
TYRE INSPECTION
Recommended Tyre Pressures CAUTION Check the balance weight prior to
the removal of the tyre. If found
Veh. Wheels Tyre 235/70 R16* • Bumps or bulges in the tread
condition loose, mark its location on the rim
PSI Bar or the side of the tyre.
& refit properly.
FAW 28 2.0 Replace the tyre if you find
Unladen
either of these conditions. Balance the wheel after every
RAW 28 2.0
• Cuts, splits or cracks in the dismantling and assembly of tyre
Laden FAW 28 2.0 on the wheel rim.
side of the tyre. Replace the
RAW 32 2.3
tyre if you notice this on the While fitting wheels on the vehicle
* Tubeless tyre fabric or cord. ensure that wheel pins are free from
CAUTION • Excessive tread wear or non dust, scratches, dirt, dents, etc.
Every time you check inflation uniform tyre wear.
Ensure the tube being replaced has
pressure, you should also the correct valve.
Repairing a Tyre/Tube :
examine tyres for damage,
foreign objects & wear. Mark the tyre position suitably (if
NOTICE
original colour dot mark is not
visible) with respect to valve stem Do not apply any oil on the wheel
hole to ensure that the tyre is pins. Wipe off the oil if present.
refitted in the original location on
the wheel rim.
Ensure that balancing weights are
not disturbed during removal of
tyres.
106
Manintenance
CARE FOR TUBELESS TYRES & TYRE ROTATION
Special care for tubeless tyres NOTE
1. While removing tyre from wheel rim and mounting Life and wear pattern of tyres depends on various
it back on wheel rim, take precautions not to damage parameters like tyre pressure, wheel alignment,
tyre bead. Use tyre removal and assembly wheel balancing, tyre rotation, etc. It also largely
machines. Damage or cut on tyre bead may cause depends on vehicle speed, load carried, usage,
gradual loss of air and deflation of tyre. driving habits, road conditions, tyre quality, etc. In
case fault is suspected to be due to poor quality of
2. Do not scratch inside of tubeless tyre with metallic
tyres, the same may be taken up with concerned
or sharp object. Tubeless tyres are coated with
tyre manufacturer.
impermeable layer of rubber from inside which holds
the air inside the tyre. Removal of this layer due to Tyre Rotation
scratching may cause gradual loss of air and To help increase tyre life and distribute wear more
deflation. evenly you should have tyres rotated at specified
intervals or earlier depending on the operation of vehicle.
3. If wheel rim gets damaged in service, get the wheel
The illustrations shows how to rotate tyres when normal
rim repaired/replaced immediately. Running the
spare wheel is included in tyre rotation.
vehicle with damaged rim may cause deflation of
tyre and subsequent dislodging of tyre from rim.
4. Maintain recommended inflation pressure. Over-
inflation, in particular, may cause puncture or
bursting of tyre.
107
107
Manintenance
WHELL ALIGNMENT, BALANCING, CATALYTIC CONVERTER MAINTENANCE
Wheel alignment : Wheel Balancing : Care for the Catalytic Converter:
Incorrect wheel alignment causes Wheels of your vehicle are The catalytic Converter does not
excessive and uneven tyre wear. balanced for better ride comfort require any special maintenance
Check wheel alignment at and longer tyre life. Balancing however, following precaution
specified intervals. Wheel needs to be done whenever tyre should be taken for the effective
alignment values are given below : is removed from rim. functioning of the converter and to
avoid damage to the Converter.
Caster : 30 ± 30 ’ 1. Permissible imbalance for tyre
with rim = 250 gm-cm max. Q It is mandatory to use Diesel
Camber : 00 ± 10 ’
fuel with sulphur content less
Toe in : ± 1 or -9’ +9’ 2. Total balance weight should be
than 350mg/kg. Use of any
within 140 gms on each side.
On vehicles with torsion bar other diesel fuel can increase
suspension, wheel alignment 3. Relocate the tyre if the weight the pollutants.
needs to be checked only after required to balance is more
than 140 gm. CAUTION
adjusting chassis height as per
procedure. Chassis height for 16 4. Balance weights are available Avoid parking the vehicle over
inch tyre is 510 ± 3 mm Check from 10 gms to 140 gms in inflammable materials, such as
and maintain tyre pressure steps of every 10 gms and from dry leaves, grass etc., as the
periodically to obtain longer tyre 15 gms to 135 gms in steps of exhust system is hot enough to
life. every 10 gms. initiate ‘FIRE’
5. Do not use more than one
balance weight on one side.
108
BATTERY
BATTERY : 3. When this stops wash it off with NOTICE
plain water. Dry off the battery
During normal operation, the
with a cloth or paper towel.
battery generates gas which is
4. Coat the terminal with petroleum
explosive in nature, a spark or
jelly to prevent future corrosion.
open flame can cause the
Use a proper wrench to loosen and battery to explode causing very
remove cables from the terminals. serious injuries.
Keep all sparks & open flames
Always disconnect the negative
and smoking materials away
(-ve) cable first and reconnect it
from the battery.
Check the battery for proper last.
Getting electrolyte in your eyes
electrolyte level and corrosion on Clean the battery terminals with a or on the skin can cause severe
the terminals. terminal cleaning tool or wire brush. burns. Wear protective clothing
1. Check the battery for Reconnect and tighten the cables, and a face shield or have a
electrolyte level against the coat the terminals with petroleum skilled technician to do the
marking on the battery outer jelly. battery maintenance.
case. The battery contains sulphuric
Ensure that battery securely
2. Check the battery terminals for acid (electrolyte) which is
mounted.
corrosion (a white or yellowish poisonous and highly corrosive
If you need to connect the battery in nature.
powder). To remove it, cover the
to a charger, disconnect both
terminals with a solution of
cables to prevent damage to the
baking soda. It will bubble up
vehicle’s electrical system.
and turn brown.
109
109
BELT TENSION
Belt Tension : Alternator / power steering belt
Check the conditions of belts on · Frequency should be 250 + / -
the engine. Examine the edge of 10HZ for new belt measured
the belt for cracks or fraying. between alternator & power
Check the tension of the belt by steering pump span.
pushing on it with your thumb for · New belt to be retensioned to 220
Alternator belt and A.C. + /- 10 HZ on vehicle after running
compressor belt and Power for 15 min.
Steering belt as shown in For compressor belt A.C. Compressor Belt Arrangement
schematic diagram. Span AC to dampers
The belts should have deflection of · Frequency should be 200 +/- 10
4 to 6 mm. HZ
If the belt tension is not proper, get · Belt to be retension to 180 +/-
it attended at the nearest authorised 10HZ on vehicle after running for
service outlet. 15 min.
Correct tension of the belt is very
critical from belt life and belt noise
point of view. It is recommended
that belt tension should be
measured with clavis gauge to
ensure recommended values as
given below Alternator / Power Steering Belt
Arrangement
110
FUEL, LUBRICANTS & COOLANTS
PLEASE USE ONL
ONLYY FOLL
FOLLOO WING GENUINE OILS, COOL ANT
OOLANT
ANTSS , LLUBRIC
UBRIC ANT
UBRICANT
ANTSS , ANTI R UST & SOUND
RUST
DEADENING C OAT S, WINDSCREEN SEAL
CO ANT
ANT,, ADHESIVES & FUEL ADDITIVES BR
SEALANT ANDED BY TATA
BRANDED
MO
MOT OR OPTIMUM PERFORMANCE OF YOUR TATA SUMO GRANDE
TORS FFOR GRANDE... ...
ITEM SPECIFICATION COMPANY & BRAND QTY

ENGINE OIL API-CH4+MB228.3 CASTROL - Castrol GTX (Diesel)
OR Higher grade HPCL - HP MILCY TURBO PL
MILCY US
PLUS 7.5 Litres
COOLANT Class II / JIS K2234 SUNST AR - G
SUNSTAR olden C
Golden Crr uiser P
Prr emium 1400 M
(Antifreeze agent + Soft HPCL - HP Thanda R aja P
Raja Approx 13 Litres
water) CASTROL - Radicool
GEAR BOX (G-76) SAE 75W90 - GL4 HPCL - HP Gear Oil XP 75W90
CASTROL - Castrol Syntro 75W90 GL4 1.6 Litres
POWER STEERING OIL ATF Typ
ypee A, HPCL - HP-A TF D
HP-ATF Dee x II 1.4 Litres
Suffix A C ASTR OL - C
ASTROL astr
Castr ol TQD
astrol
REAR AXLE, SAE 85W140 GL5 HPCL - HP AXLE OIL 85W140 2.2 (Rear)
LIVE FRONT AXLE, Angolmol AG043 CASTROL - Castrol Long Drain 85W140 1.2(Front)
BRAKE / CLUTCH FLUID SAE J 1703, DOT 4 HPCL - Super Duty Brake Fluid DOT - 3 As required
CASTROL - Universal Brake Fluid DOT 3
WHEEL BEARING & SS6805 HPCL - HP Multipurpose Grease-2 As required
CHASSIS CASTROL - Castrol AP2
ANTI R UST TREA
RUST TREAT
TMENT DINITROL - Dinitrol —
& SOUND DEADENING WUERTH - Wuerth
3M - 3M —
WIND SCREEN SEALANT WUERTH - Wuerth —
3M - 3M —
Car System - Car System
111
111
FUEL, LUBRICANTS & COOLANTS
Fuel : High Speed diesel Ambient Percentage Recommended Fuel Specification
conforming to IS1460 or EN 590 temperature Winter Supplementary for engines to be added.
upto Deg. C grade diesel fuel
or equivalent is recommended to
Upto -15 100 0 Parameter Unit BS III
be used as fuel.
-15 to -20 70 30 1 Cetane Number (min) CN 51
At very low temperature fluidity of -20 & below 50 50 2 Sulphur content mg/kg 350
diesel may become insufficient due
to paraffin separation. It is therefore 3 Lubricity (HFRR) micon 460
WARNING
necessary to mix supplementary Lubricants and Oils :
Do not mix gasoline or alcohol
fuel with summer or winter grade
with diesel. This mixture can Recommended lubricants conform to
diesel. The supplementary fuel to the following specifications :
cause explosion.
be used is kerosene or aviation
1. Engine oil -API-CH4 + MB 228.3
turbine fuel. or higher grade engine oil
NOTICE
Ratio for mixing of supplementary 2. Gear Box oil - 75W90 GL-4
fuel and diesel are shown in the Where oxidation catalytic
table. converter is fitted, it is 3. Power Steering - ATF Type A,
mandatory to use Diesel fuel Suffix A
Ambient Percentage with sulphur contents as under. 4. Rear axle - M/Grade oil SAE 85W
temperature Summer Supplementary
upto Deg. C grade diesel Use of any other diesel fuel can 140 GL5 Angolmol AG043 oil
fuel
increase the pollutants. * Friction modifier 40819 (2- 5%) to
Upto 0 100 0
0 to -10 70 30
be added to oil for Limited Slip
-10 to -15 50 50 Differential
5. Chassis and wheel bearing-
Care should be taken that diesel SS6805 bearing grease
and supplementary fuel are
thoroughly mixed before filling.
112
ENGINE OIL
Please use only recommended Gear Box oil : Qty : 1.6 Litres Coolants
grades for good performance. 75W90, (Synthetic oil GL4) Qty : Approx. 9-10 Litres
DO NOT mix grease of different brands Presence of dirt in coolant chokes up
Hub bearing grease :
and optional grades. Replace old grease passages in radiator, cylinder head and
completely. Use lithium base multipurpose grease- crankcase, thereby causing
The oil change periods recommended Quantity : 92 gms per hub. overheating of engine.
in maintenance schedule should be (Front axles 4X4) To prevent rust formation and freezing
adhered to. 47 gms per hub. of coolant inside the passages of
(Front axles 4X2) radiator, crankcase and cylinder head
Engine Qty : 7.5 Litres 25 gms per hub.(Rear) use premixed coolant as
Recommended grades of engine oil for recommended.
Brake and Clutch Fluid :
range of ambient temperature :
Brake fluid confirming to SAE J 1703, It is recommended that the entire
Ambient Engine Oil DOT 3 is recommended. cooling system should be drained and
Temp 0 C Grade filled with fresh premixed coolant.
Spicer propeller shaft :
- 5 and above SAE 15W/40 Engine coolant antifreeze coolant as
- 10 to 0 SAE 5W30 Lubricant slip joint with NLGI-2 grade per class II, JIS K2234
- 20 and -10 SAE 0W30 grease. Windscreen Washer Antifrost
Front live axle and rear axle oil Make - Antifrost- K
(Spicer axles) Concentration - 1 : 5 For 00C
1 : 1 For 100C
Use Multigrade oil SAE 85W 140
2 : 5 For 160C
Angolmol A6043 oil
1 : 0 For 370C
Capacity :
For Rear axle - 2.2 litres
113
113
OIL FILLING & DRAIN POINTS
GEARBOX (G-76) ENGINE OIL FILLING CAP

A. OIL LEVEL PLUG B. DRAIN PLUG
REAR AXLE (SPICER) ENGINE OIL DRAIN PLUG

A. OIL LEVEL PLUG B. DRAIN PLUG
114
TECHNICAL SPECIFICATION
1. ENGINE 3. GEAR BOX
Model : TATA 2.2L DICOR Model : GBS-76-5/4.1 with overdrive
Type : Direct Injection Common Rail Type : Double Synchromesh on all gears.
Turbo Charged Intercooled No. of gears : 5 forward, 1 reverse.
Diesel Engine Gear Ratios : 1st - 4.10
No. Of Cylinders : 4 Inline 2nd - 2.22
3rd - 1.37
Bore / Stroke : 85 mm x 96 mm 4th - 1.00
5th - 0.77
Capacity : 2179 cc
Rev. - 3.75
Max. Engine Output : 88.3 kW (120 ps) at 4000 rpm as
4. REAR AXLE : Single Reduction, Salisbury Type
per CMVR/TAP-115/116
Rear Axle with Hypoid Gears and
Max. Torque : 250 Nm @1500-2500 rpm as per Semi-Floating Axle Shafts & Without
CMVR/TAP-115/116 limited slip differential.
Firing Order : 1-3-4-2 Ratio : 3.73
Engine Oil Capacity : 5.5 Litre Min. & 7.5 Litre Max. 5. FRONT AXLE
2. CLUTCH Type : Independently suspended
Type : Single plate dry friction diaphragm
type.
Outside diameter : 240 mm
of clutch lining
Friction area : 503 sq. cm. (Approximately)
115
115
6. STEERING 9. SUSPENSION
Type : Power Steering Front : Double Wishbone Type coil spring
Ratio : 18.2:1 Rear : Parabolic Leaf Springs.
Steering Wheel : 400 mm dia. Shock Absorber : Hydraulic Double Acting Telescopic
Type at Both Front & Rear.
Steering column : Collapsible with tilt. Standard fitment
Antiroll Bar : At both Front and Rear.
7. BRAKES
10. WHEELS & TYRES
Service brakes : Vacuum Assisted Independent
Hydraulic Brakes on Front and Rear Tyres : 235/70 R 16 Tubeless tyre
wheels through Tandem Master Tyre Pressure : Unladen:- Front-28 psi, Rear- 28 psi
Cylinder & Tandem Booster. Laden :- Front-28 psi, Rear- 32 psi
Front brake : 281 dia. Ventilated Disc Brakes with Wheel rims : 6.5 J x 16
Twin Pot Calliper.
No. of wheels : Front - 2, rear - 2, spare - 1.
Rear brake : 282 dia. Drum Brake With Auto
Adjuster with 25.4 mm wheel cylinder 11. FUEL TANK
Load conscious : Provided for rear brakes
pressure reducing Capacity : 65 liters
valve
12. CAB
Parking brake : Lever type Floor console mounted
handle, Cable Operated Mechanical Type : Normal Control All Steel Shell.
Linkages Acting on Rear Wheels. Ventilation : HVAC
8. FRAME
13. ELECTRICAL SYSTEMS
Type : Ladder Type Cranked Frame with
Boxed Section Long Members & System Voltage : 12 volts (-ve earth)
bolted / Welded Cross Members. Alternator Capacity : 125 Amperes.
Battery : 12 V, 80 Ah
116
14.PERFORMANCE 16. WEIGHTS (kg) (TOLERANCE AS PER INTEREUROPE STVZO)
Complete vehicle kerb
Max. speed : 140 kmph
weight asper ISO:1176
(with sparewheel and
Max. gradeability
tools) : 1950 (FAW-1000) (RAW-950)
at rated GVW : 34%
Gross Vehicle Weight : 2625 (FAW-1100) (RAW-1525)
15.MAIN CHASSIS DIMENSIONS AS PER ISO:612 in Max. Permissible FAW : 1150
mm(Nominal) (TOLERANCES AS PER INTERE UROPE
Max. Permissible RAW : 1600
STVZO)
Wheel Base : 2550 17.PASSENGER CAPACITY : Option I - Driver +6
Track Front : 1496 Option II - Driver + 7
Track Rear : 1490
Overall Length : 4430
Max. Width : 1800
Front Overhang : 834
Rear Overhang : 1036 over bumper
Overall Height
(Unladen/laden) : 1910 / 1890
Minimum Turning
Circle Dia. : 10.5 m
Minimum Turning
Clearance Circle Dia. : 11.5 m
Ground Clearance : 180 mm
117
117
INFORMATION AT A GLANCE - Dimensions
118
LOCATATION OF AGGREGATE NUMBER
CHASSIS NUMBER PLATE ON LH ENGINE NUMBER ENGINE NUMBER

FRONT DOOR ‘B’ PILLER
GEARBOX NUMBER REAR AXLE NUMBER (SPICER) CHASSIS NUMBER ON FRAME
119
119
LOCATATION OF AGGREGATE NUMBER
120
PDI Service
SERVICE RECOMMENDATIONS
Pre- Delivery Inspection 6. Check for any leakages of 15.Check level of Clutch and brake
engine oil. fluid. Acceptable if found
Following jobs are to be performed between mid and max.
at PDI. 7. Check for any leakages in the
fuel system. 16.Check for oil leakages in
1. Wash & Clean the vehicle clutch/brake circuit.
throughly. 8. Check Coolant level in
transparent auxiliary tank. 17.Check clutch/brake pedal free
2. Road test the vehicle. Check Acceptable if level found play.
for proper functioning of between mid and max. 18.Check for fitment of split pins
Engine, Clutch, Transmission,
9. Check for any Leakages of at Tie rod ball joints, Stub axles.
Steering, Brakes etc.
coolant. 19.Check for fitment of grease
3. Check vehicle behavior : nipples at all locations.
Pulling to LH/RH, Wobbling, 10.Drain water from fuel water
Self centering, Acceleration separator. 20.Check for leakages of front live
etc. axle oil (if applicable).
11.Check hose, clamps & pipes at
4. Static test : Start engine & all locations in cooling system. 21.Check for leakages of rear axle
check for idling rpm & oil.
12.Check hose, clamps & pipes at
Maximum rpm (look for any all locations in air intake system. 22.Check tightness of propeller
abnormal noise), Water shaft Centre bearing bracket
temperature etc. 13.Check for leakages of gear box mounting nut & bolt.
oil.
5. Check Engine oil level. Level 23.Check Power steering oil level
is acceptable if found between 14.Check for Proper fitment of in reservior. Acceptable if found
mid and max mark. gear shift level rubber boot. between min & max marks.
121
121
PDI Service
SERVICE RECOMMENDATIONS
24.Check for oil leakages in power 33.Check connectors in all brake linkages, accelerator rod
steering circuit. electrical circuits. etc.
25.Check for Steering wheel free 34.Check for proper opening and 40.Grease with grease gun : All
play and adjustment. closing of doors. locations appearing in
lubrication chart.
26.Check functioning of all bulbs. 35.Check functioning of door
locks, latches and windows. NOTE
27.Check for proper functioning of
blinkers, horn, head lamp, 36.Check for any complaints on While delivering a long storage
parking light, reverse light, wiper cab fittings, instrument paner, vehicle (more than 6 months
system, washer system etc. glove box etc. from production month),
service/maintenance operations
28.Check headlamp alignment and 37.Check and tighten hand loose
as prescribed by us for long
adjust if necessary. fasteners.
storage, also needs, to be
29.Check tightness of electrical 38.Check for any breakages, carried out before delivery.
connection at battery, Starter bends, failure of any
Motor, Alternator & Starter component/assembly/unit. NOTE
relay. Do not wash DICOR system
39.Check for any fouling between
components wth forced water.
30.Check all fuses. two components which may
lead to leakages or other
31.Check all the earth points for
complaints. Check for fouling
looseness.
of fuel lines, brake pipes, clutch
32.Check for functioning of all pipes, air intake pipe, power
guages/meters/warning lamps. steering hydraulic pipe, clutch/
122
Service Schedule
SERVICE OPERATIONS TO BE PERFORMED
SR x 1000 km
N O OPER
OPERAATIONS FREQUENCY 1-1.5 1 5 3 0 45 60 75 90 105
GENERAL
1 Wash the vehicle & Clean the condenser with compressed air Every Service x x x x x x x x
2 Check & Top up Fluids if required: Coolant, Brake / Clutch Fluid, Battery Electrolyte, Power Every Service x x x x x x x x
Steering Oil, Gear Box Oil, Transfer Case & Front Axle (4X4) / Rear Axle Oil
3 Drain water accumulated in Sedimenter (OR Whenever warning lamp glows) Every Service x x x x x x x x
4 Check Engine Compartment for loose Fasteners, Low pressure fuel lines, Coolant hoses, air Every Service x x x x x x x x
hoses, Vacuum hoses, hydraulic line connections for leakages if any, Attend if necessary
5 Check Underbody for loose Fasteners, hydraulic line connections, Exhaust system / Fuel Pipes Every Service x x x x x x x x
for Damages / Leakages if any. Attend if necessary
6 Apply grease on door latches, door lock, door check stop, striker, bonnet opening lever & lock Every Service x x x x x x x
plate, tailgate hinges & door lock inner ratchet.
7 Check & ensure normal working of engine using Diagnostic Equipment. Every Service x x x x x x x x
2.2L DICOR ENGINE
1 *Clean air cleaner filter element, Change if red band appears on service indicator even after Every Service x x x x x x x
cleaning
2 *Change engine Oil and Oil filter. Use APICH4+MB228.3 or Higher grade Engine Oil. Every Service x x x x x x x
OR 1 Year whichever is earlier
3 Check All accessory Drive belts, adjust tension if required, change if damaged Every Service x x x x x x x
OR 1 Year whichever is earlier
4 Change fuel filter Every Service x x x x x x x
OR 2 Years whichever is earlier
5 *Replace air filter element (OR if RED band appears on Service Indicator) 45,000 km x x
6 Change coolant in the cooling system 60,000 km x
7 Change Sedimenter / Water seperator 1,05,000 km x
8 Change Timing Belt & Timing Belt Idler 1,05,000 km x
123
123
Service Schedule
SR x 1000 km
N O OPER
OPERAATIONS FREQUENCY 1-1.5 15 30 45 60 75 90 105
9 Change vacuum hoses fotr Vacuum Modulator, Turbocharger, EGR valve & throttle valve 60,000 km x
GEAR BOX
1 *Change oil in gear box (First at 45,000 KM, there after every 90,000 KM) x x
2 Change oil in transfer case (If fitted) 45,000 KM x x
3 Clean breather in gear box (also Transfer case in case of 4X4) Every Oil Change x x
PROPELLER SHAFT
1 Grease propeller shaft with grease gun (at slip joint - splines end) & Check Centre bracket 15,000 km x x x x x x x
mounting bolts for looseness. Tighten if necessary
REAR AXLE
1 Change oil in axle (First at 15,000 KM, there after every 75,000 KM) x x
2 Clean breather in Axle Every Service x x x x x x x
SUSPENSION & STEERING
1 Grease idler arm (seal type idler arm) 15,000 km x x x x x x x
2 Check wheel alignment & balancing, chassis height & adjust if necessary 15,000 km x x x x x x x
3 Check condition of rubber bushes in the following & replace if necessary. 1)Top wishbone 30,000 km x x x
2)Lower wishbone 3)Anti roll bars 4)Rear links 5)Panhard rod 6) Vibration damper
4 Check shock absorber, its bushes & steering damper bushes, replace if necessary 30,000 km x x x
5 Grease steering spindle and sleeve 30,000 km x x x
6 Check & adjust front wheel bearing play & Change grease in front hubs 45,000 km x x
7 Change oil in power steering system & change filter element 75,000 km x
CLUTCH & BRAKES
1 Check parking brakes, adjust if necessary 15,000 km x x x x x x x
2 Check front brake pads & rear brake linings. Replace if necessary 15,000 km x x x x x x x
3 Change Clutch & Brake Fluid (Or 2 years whichever is earlier) 30,000 km x x x
124
Service Maintenance Schedule
SR x 1000 km
OPERA
N O OPER ATIONS FREQUENCY 1-1.5 15 30 45 60 75 90 105
ELECTRICALS
1. Check headlamp focussing & functioning of other electrical equipment 15,000 km x x x x x x x
2 Check specific gravity of battery electrolyte 30,000 km x x x
HVAC
HVA
1 Check the HVAC System for Satisfactory Performance & attend if required Every Service x x x x x x x x
WHEELS & T YRES
1 Tyre rotation 15,000 km x x x x x x x
* Under severe driving conditions, additional maintenance is required. Please Refer to “Additional Maintenance Schedule under severe driving condi-
tions”:
Pr ec autions tto
ecautions o b
be e tak en while cleaning engine ccompar
taken ompar tmentt : IItt is rrec
tmen
ompartmen ec ommended tto
ecommended o use dr
dryy lo
loww pr essur
pressur
essuree air
air.. D
Doo not use
pr essur
pressur ised w
essurised waa t er
er..
125
125
Service Schedule
ADDITIONAL MAINTENANCE SCHEDULE UNDER SEVERE DRIVING CONDITIONS :
A.. Driving in conditions such as Patrolling, Taxi, Pickup Van, Vehicle Towing, with Trailer Towing
B. Driving on Dusty / Sandy roads
C. More than 50% (in terms of kms) driving in heavy city traffic
D. Frequently operating in mountainous area
ITEM INTERVAL CONDITION
A B C D
1. Engine Oil & Oil Filter Change every 7500 kms. z z z z
2. Air Filter Element Clean at every 7500 kms. & z
replace at 30,000 kms.
3. Rear Axle Oil Change Change First at 15000 kms z z z z
& thereafter at 45,000 kms.
126
Record Of Service Performed
Recommended Odometer Repair Servicing Recommended Odometer Repair Servicing

Service reading Order Service reading Order
Date Dealer's Date Dealer's
Kms. No. Kms. No.
Signature Signature
At km At km
& Stamp & Stamp
PDI 1,65,000
15,000 1,80,000
30,000 1,95,000
45,000 2,10,000
60,000 2,25,000
75,000 2,40,000
90,000 2,55,000
1,05,000 2,70,000
1,20,000 2,85,000
1,35,000 3,00,000
1,50,000 3,15,000
127
127
Record Of Service Performed
Recommended Servicing Recommended Odometer Repair Servicing

Service Odometer Repair Dealer's Service reading Order
Date Dealer's
Date reading Order Kms. No.
Signature Signature
At km Kms. No. At km
& Stamp & Stamp
3,30,000 4,95,000
3,45,000 5,10,000
3,60,000 5,25,000
3,75,000 5,40,000
3,90,000 5,55,000
4,05,000 5,70,000
4,20,000 5,85,000
4,35,000 6,00,000
4,50,000 6,15,000
4,65,000 6,30,000
4,80,000 6,45,000
128
Record Of Repairs Carried Out
Chassis No. -
Odometer Repair Servicing Dealer’s

Date reading km Order No. Particulars of Repair Signature & Stamp
129
129
Record Of Repairs Carried Out
Chassis No. -
Odometer Repair Servicing Dealer’s

Date reading km Order No. Particulars of Repair Signature & Stamp
130

Tata Sumo Grande

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Tata Sumo Grande

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TATA SUMO GRANDE

Passenger Car Business Unit (PCBU)

Q This Owner’s Manual is advised to be kept in the vehicle at all times.

Q (C) Copyright 2004 TATA MOTORS

We wish you good luck and prosperity

Know your Sumo Grande 6 Getting Started

Sumo Grande At A Glance Child Lock 49

Driving Controls 10 Seats, Seat Adjustments & Seat Belts 50

Instrument Cluster 12 Steering Wheel Adjustment 54

Steering Lock cum Ignition Switch 18 Driving

Head Lamp Leveling 24 Safety Checks 56

Transfer case Switch 26 Fuel Saving Tips 58

Heating, Ventillation & Air Conditioning 28 Gear Shifting 61

Grab Handle & Cigarette lighter 29 Braking 64

Lamps 34 Driving In Adverse Conditions 65

Sun visor & Mirrors 34 Incase Of Emergency

Towing the Vehicle 72 Tyre Rotation 97

Brake & Steering 91 Record of Services Performed 123

This vehicle is powered by a new generation 2.2L

Your Sumo Grande has Vacuum assisted

C Inner rotary switch on left hand stalk

A - Air Direction Control Knob

Door Puddle Lamp :

Engine Compartment Lamp

Registration Plate Lamps

Front utility pocket / box

Glove Box Cup holder

Rear utility pocket / box

Modes of the system :

State of Immobiliser Meaning / Function of the state

Insert the key and turn it anti-

Tail gate Swing Handle

Poor Adjustment Good Adjustment

1.Head Restraint 2. Foldable Handrest

Folding of third row seat

Seat Release Lever

Removal of third row seat

You can get extra braking from the Gear Km/ph

to come in contact with eyes, one lead to touch those of the

Tow Hook Location at Rear

2. Differential housing overheating Insufficient oil • Get the oil filled

1. Brake fluid reservoir 2. Clutch fluid reservoir 3. Engine Oil Dipstick

1. Air Filter 2. Service Indicator

1. Coolant Reservoir cap 2. Radiator Cap

Fuel Filter Priming/Pear pump

ITEM SPECIFICATION COMPANY & BRAND QTY

GEARBOX (G-76) ENGINE OIL FILLING CAP

REAR AXLE (SPICER) ENGINE OIL DRAIN PLUG

Model : TATA 2.2L DICOR Model : GBS-76-5/4.1 with overdrive

CHASSIS NUMBER PLATE ON LH ENGINE NUMBER ENGINE NUMBER

GEARBOX NUMBER REAR AXLE NUMBER (SPICER) CHASSIS NUMBER ON FRAME

Recommended Odometer Repair Servicing Recommended Odometer Repair Servicing

Recommended Servicing Recommended Odometer Repair Servicing

Odometer Repair Servicing Dealer’s

Odometer Repair Servicing Dealer’s

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