PIC Hermle C40 Technical Sheets

Technical sheets
C 40
• Designated use

• General safety regulations
• General Technical data
• Transport and installation
• Machine dimensions and machine weight
Version: 12 - EN
II
Table of Contents
Table of Contents
Table of Contents............................................................................................................... III
Designated use................................................................................................................. 1
Intended use...................................................................................................................... 2
Dry machining and machining with minimum quantity lubrication...................................... 2
Qualification....................................................................................................................... 3
Troubleshooting.................................................................................................................. 4
Duty to inform..................................................................................................................... 4
Documentation overview.................................................................................................... 5
Disposal............................................................................................................................. 6
Not designated use............................................................................................................ 7
General safety regulations.............................................................................................. 9
General.............................................................................................................................. 10
Operational safety.............................................................................................................. 12
Equipment and installation safety...................................................................................... 14
Safety during repair work................................................................................................... 15
Environmental safety.......................................................................................................... 17
Gravity-loaded axes........................................................................................................... 18
Manual unlocking of the cabin door in case of emergency................................................ 19
General technical data..................................................................................................... 21
Feed drive.......................................................................................................................... 22
Traverse range................................................................................................................... 22
Positioning accuracy.......................................................................................................... 22
Measuring system.............................................................................................................. 23
Lighting............................................................................................................................... 23
Noise level.......................................................................................................................... 23
Electrical connection.......................................................................................................... 24
Electrics machine.............................................................................................................. 25
Electrical system internal coolant supply.......................................................................... 25
Operating conditions for electrical equipment.................................................................... 26
Pneumatic system.............................................................................................................. 27
Cooling lubricant................................................................................................................ 29
Designation of the machine axes....................................................................................... 31
Data transfer...................................................................................................................... 32
Data backup....................................................................................................................... 32
III
Table of Contents
Transport and installation............................................................................................... 33
General transport regulations............................................................................................. 34

General safety instructions................................................................................................. 36
Information on the transport in a packing case.................................................................. 37
C 30 Transport weight........................................................................................................ 40
C 30 Transport dimensions................................................................................................ 40
C 30 Transport centre of gravity......................................................................................... 41
C 40 Transport weight........................................................................................................ 42
C 40 Transport dimensions................................................................................................ 42
C 40 Transport centre of gravity......................................................................................... 43
Anchor points for securing the load.................................................................................... 44
Transport information......................................................................................................... 45
Storage information............................................................................................................ 46
Preparations related to the machine location..................................................................... 47
Preconditions for commissioning....................................................................................... 50
Preparations for commissioning......................................................................................... 51
Electrical connection.......................................................................................................... 52
Pneumatic connection........................................................................................................ 54
Arrangement of the precision pads.................................................................................... 55
Transport by fork lift truck................................................................................................... 56
Transport by crane............................................................................................................. 62
Transport by heavy load rollers.......................................................................................... 69
Machine from the floor onto the heavy load rollers............................................................ 70
Machine from the heavy load rollers onto the precision pads............................................ 71
Transport of the additional magazines ZM 43 and ZM 87.................................................. 78
Transport of the additional magazine ZM 157.................................................................... 85
Machine dimensions and machine weight.................................................................... 101
C 30 Machine dimension.................................................................................................... 102

C 30 Machine weight.......................................................................................................... 104
C 30 Static load of standard machine................................................................................ 104
C 30 Dynamic load of standard machine........................................................................... 105
C 40 Machine dimension.................................................................................................... 106
C 40 Machine weight.......................................................................................................... 108
C 40 Static load of standard machine................................................................................ 108
C 40 Dynamic load of standard machine........................................................................... 109
Instructions for measuring the evenness of the surface at the machine location
(C 30, C 40)........................................................................................................................ 111
C 30 Dimension sheet for surface evenness at machine location..................................... 113
C 40 Dimension sheet for surface evenness at machine location..................................... 115
IV
Chapter
Designated use

Designated use
Intended use Machining (according to DIN 8589 part 0) by means of rotating tools with at least
one geometrically defined edge.
The following machining operations are possible:

• Milling (according to DIN 8589 T3: Face milling, round milling, screw milling, gear-
hobbing, profile cutting, form cutting)
• Drilling (according to DIN 8589 T2: end facing, round drilling, screw drilling, profile
drilling, form drilling)
Materials:
Metal, wood and plastics. Do not machine materials containing magnesium.
Cooling lubricants:
No cooling lubricants containing more than 15% by volume of inflammable liquid
(e.g. oil).
Tools:
Use only tools dimensioned and balanced adequately for the speed and metal re-
moving capacity required (see the manufacturer's specifications and the chapter
"Milling spindle").
Dry machining and According to the machining process and the material besides the free-falling swarf
machining with also fine swarf (metallic dust) is produced, which is not bound or discharged by a
minimum quantity cooling lubricant. When the amount of swarf is large, it must be extracted via a special
working area extraction and must be separated by means of a filter.
lubrication
In the light alloy processing (e.g. aluminium) with a very large amount of fine swarf
being produced, also a possible exothermal reaction has to be taken into account.
In this case, appropriate fire protection and explosion prevention must necessarily
be provided. In any case a swarf accumulation in the working area of the machining
centre should be avoided (clean the working area within suitable intervals).
Examples of inflammable and explosive materials:

• Organic, natural dust from coal and wood
• Inorganic dust from magnesium, aluminium, or zinc

Designated use
Operation Qualification
Setup, process monitoring, loading:
Only personnel especially trained on the machine.
The owner of the machine is obligated to inform its personnel about the specific risks
on the basis of the operating manual. He must confirm the instruction in writing.
The machine may only be adjusted by one person!

To avoid that two people put each other in a dangerous situation, the adjustment of
the machine must not be done by two or more people at the same time.
Maintenance
Inspection (measuring, checking, controlling):
Especially trained personnel. Follow the instructions in the Hermle operating man-
ual.
Maintenance (cleaning, lubricating, supplementing and exchanging consumables
and process materials):
Especially trained personnel. Follow the instructions in the Hermle operating man-
ual.
Service (exchanging parts, repairs):
Exclusively by the Hermle AG Customer Service or a service authorized by
Hermle AG.
Conversion
Conversions and modifications of the machine:
Exclusively by the Hermle AG Customer Service or a service authorized by
Hermle AG.
Machine installation and start-up

Installation and start-up of the machine after being delivered ex works, Hermle AG:
The installation of the machine may only be performed by sufficiently qualified per-
sonnel, and commissioning of the machine only by the Hermle AG Customer Service
or a service authorized by Hermle AG. Keep unauthorized persons outside of the
danger area during machine installation and commissioning! The instructions in the
chapter "Transport and installation" must be followed!
Repositioning of the machine

Repositioning of the machine from one installation site to another:
The repositioning of the machine may only be performed by sufficiently qualified
personnel. Prior to a repositioning of the machine, the Hermle AG Customer Service
or a service authorized by the Hermle AG must be contacted. Hermle AG will decline
any liability or warranty for machine damage caused by incorrect repositioning of the
machine

Designated use
Troubleshooting Report any irregularities, noise and obvious faults to your superior and note them in
the workbook. In case of danger, shut down the machine immediately (press Emer-
gency Stop device).
Duty to inform Before putting the machine into operation, the owner has to make sure that the
operating manual was read and understood by the relevant personnel. In addition,
the general accident prevention regulations of the relevant professional association
must be heeded.

Designated use
The Hermle machine documentation has been prepared for qualified employees and Documentation
consists of the user and service documentation. overview
A skilled employee (expert) is anyone who, by virtue of his/her specialist training

and experience in the handling of machine tools (regarding operation, maintenance
and inspection), has good knowledge in this technical field. Skilled employees must
be able to evaluate the work that has been assigned to them and to recognize and
eliminate potential hazards.
The user documentation is intended for the owner of the machine and is subject to
the CE conformity. The user documentation contains the following documents:
• Handbooks of the control unit
• Hermle operating manual (standard)
• Ordering forms for ordering the access codes for the "Optional Mode"
• Error messages
• Hermle operating manual for special constructions (if available)
• Operating manual for the tool management system TCS software (if available)
• Working area plans
• Service record
The service documentation is intended exclusively for the Hermle AG customer

service or the service authorized by Hermle AG and is not subject to CE conformity.
The service documentation contains the following documents:
• Spare parts diagrams
– Hydraulic, pneumatic, cooling lubricant and lubrication diagrams
– Drawings of spare parts and wearing parts
• Electrical circuit diagrams
• Technical documents of the ancillary equipment (including consumables)
• User Manual Collection (Siemens)

Designated use
Disposal At the end of their service life, the individual components (consumables and sub-
assemblies) of the machine must be passed on to the appropriate recycling proc-
ess. If recycling is not possible, the disposal of the components (consumables and
subassemblies) must be carried in accordance with the regulations of the country in
question and in accordance with regional or local provisions.
Proper disposal of the components (operating materials and assemblies) does not
cause any hazards to people or damage to the environment. We recommend you to
contact a company specialized in waste disposal.

Designated use
Any deviation from the designated use specified can cause injury or death. Such Not designated use
improper use is to be avoided at all times. Incorrect applications and prohibited op-
erating modes are to be avoided.
If the designated use is changed due to incorrect applications or prohibited operat-

ing modes, this can cause hazards that are not covered by the machine's safety
features.
Examples of possible incorrect applications and prohibited operating modes:

– Bypassing or removing safety devices, e.g. not refitting a solid, separating protec-
tive cover after repairs or disabling the safety switch on the cabin door with an
alternative actuator for reasons of convenience.
– Machining substances that contain magnesium, e.g. risk of an explosive gas reac-
tion when magnesium comes into contact with water.
– Using flammable cooling lubricants, e.g. increased risk of fire and explosion due
to atomisation of the cutting oil during processing.
– Machining with grinding or separating plates, e.g. risk of fragments being thrown
out if the grinding tool breaks. The protective capability of the machine housing is
not designed to withstand grinding tool breakages.
– Dry machining or machining with minimum quantity lubrication without adequate
extraction, resulting in formation of an explosive dust and air mixture.
– Use of unbriefed or inadequately trained personnel, e.g. operator has no access
to operating manual.
– The installation of machine in a hazardous (explosive) environment.
– Deliberate shutting of personnel behind protective equipment (e.g. protective cabin
on pallet changer) by third parties, e.g. for troubleshooting purposes.
– Intentional misuse by stepping over or crawling under protective devices (e.g.
photoelectric light barrier in the working area of the PW 2000 pallet changer is
bypassed by stepping over it or crawling under it).

Designated use

Chapter
General safety regulations

General This machine has been built according to the state-of-the-art technology and to the
current safety regulations. Provided that it is operated properly, no specific dangers
for the operator are to be expected.
It is assumed that the operating personnel is adequately trained in the operation of
machine tools.
! Warning
When operating the machine, wrong handling can result in serious injuries that
may become fatal.
For this reason, please heed the following instructions:
• When working with the machine, for the sake of your own safety, wear the
necessary personal safety equipment including safety boots, safety goggles,
protective clothing and safety gloves, etc., as well as close fitting work clothes
and hair protection for long hair. Roll up sleeves towards the inside only. Take
off wrist watches, rings, chains and similar jewellery before starting work!
• If the noise level is high, wear hearing protection!
• To keep the noise level of the machine to a minimum, you must monitor the
noise emission directly on-site during machining. If noise emission exceeds the
legally determined limits, inform your supervisor.
• Always ensure sufficient ventilation and aeration.
• Clean off any spilled liquids (cooling lubricant, grease or oil) immediately after
spilling due to risk of slipping!
• At the work place, the MAC limit value of the total concentration of oil vapour and
oil aerosol of 10 mg/m3 must be observed! Therefore always ensure sufficient
ventilation and aeration! If necessary, have the relevant controlling authority
(e.g. professional association) carry out a measurement. If the limit is exceeded,
change process conditions and/or have an extractor installed!
• After switching off the machine by means of the main switch the socket at the
switch cabinet is still alive!
10
• If the owner of the machine performs modifications on the machine - this applies
especially to later additions of foreign additional units, modifications of the control
concepts or even modifications of protective devices - these changes must be
agreed upon with Hermle AG! In the absence of such agreement, Hermle AG
will not be liable for any damage which may occur as a result thereof!
• Operate the machine only when it is in flawless and reliable condition. Eliminate
any defects that occur immediately!
• All safety and warning signs on the machine must be complete and fully legible
at all times!
• The operator must provide appropriate instructions and monitoring to ensure that
the work area around the machine and the area around it are clean and tidy!
• Read the accident prevention regulations of your controlling authority (e.g.
Employer's Liability Insurance Association)! If these regulations are not displayed
at your work place, please inform the person in your company responsible for
safety!
11
Operational safety
! Warning
When operating the machine, wrong handling can result in serious injuries that
may become fatal.
• As long as the machine is working, do not reach into the area of rotating shafts,
equipment or tools!
• The protective cabin must always be closed completely during operation and
may not be opened!
• Use only tools which are suitable for machining the respective material. Please
also note that some tools are only allowed for certain rpm ranges and are sub-
ject to wear.
• The use of grinding wheels and cutting-off wheels is not allowed!
• When working in an area with rotating tools, do not wear protective gloves – risk
of the hand being caught in the rotating tool!
• Work pieces and mounting devices may only be handled using appropriate
loading devices!
• Lifting tackles and loading devices, which are used to load the machine, must
be adequate for the purpose and provide sufficient lifting capacity!
• It is recommended to install an extraction system when machining graphite or
materials the machining of which produces fine dust!
• Each time before setup, remove the tool from the spindle and make certain that all
fastening screws (for example clamping devices, etc.) are securely tightened!
• Do not reach between milling spindle and work piece.
• Ensure correct and safe clamping of the work pieces.
• The work piece has to be securely mounted and/or clamped with adequate
clamping devices!
12
• No screws, nuts or similar parts must protrude from the clamped tool. Special
care must be taken when using far jutting out boring heads or similar objects!
• Always wear adequate protective clothing and safety goggles during the setup
mode!
• The machining of readily flammable, explosive materials (e.g. magnesium) is
not allowed!
• The machine operator has to ensure that clamping devices and work pieces
are clamped correctly!
• A manless test run of a new program is strictly prohibited!
• To avoid any evaporation during machining, ensure sufficient cooling lubricant
or choose a dry machining method!
• Always select milling work in such a manner that no cooling lubricant can splash
out of the protective cabin.
• Change tools on time before they become blunt and are then at risk to frac-
ture.
• When changing tools, observe the permissible rpm speed! Danger produced
by entering the wrong rpm speed (bouncing error during input via keyboard),
large-sized tools or special tools could thus erroneously be operated up to the
possible maximum spindle speed.
• Use only safety goggles marked CE (safety goggles according to EN 166 with
eye-protecting lenses made of polycarbonate)! Observe the exchange intervals
of the eye-protecting lenses.
• You must wear safety goggles when working with the cabin open!
• The use of cooling lubricants containing more than 15% by volume of inflam-
mable liquid (e.g. oil) is not admissible!
• For the operation, refer inter alia to the technical documents of the ancillary
equipment which are enclosed in the "Machine documentation" folder!
13
Equipment and in-

stallation safety
! Warning
When operating the machine, incorrect handling of the equipment and systems
can result in serious or fatal injuries.
• Before starting work, make sure that all safety devices of your machine are work-
ing properly, particularly the locking and switching functions of the door security
switches, and that all enclosure parts are present and properly fastened!
• Protective cabin, protective devices, cover plates etc. may only be removed for
servicing work (exchanging parts, repairs)! The machine must not be started
without these features!
• Safety devices must never be manipulated, switched off or in any other way
by-passed.
• Before performing any work on hydraulic systems, these systems must always
be depressurized via the pressure venting valve. The pressure must be checked
via the manometer. It is not sufficient to switch off the hydraulic systems .
• It is prohibited to bypass or to manipulate the safety switch of the cabin locks.
14
Safety during repair
! Warning
work
During servicing work (maintenance, inspection, repairs), incorrect handling of the

equipment and systems can result in serious or fatal injuries.
In general, the following safety instructions apply to repair work:

Do not start repair work until:
• Movements that represent a danger have come to a standstill.
• Starting as a result of stored energy is excluded.
• The main switch is turned off and unauthorised, erroneous starting is not possible
(personal lock). Every employee working on the machine must incorporate a
personal lock in the main switch (if necessary, use a special additional shackle).
Repair work may only be carried out with the machine in the de-energized
state!
Inspection and maintenance

• The switch cabinet may only be opened for maintenance reasons by qualified
personnel and it is imperative that it stay locked for the rest of the time!
• Under no circumstances may the machine be cleaned with compressed air
- danger from flying swarf and small parts!
• When handling coolant lubricants, follow the instructions in chapter: "Cooling
lubricant unit"!
• Regularly wipe off excess grease from the Y spindle and the guideways. Before
entering the service area, check the floor around the machine for dirt.
• Remove swarf only by means of appropriate devices such as gloves, swarf
hooks!
• For inspection and maintenance, refer inter alia to the technical documents of
the ancillary equipment which are enclosed in the "Machine documentation"
folder!
15
Repair
• If at all possible, repair work should be carried out with the machine at stand-
still. If this is not possible, special organizational and personal measures must
be taken. e.g. The necessary work may only be carried out by trained persons
who are capable of averting possible risks, that is, repair work (replacing parts,
repair) may only by carried out by who by virtue of their technical knowledge
can execute the work competently, carefully and completely and have especially
been trained by Hermle AG.
• A particular risk potential is encountered in repair work (replacing parts, repairs).
The servicing personnel is at a particularly high risk – for example when:
– Working under difficult environmental conditions (e.g. not enough room,
forced posture, unsafe standing position)
– Working with the protective devices turned off
– Improvising during troubleshooting (unscheduled servicing)
– Troubleshooting with the machine running
– Unintentional machine movements
– Working with different media (e.g. hydraulics, pneumatics, electricity)
• During repair work, it is possible that some protective equipment will be removed
or disabled. In these cases, especially qualified personnel capable of recogniz-
ing the risks which may occur and of avoiding accidents and damage must be
hired to carry out this work.
• When working on devices that are electrically charged, it is obligatory to have an
additional qualified person present that can intervene in case of emergency!
• It is absolutely necessary to observe the notes and regulations in the service
instructions of Hermle AG!
• Lifting tackle (crane, ropes, etc.) must be provided for repair work capable of trans-
porting a minimum load of 500 kg (to be able to move the entire machine).
16
Environmental
! Caution
safety
Improper disposal of the machine components (operating materials and assemblies)

can cause hazards to people and damage to the environment.
• Select oils and cooling lubricants according to their environmental compatibility
and look for a supplier who takes care of their proper disposal!
• Dispose of waste oil, cooling lubricants, dirty filter elements, oily swarf etc. in an
environmentally responsible manner! We recommend you to contact a company
specialized in waste disposal.
• At the end of their service life, the individual components (consumables and
subassemblies) of the machine must be passed on to the appropriate recycling
process. If recycling is not possible, the disposal of the components (consuma-
bles and subassemblies) must be carried in accordance with the regulations of
the country in question and in accordance with regional or local provisions.
• In any case, observe the state regulations on environmental protection.
17
Gravity-loaded axes Gravity-loaded axes are axes that can execute unintended, dangerous movements
due to the force of gravity as the result of a malfunction or incorrect action.
The following gravity-loaded axes are present on the machine:
C-Series / B 300:
Z slide (spindle slide)
A-axis (swivelling rotary table)
C-axis (table plate)
Lifting axis (pallet changer)
! Danger
When carrying out servicing work (maintenance, inspection, repair) on gravity-

loaded axes, unintended, dangerous machine movements can result in serious
injuries that may become fatal!
• Switch off the machine at the main switch and secure the main switch with a
padlock against inadvertent switching-on!
• Support the axis securely or move/pivot the axis into a safe position.
• Attaching the axis to a crane is permitted only after receiving approval from a
supervisor.
18
Manual unlocking
C series: Position of the unlocking switch
of the cabin door in
case of emergency
B 300: Position of the unlocking switch
In case of emergency, the cabin door of the machine can be manually unlocked from
the outside by means of an auxiliary unlocking device. The auxiliary unlocking device
is on the top of the cabin door [A].
Procedure:
• Unscrew locking screw [1] on the unlocking switch.
• Turn unlocking screw [2] on the unlocking switch about 1/2 turn toward the right
until the cabin door is unlocked.
• Once the cabin door has been unlocked, turn the unlocking screw [2] back into
its initial position (recess pointing upwards – see graphic below) and tighten the
locking screw [1] again.
Unlocking switch:
1 2
19
20
Chapter
General technical data
21
Feed drive Standard

Feed force 7000 N
Rapid traverse 45 m/min
Acceleration 6 m/s2
Diameter and pitch of the feed spindles:

X-axis 40 / 15 mm
Y axis (C 30) 50 / 25 mm
Y axis (C 40) 50 / 40 mm
Z axis 40 / 25 mm
Dynamic
Feed force 8500 N
Rapid traverse 60 m/min
Acceleration 10 m/s2
Diameter and pitch of the feed spindles:

X-axis 40 / 20 mm
Y-axis 50 / 40 mm
Z axis 40 / 30 mm
Traverse range C 30
X-axis 650 mm
Y-axis 600 mm
Z-axis 500 mm
C 40
X-axis 850 mm
Y-axis 700 mm
Z-axis 500 mm
Positioning accu- Positional tolerance

racy Tp in X-Y-Z axes according to VDI/DGQ 3441 0.008 mm
In order to be able to maintain the positioning accuracy over the entire duration of
use, the ambient temperature should be continuously 20 °C +/- 1 °C (68 °F).
22
Direct measurement X/Y/Z Measuring system

Resolution 0.1 µ
Input sensitivity 0.1 µ
Display step 0.1 µ
Machine lighting Lighting

2 halogen lamps > 500 lux
Machine-specific noise emission parameters according to EN ISO 3746 Noise level
Operation under load (machining)

Corrected*) average acoustic pressure level of measuring area LpA = 78 dB (A)
Uncertainty KpA = 4 dB (A)
Sound power level LWA = 98 dB (A)

Uncertainty KWA = 4 dB (A)
*) A correction for external noise and the environment / room is included
In order to estimate the noise pollution at the work place (acoustic emissions) derived
from the acoustic emission specifications of the machine, it is necessary to consider
the sound wave reflections, the actual operating conditions at hand and the influence
of the noise emissions of surrounding machines.
In any event, the machine operator must take into consideration the Accident Preven-
tion Regulations for noise (BGV B3).
According to BGV B3 § 5 – valid for working areas: If risk of damage to hearing re-
sulting from noise exists or is anticipated for the insured, the proprietor is obligated
to arrange the working areas in such a way as to minimize the propagation of sound
waves, using practical experience in applying the latest sound minimizing technol-
ogy.
23
Electrical connec- Connection conditions

tion The machine is equipped with a frequency-controlled converter system. This system
may be connected only to earthed networks TN-S and TN-C (VDE 0100 part 300)
with a nominal voltage of 3 AC 400 V.
If the mains voltage differs an autotransformer can be connected in series. If the
network structure differs from the previously described TN-S and TN-C, an isolation
transformer with a secondary side star point must be provided or requested.
The choice of the cross section of the line to be used for connection to the mains
should be made according to the connection conditions laid down in the electrical
circuit diagram. The electrical circuit diagram is to be found in the compartment on
the inside of the switch cabinet.
The direction of the rotating field must be clockwise. Before switching on the machine,
the direction of the rotating field must be tested with a measuring device. If necessary,
alter the direction of rotation by interchanging 2 phases (e.g. L1 and L2).
System short-circuit capacity

The converters are set to sinusoidal current operation. The minimum system short-
circuit capacity (SK network) at the connecting point of the machine must comply
with the following data:
C 30 with control unit iTNC 530 2.15 MVA
C 30 with control unit S 840 D 2.50 MVA
C 40 2.50 MVA
Important
An insufficient system short-circuit capacity can result in converter failures as well

as in failures and damages of other devices which are connected at the same mains
connecting point as the converter.
Fault current protective devices

When connecting the machine to the mains with an earth-leakage circuit-breaker,
make sure to use selective universal-current sensitive circuit-breakers according to
the requirements DIN EN 50178.
For instance an earth-leakage circuit-breaker from Siemens with 63 A and the des-
ignation:
– 5SZ6468-0KG00 (without auxiliary switch)
– 5SZ6468-0KG30 (with auxiliary switch)
24
Machine connection data Electrics machine

Mains connection (ICS) 400 V +/- 10 % / 3 PH / 50 Hz
Control voltage 24 V DC
Fuses 63 A
Line diameter 16 mm2
Total connected load of the machine

For C 30 U / C 40 U with standard feed drive:
Total connected load max. 41 KVA
For C 30 U / C 40 U with dynamic feed drive:

For C 30 V / C 40 V with standard feed drive:

For C 30 V / C 40 V with dynamic feed drive:

The total connected loads stated refer to a machine equipped with all possible op-
tions (e.g. swarf conveyor, additional magazine, pallet changer); accordingly the
loads given are maximum values.
Connection data for internal coolant supply Electrical system

Mains connection (ICS) 400 V +/- 10 % / 3 PH / 50 Hz internal coolant
Control voltage 24 V DC supply
fuses 50 A
Line diameter 10 mm2
Total connected load of the internal coolant supply

Total connected load max. 16.6 KVA
Important
The internal coolant supply must be connected to the same 400 V power supply as
the machine but with separate fuses to avoid a possible power failure to the internal
coolant supply while the machine is running.
25
Operating condi- Operating conditions for electrical equipment (according to EN 60204-0)

tions for electrical Room temperature
equipment Minimum ambient temperature + 5 °C
Maximum ambient temperature + 40 C
Relative humidity
Maximum relative humidity at maximum ambient temperature*) 50%
*) higher relative humidities may be allowed at lower temperatures (e.g. 90% at 20 °C)
26
Compressed air connection Pneumatic system

Connection pressure p >/= 6.0 bar
Compressed air supply line

When connecting your in-house supply to the machine, make sure that the connec-
tion is effected by means of a flexible pneumatic hose (internal diameter 11 mm and
external diameter 16 mm) and a quick-acting gate coupling (nominal width 7).
Compressed air grade (according to ISO 8573-1)

The quality of the compressed air provided must meet the following conditions:
• Residual dust (class 4)

Class Maximum number of particles / m3 (particle size "d" (µm))
0.1 < d < / = 0.5 0,5 < d < / = 1 1<d</=5
4 100000 1000 10
• Residual moisture (class 4)

Class 4 < 6 g / m3
• Residual oil (class 4)

Class 4 < / = 0.01 mg / m3
• Pressure dew point (class 4)

Class 4 < / = 3 °C (5,4 F)
If the machine is, however, additionally equipped with sealing air for glass scales
(option) in order to obtain extremely high precision, it must be guaranteed that
there are no large differences in temperature between the supplied sealing air
and the ambient temperature of the installation site.
Important
If the grade of the supplied compressed air does not meet the conditions listed above,
the service lives of the machine filters cannot be guaranteed. This may result in a
malfunction of the measurement system (glass scales)!
27
Basic consumption value

Standard machine 120 slpm
The consumption of compressed air is calculated on the basis of 3 tool changes per
minute.
Optional consumption values

Sealing air for spindle + 25 slpm
Sealing air for glass scales + 20 slpm
Sealing air for tool measurement + 10 slpm
Sealing air for C-axis + 35 slpm
Sealing air for A-axis + 90 slpm
External blast air + 660 slpm
Blast air for spindle centre +600 slpm
Spindle 28000 rpm 255 slpm
Spindle 40 000 rpm + 255 slpm
Minimum quantity lubrication (Unilube), external + max. 80 slpm
Minimum quantity lubrication (TKM), internal + max. 200 slpm
Pallet changer PW 160 (max. 2 pallet changes / min) + 220 slpm
Pallet changer PW 800 (max. 2 pallet changes / min) + 330 slpm
ZM 43 (max. 5 tool transports / min) + 30 slpm
ZM 87 (max. 6 tool transports / min) + 24 slpm
ZM 157 (no information necessary due to minimal consumption)
Calculation of the individual consumption values

(120 slpm + "X" slpm) x 1013 mbar x 293 K
V1 B = = "X" litres/min
273 K x 6000 mbar (at 6 bar operating
pressure)
"X" slpm = Sum of optional consumption values
28
Selection of cooling lubricant Cooling lubricant
Note
Hermle AG cannot be held liable for any damage to the machine caused by inappro-
priate cooling lubricant or insufficient, incorrect maintenance of the cooling lubricant
by the owner of the machine.
Due to the fact that the wide range of machining processes may also lead to differ-
ent cooling lubricants being used, Hermle AG cannot recommend any special kind
of cooling lubricant. Depending on the corresponding application, the owner of the
machine should select the cooling lubricant most suited to his machining process
with his cooling lubricant supplier.
On the basis of their extensive volume of data, well known cooling lubricant manu-
facturers can supply, in most cases without problems a certificate of use. This means
that proof can be provided as to which cooling lubricants have been in use with which
machine types and for how long.
29
The basic requirements listed below should, however, always be considered when
choosing a cooling lubricant:
• Suitable for the planned machining processes and usable for the widest possible
range of applications.
• Suitable for the material being processed.
• Suitable for both roughing and finishing.
• Readily miscible with water (emulsions).
• Offering protection against corrosion at appropriate concentrations.
• Good metal removing capacity and little foaming.
• Environmentally friendly - disposal by the supplier.
• The cooling lubricant cannot be mixed with oil from leaks. Leak oil, which under
certain circumstances may get into the cooling lubricant, must not be absorbed
by the latter but it should float on its surface.
• The cooling lubricant emulsion may not contain more than 15 vol. % of flammable
liquid (e.g. oil).
• The cooling lubricant concentrate must not be affected by bacteria or by fungi and,
if made up according to the instructions, not irritate the skin. Request appraisals
of skin compatibility.
• Cooling lubricants must be designed so that no seals, elastomers, machine paint
or machine parts are affected by them.
This is usually guaranteed in the case of cooling lubricants containing mineral oil.
In the case of mineral-oil-free or semi-synthetic cooling lubricants, for example
ester-based products, this must be proven in each individual case. If ester-based
cooling lubricants are used, it is essential to consult the respective cooling lubri-
cant manufacturer.
• The cooling lubricant must be well filterable and separable.
• To prevent various chemical reactions on the machine, the cooling lubricant emul-
sion should be obtained from the same manufacturer as the operating lubricants
used in the machine.
Filling amount
Filling amount without internal coolant supply

C 30 240 litres
C 40 350 litres
Filling amount with internal coolant supply

C 30 1190 litres
C 40 1300 litres
30
Designation of the
3 axes
machine axes
Z+
Y+
X+
4 / 5 axes
Z+
C+
Y+
A+
X+
31
Data transfer There are connecting sockets on the right-hand side of the switch cabinet for the
data input and output.
• Socket V 24 - RS 232-C (only for machines with Heidenhain Control)
• Ethernet 10/100 Base T (to 100 MBits/s; depending on the network load), RJ 45
connection possibility
The configuration of the pins of both interfaces is given in the circuit diagram of the
machine.
Data backup To guard against a certain data loss, a CD is enclosed in the side pocket of the
switch cabinet when the machine is delivered. This CD contains a backup of various
machine data of operational significance. Be sure to make a backup copy and keep
it in a safe place!
32
Chapter
Transport and installation
33
General transport
regulations
! Danger
A sliding load during transport with a transport vehicle (including in road traffic) can
result in serious or even fatal injuries to the transport personnel and any persons
that may be present.
Because of this, the forwarding company or transporter must observe the follow-
ing cautions:
• Special caution and care must be employed at all times to exclude dangers for
persons!
• The means of transport must meet the requirements of the highway code and
licensing regulations!
• The dimensions and permissible total weight / carrying capacity of the transport
vehicle must be approved for the machine in question (including packaging
and transport device)! This means for example observing the permissible total
weight of the transport vehicle, the capacity of the loading surface for receiving
loads, and the required loading width / loading height / loading length (e.g. use
flatbed trailer)!
• The transport vehicle / transport surfaces must be air-cushioned!
• The transport vehicle must be equipped with an extendable tarp and frame - i.e.
a so-called "Curtainsider, Edscha or Hamburg covering" (no throw-over tarps
that rest on the machine)! To prevent friction-related damage caused by the
tarp, the load must be protected (e.g. by bubble wrap).
• Anchor points must be present on the transport vehicle according to DIN
EN 12640 with a rating of at least 20 kN (2000 daN) of load!
• Tension belts / lashing chains in flawless condition according to DIN EN 12195-2
(for tension belts) or DIN EN 12195-3 (for lashing chains) must be provided with
a load capacity of at least 2000 daN! The number of tension belts depends on
the number of items to be loaded. For the machine alone, at least 4 belts are
required. For the machine with additional magazine, pallet changer and acces-
sories, at least 16 belts are required in total.
• The anchor points and lashing equipment must be in perfect condition from a
safety perspective.
• Tested anti-slip mats (coefficient of friction at least µ = 0.6) must be used.
• To continue, see the following page.
34
• The transport surface must be clean, free of grease and ice (e.g. no nails, oil,
grease, sand, or other residue)!
• Rubber mats must be placed at points where the clamping devices rest on
machine components or transport devices for protection between the clamping
device or transport device and the machine component, to prevent damage to
the clamping device and the machine.
! Danger
A sliding load during transport by rail, ship, or air can result in serious or even fatal
injuries to the transport personnel and any persons that may be present.
Because of this, make certain the machine is properly secured for the transport
vehicle being used!
The clamping and screen forces must be calculated by a specialist company for
the specific transport type and the machine protection designed accordingly, as
all of the transport information listed in this section only applies for transport using
a transport vehicle (truck).
35
General safety in-

structions
! Danger
When transporting and installing the machine, suspended loads or wrong handling
can result in serious injuries or death.
• People must never be allowed to stand under heavy loads!
• The installation of the machine may only be performed by sufficiently qualified
personnel, and commissioning of the machine only by the Hermle AG Customer
Service or a service authorized by Hermle AG.
• Only use means of transport (fork lift trucks, lifting trucks, cranes, heavy load
rollers etc.) with sufficient lifting power, i.e. more than the indicated transport
weight!
• When selecting the lifting tackle (straps, chains, ropes etc.), make absolutely
sure that their maximum load capacity is sufficient to lift the transport weight
of the machine! The maximum load capacity of a lifting tackle is usually clearly
marked.
• Affix your lifting tackles only to the HERMLE lifting devices provided for this
purpose!
• Before unloading the machine, make sure that there are no loose part
(e.g. machine components, straps) on the transport pallet!
• Lift and put down the machine only vertically, steadily, and without jerky move-
ments!
• Keep unauthorized persons outside of the danger area during machine instal-
lation and commissioning!
! Warning
In case of fire, blocked escape and rescue routes can result in danger to life.
For this reason, when installing the machine, please note that if there is an escape
route to both sides, an open door must always be taken into consideration! This
is why a minimum clear passageway of 500 mm around the entire machine must
be maintained and increased by the door width in the door area!
36
Information on the
! Danger
transport in a pack-
ing case
When transporting the machine in a packing case, suspended loads or wrong

handling can result in serious injuries or death.
• During machine transport, keep unauthorized persons out of the danger area!
• The symbols (according to ISO R/780) written on the packing case must be
observed as handling instructions!
• Only use fork lift trucks and other lifting trucks with sufficient lifting power, i.e.
capable of carrying more than the transport weight indicated on the packing
case (gross weight)!
• Before lifting the packing case, note the centre of gravity and align your means
of transport and lifting tackle accordingly! The centre of gravity is indicated on
the packing case by a suitable symbol.
• When selecting the lifting tackle (straps, ropes chains, crane cross-beams, etc.),
make absolutely certain that their maximum load capacity is sufficient to lift the
transport weight (gross weight) of the packing case. The maximum load capacity
of a lifting tackle is usually clearly marked.
• Attach the lifting tackle (straps, ropes, chains, etc.) only to the lifting points
provided for this purpose and in the required angular position! The lifting points
are indicated along with the required angular position of the lifting tackle on the
packing case by suitable symbols.
• Make sure that the weight is evenly distributed to all lifting tackles!
• Use a crane cross-beam suited to this purpose!
• During transport by fork lift truck, only drive into the openings provided for this
purpose at the case bottom! Guide the forks far enough into the openings so
there is no possibility the packing case could fall over! Watch out for centre of
gravity of the packing case!
37
• Lift and put down packing case only vertically, evenly and without jerky move-
ments!
• Only qualified shipping companies are permitted to transport the machine in a
packing case.
Important
• When selecting a means of shipping equipment and lifting tackles, note the weight
and dimensions of the packing case! You will be informed of the weight and dimen-
sion prior to the delivery of the machine.
• Be sure not to damage the machine during unpacking! Unpack the machine and
its components carefully, check whether the delivered goods are complete and
inspect them for possible damage during transport. Should any damage be de-
tected, please notify the HERMLE AG Service Department at once!
• After removing the packing case, please observe the information of these trans-
port instructions!
38
Definition of the symbols used on the packing case
Fragile goods
The packing case must be handled with care and under no cir-
cumstances toppled or tied with strings!
Top
The packing case must always be transported, handled and stored
in such a way that the arrows always point upwards. Excessive
tilting or turning over is prohibited!
Attach here
This symbol indicates to which point and in which angular position
of the packing case the lifting tackle (straps, ropes, chains, etc.)
must be attached. If the packing case does not hang horizontally,
the lifting tackle must be adjusted accordingly on one side!
Protect from moisture

The packing case must be protected from excessively high humidity
at any time. This means that it must be stored in closed rooms!
Centre of gravity
This symbol indicates the position of the centre of gravity, which
must be observed under all circumstance when lifting it by crane
or fork lift truck!
Do not place the forks here

This symbol is only attached to the sides of the packing case which
may not be lifted using the fork lift truck. If this symbol is missing,
lifting is allowed.
39
C 30 Transport Transport weight of the standard machine without accessory equipment:
weight C 30 approx. 9200 kg
C 30 Transport Transport dimensions of the standard machine without accessory equipment:
dimensions
2892 (with standard transport / deliver condition)

2640 (with detached Z motor and energy chain)
2743 (with dismounted Z motor)
2214
3154
40
Important C 30 Transport cen-

tre of gravity
When transporting the machine, make certain to note where the centre of gravity
is and to arrange the transporting equipment and lifting tackles accordingly! The
transport centre of gravity is identified on the machine / shipping package by the
following symbol.
Rear view
1206
170
345
Side view
1206
754
41
C 40 Transport weight of the standard machine without accessory equipment:

Transport weight C 40 approx. 10300 kg
C 40 Transport dimensions of the standard machine without accessory equipment:

Transport dimen-
sions
2892 (with standard transport / deliver condition)

2640 (with detached Z motor and energy chain)
2743 (with dismounted Z motor)
2354
3154
42
Important C 40
Transport centre of
gravity
When transporting the machine, make certain to note where the centre of gravity
is and to arrange the transporting equipment and lifting tackles accordingly! The
transport centre of gravity is identified on the machine / shipping package by the
following symbol.
Rear view
1139
170
295
Side view
1139
897
43
Anchor points for

securing the load
1 1
2 2
! Danger
A sliding load during transport (including in road traffic) can result in serious or even
fatal injuries to the transport personnel and any persons that may be present.
For this reason, please make sure that the machine is secured correctly!
The available anchor points for securing the machine when loading are 2 lifting eyes
in the interior of the machine [1] at the front of the machine and 2 lifting eyes on the
machine bed [2] at the rear of the machine.
44
Transport informa-
! Caution
tion
When removing the transport device, damage can be caused to the machine if
sensitive machine components, e.g. guides, scales or lines are stepped on. Step-
ping on these sensitive machine components should therefore be avoided.
• A suitable crane is always needed to lift the machine from the transport pallet!
More detailed information can be found in the section "Transport by crane".
• The forwarding company has to provide the crane cross-beam, but these devices
can also be borrowed from Hermle AG for a fee.
• The switch cabinet of the machine is screwed down to the machine during trans-
portation and must be detached prior to being put into operation.
• Please return the transport aids (transport device, heavy load rollers, etc.) after
the machine has been commissioned.
45
Storage information • The machine is delivered in a preserved state and can be stored at a closed, dry
location for up to 6 months. If the intended time of storage is longer, a suitable
long-term preservation is required (HERMLE AG must be consulted about this).
• If the machine is stored correctly, its properties will remain unchanged. Under
unfavorable storage conditions and if the machine is stored incorrectly, its proper-
ties will be adversely affected. These changes may be caused, for example, by
extreme variations in temperature or humidity.
Important
Humid storage rooms of more than 65% of relative humidity and a variable ambient
temperature are unsuitable. Make sure that no condensation takes place.
46
Preparations related
Note to the machine loca-
tion
To ensure problem-free and safe installation of the machine, in addition to
long-term machining precision, please make the following preparations related
to the machine location:
• Determine the machine location and space required

Determine a location for the machine. As you do this, note the following:
– Take into consideration the dimensions of the machine. The machine dimen-
sions can be found in the chapter entitled "Machine dimensions and weight"!
– Please note that in the direction of escape you must always factor in an open
door on both sides! This is why a minimum clear passageway of 500 mm
around the entire machine must be maintained and increased by the door
width in the door area!
– Make certain in addition there is good accessibility to operate and maintain
the machine, sufficient free space to move around in and adequate room for
the machine operator.
– Eliminate or identify areas with risk of tripping or other dangers!
• Check the transport route to the machine location

Determine a transport route to the location where the machine will be installed. In
doing so note among other things:
– Door openings
– Overhead clearances
– Areas to move off to the side
– Other obstructions (for example building supports)
– The nature of the surface (in terms of transport on heavy load rollers)
– Ascending and descending routes
– Carrying capacity and size of elevators
If the transport dimensions of the machine, with a standard transport, are too large
for your facilities, please contact the Hermle company!
47
• Check the quality of the machine location

Please note that the quality of the machine location has a significant effect on the
machining precision of the machine. Consistently high machining precision can
only be achieved by observing the following requirements:
– Set the machine up on a concrete base plate
Minimum quality: B 25 reinforced, thickness > 200 mm
Concrete base plate on a natural soil base
(subsurface sufficiently compacted)
– Every precision pad for the machining centre can correct 0.5 mm of uneven-
ness in the floor at its supporting surface.
– Make certain there is a constant power supply with a maximum permissible
deviation of +10% / -10%.
– Avoid surface vibrations caused by nearby machines and/or fork lift truck
traffic that affect the machine location.
– Provide adequate lighting conditions in the area of the machine's location.
– To achieve optimal protection against slipping, make certain the installation
surface in general and in particular the support surfaces for the precision
pads are free of dirt, grease, and oil. Always clean them with a solvent such
as acetone.
When installing the machine on top of the ceiling or bearing construction, a cer-
tain amount of yield and bend must be assumed for the floor beams. This could
cause a breakthrough in the ceiling or bearing construction and could also have a
negative effect on machining precision. The following requirements must therefore
urgently be observed:
– Make certain the weight and weighted forces of the machine are safely con-
tained by the bearing constructions and have a structural engineer provide
proof of sufficient carrying capacity.
– If at all possible, do not place the machine near the middle of beams
(where the deflection of the beam is greatest). Instead place it close to
where there is a support.
48
• Check the floor of the machine location to ensure that oil cannot leak
through
The oils, greases and cooling lubricants used by the machine are water pollut-
ants. Because of this, environmental protection requirements must be taken into
consideration and observed. These polluting substances must not get into water
sources, into the ground or into the sewer system. Planning and installation must
be done with special care, especially in water protection areas and areas close to
streams, rivers or lakes. Therefore, please observe the following requirement:
– The base of the machine location must be sealed and resistant to all materi-
als used in the machine (oil-proof base without expansion joint).
If there is no way to guarantee this condition, the machine must be installed in

an adequate waterproof collecting pan. Please note that the collecting pan must
meet special requirements related to the machine installation. In this event, get in
touch with the Hermle AG if required. Please observe the following requirements
when designing the collecting pan:
– The collecting pan must have a recess in the area of the machine legs so
that the precision pads rest directly on the even floor surface and not on the
collecting pan. Danger of the machine slipping!
– The machine and swarf conveyor must be placed higher to compensate for
the dimension of the collecting pan.
– The collecting pan must not have a negative effect on the evenness of the
installation surface.
– The recess for the machine leg in question must be designed to ensure the
adjusting screw of the precision pad is accessible.
Machine leg
Collecting pan with

recess
> 200 mm
Adjusting screw Base plate

Precision pad Concrete B 25, reinforced
49
• Check the climatic conditions at the machine location

Please note that the climatic conditions at the machine location have a significant
effect on the machining precision of the machine. Consistently high machining
precision can only be achieved by observing the following requirements:
– Maintain a constant ambient temperature of approximately 20 °C +/- 1 °C
(68 °F +/- 1.8 °F).
– Avoid local heating up and cooling off on the machine, for example caused
by direct sunlight, heated bodies or draughts of air, etc.
– Keep the relative humidity continuously under 65%.
– For extremely high precision requirements, place the machine in an air-con-
ditioned room.
Preconditions for
commissioning Note
Preconditions for an exact geometrical acceptance check during commissioning:
• Moment for start of operations

The time of commissioning must be selected such that the machine will have stayed
at the installation site on its precision pads for 72 hours before the geometrical
acceptance check (last step of commissioning) is made!
• Ambient temperature
The machine must have stayed in a constant ambient temperature of approx.
20 °C +/- 1 °C (68 °F +/- 1.8 °F) for 72 hours, before the geometrical acceptance
check is carried out!
50
Preparations for
Note commissioning
To ensure problem-free and reliable machine commissioning by Hermle Cus-

tomer Service, please make the following preparations:
• Floor evenness at machine location

Measure the evenness of the floor in the area where the machine will be installed
according to the "Dimension sheet on floor evenness at the machine location".
Please fill in the dimension sheet and send it back to Hermle AG prior to the planned
delivery of the machine. Should the completed dimension sheet of the Hermle AG
not be available when the machine is delivered, the Hermle Service Department
will assume optimum floor evenness during the commissioning of the machine.
Hermle AG reserves the right to invoice additional costs that may be incurred due
to missing information related to the floor evenness.
• Maintenance and service area

Please ensure that the machine is easily accessible from all sides for maintenance
and service work. Observe, depending on the equipment of the machine, the pull-
out dimension (see item Machine dimensions in chapter "Machine dimensions
and weight") of the swarf drawer or the swarf conveyor.
• Positioning
Place the machine on the precision pads at its intended installation site and observe
the instructions in the following chapter "Arrangement of the precision pads" and
in the subsequent transport chapters.
• Pneumatic connection
Prepare a pneumatic connection for the machine and make the connection.
When making the pneumatic connection from the machine to your in-house con-
nection, observe the instructions in the following chapter "Pneumatic connection"
and the instructions in the chapter "General technical data".
• Electrical connection
Prepare an electrical connection for the machine and a separate electrical con-
nection for the internal coolant supply (optional). Make these connections.
When making the electrical connection from the machine to your in-house con-
nection, observe the instructions in the following chapter "Electrical connection"
and the instructions in the chapter "General technical data".
• Cooling lubricant
Have a suitable cooling lubricant available. Note the instructions in the chapter
"General technical data".
51
Electrical connec- Connection conditions

tion The machine is equipped with a frequency-controlled converter system. This system
may be connected only to earthed networks TN‑S and TN‑C (VDE 0100 part 300)
with a nominal voltage of 3 AC 400 V.
If the mains voltage differs an autotransformer can be connected in series. If the
network structure differs from the previously described TN‑S and TN‑C, an isolation
transformer with a secondary side star point must be provided or requested.
The choice of the cross section of the line to be used for connection to the mains
should be made according to the connection conditions laid down in the electrical
circuit diagram. The electrical circuit diagram is to be found in the compartment on
the inside of the switch cabinet.
The direction of the rotating field must be clockwise. Before switching on the machine,
the direction of the rotating field must be tested with a measuring device. If necessary,
alter the direction of rotation by interchanging 2 phases (e.g. L1 and L2).
System short-circuit capacity

The converters are set to sinusoidal current operation. The minimum system short-
circuit capacity (SK network) at the connecting point of the machine must comply
with the following data:
C 30 with control unit iTNC 530 2.15 MVA
C 30 with control unit S 840 D 2.50 MVA
C 40 2.50 MVA
Important
An insufficient system short-circuit capacity can result in converter failures as well

as in failures and damages of other devices which are connected at the same mains
connecting point as the converter.
Fault current protective devices

When connecting the machine to the mains with an earth-leakage circuit-breaker,
make sure to use selective universal-current sensitive circuit-breakers according to
the requirements DIN EN 50178.
For instance an earth-leakage circuit-breaker from Siemens with 63 A and the des-
ignation:
– 5SZ6468-0KG00 (without auxiliary switch)
– 5SZ6468-0KG30 (with auxiliary switch)
52
Graphic 2
L1 Mains phase
L2 Mains phase
L3 Mains phase
N Zero conductor
PE Protective earth
conductor (grn/yel)
Graphic 1
When connecting the machine proceed as follows:
! Danger
When connecting the machine to the mains, live machine parts can result in seri-
ous injuries or death!
• Only skilled electricians may connect the machine to the mains!
• You must ensure that the mains supply line is dead when connecting the ma-
chine!
• The mains supply line must only be led into the switch cabinet through the bore
hole on the floor of the switch cabinet designed for that purpose!
• In general when laying the mains supply line, make certain it is properly fastened.
Under no circumstances may it come in contact with movable machine parts!
• To continue, see the following page!
53
• Turn off the power to the mains supply line!
• Lay the mains supply line and guide it into the switch cabinet through the bore
hole designed for that purpose on the floor of the switch cabinet.
Important
If the mains supply line is fed into the machine from above, it should be laid at the
corresponding position [A] (see graphic 1).
• Make the mains power connection in the switch cabinet according to graphic 2.
Make sure that the connection of the mains supply line is done on the shortest
way from the bore to the connection point.
Connect the designated lines according to the circuit diagram to terminals
L1, L2, L3, N, and PE.
Pneumatic connec- When connecting your in-house supply to the machine, make sure that the connec-
tion tion is effected by means of a flexible pneumatic hose (internal diameter 11 mm and
external diameter 16 mm) and a quick-acting gate coupling (nominal width 7).
54
Arrangement of the
C 30
precision pads
24
ze
Si
70-79
4
150 14
181 450
0 t: 1
fron : 1500
k
bac
C 40
24
ze
Si
70-79
4
150 14
197 650
0 t: 1
fron : 1700
k
bac
When positioning the enclosed precision pads observe the graphics given above.
Make sure that the precision pads are located in the middle position (74 mm) and
the adjusting screw of the two front pads points towards the front side of the machine
and the adjusting screw of the rear ones towards the rear of the machine.
55
Transport by fork lift

Situation: Right-side transportation (preferably)
truck
Situation: Left-side transportation
56
Transport information
Traverse
min. 956 (C 30) 1146 (C 40)

max. 1556 (C 30) 1746 (C 40)
Fork of the fork lift truck

57
Procedure:
! Danger
When transporting the machine by fork lift truck, suspended loads or wrong han-
dling can result in serious injuries or death.
• The transport of the machine by fork lift truck may only be performed by suf-
ficiently qualified personnel or by a forwarding company authorized by the
Hermle AG.
• Only use means of transport (forklift trucks, lifting trucks etc.) having sufficient
lifting power, i.e. more than the indicated transport weight!
• When transporting the machine with the fork lift truck, observe the required:
– Minimum lifting capacity of the forklift truck of 12000 kg
– Fork length for C 30:
min. 1500 mm (transport from the right side)
min. 2000 mm (transport from the left side)
– Fork length for C 40:
min. 1600 mm (transport from the right side)
min. 2100 mm (transport from the left side)
• If no fork lift truck meeting the requirements is available on-site, contact a for-
warding company qualified to transport the machine by means of an appropriate
fork lift truck!
Other forms of transport except transport by crane or by heavy load rollers are
not allowed!
• The machine may be transported by fork lift truck only complete with pallet!
• When driving the forks into the transport pallet, it is essential to ensure that the
forks are inserted through the openings provided for this purpose in the trans-
port pallet as far as the opposite traverse (see graphic). Otherwise, there is
a risk of toppling!
• Lift and put down the machine only vertically, steadily, and without jerky move-
ments!
• Make certain the transport routes are safe and take appropriate safety meas-
ures, if necessary!
58
• Drive the forks of the fork lift truck from the right side (exceptionally also from
the left) into the recesses of the transport pallet provided for this purpose and lift
the whole machine carefully. When driving in ensure that the forks reach as far as
the opposite traverse (see graphic). Otherwise, there is a risk of toppling!
• Transport the machine only to its installation site.

If it is not possible to place the machine directly on the corresponding installa-
tion site using the fork lift truck, the machine must be transported further with a
crane or heavy load rollers, depending on the situation. Proceed in accordance
with the instructions given in the chapter "Transport by crane" and/or the chapter
"Transport by heavy load rollers".
• Please unpack the machine and its components carefully, check whether the
delivered goods are complete and inspect them for possible damage during
transport. Should any damage be detected, please notify the Hermle AG Service
Department at once.
• Detach and/or remove all enclosed machine parts (control panel, etc.) from the trans-
port pallet and screw in completely the levelling feet of the electrical cabinet.
• Unscrew the bolted connections holding the machine to the transport pallet
(wrench size 24).
• Lift the machine vertically by crane as far as necessary and remove the pallet.
When doing this, make sure that the operating panel be not damaged. Proceed
in accordance with the instructions given in the chapter "Transport by crane".
• Then position the precision pads under the floor contact areas of the machine.
Proceed in accordance with the instructions given in the chapter "Arrangement
of the precision pads".
59
• Lower the machine carefully and almost entirely onto the first precision pad
(it should still be possible to shift the precision pad under the floor contact area).
• Following this, turn the threaded rod by hand, from the top, through the hole in
the floor contact area into the threaded bore of the precision pad.
Make sure that you turn the threaded rods on the front of the machine into the
outer threaded bores of the precision pads and on the rear of the machine into
the inner threaded bores of the precision pads!
• If it is necessary to compensate for deviations as set out in the "Dimension sheet

for floor evenness at the machine location", slide the required support plate (s)
between the precision pad and the machine leg prior to lowering the machine.
• Finally, lower the machine completely onto the precision pad.
• Repeat this procedure for every further precision pad until the machine then stands
entirely on the precision pads.
60
Important
Under no circumstances should the precision pads be screwed down com-

pletely onto the floor contact areas of the machine!
If the precision pads are screwed completely down to the floor contact areas, this
can lead to damage to the precision pads when the machine is aligned.
• During the commissioning of the machine, the Hermle Service Department takes
care of screwing down the precision pads completely onto the floor contact areas
and performing an exact alignment of the machine.
• Remove the lifting device (four lifting eyes and cross-beam) in the inside of the
machine (if necessary, keep them for a possible later transport – otherwise send
them back to Hermle AG).
• Place a level on the machine table afterward to make a horizontal check. By

turning the adjusting screw on the side of the precision pads, you can obtain a
horizontal alignment of the machine.
61
Transport by crane
C 30 – Transport with traverse beam
1324
Lifting eyes
1344
(Lifting device)
Note
To reach the correct rope

dimension or to align the
515 1039
machine horizontally, the
ropes can also be extended
1500 – 1700
by means of shackles.
Always make certain the

machine is suspended hori-
zontally on the crane!
62
C 30 – Transport with H-frame

522 802
532 812
Lifting eyes
(Lifting device)
Note

machine horizontally, the 515 1039

1500 – 1700

63
C 40 – Transport with traverse beam
1544
Lifting eyes
1544
(Lifting device)
Note

726 987
1500 – 1700

64
C 40 – Transport with H-frame

677 867
677 867
Lifting eyes
(Lifting device)
Note

machine horizontally, the 726 987

1500 – 1700

65
Procedure:
! Danger
When transporting the machine by crane, suspended loads or wrong handling can
result in serious injuries or death.
• The transport of the machine by crane may only be performed by sufficiently quali-
fied personnel or by a forwarding company authorized by the Hermle AG.
• Only use means of transport and lifting equipment (cranes, lifting frames,
ropes, etc.) with sufficient lifting power, i.e. more than the indicated transport
weight!
• To transport the machine by crane, use only a suitable traverse beam or
H-frame.
• Ropes or chains of equal length must be used to suspend the machine from
the crane beam (1500 mm – 1700 mm)!
• When transporting the machine with the crane, observe the required:
– Minimum lifting force of the crane of 12000 kg
– Minimum load capacity of the crane cross-beam: 12000 kg
– individual load capacity for each rope / chain of at least 5000 kg
• If no crane meeting the requirements is available on-site, contact a forward-
ing company qualified to transport the machine by means of an appropriate
crane!
Other forms of transport are not allowed except transporting by fork lift truck or
by heavy load rollers!
• Affix your lifting tackles only to the HERMLE lifting devices provided for this
purpose (see graphic)!
• Lift and put down the machine only suspended horizontally, steadily, and without
jerky movements!
ures, if necessary!
66
• Hang the transport ropes of the crane cross-beam into the lifting eyes on the
body of the machine.
• Tighten the transport ropes carefully, making sure that the four transport ropes
are free and will not damage any part of the machine upon lifting.
• Now lift the machine vertically by crane and transport the machine to the intended
installation site.
If it is not possible to place the machine directly on the corresponding installation
site using the crane, the machine must be transported further by means of the
fork lift truck or the heavy load rollers, depending on the situation. Proceed in
accordance with the instructions given in the chapter "Transport by fork lift truck"
and/or the chapter "Transport by heavy load rollers".
Department at once.
(wrench size 24).
When doing this, make sure that the operating panel be not damaged.
• Then position the precision pads under the floor contact areas of the machine.
Proceed in accordance with the instructions given in the chapter "Arrangement
of the precision pads".
67
• Lower the machine carefully and almost entirely onto the first precision pad
(it should still be possible to shift the precision pad under the floor contact area).
• Following this, turn the threaded rod by hand, from the top, through the hole in
the floor contact area into the threaded bore of the precision pad.
Make sure that you turn the threaded rods on the front of the machine into the
outer threaded bores of the precision pads and on the rear of the machine into
the inner threaded bores of the precision pads!

• Repeat this procedure for every further precision pad until the machine then stands
entirely on the precision pads.
Important

• Place a level on the machine table afterward to make a horizontal check. By turning
the adjusting screw on the side of the precision pads, you can obtain a horizontal
alignment of the machine.
68
Required auxiliary equipment Transport by heavy

load rollers
3 heavy load rollers
(2 rigid, 1 steerable)
Minimum load capacity
6000 kg
4 rubber supports
(position them
accordingly)
Figure 1
1 hardwood support
(appropriate size)
1 lifting pad
(preferably!)
8000 kg
Figure 2
Hydraulic jack,
if necessary
8000 kg
Figure 3
69
Machine from the Order of the lifting points for the lifting pad/hydraulic jack
floor onto the heavy
load rollers
Heavy load rollers, rigid
Switch cabinet
1.
2.
Machine base unit
Steel plate
Hardwood supports
Heavy load roller, steerable

3.
Graphic 1
1.
2.
3.
70
Machine from the

Order of the lifting points for the lifting pad/hydraulic jack
heavy load rollers
onto the precision
pads
Switch cabinet Heavy load rollers, rigid
3.
2.
Machine base unit
Steel plate
Hardwood supports
1. Heavy load roller, steerable
Graphic 2
1.
2.
3.
71
Representation of the same lifting points but with hydraulic jack

Attachment point
front left
Attachment point
laterally right
Attachment point
rear left (inside)
72
Procedure:
! Warning
When transporting the machine by heavy load rollers, wrong handling can result
in serious injuries or death.
• Before you put the machine on the heavy load rollers, move it by fork lift truck
and/or crane as close as possible to its installation site. It is imperative to ob-
serve the safety instructions and procedures in the chapters "Transport by fork
lift truck" and/or "Transport by crane"!
• The transport of the machine by heavy load rollers may only be performed by
sufficiently qualified personnel or by a forwarding company authorized by the
Hermle AG.
• Only use means of transport (heavy load rollers, hydraulic jack etc.) having
sufficient lifting power, i.e. more than the indicated transport weight!
• When transporting the machine with heavy load rollers, observe the required:
– Individual load capacity for each heavy load roller of 6000 kg
– Minimum lifting power of the hydraulic jack or lifting pad of 8000 kg
• If no heavy load rollers meeting the requirements are available on-site, contact
a forwarding company qualified to transport the machine by means of appropri-
ate heavy load rollers.
Other forms of transport are not allowed except transporting by forklift truck or
by crane!
• Make certain the transport routes are safe and take appropriate and necessary
safety measures!
• When the machine is not moved on the heavy load roller mechanism, the heavy
load rollers must be secured to prevent them from rolling away unintentionally!
73
! Caution
When transporting the machine by heavy load rollers, wrong handling can result
in injuries. This may also result in material damage to the machine and anything
nearby.
• The lifting pad and/or the hydraulic jack may only be applied (see graphic 1
and graphic 2):
– to the described points
– in the described order ( 1. 2. 3. )
– with a corresponding big intermediate layer (e.g. hardwood board)
– on clean contact surfaces
– and in the way shown
• Transport the machine by fork lift truck and/or crane as close to its installation site
as possible. It is imperative to observe the safety instructions and procedures in
the chapters "Transport by fork lift truck" and/or "Transport by crane"!
Department at once.
(wrench size 24).
• The subsequent lifting of the machine from the transport pallet and the setting it
down on the heavy load rollers must be done by crane.
To continue, see the following page.
74
When doing this, make sure that the operating panel be not damaged. Proceed
in accordance with the instructions given in the chapter "Transport by crane".
• Lower the machine vertically, evenly and without jerky movements onto the cor-
respondingly positioned heavy load rollers (see illustration 1). Make sure all heavy
load rollers point in the direction of travel.
If the machine must be put on the heavy load rollers from the floor, proceed step-
wise as described in graphic 1. When placing the machine on the front heavy load
rollers, secure the rear heavy load rollers with rubber pads against unintentional
rolling away (see figure 1)!
• Now you can push the machine on the heavy load rollers to its installation site.
Make sure that the machine does not slip or tilt during the transport!
• When the machine stands on its installation site, secure both rear heavy load roll-
ers with suitable rubber pads (as shown in figure 1) and put a lifting pad to position
1. (as shown in graphic 2).
• Pump the machine upward, until you can remove both of the wooden supports.
Position thereupon two precision pads under the floor contact areas of the machine
(at the front right and left). Proceed in accordance with the instructions given in
the chapter "Arrangement of the precision pads".
• Lower the machine carefully and almost entirely onto the precision pads (it should
still be possible to shift the precision pads under the floor contact area).
• Following this, turn the threaded rods by hand, from the top, through the hole in
the floor contact areas into the outer threaded bore of the precision pads.

• Then lower the machine down completely onto the two front precision pads.
• Place the lifting pad in position 2. (as per graphic 2).
75
• Pump the machine up, until you can remove the right rear heavy load roller.
Then position a precision pad under the floor contact area of the machine
(at the rear right). Proceed in accordance with the instructions given in the chapter
"Arrangement of the precision pads".
• Lower the machine carefully and almost entirely onto the precision pad (it should
still be possible to shift the precision pad under the floor contact area).
• Then turn the threaded rods by hand, from the top, through the hole in the floor
contact areas into the inner threaded bore of the precision pad.

• Thereupon apply the lifting pad to position 3. (as per Graphics 2).
• Pump the machine upward, until you can remove the left rear heavy load roller.
Then position a precision pad under the floor contact area of the machine
(at the rear right). Proceed in accordance with the instructions given in the chapter
"Arrangement of the precision pads".
• Lower the machine carefully and almost entirely onto the precision pad (it should
still be possible to shift the precision pad under the floor contact area).
• Then turn the threaded rods by hand, from the top, through the hole in the floor
contact areas into the inner threaded bore of the precision pad.

76
Important

• Place a level on the machine table afterward to make a horizontal check. By

turning the adjusting screw on the side of the precision pads, you can obtain a
horizontal alignment of the machine.
77
Transport of the ad-

ditional magazines
ZM 43 and ZM 87
1
1 4
2
2
Additional magazine 43 Additional magazine 87
Transport weight
Additional magazine ZM 43 approx. 740 kg
Additional magazine ZM 87 approx. 830 kg
Enclosure for ZM 43 approx. 400 kg

Enclosure for ZM 87 approx. 400 kg
Transport dimensions
Additional magazine ZM 43 (L x W x H) 2000 x 2000 x 2100 mm
Additional magazine ZM 87 (L x W x H) 2000 x 2000 x 3050 mm
Enclosure for ZM 43 (L x W x H) 2400 x 1500 x 2000 mm

Enclosure for ZM 87 (L x W x H) 2400 x 1500 x 2000 mm
78
Important Transport - centre of

gravity
When transporting the additional magazine, make certain to note where the centre of
gravity is and to arrange the transporting equipment and lifting tackles accordingly!
The transport centre of gravity is identified on the additional magazine / shipping
package by the following symbol.
Front view (for ZM 43 and ZM 87)
101
1278
789
170
377
Side view (for ZM 43 and ZM 87)
118
1278
789
170
276
79
• Set the additional magazine with the transport device down directly next to the
machine.
• Hermle Service will connect the additional magazine to the machine and align it
precisely during the machine start-up procedure.
• Please return the transport aids (transport device etc.) after the machine has been
commissioned.
Important
Leave the set-up templates included with delivery with the machine in case of pos-
sible later transport.
80
Procedure: Transport by forklift

truck
! Danger
When transporting the additional magazines by forklift truck, suspended loads or

wrong handling can result in serious injuries or death.
• The transport of the additional magazine by fork lift truck may only be performed
by sufficiently qualified personnel or by a forwarding company authorized by
the Hermle AG.
• Only use means of transport (forklift trucks, lifting trucks etc.) having sufficient
• When transporting the additional magazine with the fork lift truck, observe the
required:
– Fork length of 1500 mm
• If no forklift truck meeting the requirements is available on-site, contact a for-
warding company qualified to transport the additional magazine by means of
an appropriate forklift truck!
Other forms of transport are not allowed, except transporting by crane!
• The additional magazine may be transported by forklift truck only complete
with pallet!
• The transport bar [3] of the additional magazine may only be used to lift the
additional magazine from the pallet!
• When driving in the forks into the transport pallet, it is essential to ensure that
the forks are inserted far enough into the transport pallet. Otherwise, there is
a risk of toppling!
• Lift and put down additional magazine only vertically, evenly and without jerky
movements!
• During transport of the additional magazine, keep unauthorized persons out of
the danger area!
ures, if necessary!
81
• Drive the forks of the forklift truck into the transport pallet and carefully lift the
entire additional magazine.
• Transport the additional magazine to the intended installation site.

If the additional magazine cannot be positioned directly at the desired installation
site using the forklift truck, the transport of the additional magazine must be con-
tinued by crane. Proceed in accordance with the instructions given in the chapter
"Transport by crane".
• Please unpack the additional magazine and its components carefully, check
whether the delivered goods are complete and inspect them for possible damage
during transport. Should any damage be detected, please notify the Hermle AG
Service Department at once.
• Insert the transport bar included on the pallet [3] into the openings that before
were closed with dummy plugs.
• Attach the two reusable pins [4] to the transport bar [3] as right and left lateral
arresters.
• Unscrew the threaded bars [2] of the additional magazine from the transport
pallet.
• Drive the forks of the forklift truck under the transport bar [3].
• Lift the additional magazine vertically and carefully by only the amount needed
and pull the pallet away.
• Carefully lower the additional magazine to 4 wooden blocks about 30 cm in

height.
• Screw in the adjusting legs included in the delivery in place of the threaded
bars [2].
once again and pull the wooden blocks away.
• Carefully lower the additional magazine onto the adjusting legs.
82
Procedure: Transport by crane
! Danger
When transporting the additional magazines by crane, suspended loads or wrong

handling can result in serious injuries or death.
• The transport of the additional magazine by crane may only be performed by
sufficiently qualified personnel or by a forwarding company authorized by the
Hermle AG.
• Only use means of transport and lifting equipment (cranes, lifting frames, ropes, etc.)
with sufficient lifting power, i.e. more than the indicated transport weight!
• To transport the additional magazine by crane, use exclusively a crane cross-
beam of suitable design.
• When transporting the additional magazine with the crane, observe the re-
quired:
– The wire cable or chain set must have a minimum length of 60 cm
– The wire rope or chain set must have a minimum lifting capacity
of 3000 kg
• If no crane meeting the requirements is available on-site, contact a forwarding
company qualified to transport the additional magazine by means of an ap-
propriate crane!
Other forms of transport are not allowed except transporting by forklift truck!
• Attach your lifting tackle only to the lifting eye provided for this purpose
(lifting device) [1]!
• Lift and put down the additional magazine only suspended horizontally, steadily,
and without jerky movements!
the danger area!
ures, if necessary!
83
• Hang a strand of the wire rope or chain set into each of the lifting eyes
(lifting device) [1] on the body of the additional magazine (see illustration).
• Tighten the transport ropes carefully, making sure that the transport ropes are free
and will not damage any part of the additional magazine upon lifting.

site using the forklift truck, transport of the additional magazine must be contin-
ued by crane. Proceed in accordance with the instructions given in the chapter
"Transport by forklift truck".
during transport. Should any damage be detected, please notify the HERMLE AG
• Unscrew the threaded bars [2] of the additional magazine from the transport
pallet.
• Carefully lower the additional magazine to 4 wooden blocks about 30 cm in

height.
• Screw in the adjusting legs included in the delivery in place of the threaded
bars [2].
once again and pull the wooden blocks away.
• Carefully lower the additional magazine to the adjusting legs.
84
Transport weight Transport of the ad-

Additional magazine ZM 157 approx. 6000 kg ditional magazine
ZM 157
Transport dimensions
Additional magazine ZM 157
2330
170
2350
3450
85
Transport - centre of Important

gravity
When transporting the additional magazine, make certain to note where the centre of
gravity is and to arrange the transporting equipment and lifting tackles accordingly!
The transport centre of gravity is identified on the additional magazine / shipping
package by the following symbol.
front view
1017
260
170
Side view
1017
450
86
• Set the additional magazine with the transport device and the heavy load rollers
down directly next to the machine.
• Hermle Service will bolt the precision pads to the floor contact areas, connect
the additional magazine to the machine and align it precisely during the machine
start-up procedure.
• Please return the transport aids (transport device, heavy load rollers, etc.) after
the machine has been commissioned.
Important
Leave the set-up templates included with delivery with the machine in case of pos-
sible later transport.
87
1
2
39-51
20
0
200
1175
1175
1095 1095
Arrangement of the precision pads
Note
Hermle Service will attach and adjust the precision pads during the initial machine
start-up procedure.
When positioning the precision pads, use the graphics listed above for orientation.
Make sure that the precision pads are positioned in such a way that the adjusting
screws for all precision pads are pointing outwards.
During transport the precision pads of the additional magazine are screwed to the
pallet. For the additional magazine to be lifted from the transport pallet, the three
precision pads must be unscrewed.
The precision pads must be screwed to the floor contact areas for the additional
magazine using the threaded rod [1]. First, three spacer plates [2] must be placed
between each precision pad and floor contact area.
88
Transport by fork-
lift truck and heavy
load rollers
Graphic 1
800
1400
A Graphic 2
B
1
50
89
Graphic 3
D
C
Graphic 4
E E
800
1400
90
F F
G
F G
Graphic 5
76
1
2
91
Procedure:
! Danger
When transporting the additional magazine by forklift truck and heavy load roll-
ers, suspended loads or wrong handling can result in serious injuries that may
become fatal.
• Transport of the additional magazine by forklift truck and heavy load rollers
may only be performed by sufficiently qualified personnel or by a forwarding
company authorized by Hermle AG!
• Only use means of transport (fork lift trucks, heavy load rollers) with sufficient
• When transporting the additional magazine by fork lift truck and heavy load
rollers, observe the following requirements:
– Fork length of the forklift truck of min. 1800 mm
– Drive-in depth of the forks of the forklift truck between 1800 mm and
2100 mm.
Otherwise, there is a risk of tipping or damaging the enclosure
around the additional magazine!
– Minimum load capacity of each heavy load roller of 3000 kg
• If no forklift truck meeting the requirements is available on-site, contact a for-
warding company qualified to transport the additional magazine by means of
an appropriate forklift truck!
Other forms of transport except transport by crane and heavy load rollers are
not allowed!
• The additional magazine may only be transported from the left side (with and
without transport pallet) (see illustration 1)!
• When transporting the additional magazine with no transport pallet be aware
of the conduit on the underside of the additional magazine. Place rubber mats
on the forks of the forklift to prevent any damage.
• Lift and put down additional magazine only vertically, evenly and without jerky
movements!
the danger area!
ures, if necessary!
• If the additional magazine is not being moved on the heavy load rollers, the heavy
load rollers must be secured to prevent it from rolling away unintentionally.
92
• Approach with the forklift truck from the left side, insert the forks into the transport
pallet and carefully lift the complete additional magazine (illustration 1).

site using the forklift truck, transport of the additional magazine must be contin-
ued by crane (refer to the section "Transport by crane") or the heavy load rollers
(as described in the following).
• Remove all accompanying parts from the transport pallet.
• Loosen all three bolted connections holding the precision pads to the transport
pallet.
• Fasten the transport bracket provided [A] to the additional magazine and screw
the appropriate heavy load rollers [B] with the threaded rod [1] securely to the
transport bracket [A].
Make sure that the threaded rod [1] is screwed into the heavy load rollers [B] up
to the stop and the lock nut [2] is loose.
The threaded rod [1] must be screwed far enough into the transport bracket
[A] so that it still protrudes 50 mm out of the top of the transport bracket [A]
(graphic 2)!
• Secure each threaded rod [1] by tightening the lock nut [2] down against the heavy
load rollers [B] (illustration 2).
• Screw in the adjusting feet [C] of the enclosure panels completely and remove
the drawbar [D] of the attached heavy load roller vehicle (illustration 3).
• Approach with the forklift truck from the left side and insert the forks into the open-
ings [E] provided in the additional magazine (illustration 4).
93
• Position the two other heavy load rollers [G] under the two other previously at-
tached transport brackets [F] (illustration 5).
• Screw the two heavy load rollers [G] each together with a threaded rod [1] on the
transport bracket [F].
Make sure that the threaded rod [1] is screwed into the heavy load rollers [G] up
to the stop and the lock nut [2] is loose.
The threaded rod [1] must be screwed far enough into the transport bracket [F]
so that it still protrudes 76 mm out of the top of the transport bracket [F]
(illustration 5)!
load rollers [G] (illustration 5).
• Lower the additional magazine carefully and evenly onto the heavy load rollers
and make sure that the additional magazine is resting on the heavy load rollers
and not on other parts of the machine. Otherwise the threaded rods [1] must be
screwed correspondingly further into the transport brackets.
• Re-attach the previously removed drawbar to the heavy load roller mechanism.
• Now transport the additional magazine to its installation location (close to the
machine) on the heavy load rollers.
Leave the heavy load rollers attached to the additional magazine.
• Secure the heavy load rollers to prevent them from rolling away unintentionally!
start-up procedure.
94
Transport by crane
Transport with H-frame and heavy load
rollers
999 867
289 157
Lifting eyes
(Lifting device)
Note

dimension or to align the 456 337
min. 1100 mm
min. 1440 mm

95
Graphic 1
Graphic 2
1
50
96
Graphic 3
D
C
F F Graphic 4
G G
76
1
2
97
Procedure:
! Danger
When transporting the additional magazine by crane and heavy load rollers, sus-
pended loads or wrong handling can result in serious injuries that may become
fatal.
• Transport of the additional magazine by crane and heavy load rollers may only
be performed by sufficiently qualified personnel or by a forwarding company
authorized by Hermle AG!
• Only use means of transport and lifting tackle (cranes, cross-beams, ropes,
heavy load rollers, etc.) having sufficient lifting power, i.e. more than the indi-
cated transport weight!
• To transport the additional magazine by crane, use only a suitable H-frame.
• When transporting the additional magazine by crane and heavy load rollers,
observe the required:
– Minimum load capacity of the crane cross-beam: 6000 kg
– Individual load capacity of each heavy load roller: at least 5000 kg
– Length of the lifting ropes, front min. 1100 mm / rear min. 1440 mm
– Minimum load capacity of each heavy load roller: 3000 kg
• If no crane meeting the requirements is available on-site, contact a forwarding
company qualified to transport the additional magazine by means of an ap-
propriate crane!
Other forms of transport are not allowed except transporting by forklift truck
and heavy load rollers!
• Affix your lifting tackle only to the lifting eyes provided for this purpose!
• Lift and put down the additional magazine only suspended horizontally, steadily,
and without jerky movements!
the danger area!
ures, if necessary!
• If the additional magazine is not being moved on the heavy load rollers, the heavy
load rollers must be secured to prevent it from rolling away unintentionally.
98
• Insert one of the transport ropes from the crane beam into each of the lifting eyes
on the body of the additional magazine (illustration 1).
• Tighten the transport ropes carefully, making sure that the transport ropes are free
and will not damage any part of the additional magazine upon lifting.

site using the crane, transport of the additional magazine must be continued by
forklift truck (refer to the section "Transport by forklift truck") or the heavy load
rollers (as described in the following).
• Remove all accompanying parts from the transport pallet.
• Loosen all three bolted connections holding the precision pads to the transport
pallet.
• Fasten the transport bracket provided [A] to the additional magazine and screw
the appropriate heavy load roller mechanism [B] with the threaded rod [1] securely
to the transport bracket [A].
Make sure that the threaded rod [1] is screwed into the heavy load roller mecha-
nism [B] up to the stop and the lock nut [2] is loose.
The threaded rod [1] must be screwed far enough into the transport bracket [A]
so that it still protrudes 50 mm out of the top of the transport bracket [A]
(graphic 2)!
• Secure each threaded rod [1] by tightening the lock nut [2] down against the
heavy load roller mechanism [B] (illustration 2).
• Screw in the adjusting feet [C] of the enclosure panels completely and remove
the drawbar [D] of the attached heavy load roller vehicle (illustration 3).
99
• Position the two other heavy load roller mechanisms [G] under the two other
previously attached transport brackets [F] (illustration 4).
• Screw the two heavy load roller mechanisms [G] each together with a threaded
rod [1] on the transport bracket [F].
Make sure that the threaded rod [1] is screwed into the heavy load roller mecha-
nism [G] up to the stop and the lock nut [2] is loose.
The threaded rod [1] must be screwed far enough into the transport bracket [F]
so that it still protrudes 76 mm out of the top of the transport bracket [F]
(illustration 4)!
load roller mechanism [G] (illustration 4).
• Lower the additional magazine carefully and evenly onto the heavy load rollers
and make sure that the additional magazine is resting on the heavy load rollers
and not on other parts of the machine. Otherwise the threaded rods [1] must be
screwed correspondingly further into the transport brackets.
• Re-attach the previously removed drawbar to the heavy load roller mechanism.
• Now transport the additional magazine to its installation location (close to the
machine) on the heavy load rollers.
Leave the heavy load rollers attached to the additional magazine.
• Secure the heavy load rollers to prevent them from rolling away unintentionally!
start-up procedure.
100
Chapter
Machine dimensions and machine

weight
101
Machine dimensions and machine weight
C 30
Machine dimension
Ejection height of
swarf conveyor
600
660 855 20
1100 mm 10
R
1a
dimensions:
conveyor
2100 mm
1800 mm
Pull-out
drawer
Swarf
Swarf
1510 1000
1 In-house 2 R1
020
1000
connection
3
Electrical 4 6
1000
5
4460
7
340
5385
5030
530 In-house connection
Pneumatic system
3810
1500
9
3480
1810
10 R9
15
2940
370
In-house connection 0
650 R 165
685
Electrical
1450
11
150
560
144
380
0
120
2110
102
0
4100
3670
880 3310
2470
2100 370
5a
970
5b
260 9 10
440
4 5 6
3070
3100
1
2310
2000
11
1 Internal Coolant Supply 1760
1a Recooling unit
2 Swarf cart
3 Swarf conveyor
4 Additional magazine ZM 43
5a Tool handling
5b Driving motor
7 Cooling unit FLKS 4 or KGL 6

8 Fluid cabinet
9 Oil mist extraction
10 Standard machine
11 Swivel drive - A-axis
103
C 30 Total weight of the standard machine C 30 approx. 9400 kg

Machine weight Weight of the additional magazine ZM 157 approx. 5800 kg
C 30
Static load of stan- Note
dard machine
The following load values of the individual precision pads (labelled A, B, C and D)
are based on static measurements at different positions of the milling spindle in
the working area (labelled from 1 to 5). These load values depend on the adjust-
ment of the precision pads and how the machine is equipped!
The measurements were carried out on a specific machine model without tools, work
pieces, clamping devices, coolant pan, swarf drawer or options!
D C
Switch cabinet
Basic body of the machine
5 4
Working area
1
2 3
A B
Milling spin- Precision pad / load

dle position A ( kg ) B ( kg ) C (kg) D (kg)
1 1401 1827 1715 3100
2 1600 1848 1516 3069
3 1411 2040 1663 2918
4 1209 1786 1924 3116
5 1385 1610 1762 3276
104
C 30
Note Dynamic load of
standard machine
are based on dynamic measurements. These load values depend on the adjustment
of the precision pads and how the machine is equipped!
D C
Switch cabinet
1810
Working area
A B
1450
Precision pad / load

A ( kg ) B ( kg ) C (kg) D (kg)
min. max. min. max. min. max. min. max.
567 2243 379 3037 808 3014 611 3514
105
C 40
Machine dimension
20
10
R
600
660 855
Ejection
Swarf conveyor
1a height of swarf
Swarf drawer
dimensions:
conveyor
2100 mm
1900 mm
Pull-out
1100 mm
1510
1000
1 R1
020
1000
In-house connection
2
Electrical 4
3 6
1000
5
4460
7
340
8
5380
5160
530 In-house connection
Pneumatic system
3930
1700
9
3475
1970
10 R9
15
2940
370
In-house connection
0
650 Electrical R 165
685
1650
11
150
560
380
144
0
120
2300
106
0
4220
3870
880 3510
2670
2300 370
5a
970
5b
260 9 10
440
4 5 6
3070
3100
1
2310
2000
11
1 Internal Coolant Supply 1760
1a Recooling unit
2 Swarf cart
3 Swarf conveyor
5a Tool handling
5b Driving motor
7 Cooling unit FLKS 4 or BL 058-13

8 Fluid cabinet
9 Oil mist extraction
10 Standard machine
11 Swivel drive - A-axis
107
C 40 Total weight of the standard machine C 40 approx. 10700 kg

Machine weight Weight of the additional magazine ZM 157 approx. 5800 kg
C 40
Static load of stan- Note
dard machine
are based on static measurements at different positions of the milling spindle in the
working area (labelled from 1 to 5). These load values depend on the adjustment of
the precision pads and how the machine is equipped!
D C
Switch cabinet
5 4
Working area
1
2 3
A B
Milling spin- Precision pad / load

dle position A ( kg ) B ( kg ) C (kg) D (kg)
1 1842 1815 2049 3147
2 2077 1860 1825 3098
3 1891 2040 2008 2909
4 1620 1764 2292 3180
5 1786 1610 2081 3393
108
C 40
Note Dynamic load of
standard machine
are based on dynamic measurements. These load values depend on the adjustment
of the precision pads and how the machine is equipped!
D C
Switch cabinet
1970
Working area
A B
1650
Precision pad / load

A ( kg ) B ( kg ) C (kg) D (kg)
min. max. min. max. min. max. min. max.
482 2911 437 2698 849 2908 1285 4175
109
110
Instructions for measuring the evenness of the surface at the machine location (C 30, C 40)
Accessories:
• Levelling rod with water level
• Measuring stick
• Support block
1. Designating the machine support points at the machine location

Measure all support points (for the machine, pallet changer, additional magazine ZM 157) at the desired in-
stallation location, taking into consideration the following dimension sheet, and mark them on the surface.
2. Measuring surface evenness at the machine location (C 30, C 40)
b
a
• [a] Place the levelling rod on the support block at support point "A".
• [b] Align the levelling rod horizontally and measure the deviations at points B, C, and D in reference
to "A".
• Enter any deviations in the following dimension sheet in Table 1.
3. Measuring surface evenness at the pallet changer location (PW 800, PW 160)
• [a] Place the levelling rod on the support block at support point "D".
• [b] Align the levelling rod horizontally and measure the deviations at points E, F and G for PW 160 or
E, F, G and H for PW 800 in reference to "D".
4. Measuring surface evenness at the additional magazine location (ZM 157)

• [a] Place the levelling rod on the support block at support point "B".
• [b] Align the levelling rod horizontally and measure the deviations at points I, J and K relative to "B".
C 30
Dimension sheet for surface evenness at machine location
Maschinenfabrik
Berthold Hermle AG
Industriestraße 8-12
D-78559 Gosheim Fax: +49 7426 95-6109
Company: Machine model:
Street/PO Box: Date:
Postcode/City: Signature:
Country:
2568
1 Machining centre C 30
J Support point A B C D
Deviation in +/-
mm from support 0
3 point "A"
2461
1538 Support plates*)

I
602 2568 Number
Thickness (mm)
383
1422
1356
823
+/- 0 K
A B
2 Pallet changer PW 800 (2a) / PW 160 (2b)
1
Support point E F G H
1329
1662
1991
Deviation in +/-
27 mm from support
point "D"
D C
3586
Support plates*)
E 309 F Number
1991
1552
Thickness (mm)
1217
2a
3892
27
H G
Support point I J K
184 Deviation in +/-
mm from support
point "B"
E F
2b Number
345 Thickness (mm)

+
*) To be completed by Hermle Customer Service

G 0-horizontal
-
C 40
Dimension sheet for surface evenness at machine location
Maschinenfabrik
Berthold Hermle AG
Industriestraße 8-12
D-78559 Gosheim Fax: +49 7426 95-6109
Company: Machine model:
Street/PO Box: Date:
Postcode/City: Signature:
Country:
2715
1 Machining centre C 40
J Support point A B C D
Deviation in +/-
mm from support 0
3 point "A"
2442

I
602 2715 Number
Thickness (mm)
363
1403
1555
665
+/- 0 K
A B
1 2 Pallet changer PW 800 (2a) / PW 160 (2b)
Support point E F G H
1528
1820
2179
Deviation in +/-
27 mm from support
point "D"
D C
3774
Support plates*)
E 209 F Number
2150
1651
Thickness (mm)
1316
2a
4050
126
H G
Support point I J K
84 Deviation in +/-
mm from support
point "B"
E F
2b Number
445 Thickness (mm)

+
*) To be completed by Hermle Customer Service

G 0-horizontal

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PIC Hermle C40 Technical Sheets

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Technical sheets

• General Technical data

• Transport and installation

• Machine dimensions and machine weight

Table of Contents............................................................................................................... III

General safety regulations.............................................................................................. 9

General technical data..................................................................................................... 21

Transport and installation............................................................................................... 33

General transport regulations............................................................................................. 34

Machine dimensions and machine weight.................................................................... 101

C 30 Machine dimension.................................................................................................... 102

The following machining operations are possible:

Examples of inflammable and explosive materials:

The machine may only be adjusted by one person!

Machine installation and start-up

Repositioning of the machine

A skilled employee (expert) is anyone who, by virtue of his/her specialist training

The service documentation is intended exclusively for the Hermle AG customer

If the designated use is changed due to incorrect applications or prohibited operat-

Examples of possible incorrect applications and prohibited operating modes:

General safety regulations

Equipment and in-

Safety during repair

During servicing work (maintenance, inspection, repairs), incorrect handling of the

In general, the following safety instructions apply to repair work:

Inspection and maintenance

Improper disposal of the machine components (operating materials and assemblies)

The following gravity-loaded axes are present on the machine:

When carrying out servicing work (maintenance, inspection, repair) on gravity-

B 300: Position of the unlocking switch

General technical data

Feed drive Standard

Diameter and pitch of the feed spindles:

Diameter and pitch of the feed spindles:

Positioning accu- Positional tolerance

Direct measurement X/Y/Z Measuring system

Machine lighting Lighting

Machine-specific noise emission parameters according to EN ISO 3746 Noise level

Operation under load (machining)

Sound power level LWA = 98 dB (A)

*) A correction for external noise and the environment / room is included

Electrical connec- Connection conditions

System short-circuit capacity

An insufficient system short-circuit capacity can result in converter failures as well

Fault current protective devices

Machine connection data Electrics ­ machine

Total connected load of the machine

For C 30 U / C 40 U with dynamic feed drive:

For C 30 V / C 40 V with standard feed drive:

For C 30 V / C 40 V with dynamic feed drive:

Connection data for internal coolant supply Electrical system ­

Total connected load of the internal coolant supply

Operating condi- Operating conditions for electrical equipment (according to EN 60204-0)

Compressed air connection Pneumatic system

Compressed air supply line

Compressed air grade (according to ISO 8573-1)

• Residual dust (class 4)

• Residual moisture (class 4)

• Residual oil (class 4)

• Pressure dew point (class 4)

Basic consumption value

Optional consumption values

Calculation of the individual consumption values

Sound power level LWA = 98 dB (A)

Machine connection data Electrics machine

Connection data for internal coolant supply Electrical system