Professional Documents
Culture Documents
Safetyy in Personal Protecctive Equipm
ment
Khaalid Md. Bahauddin (Hillol)
Batch: 34th battch, Sessio
on: 2008‐‐09
Date of subm
mission: 20M
May, 2010
Departme
D ent of Ennvironm
mental Scciences
Jaahangirnnagar Unniversityy, Savar, Dhaka
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Table of content
1. Introduction 3
2. Objectives 3
3. Definition of PPE 3
4. Global situation of Occupational safety issues 4
5. Prevalence of Hazardous Conditions and Risk Factors 5
6. Types of PPE 5
7. The Purpose of Personal Protective Equipment (PPE) 9
8. The Requirement for Personal Protective Equipment 9
9. When can PPE be used? 10
10. Choosing and Using PPE 10
11. Assessing suitable PPE 11
12. PPE Plans 12
13. How it works/ Procedure 12
14. PPE program 15
15. Storage for PPE 16
16. Provision and replacement of PPE 16
17. Limitations of Protective Equipment 17
18. Responsibilities for PPE 17
19. 8 Ways to Get Workers to Wear PPE 18
20. PPE checklist 19
21. Conclusion 19
Reference
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1. Introduction
Hazards exist in every workplace in many different forms: sharp edges, falling objects, flying
sparks, chemicals, noise and a myriad of other potentially dangerous situations. Controlling
hazards with engineering and administrative controls is the best way to protect employees. When
these controls are not feasible or do not provide sufficient protection, personal protective
equipment (PPE) must be use. Personal protective equipment (PPE) is considered to be the last
line of defense against hazards in the workplace. Advocates for workers in high risk occupations
emphasize the continuing need to control or eliminate hazards, rather than require workers to
protect themselves with personal protective equipment.
2. Objectives
This report will show the following:
The information in this report is general in nature and does not address all workplace hazards or
PPE requirements.
3. Definition of PPE
PPE is defined in the Regulations as ‘all equipment (including clothing affording protection
against the weather) which is intended to be worn or held by a person at work and which protects
him against one or more risks to his health or safety’. Personal Protective Equipment (PPE)
protects a worker’s body from hazards and includes a wide range of clothing and safety
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equipment. PPE includes boots, face masks, hard hats, ear plugs, respirators, gloves, safety
harnesses, high visibility clothing, etc.
Personal protective equipment (PPE) can reduce the number and severity of farm work related
injuries and illnesses. Personal protective equipment not only helps protect people but also
improves productivity and profits. Farmers and ranchers can share in these benefits by using the
appropriate protective equipment for themselves, family members and employees when the job
and its potential hazards call for it.
Protective equipment should not replace engineering, administrative, or procedural controls for
safety — it should be used in conjunction with these controls. Employees must wear protective
equipment as required and when instructed by a supervisor.
When an injury occurs in the workplace, not only does the worker suffer but the costs, medical
and time loss payments, loss in productivity, costs for a replacement worker, and potential
increase in insurance premium costs can be great.
• It is estimated that every year over 1.1 million people worldwide die of occupational injuries
and work-related diseases. In developing countries, the risks that foster ill-health are
estimated to be 10 to 20 times higher than in developed countries.
• Workers in mining, forestry, construction and agriculture face increased risks. Many of them
suffer occupational injuries and disease which lead to disability and premature death. In
developing countries, only about 10% of workers have access to occupational health services.
• In 1995, the world’s workforce comprised about 2400 million (45%) of the total population
of the world and 58% of the population aged 10 years and above. Annually, 30% to 50% of
workers report hazardous physical, chemical, biological and ergonomic exposures or
workload. About 120 million occupational accidents with 200 000 fatalities occur annually,
and 68 million to 157 million new cases of occupational disease may be caused by various
exposures at work.
• In the African Region, work-related threats to human health and life are becoming
increasingly evident. A study of workers in gold mining in an east African country reported
abnormally high concentrations of total mercury in the urine samples of miners exposed to
mercury vapour during burning of gold-mercury amalgams. In the same country, there were
injury rates between 10 and 18 per 1 000 workers in mining, building and construction
industries.
• In spite of all these work-related health findings, including psychosocial issues, only 5% to
10% of workers in developing countries and 20% to 50% of workers in developed countries
have access to occupational health services.
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Exposure to occupational hazards increases the risk for morbidity and mortality. The most
common hazards are:
1. Physical such as poor ventilation, poor illumination, noise, extreme temperatures, humidity
and radiation;
2. Biological such as variety of pathogenic bacteria, fungi and parasites;
3. Chemical due to hazardous gases and dusts, and
4. Ergonomic.
The most prevalent occupational practices that increase the risks for morbidity and mortality are:
There is an urgent need to introduce safe industrial hygiene practices based on accurate
knowledge of existing national hazards and job-exposure matrix for reducing the risks associated
with occupational hazards.
6. Types of PPE
Depending on operation and associated hazards, it classified into following
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Tasks where hand and arm protection may be required include: the manual handling of abrasive,
sharp or pointed objects, work with vibrating equipment such as pneumatic drills and chainsaws,
construction and outdoor work, work with chemicals and other hazardous substances (e.g. bodily
fluids) and work with hot or cold materials.
B. Body Protection
Tasks where body protection may be required include: work with hazardous substances, work
next to the highway or other areas with moving transport or vehicles (e.g. construction sites),
outdoor work, forestry and grounds maintenance work.
A variety of protective clothing, including laboratory coats, long pants, rubber aprons, coveralls,
and disposable body suits are available for specific work conditions.
9 Rubber, neoprene, and plastic clothing protect employees from most acids and chemical
splashes.
9 Laboratory coats and coveralls protect employees and everyday clothing from contamination.
9 Welding aprons provide protection from sparks.
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Depending on your level of exposure, you may choose from the following devices:
9 Disposable earplugs
9 Reusable earplugs
9 Headband plugs
9 Sealed earmuffs
Earplugs may be better in hot, humid, or confined work areas. They may also be better for
employees who wear other PPE, such as safety glasses or hats. Earmuffs, on the other hand, may
be better for employees who move in and out of noisy areas, because the muffs are easier to
remove. Before resorting to hearing protection, attempt to control noise levels through
engineering or operational changes.
9 Safety spectacles: these are similar to regular glasses but have a tougher lens. They can
include side shields for additional protection.
9 Eye shields: a frame-less one piece mounded lens, often worn over normal prescription
glasses
9 Safety goggles: these are made with flexible plastic frames and an elastic headband
9 Face shields: heavier and bulkier than other type of eye protector, face shields protect the
face, but do not fully enclose the eyes so do not protect against dusts, mists or gases.
E. Foot Protection
Tasks where foot protection may be required include: construction, demolition, building repair,
manual handling where there is a risk of heavy objects falling on the feet, work in extremely hot
or cold environments, and work with chemicals and forestry.
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9 Safety boots or shoes. Normally have steel toe-caps but can have other safety features (e.g.
steel mid-soles, slip resistant soles, insulation against heat and cold)
9 Wellington boots, which can be supplied with steel toe-caps
9 Anti-static and conductive footwear. These protect against the build-up of static electricity.
F. Head Protection
Accidents that cause head injuries are difficult to anticipate or control. If hazards exist that could
cause head injury, employees should try to eliminate the hazards, but they should also wear head
protection.
Safety hats protect the head from impact, penetration, and electrical shock. Head protection is
necessary if you work where there is a risk of injury from moving, falling, or flying objects or if
you work near high-voltage equipment.
Hard hats should be water resistant, flame resistant, and adjustable.
Wear one of the following hard hats as appropriate for your work situation:
9 Check the shell and suspension of your headwear for damage before each use. Look for
cracks, dents, gouges, chalky appearance, and torn or broken suspension threads. Discard
damaged hats or replace broken parts with replacements from the original manufacturer.
9 Discard any hat that has been struck or dropped from a great height, even if there is no
apparent damage.
9 Do not wear a hard hat backwards, unless this is necessary to accommodate other protective
equipment (e.g., welders face shield).
9 Do not paint the plastic shell of a hard hat or alter it in any way.
G. Respiratory protection
Work with harmful dusts, fumes, vapours can require respiratory protective equipment. Tasks
where respiratory protection may be required include; welding, work with harmful substances,
work in areas where large amounts of nuisance dust is present, work that creates dust (e.g. disc
cutters).
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PPE must be worn whenever the wearer faces potential hazards arising from toxic exposure.
Many activities associated with emergency operations that may require the wearing of PPE are
presented below:
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• Performing a “hazard assessment” of the workplace to identify and control physical and
health hazards.
• Identifying and providing appropriate PPE for employees.
• Training employees in the use and care of the PPE.
• Maintaining PPE, including replacing worn or damaged PPE.
• Periodically reviewing, updating and evaluating the effectiveness of the PPE program.
• Substitution: Can a less harmful substance be used, or can the substance be used in a less
harmful form (e.g. pellets instead of powder)?
• Isolation: Can the process be isolated from the operator? Noisy machines enclosed? Guards
installed?
• Engineering controls: Can ventilation be installed or plant and machinery be modified to
capture contaminants? Can silencers be fitted?
• Administrative controls: Can the time spent on the task be reduced?
If there is still exposure to risk after these control measures have been tried, then suitable PPE
should be provided. PPE can also be used effectively in conjunction with other measures to
adequately reduce the level of risk.
• Irregular short duration operations, such as maintenance inspections and entry into confined
spaces;
• Jobs where location continually changes and fixed engineering controls are not appropriate.
To allow the right type of PPE to be chosen, carefully consider the different hazards in the
workplace. This will enable you to assess which types of PPE are suitable to protect against the
hazard and for the job to be done.
Consider why and for how long the PPE is needed, such as
• For a short time due to a temporary process or in case of temporary breakdown of
engineering controls
• For long term, regular use
• To compensate for lack of engineering control or inadequate control
• During handling of substances, clean-up of spills, repair of equipment
• To comply with law and regulations.
• Is it appropriate for the risks involved and the conditions at the place where exposure to the
risk may occur? For example, eye protection designed for providing protection against
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agricultural pesticides will not offer adequate face protection for someone using an angle
grinder to cut steel or stone.
• Does it prevent or adequately control the risks involved without increasing the overall level
of risk?
• Can it be adjusted to fit the wearer correctly?
• Has the state of health of those who will be wearing it been taken into account?
• What are the needs of the job and the demands it places on the wearer? For example, the
length of time the PPE needs to be worn, the physical effort required to do the job and the
requirements for visibility and communication.
• If more than one item of PPE is being worn, are they compatible? For example, does a
particular type of respirator make it difficult to get eye protection to fit properly?
The personal protective equipment plan should allow for periodic assessments to ensure that the
equipment is used properly and is effective.
The Personal Protective Equipment (PPE) Rule OHSE, ILO, WAC 296-800-160 says you must
1. Do a Hazard Assessment for PPE and document it
2. Select and provide appropriate PPE to your employees
3. Provide training to your employees and document it
4. Make sure your employees use their PPE properly
5. Make sure PPE is in safe and good condition
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The first critical step in developing a comprehensive safety and health program is to identify
physical and health hazards in the workplace. This process is known as a “hazard assessment.”
Potential hazards may be physical or health-related, and a comprehensive hazard assessment
should identify hazards in both categories. Supervisors must conduct a walkthrough survey the
workplace to determine if hazards are present or likely to be present. The objective is to prepare
for an analysis of the hazards in the work environment to enable proper selection of protective
equipment. To organize the hazard assessment data, the
When the walk-through is complete, the employer should organize and analyze the data so that it
may be efficiently used in determining the proper types of PPE required at the worksite. The
employer should become aware of the different types of PPE available and the levels of
protection offered. It is definitely a good idea to select PPE that will provide a level of protection
greater than the minimum required to protect employees from hazards.
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Document (on paper or electronically, as long as it is available to safety and health personnel
from the Department of Labor and Industries) that the PPE hazard assessment has been done
with the information as requirement. Documentation of the hazard assessment is required
through a written certification that includes the following information:
Reassess hazards
The workplace should be periodically reassessed for any changes in conditions, equipment or
operating procedures that could affect occupational hazards. This periodic reassessment should
also include a review of injury and illness records to spot any trends or areas of concern and
taking appropriate corrective action. The suitability of existing PPE, including an evaluation of
its condition and age, should be included in the reassessment.
If PPE is determined to be necessary, select PPE for your employees that are suitably matched to
the hazard to provide the appropriate protection. The PPE must be of safe design and
construction for the work.
Discuss the selections with the employees required to use the PPE and provide them with the
appropriate PPE that
• Is durable.
• Fits snugly to assure maximum protection.
• Doesn’t interfere with the employees movements.
PPE items/devices are not one size fits all. PPE that fits poorly will not properly protect the
wearer and may make it more difficult to work. For example, loose-fitting protective clothing
can get caught in moving machine parts; poorly fitting gloves will increase the effort required to
do a job. Also, an employee is less likely to use PPE that causes discomfort.
There are several ways in which you can provide your employees with the proper training on the
PPE they are required to use. You can
• Provide your own training
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Make sure that your employees are using required PPE properly and are following the policies
and procedures regarding PPE established at your work place. Have supervisors or lead workers
regularly monitor, supervise, reinforce, and enforce the correct use and care of PPE by
employees. Provide follow-up training if necessary to ensure that each employee has the
adequate skill, knowledge, and ability to use his/her personal protective equipment.
Make sure that PPE is inspected before each use, and that it is cleaned and maintained according
to manufacturer’s recommendations and instructions. Cleaning is particularly important for eye
and face protection where dirty or fogged lenses could impair vision.
A PPE program must be comprehensive. It requires commitment and active participation at the
planning, development, and implementation stages from all levels: senior management,
supervisors, and workers. A good PPE program consists of these essential elements:
• workplace survey
• selection of appropriate controls
• selection of appropriate PPE
• fitting
• training
• management support
• maintenance
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The organization's occupational health and safety policy should be a statement of principles and
general rules which serve as guides to action. Senior management must be committed to ensuring
that the policy and procedures are carried out. PPE programs must be, and must be seen to have
equal importance with all other organizational policies, procedures, and programs.
The overall goal of a safer workplace is supported by a careful promotional strategy. This
strategy focuses on:
• Commitment by management and workers to the program and a sense of responsibility for it
• The reasons for the program, and
• How the program will work.
The success of the PPE program depends upon winning the cooperation and support of all those
concerned. This can best be achieved by helping workers understand the need to wear the PPE,
and by encouraging them to want to wear it rather than demanding that they do so. Success is
more likely to be accomplished if it is shown that controls at the source and along the path have
been addressed comprehensively and effectively. It may help to have an education program
within the work environment, using seminars, films, and best of all, one-on-one discussions. The
use of posters and envelope stuffers can assist in the promotion of the program, but should not be
used as the only means of promotion.
Many of the safety equipment suppliers may be able to help with promotion as can safety
associations and government agencies. Naturally, the education process should be supported by a
clear company policy that assigns responsibility for the use of PPE and which is firmly backed.
• Where PPE is provided, adequate storage facilities for PPE must be provided for when it is
not in use, unless the employee may take PPE away from the workplace (e.g. footwear or
clothing).
• Accommodation may be simple (e.g. pegs for waterproof clothing or safety helmets) and it
need not be fixed (e.g. a case for safety glasses or a container in a vehicle).
• Storage should be adequate to protect the PPE from contamination, loss, damage, damp or
sunlight.
• Where PPE may become contaminated during use, storage should be separate from any
storage provided for ordinary clothing.
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Some organizations and departments operate central stores that deal with the provision of PPE.
In most cases, individual units/service areas are responsible for arranging the supply of required
PPE to staff. Regardless of the arrangements for supply, it is a management responsibility to
ensure the provision of correct PPE.
When considering arrangements for providing replacement PPE it must be remembered that
unless a task requiring PPE can be stopped, avoided or delayed until new PPE is obtained,
replacement PPE must always be readily available.
The use of any type of personal protection equipment requires adequate training. The overall
goals of training are to protect the wearer from physical hazards (biological, chemical,
radioactive) and to prevent injury from improper use or equipment malfunction.
• Takes time to put on: PPE takes the longest time to put on.
• Difficult to perform tasks while wearing the equipment: Some first responders or emergency
care personnel may experience difficulty in performing some life-saving interventions.
• Hard to move around while wearing the equipment: Mobility decreases with weight.
Mobility also is limited by using a SAR, because the wearer must retrace his or her steps
along the supplied air line to exit the hot zone.
• Difficult to communicate: Someone wearing a face piece or mask is difficult to understand.
• Hard to see: Face pieces also may limit the wearer's visual field.
• Full protection suits become hot inside: Encapsulation and moisture-impermeable CPC
material lead to heat stress.
• Increased weight: Level A with SCBA is the heaviest PPE.
• Psychological stress: Encapsulation increases the psychological stress to wearers and victims.
• Can’t wear suits for long periods of time: Wearing level A PPE for longer than 30 minutes is
difficult.
• Limited oxygen availability: SCBAs only can be used for the period of time allowed by the
air in the tank. APRs only can be used in environments in which the outside air provides
sufficient oxygen.
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• The needs for PPE are assessed by a person who is competent to judge whether other
methods of risk control can offer better protection of safety and health than the provision of
PPE.
• Professional advice is obtained, where necessary, to identify the most suitable types of PPE
for the tasks to be carried out.
• Training is provided to supervisors and employees to enable them to ensure the proper
selection, fit, use, cleaning and maintenance of PPE.
• Supervision and enforcement of the PPE policy is undertaken.
• Evaluation of the effectiveness of the PPE program is carried out on a regular basis.
• Suitable PPE is provided for visitors who may be exposed to hazards in the workplace.
Equipment shall be properly cleaned before re-issue.
• All equipment shall comply with current relevant Standards and should be stamped or
labeled with compliance marking. Existing PPE shall be re-assessed regularly to ensure
compliance.
1. Set an example
There’s nothing more embarrassing to us safety geeks than being accused – or even worse,
caught at – not “walking our talk”. You must SHOW your peers and co-workers that you are not
above the rules and regulations by using PPE in your workplace wherever it is required.
2. Allow no exceptions
There must be zero exceptions. If it is a requirement that PPE be used in a designated work area,
then adhere to the policy or the procedure.
Instead, SHOW your workers where to obtain the appropriate PPE and take the time to SHOW
them how to don and use it correctly. Explain to them that their contribution and hard work is
valued and that remaining injury free is an important part of reaching and maintaining your
organization’s goals.
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8. Discipline
Unfortunately, the “D” word may be necessary to use under certain conditions. If you elect to
discipline, it is absolutely critical to discipline in a consistent manner. There is no quicker way to
diminish morale or lose credibility with your workers than to be perceived as being inconsistent
with disciplinary action. SHOW your workers you mean business by disciplining according to
your written policy and/or union contract.
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9. Is the PPE appropriate for the risks involved and the conditions at the place where exposure
to the risk may occur?
10. Does the PPE prevent or adequately control the risks involved without increasing the overall
level of risk?
11. Can the PPE be adjusted to fit the wearer correctly?
12. Is the PPE appropriate for women workers?
13. Has the state of health of those wearing the PPE been taken into account?
14. Have the needs of the job and demands it places on the wearer been considered, for example,
physical effort and the need to communicate?
15. If more than one item of PPE is being worn, are they compatible?
16. Is there a system of regular maintenance?
17. Is appropriate storage provided for PPE?
18. Are information, instruction and training provided for workers?
19. Do workers know how to use PPE properly?
20. Is there adequate supervision to ensure proper use of PPE?
21. Is there a procedure for reporting loss or defects in PPE?
22. Are worker HS&E representatives and members involved in decisions about the use of PPE?
21. Conclusion
Labor safety is very important matter in manufacturing but often ignored. Wearing personal protective
equipments can help workers to avoid injury during production. Promotion and encourage to use PPE is
not only action of HSE manager but also in every position and section of an organization.
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References
• American National Standards Institute (ANSI). Practice for Occupational and Educational Eye
and Face Protection (includes supplement and partial revision Z87.1a-1991). ANSI Z87.1-1989.
New York, NY: American National Standards Institute. 1989.
• Barker, R. L and Colette, G. C., ed.: Performance of Protective Clothing. A Symposium
Sponsored by ASTM Committee F-23. July 16-20, 1984. Raleigh, NC. ASTM Special
Publication 900. 1986. pp. 207-213.
• Code of Federal Regulations, Title 29, Part 1910, Subpart I, Sections 132-138. Personal
Protective Equipment.
• Johnson, J. S. and Anderson, K. J., ed.: Chemical Protective Clothing. Vol. 1. Akron: American
Industrial Hygiene Association. 1990.
• Forsberg, K. and Mansdorf, S. Z.: Quick Selection Guide to Chemical Protective Clothing. 1st
Edition. New York: Van Nostrand Reinhold. 1989.
• NIOSH. A Guide for Evaluating the Performance of Chemical Protective Clothing (CPC). DHHS
(NIOSH) Pub. No. 90-109. Cincinnati, OH: U.S. Department of Health and Human Services.
1990.
• Occupational Safety and Health Administration (OSHA). Occupational Safety and Health
Administration Technical Manual, Section VII, Chapter 1, Chemical Protective Clothing. OSHA
Instruction TED 1.15. Washington, D.C.: U.S. Department of Labor. 1995.
• Schwope, A. D., Costas, P. P., Jackson, J. O., Stull, J. O., and Weitzman, D. J., ed., Guidelines
for Selection of Chemical Protective Clothing. 3rd ed., Vol. 1. Cincinnati: ACGIH, 1987.
• www.osha.gov/SLTC/personalprotectiveequipment
• www.fda.gov/.../PersonalProtectiveEquipment/default.htm
• www.emedicinehealth.com › home › topics az list
• ehs.okstate.edu/links/ppe.htm
• www.ilpi.com/msds/ref/ppe.html
• www.safety.uwa.edu.au/policies?p=8750
• www.healthyworkinglives.com/advice/minimising.../ppe.aspx
• personal-protective-safety-equipment.co.uk
• www.hse.gov.uk/pubns/indg174.pdf
• www.reproline.jhu.edu/english/4morerh/4ip/IP.../05_PPE.pdf
• www.reproline.jhu.edu/english/4morerh/4ip/IP.../05_PPE.pdf
• www.tdi.state.tx.us/pubs/videoresource/wpppe.pdf
• www.hse.gov.uk/pubns/indg174.pdf
• www.reproline.jhu.edu/english/4morerh/4ip/IP.../05_PPE.pdf
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