Professional Documents
Culture Documents
ISO 9000
SM
ON
& Related Standards
SUNDAY, MARCH 5
MORNING ISO 9000 GOLF TOURNAMENTSM
ASQ CERTIFICATIONS EXAMS WORKSHOP 1
1. CERTIFIED QUALITY AUDITOR AS9100: AEROSPACE & DEFENSE
AFTERNOON 2. MANAGER OF QUALITY EXAM
3. CERTIFIED BLACK BELT SIX SIGMA EXAM
MONDAY, MARCH 6
8:00 AM – 9:55 AM SESSION 1
MAKING YOUR MANAGEMENT SYSTEM GREAT
SESSION 2 SESSION 3
10:15 AM – 12:00 PM CURRENT ISSUES FOR 2006 ISO 9000 PROCESS AUDITS
SESSION 4 SESSION 5
1:00 PM – 2:45 PM SECTOR APPLICATIONS OF ISO 9001 SYNERGY BETWEEN SOX/QMS
SESSION 6 SESSION 7
3:10 PM – 4:55 PM RISK MANAGEMENT & ISO 9001 CASE STUDIES FOR ISO 9001 INTEGRATION
WORKSHOP 2
6:30 PM – 9:30 PM ISO 9000 FOR EXPERTS
TUESDAY, MARCH 7
SESSION 8 SESSION 9
8:00 AM – 9:45 AM
QMS & EMS UPDATE ISO 9001, LEAN & SIX SIGMA
SESSION 12
SESSION 10 SESSION 11 AUTOMOTIVE
10:15 AM – 12:00 PM AUDITS & AUDITOR REACHING A HIGHER LEVEL MEASUREMENT SYSTEMS
PERFORMANCE OF PERFORMANCE
SESSION 13 SESSION 14
1:00 PM – 2:45 PM BUILDING YOUR OWN ISO QMS FOR BUSINESS
TOOLKIT PERFORMANCE
SESSION 15 SESSION 16
3:10 PM – 4:55 PM TOOLS TO IMPROVE QUALITY IMPROVING THE BUSINESS
SYSTEM CULTURE
WEDNESDAY, MARCH 8
WORKSHOP 3
8:00 AM – 5:00 PM DELIVERING ON ISO/TS 16949 IMPLEMENTATION
SESSION D
1:35 PM – 2:45 PM SIX SIGMA & LEAN DEPLOYMENT SESSION J
EIGHT DIMENSIONS OF SUCCESS:
SESSION E INTEGRATING CUSTOMER PRIORITIES
3:15 PM – 5:00 PM
BUSINESS ASPECTS OF SIX SIGMA
3
SESSION 1 SESSION 2
MAKING YOUR MANAGEMENT SYSTEM GREAT CURRENT ISSUES FOR 2006
Session Chair: Jack West, Chairman ISO/TC #176 Session Chair: R. Dan Reid, General Motors
Monday Morning • March 6 Monday Morning • March 6
You will learn how Toyota, Arvin Meritor, 10:50 AM – 11:25 AM; Paper # 2-2
Technicolor and other companies have been Integrating C-TPAT Requirements Into Your ISO 9001
able to harness the latent talent of all employ-
ees - getting on the average in writing over 20 Lois W. O’Brien, Manager, Security Programs,
improvement ideas per employee – bringing SGS SSC & Mark T. Young, Lead Auditor, SGS SSC
greater quality products, and saving their companies millions C-TPAT (Customs Trade Partners Against Terrorism) is a joint
of dollars. This presentation will show you how to ignite the government-business initiative for a voluntary relationship to
creative spark within your company. It will show you how to strengthen the overall supply chain and border security. Since
offer people exciting work and save your company millions – 9/11, the concern for security of the supply chain has been dra-
guaranteed! matically focused on the overseas suppliers and the borders. If
you are a US company that imports parts or finished goods, or
Norman Bodek has published hundreds of management books an international transportation logistics company, and you
on productivity, quality, and Lean manufacturing. He is the already have an ISO 9001 system in place, you are well on your
author of three recent books: The Idea Generator – Quick and way to planning your C-TPAT implementation. This presentation
Easy Kaizen, Kaikaku The Power and Magic of Lean, and All will help provide a basic understanding of C-TPAT and how the
You Gotta Do Is Ask. He is the winner of the 2005 Shingo Prize. implementation can be accomplished using the tools of ISO
9001.
9:10 AM – 9:55 AM; Paper # 1-2
Making Your Management System Great: Integration and 11:25 AM – 12:00 PM; Paper # 2-3
Your Bottom Line What Organizations Can Learn From Hurricane Katrina
John E. (Jack) West, Chairman ISO/TC #176 R. Dan Reid, Purchasing Manager, GM Powertrain
Conformity with ISO 9001, TS 16949, ISO 14001, and other In the days immediately following Hurricane
management system standards may be a necessity. However, Katrina, many outsiders became aware that
using these standards can also provide the foundation on which the City of New Orleans had a comprehensive
to build a management system that drives performance excel- emergency management plan (CEMP) specif-
lence. This presentation will discuss the quality hierarchy and ic to hurricane preparedness. It was also
using proven implementation techniques to focus on the things revealed that in 2002, the New Orleans
most important to your organization. Topics to be covered Times-Picayune forecasted the conse-
include: the conformity trap—conformity to a standard may be quences if a large hurricane struck New
important but it is not the most important thing; the absolutely Orleans. As in many organizations, knowl-
critical nature of the continual improvement concept; why inte- edge of the risks was not sufficient to cause
gration is necessary; stakeholders—making the customer (and government leadership to provide preventa-
other interested parties) king; and examples of how these four tive measures. So if the problem was identified well in advance,
concepts are used in a realistic setting. what went wrong? This presentation will look at a number of
quality tools that should be utilized in disaster planning. In some
9:55 AM– 10:15 AM – REFRESHMENT BREAK cases, as we have seen, it might be a matter of life or death!
4
SESSION 3 SESSION 4
ISO 9000 PROCESS AUDITS SECTOR APPLICATIONS OF ISO 9001
Session Chair: Sandra Callahan, Rohm & Haas Co. Session Chair: Mickey Christensen, TQM Systems
Monday Morning • March 6 Monday Afternoon • March 6
10:15 AM – 10:50 AM; Paper # 3-1 1:00 PM – 1:35 PM; Paper # 4-1
ISO Micro-Process Audits Lessons from the FDA Approach to Quality Systems
Michael Budarz, Site Manager, William R. (Bill) Kracht, President, Bill Kracht Consulting
Crane Army Ammunition Activity Center Quality by Design, Life Cycle Management, Risk Assessment
Many organizations face a common problem some time after and Management, Process Knowledge and Capability, and
becoming ISO 9001:2000 certified. The novelty of certification Change Management are some of the focus areas of the FDA
wears off, actions designed to maintain certification become rou- and its regulated industries, such as the pharmaceuticals and
tine, and a desire to “do more” begins to fade. ISO micro- medical devices, in their application of Quality Systems. The
process audits can increase an ISO manager’s touch time with Quality System goals of the FDA, for itself as well as for the
the quality management system, dramatically improve the ability industries it regulates, have been detailed in their “21st Century
to respond in a timely manner to everyday problems. In addition, Initiative” since September 2004. Much progress has been
they are a lot more fun to conduct than ordinary ISO audits. made since that time. This presentation will examine some of
Working with these types of audits for several months, it became the major concepts and tools, and identify how other organiza-
obvious that the results obtained far exceeded that of a tradition- tions can use these concepts to improve their own quality & busi-
al audit in terms of time spent. Focused on the key operational ness management systems.
element of an ISO Quality Management System, internal audits
tie ISO activity to daily business concerns and virtually all quali- 1:35 PM – 2:10 PM; Paper # 4-2
ty improvement tools. These audits can be major cost savers What’s Happening with the IWA-1—Guidelines for
and you can get in and fix something now! Improvement in Health Service Organizations?
M. M. “Mickey” Christensen, MSME, P.E. Ret., President,
10:50 AM – 11:25 AM; Paper # 3-2
TQM Systems & R. Dan Reid, M.B.S., M.A., ASQ CQE,
Guide to Auditing Process Validations Purchasing Manager, General Motors Powertrain
James D. Werner, Associate Director, Corporate Due to well-documented concerns about health care quality,
Quality & Siemens Medical Solutions USA, Inc. cost, and patient safety, it has never been more important for
Process validation has been a requirement for many years. Only organizations to improve process capability and to manage risk.
recently, FDA and ISO made this a specific requirement - FDA to For example, the U.S. Department of Health and Human
medical device manufacturers in 21 CFR 820.75 and ISO with Services reports that even though the vast majority of medical
the release of ISO 9001:2000, section 7.5.2. There clearly is a liability cases never go to trial, it costs over $24,000 on the aver-
need for auditors to have a basic knowledge of the requirements age to defend each claim. The Center for Medicaid and Medicare
of process validation and then be able to use this knowledge Services (CMS) requires that hospitals take a proactive
when auditing a process validation. Process validation is a sci- approach to performance improvement. Tools that should be
entific method for assuring that the process output will consis- used include: flow charts, quality plans, work instructions, RASIC
tently and repeatedly meet its predetermined requirements. ISO or Six Sigma Accountability Charts and Failure Mode and
9001:2000 at 7.5.2 requires that, “The organization shall validate Effects Analysis (FMEA). This presentation will summarize
any processes for production and service provision where the the tools and methodologies that can be used in Healthcare to
resulting output cannot be verified by subsequent monitoring or manage risk.
measurement.” The presentation provides the auditor with what
the contents of the validation documentation should be, and 2:10 PM – 2:45 PM; Paper # 4-3
offers tips on auditing. Integrating Safety, Environmental
and Quality Management Systems
11:25 AM – 12:00 PM; Paper # 3-3
Les Smith, Director of Training Services, DNV Certification
The Process Approach Revisited
To meet the increasing expectations of multiple stakeholders,
Zachary C. Pivarnik, Director organizations need to continually improve operational efficiency,
BVQI Training; Bureau Veritas Quality International provide assurance and create confidence. This presentation will
Many organizations continue to struggle with the process focus on the integration of Safety and Health, Environmental,
approach as seen through the eyes of third party auditors and do and Quality Management Systems. A road map using the PDCA
not realize the benefits of third party certification. The common (Plan, Do, Check, Act) model to systems integration and focus-
pitfalls are as follows: Organizations are not adequately defining ing on fifteen process areas will be presented. These are lead-
process sequence and interaction. Process objectives are not ership, planning, risk evaluation, human resources, compliance
linked to organizational objectives. Internal audit approach is not assurance, project management, training and competence, com-
process oriented. Customer satisfaction methods are not munication, promotion, risk control, asset management, contrac-
focused on “end” users. By reviewing simple solutions to these tor management and purchasing, emergency preparedness,
common pitfalls, organizations can develop a consistent imple- learning from events, risk monitoring, and results and review.
mentation focus and realize the benefits of the process approach
as defined by ISO 9001-2000. 2:45 PM – 3:10 PM – REFRESHMENT BREAK
12:00 PM – 1:00 PM – LUNCH BREAK
5
SESSION 5 SESSION 6
SYNERGY BETWEEN SOX & QMS RISK MANAGEMENT & ISO 9001
Session Chair: Dale R. Tuttle, Program Designer, ASQ Session Chair: John E. Gray, U.S. Air Force
Monday Afternoon • March 6 Monday Afternoon • March 6
1:00 PM – 1:35 PM; Paper # 5-1 3:10 PM – 3:45 PM; Paper # 6-1
Synergy Between Developing a Business Continuity I.S. 900: The First Risk-Based Integrated Business
and Security Program Management System for Small/Medium-Sized Enterprise
Mary L. Carrido, President/CEO, MLC & Associates, Inc. Richard Hadfield, Technical Services Manager, The National
Ron Collette, Principal, MLC Security, LLC Standards Authority of Ireland (NSAI)
ISO 17799 and Sarbanes-Oxley Act (SOX) both include require- In 2004, the NSAI Standards Committee agreed to develop a
ments of Business Continuity and Security as it relates to peo- new management system standard for the Small/Medium Sized
ple, process, technology and facilities. Specifically, SOX 404 Enterprise (SME). The standard was conceived with the idea of
requires that companies protect the integrity of their financial being a stripped down version of ISO 9000 and was nicknamed
reports. This presentation will illustrate how a Security and BCP “I.S. 900” - ISO 9000 with two “0” missing! The benefits of an
methodology can be executed in parallel. A case study will be integrated management system standard are evident in the cur-
presented on how companies can utilize the information gener- rent environment in which organizations are adding new certifi-
ated from the Business Impact Analysis for both their Business cations rather similar to the way soldiers add campaign medals:
Continuity and Security Programs and for complying with ISO ISO 9000, ISO 14001, OHSAS 18001, ISO TS 16949 etc. Using
17799 and SOX. Participants will be provided with instructions the conventional “silo” standards, integration is not an easy con-
on how to integrate SOX with their Business Resumption Plans, cept as it is usually an afterthought. In I.S. 900, integration is the
and how current Microsoft products such as InfoPath and aim and is required. NSAI sees this standard as being useful as
SharePoint can be used to maintain the information. a structured way of establishing and maintaining a small busi-
ness.
1:35 PM – 2:10 PM; Paper # 5-2
Quality/Environmental Management Experiences in Support 3:45 PM – 4:20 PM; Paper # 6-2
of Sarbanes-Oxley Compliance Using Risk Management to Assess Effective Performance
Sandy Liebesman, Ph.D., Sandford Quality Consulting LLC Under ISO 9001 in COTS Implementations
This session will start with a review of the five COSO elements. Eugene Kirsch, CSQA Associate, Booz Allen Hamilton
Then, a discussion will follow of the survey responses to five Implementation of an ISO 9001 quality management system has
areas of support for the Internal Financial Auditors (IFAs). a de facto assumption against risk. The establishment of the
Emphasis will be given to “supporting the auditing process” with QMS is assumed to prevent most risk areas from germinating.
integrated audits. Finally, individual case studies will be present- The challenge with most organizations implementing any major
ed describing organizations that have been successful in linking commercial-off-the-shelf (COTS) solution is that the QMS is insti-
their quality management systems to financial management sys- tuted for the integration project and then is retired. This pre-
tems in compliance with SOX. Time will be reserved at the end cludes any opportunity for significant process improvement from
for a discussion of major issues observed during compliance and project-level lessons learned being incorporated into the QMS
for answering questions from the attendees. for a next pass through the integration life cycle. As a comple-
mentary strategy, risk management can be a valuable check on
2:10 PM – 2:45 PM; Paper # 5-3 the effectiveness of an ISO 9001 QMS. This presentation
Positive Potential and Potential Pitfalls of SOX/QMS Synergy describes the risk areas typical to COTS implementation, such
Paul C. Palmes, QA Director, Northern Pipe Products, Inc. as practical information and lessons learned, and provide sug-
gestions on how to link risk mitigation to ISO 9001 QMS.
Driven by strong negative reactions to the ulti-
mate price of SOX compliance, companies
are increasingly talking about “value added,” 4:20 PM – 4:55 PM; Paper # 6-3
“linked” or “partnered” audits to defray costs. Reality Based FMEAs: A New Approach
Organizations with well-designed quality or at the Product Family Level
environmental management systems are John M. Cachat, Chairman, IQS, Inc.
already performing meaningful audits, and
The problem with FMEAs is that the connection between engi-
are usually eager to share the results.
neering and manufacturing is broken. This presentation will pro-
Sarbanes Oxley, however, is a regulation, not
vide insight on how to bring FMEAs to life by using a data driven
a standard, and is typically audited using
business approach versus the more popular document driven
compliance auditing technique that the quality
approach. The presentation will show how engineering can have
community has been actively trying to rise above for almost 30
direct access to manufacturing data on number of occurrences
years. The promise of SOX joining forces with process-minded
and severity. The presentation will show how to track corrective
entities within companies is that through this interconnectedness
actions to reduce RPN levels by due date and who it is assigned
a consistent message can take hold within the organization.
to. In addition, the presentation will discuss how FMEAs at the
This presentation will examine the linkages as well as bound-
product family level assure consistent deployment across a fam-
aries and cautionary issues of special interest to quality profes-
ily of parts.
sionals.
6
SESSION 7 SESSION 8
CASE STUDIES FOR ISO 9001 INTEGRATION QMS & EMS UPDATE
Session Chair: Dale R. Tuttle, Program Designer, ASQ Session Chair: Dale R. Tuttle, Program Designer, ASQ
Monday Afternoon • March 6 Tuesday Morning • March 7
7
SESSION 9 SESSION 10
ISO 9001, LEAN & SIX SIGMA AUDITS & AUDITOR PERFORMANCE
Session Chair: Marco Luzzatti, Greenville Tech. Session Chair: Dale R. Tuttle, Program Designer, ASQ
Tuesday Morning • March 7 Tuesday Morning • March 7
8:00 AM – 8:45 AM; Paper # 9-1 10:15 AM – 10:50 AM; Paper # 10-1
Lean FMEA Process: A Faster & More Thorough Approach Auditor Performance … It’s a Matter of Competence
Lee D. Dawson, CEO, Quality Associates International, Inc. Michael K. Carmody, President and CEO, RABQSA
The FMEA process is known to be extremely valuable in many International, Inc.
service and manufacturing industries. The FMEA process has The performance of management systems auditors is emerging
saved billions of dollars and many people who could have lost as the key 2006 strategic issue for the international conformity
their lives if failures and causes were not uncovered and pre- assessment community. More than ever before, industry is
vented. The FMEA process, however, has had mixed reviews as demanding increased value and relevance from today’s auditor.
to the deployment and efficiency. Teams have complained about More specifically, an auditor’s competency, experience and qual-
the redundancy. The FMEA process has been leaned out for ifications, must be aligned with the specific requirement of each
more efficiency and better use. This paper describes a new industry sector or market. ‘Competency’ is demanded not simply
approach, which has been shown to deliver similar results in ‘qualification’, that is, can the auditor effectively and efficiently
70% less time. The FMEA methods described in this paper have demonstrate audit practice to the required industry standard!
been used successfully at Lockheed Martin, Harley-Davidson RABQSA is leading the international debate and assuming the
and Caterpillar. Case studies will be shared for better under- challenge of working with the auditor and certification communi-
standing and transfer of knowledge. ty on the transition to competency based certification. A very
demanding exercise that is at the core of our industry’s relevance
8:45 AM – 9:20 AM; Paper # 9-2 …and perhaps survival!
Integrating Strategies: The ISO-Lean-ERP Solution
10:50 AM – 11:25 AM; Paper # 10-2
Douglas W. Anton, President, AEM Consulting Group, Inc.
Putting Your Internal Audit Program on Steroids
In this presentation, the three things that customers want and the
Mike Micklewight, President, QualityQuest, Inc.
three most common challenges that companies face are
addressed. An overview of ISO, lean manufacturing, and ERP is Too many internal audit programs within companies are weak
given. Mr. Anton will show how these three strategies address in and do not accomplish the very purpose for their existence –
a unique way three common challenges, thus giving employees continual improvement of the effectiveness of the Quality
the tools to give customers what they want. Examples of com- Management System. The cause of this weakness oftentimes is
panies that Mr. Anton has worked with, who achieved benefits that internal audit programs emulate the weakness of the
from successful implementations of these strategies, will be pre- Registration Auditing System. Understanding this weakness and
sented. Mr. Anton will give examples of companies (unidentified understanding the spirit behind ISO 9001 and ISO 9004 are the
by name) that were not so successful, either because they hes- first steps in strengthening your Internal Audit System.
itated to embrace these strategies or were not able to make the Toughening up your auditors and strengthening management’s
change required. support of the Internal Audit System are the next steps. Auditors
should also have knowledge of and use Lean tools (i.e. Value
9:20 AM – 9:55 AM; Paper # 9-3 Stream Mapping, 5S, Quick Changeover) when auditing for
effectiveness.
Lean Quality Documentation Systems: Reduce ISO 9001
Documentation by Half Without Eliminating Content
Mike Micklewight, President, QualityQuest, Inc. 11:25 AM – 12:00 PM; Paper # 10-3
Many companies established their quality systems after having Twelve Ways Auditing Can Add Value
purchased a software program with a “canned” quality manual. JP Russell, President, JP Russell and Associates
Software companies try to subliminally sell you the concept
Much has been said in the last couple of years about organiza-
“more is better.” Purchasing companies often don’t realize that
tional improvement and value-added auditing. The ISO 9001
they are purchasing a lot of junk that adds unnecessary com-
standard now requires continual improvement. The Six Sigma
plexity to their documentation. Efforts aren’t always well coordi-
folks have reinvented continuous (never ending) improvement,
nated, with documents written in each department separately,
and the new ISO 19011 quality and environmental auditing stan-
while ignoring the big picture of the system approach. The result
dard includes an example audit for evaluating effectiveness of
is several documents addressing the same issues and tons of
the management system. Others state that we should be con-
redundancy. In assisting companies with converting their ISO
ducting value-added audits anyway, but many are not sure exact-
9000:1994-registered quality system to one based on ISO
ly what these are. Can system-process auditing really contribute
9001:2000 requirements, and now, assisting automotive suppli-
to continual improvement? Can auditing move beyond compli-
ers in their efforts to convert to ISO/TS 16949, Mr. Micklewight
ance and support top management in a proactive quest for
challenged them to decrease their documentation by at least 50
improvement? Organizations desire to remain competitive and
percent. This presentation will summarize the methods used in
improve their effectiveness. Yet continual improvement seems to
condensing documentation.
elude us. The presenter will review 12 ways audits can add
value to support management objectives for on-going improve-
9:55 AM – 10:15 AM – REFRESHMENT BREAK
ment.
12:00 PM – 1:00 PM – LUNCH BREAK
8
SESSION 11 SESSION 12
REACHING A HIGHER LEVEL OF PERFORMANCE AUTOMOTIVE MEASUREMENT SYSTEMS
Session Chair: Rodney Weber, Southwest Research Session Chair: R. Dan Reid, General Motors
Tuesday Morning • March 7 Tuesday Morning • March 7
10:15 AM – 10:50 AM; Paper # 11-1 8:00 AM – 8:35 AM; Paper # 12-1
Evolving from Quality Management to Business What’s New in the MSA 3rd Edition Reference Manual?
Management Mike Down, General Motors North American
Tom Taormina, CMC, CPCM, CQMgr, President, Engineering - Integration and Performance
The Taormina Group, Inc. This presentation focuses on AIAG Automotive Measurement
At one division of Dell Computer, implementing Quality as a Systems Analysis (MSA). This session will look at the changes
Profit Center increased quality by 68% over a nine-month peri- to the MSA reference manual in relation to the 2nd edition. The
od. “Quality Improvement” is an abstraction that can’t be manual defines measurement as a process from development
deposited in the bank. Over the same time period, that division and conception to the continual tracking and measurement of
of Dell increased throughput by 37%. In 18 months, sales vol- data. The purpose of this rewrite was not only to correct past
ume increased nearly 150% and manufacturing capacity problems, but also to expand the use of other tools to under-
increased threefold. These percentages can be converted into stand measurement variation and its impact on the results.
real dollars that you can take to the bank. Enlightened business
leaders are continually looking for ways to make more money, 8:35 AM – 9:10 AM; Paper # 12-2
not to revel in quality statistics. This presentation focuses on
encouraging the transition to human accountability that leads to Introduction to Measurement Systems
higher profits and increased customer satisfaction. Mr. Taormina Alan D. Munday, Ricardo Inc.
will present the specific steps taken by Dell Computer to change In the drive to improve product quality, QS9000 and TS 16949
the focus from quality management to business process quality systems require continuous improvement that extends to
improvement. the part characteristics. One approach taken has been the
development of new and exciting measurement solutions that
10:50 AM – 11:25 AM; Paper # 11-2
collectively have the ability to measure almost every property of
Building a Balanced Scorecard the part. Measurement systems are an area not all quality prac-
Craig Cochran, Project Manager, Georgia Institute of titioners feel competent in. This session will provide a framework
Technology, Center for International Standards and Quality for the issues, e.g. why measure at all, what needs to be meas-
The Balanced Scorecard is one of the most significant manage- ured, inspection of features, and related environmental issues
ment philosophies of the last quarter century. At its core, it is one from a manufacturing perspective.
simple concept: stop trying to manage your organization by
financial measures alone. Why? Because financial measures 9:10 AM – 9:45 AM; Paper # 12-3
are always looking backwards. They tell you what happened last How to Deal with Measurement Variation?
month, last quarter, or last year, but they say very little about
Mike Down, General Motors North American
what will happen in the future. Develop a more balanced and
Engineering- Integration and Performance
rational set of measures, and you’re more likely to be successful
over the long-term. How does an organization go about building One of the keys to a quality process is a basic understanding
a balanced scorecard? Whose input do you need? And how do and improvement of the measurement process. But what hap-
you probe key variables? Finally, how do you implement a pens when the gauge is the issue or the interface between the
Balanced Scorecard throughout the organization? This presen- operator and the measurement system? What is the best strat-
tation will address these issues and more. egy to resolve these issues? The MSA 3rd edition provides
guidelines in relation to measurement planning and development
11:25 AM – 12:00 PM; Paper # 11-3 of measurement system. This session will look at different case
Integrating Customer Retention into an ISO 9001 Quality studies and the strategies used to resolve measurement issues.
Management System To Move Beyond Customer
Satisfaction 9:45 AM – 10:15 AM – REFRESHMENT BREAK
Roger Ritterbeck Jr., Product Manager, QMI
Today’s organizations strive to achieve excellent customer serv- 10:15 AM – 10:50 AM; Paper # 12-4
ice and high quality products. However, even with outstanding Measurement Devices and Their Application
customer satisfaction, organizations continue to lose customers.
Alan D. Munday, Ricardo Inc.
Organizations must recognize the reason customers leave and
incorporate an integrated process for customer retention into Measurement devices are a significant part of the measurement
their quality management system. Customer retention principles system. In this session we will review a number of common
can easily be integrated within an ISO 9001 based quality man- devices used in manufacturing today and detail various applica-
agement system. Customer communication (Clause 7.2.3 of the tions for which they are appropriate. We will also explore some
ISO 9001 standard) is vital in gaining this insight. Successful new technology and sophisticated devices now being intro-
planning of a process to move from customer satisfaction to cus- duced. This session is a “must” for new quality practitioners, or
tomer retention can only be sustained if it is fully integrated into those wanting a refresher in measurement devices and their use.
the management system.
12:00 PM – 1:00 PM – LUNCH BREAK
9
SESSION 13 SESSION 14
BUILDING YOUR OWN ISO TOOLKIT QMS FOR BUSINESS PERFORMANCE
Session Chair: Diana Somerton, CMTC Session Chair: Jack West, Chairman ISO/TC #176
Tuesday Afternoon • March 7 Tuesday Afternoon • March 7
1:00 PM – 1:35 PM; Paper # 13-1 1:00 PM – 1:35 PM; Paper # 14-1
Twenty-five Tips to Improve Your Internal Audit Program Leading for Value
Kristin L. Case, PE, QA Manager, NORDAM PRISM Kurt Mentzel, Vice President, Hogan Center for Performance
Limit corrective action; do not designate deadlines; require volun- Excellence & Jack Hunt, Director, QA, Marlow Industries
teerism. These counter-intuitive suggestions may be the key to The value delivered to customers and stakeholders determines
improving internal audits! In your organization, are audits per- the significance of an organization. The integration of value into
formed on schedule? Is it easy to find qualified, “independent” the key processes is one of the greatest challenges that leader-
auditors? Does top management support auditing? Or, is the sta- ship confronts. In order to meet this challenge, the leadership
tus of your quality management system routinely communicated toolbox must include an effective approach to create and deliver
throughout the organization? If so, this is not the presentation for value, and an equally effective process for deployment. The first
you. If, however, your organization suffers from a high dropout rate tool involves the enhanced design of the Management Review
for volunteer auditors; ineffective, overdue corrective actions; you process. The second tool is a performance management
have something to gain from this presentation. In the process of process that integrates the objectives from the SMR process into
auditing approximately 100 organizations, best practices in internal organizational and individual performance. These tools help the
auditing were gathered. Each tip in this presentation has been leadership align planning with the essential activities needed to
proven successful. maintain compliance, competitiveness, and profit, and make it
easier for leaders to hold the organization accountable. The
1:35 PM – 2:10 PM; Paper # 13-2 combined effect of the two leadership tools is that it provides an
Constructing a Quality Culture: opportunity for the organization to deliver a level of value that is
Toolkit for Quality Improvement truly significant in the lives of the key stakeholders.
Dorothy J. Hollahan, Policy Analyst, Virginia Department of
Alcoholic Beverage Control & Michael P. Levy, CQM, Practice 1:35 PM – 2:10 PM; Paper # 14-2
Manager, Virginia’s Philpott Manufacturing Extension Is Making a Profit in Manufacturing a Thing of the Past?
Partnership
Alan K. Lund, Consulting Principal, UHY Advisors, Inc.
The Virginia Department of Alcoholic Beverage Control (ABC)
developed a methodology for process improvement and then The focus of this presentation is to provide awareness of the
deployed this methodology throughout the organization. This actions and tools needed to initiate a profit enhancement
approach was selected because of the realization that full methodology. Attendees will gain an understanding of how to
understanding of quality tools was fundamental to becoming a study current and future business environment and constraints in
true, customer focused, and high performance organization. This their specific industry; obtain “clean & accurate” data on the per-
presentation will focus on the approach and implementation of the formance of their business. Benchmark resulting data against
3-module, 6-day training cycle. Speakers will address best prac- the industry, similar industries and foreign competition; determine
tices for success, lessons learned, and resources utilized for suc- the appropriate business model, strategies and cost structures,
cess. Topics include the need for multiple levels of training to within the constraints under which the company can achieve its
address multiple levels of the organization, addressing leadership’s profitability targets; implement and manage this profit enhance-
role in the success of the culture change. ment process; utilize ISO 9000 as a performance assessment
tool to fine tune the profit enhancement plans based on new infor-
2:10 PM – 2:45 PM; Paper # 13-3 mation and changing internal or external conditions.
The Integration of Continuous Improvement
2:10 PM – 2:45 PM; Paper # 14-3
Systems into the Business Model
Standards Integration and Its Effect on the Bottom Line
George M. Covington, QMS Lead Auditor, TÜV America, Inc.
Peter Grier, President, Prism eSolutions, LLC
Lean Manufacturing, Six Sigma and other continuous improvement
programs are commonplace in many organizations. Unfortunately, In these cost-driven times, clients are consistently being required
the choice of projects is left largely to the team champions based to show ways of reducing costs while providing excellence to a
on prioritization of these projects on ROI only. This paper discuss- variety of customers and stakeholders. One of the best ways of
es how the requirements of paragraph 8.5 of the ISO 9001 stan- showing a return ($$) from this practice is to have the assess-
dard are related to the establishment of quality objectives. The full ment team rate the client’s effectiveness and categorically grade
integration into the QMS of a corrective / preventive / continuous marketability, resource enhancement, product realization. The
improvement approach can be used to optimize resources. This benefit to the client is one of benchmarking results, a grade that
paper proposes an integrated management system based on the shows the % of real integration, within their SIC code and within
analysis of company objectives and metrics. Whether the actions the commodity. Another ROI enhancer is customizable-off-the
can be categorized as corrective, preventive or continuous shelf (COTS) web-enabled software to support integration of two
improvement depends on the level of performance against defined or more management system standards in one integrated web-
objectives. This is the step that is lacking in most companies – a enabled platform to increase efficiencies. Web-enabled software
step that is needed to focus an organization’s efforts for optimal integration provides two ROI routes.
gain.
10
SESSION 15 SESSION 16
TOOLS TO IMPROVE YOUR QUALITY SYSTEM IMPROVING THE BUSINESS CULTURE
Session Chair: Cathy Fisher, Quality Improvement Strategies Session Chair: John Gray, U.S. Air Force
Tuesday Afternoon • March 7 Tuesday Afternoon • March 7
3:10 PM – 3:45 PM; Paper # 15-1 3:10 PM – 3:45 PM; Paper # 16-1
Quality Information System for Production - Above SPC Implementing ISO 9000: From External Pressures
to Organization Practices
Edgar Dietrich, Dr.-Ing., Q-DAS GmbH
Olivier Boiral, Associate Professor & Director of the Canada
In the course of the production, quality information is created all
Chair in International Management Standards and
the time at various locations in the form of variable or attribute
Environmental Affairs, Laval University
test results. This information must be centrally consolidated,
evaluated, and made available to the group of persons respon- The ISO 9000 standard has undergone almost exponential
sible through reports. Management targets: Quality status of the growth since it was first launched in 1987. On one hand, market
production, warning system in case of significant changes, and globalization is calling for common international standards to fos-
long-term trend observations. Quality targets: Comparison ter easier trade and limit trade barriers. On the other hand, sup-
between production lines and products, statistic of rejects, pro- pliers, as much by multinationals as by local companies and pub-
duction system capability, and production control. The article lic organizations, increasingly use ISO 9000 certification as a
presents the setup, operation, and the benefit of such a system selection tool. Finally, even in sectors where the client does not
by means of case studies. require these standards, more and more organizations are
adopting the ISO 9000 system to differentiate themselves from
the competition and to improve their image. The present propos-
3:45 PM – 4:20 PM; Paper # 15-2
al, based on about 50 in depth interviews conducted outside of
Cost Effective Corrective and Preventive Action Processes the workplace, will attempt to address these issues.
Barton D. Walrath, Director of Registration, AQA
International, LLC & Charles N. Howell, President, AQA 3:45 PM – 4:20 PM; Paper #16-2
International, LLC
Automating and Integrating Training Processes to Improve
Corrective and preventive action processes arguably offer the Productivity and Ensure Compliance
greatest opportunity for return on investment in a quality or envi-
Roger Crist, Sr., VP Training and
ronmental management system. Yet, audits often reveal correc-
Professional Services, MasterControl, Inc.
tive actions that are narrowly focused on fixing the symptoms
rather than eliminating the cause. Audits also quite often reveal One survey found that 80-90% of training is a result of changes
preventive actions that are poorly understood. In light of this, to Documents. However, most companies use separate
registrars, their accreditation bodies (such as ANAB), other reg- Document Control and Training processes. Changes to docu-
istrar approval bodies (such as IATF for the automotive industry) ments directly affect product quality and typically require employ-
are raising the expectations for corrective action and preventive ees to be trained on processes and job responsibilities. The
action processes. This presentation overviews the basic ISO author has helped companies integrate Document Control and
9001 and ISO 14001 requirements for corrective action and pre- Training processes using advanced electronic routing and
ventive action processes. Cost effective approaches and meth- approval of documents that trigger electronic training tasks to
ods for addressing these requirements, along with specific employees and verification tasks to trainers. The complexity of
examples, are presented based on published guidance docu- maintaining training records using paper-based and basic elec-
ments as well as experience gained from hundreds of audits. tronic (spreadsheet/database) systems will be discussed.
Examples will be presented of companies that have implement-
ed advanced electronic document control and training process-
4:20 PM – 4:55 PM; Paper # 15-3
es using configurable off-the-shelf (COTS) software.
Building an Efficient and Cost-Effective Information Security
Management System (ISMS) by Leveraging Your ISO 9000
4:20 PM – 4:55 PM; Paper #16-3
Quality Management System (QMS)
Using Pull Thinking to Align People, Culture and Purpose;
Bill Casti, CQA, SSCP, CISM, EDS Corporation
Ken Meyer, Founder & CEO, Alignment at Work, LLC
The presentation will discuss what BS 7799-2:2002 (soon to be
You may be shocked to learn that research shows that less than
revised and re-released as ISO 27001) is and how we leveraged
40% of performance improvement initiatives like Team
our ISO 9001:2000 quality management system to cut the time
Development, Six Sigma, Lean Enterprise, Balanced Scorecard,
needed to build our BS 7799-compliant ISMS, and from there, to
and others yield meaningful, sustainable results! By providing a
accreditation and registration of our information security man-
robust learning methodology and a coherent unifying framework
agement system. The presentation will talk about the enhanced
– Pull Thinking can assure that your improvement initiatives are
risk management components in the ISO 17799:2005 guidelines
in the other 60%. Using it has a powerful effect on all levels of
how they are translated into requirements in the current draft of
an organization – from people, to process, to service delivery, to
ISO 27001, and about the ISO 15000 IT Service Management
the metrics. What is Pull Thinking? It’s a very accessible and
standard. Emphasis will be placed on how achievement of these
easy to use approach with a set of proprietary tools that focuses
compliances, and objective validation by a 3rd party registrar,
on maximizing performance through alignment. With it, you can
addresses the requirements of Sarbanes-Oxley, Gramm-Leach-
succinctly pinpoint gaps in thinking, planning, execution, and
Bliley, and HIPAA. Some matrices will be provided to partici-
communication, and quickly move to solutions that deliver meas-
pants showing the alignment between ISO 27001 and these
urable performance gains.
other regulatory requirements.
11
WORKSHOP 1 WORKSHOP 2
AS9100: AEROSPACE & DEFENSE ISO 9000 FOR EXPERTS
Sunday, March 5, 2006 Monday, March 6, 2006
• Aerospace approach for QMS, with all changes up to 2006. WHO SHOULD ATTEND: Quality Managers, General Managers,
• AS9100 – QMS for Aerospace organizations Human Resource Managers, Senior Executive Staff, Internal
• AS9102 – First Article Inspections and External Quality Auditors and Finance Managers.
• AS9103 – Management of Key Characteristics
FACULTY: From 1997 through 2005 Jack was the Chair of the
• AS9110 – QMS for Maintenance organizations
US TAG to ISO/TC #176 and lead delegate for the United States
• AS9120 – QMS for Distribution organizations
to the International Standards Organization. He is co-author of
• AS9003 – QMS for Inspection & Test organizations the book ISO 9001:2000 Explained, co-editor of the ASQ ISO
• AS9006 – QMS for Software organizations 9000:2000 Handbook, and co-author of ISO 9001:2000.
• AS9104 – Aerospace Registration Program
• AS9101 – Checklist FEE: $65 for conferees; and $85 for non-conferees. The fee
• Industry Database of Approved organizations includes dinner. Limited seating.
• Aerospace Quality Tools
• Auditing and Certification requirements for
Aerospace QMS
• AIR 5359
ISO 9000 GOLF TOURNAMENTSM
• AIR 5493 Sunday, March 5, 2006 – Tee off time is 8:00 AM
• Requirements for auditing organizations and personnel to
meet aerospace accreditation and training requirements.
12
WORKSHOP 3 WORKSHOP 4
DELIVERING ON ISO/TS 16949 INTERNAL AUDITING TO ISO
IMPLEMENTATION 14001: A PRACTICAL APPROACH
Wednesday, March 8 Wednesday, March 8
8:00 AM – 5:00 PM; 0.8 CEUs 8:00 AM – 5:00 PM; 0.8 CEUs
Joseph R. Bransky, General Motors Representative to the Gabriele (Gabe) Crognale, PE, Owner
ISO/TS 16949 International Automotive Task Force (IATF)
WORKSHOP DESCRIPTION: In order for an organization to
WORKSHOP DESCRIPTION: QS-9000 is scheduled to expire on
derive value from its newly-implemented EMS, it has to be tested
December 14, 2006. Currently, ISO/TS 16949 has certified
and validated. Proper testing and validation can be enhanced
approximately 16000 supplier organizations. The “push” is on for
through a robust "extra set of eyes" program that auditing brings to
applicable automotive supply organizations to transition to ISO/TS
an EMS, since a well-designed auditing program can provide the
16949 before the deadline. The requirements for organization
mechanism to check an EMS on a regular basis and allow
readiness and the audit approach in ISO/TS 16949 represent a
management to see those programs that need correcting. This is
major paradigm shift compared to that of QS-9000. Many suppliers
part of the "continual improvement" of a sound EMS program that
have shown some lack of understanding of the changes in both the
is at the heart of ISO 14001. A robust internal auditing program
applicability of requirements and the process
can be enhanced through tailored and hands-on training of its
audit approach. The workshop will focus on
auditors that provides the student auditor practical experience that
the ISO/TS 16949 applicability and
is designed to provide them a jump start to audit their own facilities
fundamental changes to QS-9000. Finally,
effectively and efficiently.
practical aspects of ISO/TS will be discussed
and the structure of the International WORKSHOP OUTLINE
Automotive Task Force (IATF), the • Introduction to elements of ISO 14001 and how to audit
recognizing body of ISO/TS 16949. against them
WORKSHOP OUTLINE • Introduction to elements of ISO 14010-14012 to describe
• Overview of ISO/TS 16949 the makeup of an EMS audit program
harmonization • Developing the Audit Program and Scope
• Certification scheme in the automotive supply chain • The "You-Are-There" Audit – Practical Hands On Exercise
• Process approach as it applies to ISO/TS 16949 • Corrective Action and Management Review (Continual
• Organization readiness Improvement of EMS)
• Internal Audits & 3rd Party audits
• Product realization requirements BIOGRAPHY: Mr. Crognale has over 30 years of experience in
• Core tools e.g. PPAP, FMEA, APQP, and SPC. the environmental field, and has developed ISO 14001 training
• Rules for 3rd Party audits programs for the American Society for Quality (ASQ), GM Saturn,
QSG and QPS Consulting.
WHO SHOULD ATTEND: Practitioners and experts, but beginners
familiar with general applicability of automotive and ISO standards WHO SHOULD ATTEND: Practitioners and experts and
would be welcome. beginners familiar with applicability of ISO 14001 standards.
BIOGRAPHY: Joseph R. Bransky began his career at General FEE: The fee is $495 for the International Conference on ISO
Motors in 1968, and has held several different positions, including 9000 attendees; $595 for non-conference attendees.
Director of Quality Systems for General Motors North American
Operations. Currently, Mr. Bransky serves as the delegation leader
of the International Automotive Task Force (IATF) to ISO/TC #176. ASQ CERTIFIED EXAMS
FEE: The fee is $495 for the International Conference on ISO 9000 The following ASQ Certification Exams
attendees; $595 for non-conference attendees. will be administered during the Conference.
Please note that, starting on March 4,
SHELBY AUTOMOTIVE WORKS TOUR 2006, the new version of the CMQ/OE
Exam will be effective and you will be
A great tour for car enthusiasts of the Carroll administered the new version.
Shelby Automotive Works
Wednesday, March 7, 2006, starts at 10:30 AM 1. CERTIFIED QUALITY AUDITOR
EXAM (CQA); Sunday, March 5, 2006
(1:00 PM - 6:00 PM)
2. CERTIFIED MANAGER OF QUALITY/
ORGANIZATIONAL EXCELLENCE (CMQ/OE)
Sunday, March 5, 2006 (1:00 PM – 5:00 PM)
3. CERTIFIED BLACK BELT SIX SIGMA EXAM (CSSBB)
Sunday, March 5, 2006, (1:00 PM – 5:00 PM)
For more information, please visit
www.iso9000conference.com/exams/
All examinations are offered in the English language only. There
is a 50$ application fee, and is not refundable. Please register
using the Registration Form on Page 19 of this flyer.
There is no fee for Conference attendees.
13
2006 International
Lean & Six Sigma Conference
March 8–9, 2006 • Flamingo Hotel, Las Vegas
14
SESSION C SESSION D
LEAN & SIX SIGMA APPLICATIONS SIX SIGMA & LEAN DEPLOYMENT
Wednesday, March 8, 2006 Wednesday, March 8, 2006
11:00 AM – 12:00 PM; Paper #L-4 1:35 PM – 2:10 PM; Paper #L-6
Application of Lean Six Sigma to a Large Scale Diagnostic Healthy HospitalTM Initiative: Applying Lean in Healthcare
Laboratory; Mike Scutero, Quest Diagnostics Incorporated, Mark L. Dean, Ph.D., Program Director, Innovative
and Doug Conklin, Quest Diagnostics Incorporated Productivity, Inc., and Andrew A. Meyer, Ph.D., Senior
Lean Six Sigma is an integration of two very different and yet Organizational Consultant, Innovative Productivity, Inc.
complementary improvement methodologies. When combined The per capita cost for healthcare continues to rise and the num-
the methods result in both variation reduction and waste elimina- ber of hospital injuries and deaths attributed to medical errors
tion. These provide improved effectiveness and efficiency to any are of concern to the health care industry and to society. Finding
organization. Using Lean Six Sigma methods, Kaizen events and applying techniques that effectively reduce costs, increase
have been conducted in most transactional areas of a large diag- throughput, and reduce injuries and deaths are needed.
nostics laboratory – patient service centers, logistics, specimen Hospitals have been working diligently to achieve these ends.
processing, diagnostic testing, billing and customer service cen- However, working harder is not the answer. What is needed is a
ters. Outcomes of the events created value and improved systems improvement approach. The manufacturing industry
process flow. Case studies will be discussed that demonstrate has harvested much fruit from its quality improvement initiatives.
reduced cycle times, improved productivity and enhanced work- While the manufacturing and healthcare industries are signifi-
force empowerment with a focus on continuous improvement. cantly different in terms of what they actually do, they nonethe-
The paper will present an overview of traditional Six Sigma, Lean less accomplish their respective objectives by performing
and Kaizen methods. An approach to a national deployment will processes. Thus, while the content of their processes is differ-
be discussed. The attendees will takeaway basics of Lean Six ent, the same process improvement tools can be used in both
Sigma and how to structure Kaizen events for diagnostic labora- industries. Hospitals and other healthcare service providers are
tory improvement. beginning to achieve similar results using the same tools.
Results accruing from these efforts include improved patient
Mike Scutero is a Six Sigma Master Black Belt for Quest care and safety, increased throughput, decreased errors, lower
Diagnostics Inc. He is responsible for Six Sigma results using costs, and greater profitability. In this presentation, the authors
DMAIC, DFSS & Lean methods. He has consulted on and led will provide an overview of the Healthy HospitalTM Initiative, dis-
Six Sigma deployments in the US, Europe and Asia. cuss how the Lean approach can be applied within the health-
care industry, and provide some results achieved to date.
12:00 PM – 1:00 PM; LUNCH BREAK
2:10 PM – 2:45 PM; Paper #L-7
1:00 PM – 1:35 PM; Paper #L-5 Six Sigma Deployment & Lean Transformation
Payload Process Improvement through Lean Tools and George Byrne, Americas Theater Leader
Metrics; Melissa Sampson, Ph.D., Senior Quality Engineer; Lean Six Sigma, IBM Corporation
University of Colorado/Lockheed Martin The key to Six Sigma success is the building up of an effective
Organizations that are successful and competitive learned to effi- infrastructure. An effective infrastructure lays the foundation for
ciently utilize their resources. Over the last half-century, there the success of the organization in its implementation of Six
have been a variety of theories and techniques put forth on how Sigma. The success of Six Sigma lays on the projects selected
to do this. One recent theory applied in the aerospace industry and their link to the strategy of their organization. The first step
is Lean Management (LM), which emphasizes a customer focus an organization needs to embark on is conducting a self-assess-
and a rigorous elimination of activities that do not add value from ment based on proven assessment models, which will help the
the customer’s perspective. LM has not, until now, been evalu- organization identify the various opportunities for improvement.
ated for small, nonprofit, one-off production organizations Next, based on the assessment conducted the organization can
(NOPOs). Previous research on LM focused on for-profit com- re-evaluate all its strategies and strategic objectives. New
panies and large-scale production organizations, producing rela- strategic objectives can now be identified. Most organizations
tively similar products repetitively (e.g. automobiles, commercial after having articulated and identified their various objectives are
satellites, aircraft, and launch vehicles). unable to communicate the strategies of the organization. This
presentation will show you how to have a comprehensive Six
One-off production organizations typically create one-of-a-kind Sigma deployment strategy.
products. The purpose of this research is to examine the appli-
cability of LM to a NOPO. LM will improve resource utilization George Byrne is the Americas Theater Leader for IBM’s
and thereby competitiveness. The research methodology con- Lean/Six Sigma consulting services. He specializes in Six
sists of conducting case studies, formal and informal interviews, Sigma deployment, Lean transformation, strategic change,
observation and analysis in order to assess whether and how LM process management and measurement, strategy development
may be beneficial. The metrics address efficiency; customer and and execution, voice of the customer, benchmarking, and orga-
stakeholder satisfaction; research value; and employee educa- nizational excellence. Within this experience, he successfully
tion. LM will improve resource utilization, while retaining the proved his ability to implement Six Sigma & Lean.
NOPO’s hallmarks of adaptability and flexibility.
2:45 PM – 3:15 PM; REFRESHMENT BREAK
15
SESSION E SESSION G
BUSINESS ASPECTS OF SIX SIGMA BETTER LEAN & SIX SIGMA FOR PRACTITIONERS
Wednesday, March 8, 2006 Thursday, March 9, 2006
3:15 PM – 3:50 PM; Paper #L-8 This session will be presented in the form of a workshop
The 12 Voices of the Customer and Vital Lies That Prevent
Hearing Them; Robin L. Lawton, President, International
Management Technologies, Inc. 8:00 AM – 12:00 PM; 0.4 CEUs/REUs
There is no such thing as the voice of the customer. This humor- Faculty: David Wetzel, Ph.D.
ous but highly interactive presentation shows you how to uncov- Independent Consult and Certified Master Black Belt
er what customers care most about. It will, significantly enhance
your Six Sigma initiative, satisfaction surveys and other efforts to
enhance business growth and competitive position. Customers
often don’t tell you their highest priorities, yet they’ll hold you Power of Comparative Experiments in Validating
accountable for knowing and satisfying them. We can make Projects and Other Uses – Skilled Based Training for
potentially fatal assumptions about (1) who “the customers” real- Black Belts and Others
ly are and how to segment them, (2) what questions to ask and
(3) how to prioritize their answers. One firm’s loss of a $400 bil- Gain powerful insight and experience with these often under uti-
lion contract, referenced in this presentation, illustrates the bad lized methods on data driven Lean Six Sigma projects. Are proj-
ending these gaps can create. ect improvements statistically different or just appear different?
Can you tell if two vendors of service with average deliveries of
3:50 PM – 4:25 PM; Paper #L-9 14 and 15 days are statistically the same or different? Which
Effectively Using the Voice of the Customer to route is better in terms of drive time? Intuition is good, statistical
Select and Evaluate Projects evidence is comforting.
John A. Goodman, President, TARP
Attend this skill-based, hands-on workshop where you learn by
Over 80% of Six Sigma projects are devoted to cost cutting. As doing your own comparative experiments. Gain comfort and
such, many projects actually do damage to customer satisfaction experience with methods for comparing means, variances, pro-
and ultimately to revenue and the bottom line. Much of this dam- portions, and medians to targets and each other. Learn how to
age is due to failure to understand and quantify the revenue analytically validate project improvements with confidence.
implications of improved service and quality and, conversely, the Improve your overall confidence with databased decision-mak-
damage to service and revenue caused via cost cutting. This ing and experiments. Handouts alone are worth attending this
presentation will outline the weakness in most project selection workshop.
approaches and then show how to draw upon many different
data sources, integrate them into a unified Voice of the
Customer, and then to include a conservative estimate of rev- Workshop Agenda:
enue impact in evaluation of project impact. Part of the presen-
tation will focus on the impact of quality on word-of-mouth, which
is the most important source of new customers. Further, it will • Can you tell whether the variation before and after an
illustrate via case studies how to sell quality to the CFO. improvement has gotten better or worse."
4:25 PM – 5:00 PM; Paper #L-10 • Comparative experiments covered include: Paired t-tests,
Understanding Business Processes 1 and 2-sample proportion and t-test tests, median tests,
equal variance tests, and ANOVA.
Ben B. Graham, President, The Ben Graham Corporation
Six Sigma practitioners are often taught to work with high-level • Confidence with comparative experiments is an important
SIPOC maps and avoid being “mired” in detailed process maps. skill for any black belt, green belt, quality professional or
One reason for this is that most process maps are difficult to change agent.
work with. And, it is no wonder; the method that is typically
applied was developed for documenting the flow of a single pro- You should leave this session with an understanding of the
gram or a single system- NOT the dozens of documents that power and strong comfort level in doing comparative data
make up a typical business process. However, there is another analysis.
tool – an engineered flowcharting method that is designed
specifically for documenting and improving business processes.
Process charts provide a baseline for process improvement and
are excellent training tools. Detail process charts identify all the Dr. Dave Wetzel is an independent consultant and certified
documents in a process, their interrelationships, and what hap- Master Black Belt, Dave has over 20 years of experience assist-
pens to each document (the work steps) as it flows through the ing Fortune 500 companies with analyzing, managing, and
process. Detail process charts clearly show value-added steps implementing performance improvement processes. Dave holds
(where data is added or changed), the control points (where data a B.S. in chemical engineering from The Ohio State University, a
is checked), the reports that are generated, and the people M.S. from Rensselaer Polytechnic Institute, and a Ph.D. in indus-
involved. Detail process charts provide the transparency in our trial engineering with minors in industrial and organizational psy-
business processes needed to understand them, improve them, chology and business from The Ohio State University.
and manage them.
16
SESSION H SESSION J
BETTER & FASTER FMEA: EIGHT DIMENSIONS OF SUCCESS:
RISK ANALYSIS AND MITIGATION PROTOCOLS INTEGRATING CUSTOMER PRIORITIES
Thursday, March 9, 2006 Thursday, March 9, 2006
This session will be presented in the form of a workshop. This session will be presented in the form of a workshop.
8:00 AM – 12:00 PM; 0.4 CEUs/REUs 1:00 PM – 5:00 PM; 0.4 CEUs/REUs
Faculty: Rai Chowdhary, Founder, TEAM 2000 Faculty: Robin L. Lawton, President
Webster’s defines risk as “the possibility of suffering a harmful International Management Technologies, Inc.
event or loss”. No matter how hard we may try, risk will always
be present in business, and it emanates from different, often Is your change initiative a success when processes are
unexpected sources. Unmanaged risk can be devastating to a improved, costs are cut but customers notice no difference?
business and cause setbacks that can be avoided with proper Does tactical improvement create strategic success? This fast-
identification and planning. This interactive workshop introduces paced, provocative workshop is for executives and change lead-
you to the components of risk, and builds your capability to ana- ers wanting to achieve business growth, strategic outcomes cus-
lyze the potential for risk as it occurs in every area of business. tomer’s value and innovation competitor’s envy. Special applica-
While not all risk can be eliminated, participants will learn a tion is made to service and knowledge work.
proactive and disciplined approach to risk analysis and mitiga-
tion to better manage risk in business and on projects. The This jargon-free material provides participants with a powerful
process learned in this workshop is a valuable addition to any but elegantly simple framework and process that consistently
organization’s strategic planning process and ongoing process produces high results in even the most challenging environ-
management. RAMP offers direct benefit in satisfying ISO ments. The top-rated presenter and author shows you why cus-
requirements 2.1, 2.2, 4.1 and 6.2. It also has immediate prac- tomers may not tell you their most important expectations, yet
tical application in product launches, mergers and acquisitions hold you accountable for satisfying them. Examples illustrate
and project planning. what a well-aligned strategic plan, balanced scorecard and cus-
tomer-centered transformation initiative looks like. This course
Workshop participants will learn how to distinguishing inherent offers a unique, very accessible enterprise management model
business risk and risk that can be avoided by proper analysis useful in every industry, government agency and not-for-profit
and planning; how to prevent falling into the trap of “rationalizing” organization.
and accepting high risk as normal; and how to prioritize the plan
to address potential sources of risk? Using techniques previous- Faculty: Robin Lawton is president of International Management
ly known, but not combined for such analysis participants leave Technologies, Inc. (IMT), founded in 1985. He is internationally
with an action plan to mitigate actual risks they face. known as an author and consultant to market share leaders and
world-class firms. He is regularly ranked “Best Speaker” at inter-
Rai Chowdhary is the founder of the company TEAM 2000, national and national conferences such as those sponsored by
which is a fully integrated, worldwide service provider in a wide ASQ, AME, ISO, AQP, AQI and others.
variety of business service areas.
Make your reservation directly by calling the toll-free number 1-800-732-2111. In doing so, for either
conference please request the group rate for “International Conference on ISO 9000”.
All rates quoted are based on single and/or double occupancy plus an applicable Clark County room tax, presently nine percent (9%).
17
14th Annual
INTERNATIONAL CONFERENCE ON ISO 9000 SM
March 6 - 7, 2006 • Flamingo Las Vegas Hotel, Las Vegas, Nevada
CONFERENCE POLICY: The European Quality Institute, a nonprofit organization based in Pennsylvania, organizes INTERNATIONAL CONFERENCE ON ISO 9000,
hereby referred to as “The Conference”. The Conference admits attendees of any race, color, and national or ethnic origin to all the rights, privileges, programs, and
activities generally accorded or made available to its attendees and does not discriminate in administration of its education policies, admission policies, in any of the
Conference administered programs. The Conference prohibits tape recording of any session, the use of our logo, copying information from either our website, or from
presentations, without express written consent. The Conference reserves the right to rearrange workshop content/instructors and is not responsible for any typograph-
ical errors. Workshops may be cancelled, or instructors may be changed at the discretion of the Conference. The Conference cannot assume responsibility for penal-
ties, loss arising from cancelled travel plans, tickets, any other type of arrangements, for loss of any articles during the Conference, the exhibits, or any associated pro-
gram. We reserve the right to substitute the early registration gift, with another item with a list price of $50, if an item becomes unavailable.
18
REGISTRATION FORM
Registration Code
ISO 9000
14 th ANNUAL INTERNATIONAL CONFERENCE ON ISO 9000
SM
AQ- …………………….
March 6-7, 2006; Flamingo Hotel, Las Vegas, Nevada
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