Consultant Profile - Vinay Kumar Jain

Mob: +91 9011057505, +91 9815148915, vjain999111@yahoo.com, vjain999111@gmail.com

Brief Overview
A Mechanical Engineering Graduate with over 19 years’ experience in the areas of Business Process
Improvements, a proven CHANGE leader. Six Sigma Black Belt and LEAN Specialist with
experience of implementing lean concepts in more than 30 companies in India & abroad. Presently
working as Plant Head and previously management Consultant with KAIZEN® Institute Consulting
Group A strategic planner with expertise in managing Improvement activities in Manufacturing,
Supply Chain and Transactional processes, streamlining processes / procedures to facilitate
smooth Business process & enhance Profitability & productivity. Expertise in LEAN Concepts,
KAIZEN and Six Sigma methodologies. Possess excellent interpersonal, analytical, troubleshooting,
negotiation and team building skills with proven ability in establishing quality systems /
procedures and driving numerous process improvement & cost saving initiatives during the career
span.

Summary of business experience and qualifications

I have spent nearly two decades in manufacturing and operations, covering roles in Production,
Technology, Quality, Material Management and overall Plant Management.

Over that time, I have worked for Apollo Tyres, Goodyear and Oriental and have gained
additionalconsulting experience working with Kaizen Institute.

I spent my early years with Apollo Tyres with my entry into project execution in green filed project
at Baroda, India and then into the Industrial Engineering & Project management positions covering
more than one locations.

After serving for 11 years in Apollo Tyres, I moved to Goodyear and got trainings in Six Sigma
Black Belt and Lean Leader.

For last two years I was working as a G.M.-Works, heading a plant having 300 employess which is
100% Export Oriented Unit exporting to more than 35 countries.

I am graduate in mechanical engineering, a Six Sigma Black Belt, Trained Lean Leader (6
weeks training in Malaysia by Kaufman & Global) and Kaizen Coach alongwith basic Industrial
Engineering & Management experience.

Training and consultancy experience

All aspects of the Waste Reduction , especially in area of Operations and skills in Training and
Implementing at client's place.

Main skills in Training and implementation include;

Value Stream Mapping
Brown Paper Process Mapping
KANBAN
Inventory Management
Distribution Management
SMED or Quick Change Over
5S & Work Place Organisation
TPM
Lean Daily Management System
Total Flow Management
Some of the clients served during my tenure with Kaizen Institute include;

· BHEL, Haridwar (An Indian Bluechip Company) - Turbine Manufacturer

. BHEL, Hyderabad (An Indian Bluechip Company) - Turbine Manufacturer
· Ingersoll Rand, Sahibabad. (An U.S. Multinational) - Power Tools and SPM Manufacturer
· Skipper Seil Limited, Bhiwadi – Transformers Manufacturer
· Rieters Automotives (Swiss Multinational) – Auto components Manufacturer
· Aurangabad Electricals Limited, Aurangabad – Auto components Manufacturer
· Trident Group, Barnala, Punjab. – Spinning Mills
· Modern Steels Limited, Punjab – Steel Manufacturers
· ACME Tele power Ltd., Rudrapur – Telecommunication Equipment/Tele-towers Manufacturer
· LMW (Lakshmi Machine Works) Limited, Coimbatore.–Textile Machinery, CNC Machines Manufacturer
· Shumuk Aluminium Rolling Mills, Kampala, UGANDA – Aluminium Rolling and Utensil Manufacturer
· UNGA Ltd., Nairobi, KENYA (British Company) – Wheat & Maize products Manufacturer
· HACO Industries Kenya Ltd., Nairobi, KENYA – FMCG (Cosmetics, Detergents, BIC Products)
· General Printers Ltd., Nairobi, KENYA – Flexible Packaging & Printing
· Apex Steels Limited, Kenya – Steel Manufacturer
· Britania Allied Ind. Ltd., Uganda -Food Products Manufacturer
· Cook ’n Lite Ltd., Mombasa, Kenya – Enamelware and Hurricane Lanterns Manufacturer
. Mobility Solutions Limited, Punjab, India – Automotive seats & Fiber Auto components Manufacturer
· Friendship Container Manufacturers Limited, Nairobi, Kenya – Tin Containers Manufacturer
· Blowplast Limited, Nairobi, Kenya – Plastic Containers Manufacturer
· ZYDUS – CADILA Healthcare – Pharma Manufacturer
· Supreme Industries Limited – Plastic Furniture Manufacturere

Specialist Areas

Helping clients:

Identify where additional, might be incremental, revenues might be realised (Where)

Assess, Plan execute alogwith client to achieve those revenues (What)
Use skills, behaviours, & special strategic as well as tactical tools & techniques to assist in
enabling managers to develop thei skills (How)
Follow up & Review of progress (Why)

Interesting or little known facts about me

During my final year of Engineering, I made a Universal Moisture meter as Major project which
was considered as an invention and was awarded with a medal by Panjab University for standing
1st in the University

Production Efficiency Achievements at a Seminar on “New Trends & Concepts of Productivity”

conducted by Asian Productivity Organisation of Japan in Nov’96.