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Abstract
The world today has about 4000 offshore support vessels of various types. While statistical data are
not very precise, there appears to be more than 200 under construction at present. These modern
vessels, intended for fleet replacement on the one hand, and to meet the more demanding needs of
deeper water operations on the other, are of much improved designs and packed with multi-
functional capabilities. This paper performs a simple analysis of existing fleet and order-book
databases and highlights some trends. It goes on to outline some basic requirements of offshore
support vessels from classification perspectives, followed by provisions for specialized functions and
capabilities, such as fire fighting and dynamic positioning. Current statutory requirements applicable
to this vessel type are also discussed. Some modern support vessel design characteristics are given
with a view to illustrate some design trends.
Keywords/Acronyms:
ABS : American Bureau of Shipping
AHTS : Anchor Handling, Towing and Supply Vessel
IMO : International Maritime Organization
MARPOL : International Convention for the Prevention of Marine Pollution at Sea
OSV : Offshore Support Vessel
SOLAS : International Convention on Safety of Life at Sea
1 Introduction
The origin of offshore support vessels may be traced to the Gulf of Mexico – where oil exploration
first moved offshore in the 1950s. Then, surplus World War II vessels, wooden fishing boats, and
shrimp trawlers were used to supply offshore rigs with cement, mud, spare parts, crews, fuel and
food. In 1955, Alden and John Laborde [17] developed the first purpose-built vessel to supply
offshore rigs and platforms, featuring a bow wheelhouse and a long flat afterdeck that became the
standard for offshore support vessels. This pioneering design – bearing close resemblance to a
pickup truck – withstood the test of time and has become a generic ship type of its own right.
As a ship type it has since been given a variety of names: offshore support vessel is perhaps the more
all-encompassing one; others are offshore supply vessels, anchor handling and supply vessel, anchor
handling towing and supply vessels, or other combinations, depending largely on the functions the
vessel is designed and equipped to perform.
One of more of the following design and operating capabilities can generally be expected of a vessel
of this type:
- Large and open aft deck and equipment for cargo, anchor handling and towing operations
- Highly maneuverable, particularly at low speed or static operations
- Storage of consumables for offshore exploration and production activities: such as drilling
fluids, bulk mud and cement, potable water, fuel, chemicals, etc.
As exploration and production activities move into deeper waters, a certain shift in the basic design
in offshore support vessel is evident. Just on drilling operations alone, more cargoes in terms of
hardware such as drill pipes on the one hand, to consumables such as drilling fluids on the other,
have to be supplied per trip than for shallow water activities. Deepwater also mean further away
from shore base, this means the need for higher speed. Deployment and retrieval of anchors of
various types in deep waters need more powerful winches than for shallow water. These and other
factors dictate, on the whole, the modern offshore vessels, to be larger and more powerful, and in
harnessing advances in modern equipment design, more technologically sophisticated than they ever
were.
Added to these challenges is the demand for these vessels to be equipped for emergency responses.
Thus, response capabilities such as fire fighting, standby and rescue, and anti-pollution are also
added, in various degrees, on to the already multi-functional role.
Modern offshore support vessels are therefore truly action-packed vessels.
The orderbook shows a trend of an increase in length overall (LOA) that is associated with
deepwater service. In terms of LOA, 66% of the total fleet is in the range 50-70 meters and over 20
years of age. The orderbook shows that 46% is in the 50-70 meters range, 20% in the 80-90 meters,
and 7% in the over 90 meters range [1]. See Fig. 3.
<40
60-70 4%40-50
33% 1% 50-60
13% 10%
70-80 80-90
8% 14%
80-90
70-80
8% 60-70
18%
<40
50-60 40%
40-50 1%
44% 5%
>90
1%
In terms of age structure of the fleet as a function of LOA, Fig. 4 indicates that a significant
proportion of the vessels due for renewal are in the 40-60 meters range. Driven by deep-water
service, fleet renewal has focused on the higher LOA ranges.
>20,000
18,000-20,000
16,000-18,000
14,000-16,000
12,000-14,000
10,000-12,000
8,000-10,000
6,000-8,000
4,000-6,000
2,000-4,000
<2,000
-
>20,000 2
>18,000-20,000 4
>16,000-18,000 6
>14,000-16,000 2
12,000-14,000 4
10,000-12,000 9
8,000-10,000 3
6,000-8,000 11
4,000-6,000 16
2,000-4,000 1
<2,000 18
0 5 10 15 20
The propulsion BHP rating also shows a definite shift to higher ranges. In the existing fleet 54% has
a BHP rating in the range 2,000 – 4,000 BHP, 10% in the range 10,000-16,000 BHP, and 7% above
16,000 BHP.
In contrast, 36% of the orderbook has a BHP rating greater than 10,000 with a concentration in the
10,000-12,000 BHP range, i.e. 48% of vessels with BHP>10,000. 36% of the orderbook is
concentrated in the 4,000-8,000 BHP range.
A profile of the age distribution versus BHP is given in Fig. 5. It is observed that 30% of current fleet
with a BHP in the range 2,000 – 6,000 BHP has a service life greater than 25 years.
The correlation of the BHP vs LOA over the existing fleet and orderbook is ~0.79. A typical
correlation plot is given in Fig. 6.
110
100
90
80
70
60
50
40
30
20
0 5000 10000 15000 20000
Fig. 7 A typical OSV built in the early eighties (The above sketches are solely for illustrative purpose)
In contrast, new generation OSVs are required to provide support for deepwater drilling operations
and deliver more cargoes at greater distance from shore and faster.
They are larger in size as compared to their predecessors in order to provide bigger cargo deck areas,
and to optimize the underdeck spaces for accommodating increase number of bulk tanks for liquid
mud, brine and cement.
Due to higher specification for towing and anchor handling, new generation OSVs are now equipped
with sophisticated anchor handling equipment, and thrusters for dynamic positioning capabilities.
Specification for higher Bollard Pull has increased in trend in the range of 150 to 200 tonnes.
A significant number of new generation OSVs is fitted with diesel-electric propulsion systems,
particularly those with enhanced dynamic positioning systems.
These vessels have significantly improved dry bulk and liquid cargo capacities through better
compartment design and also better space efficiency of electric propulsion system.
Some of the new generation supply vessels are equipped with ROV for underwater operations, lifting
appliances with high safe working loads for cargo handling, platform access system to facilitate
transfer of personnel from the vessel to offshore platform, etc.
Though there are not many changes to the position of the accommodation and navigation bridge,
comfort and good ergonomics are becoming increasingly important in the design of these spaces.
Emphasis on the crew comfort to make working and living conditions on board as safe and
comfortable as possible is also now becoming part of the specification of a new generation of
offshore supply vessels.
Traditionally, OSV’s deckhouse front is simply a vertical plane transverse bulkhead. Obviously, such
a design has obtuse windage area, high wind resistance, and absorbs full impact from wave and green
sea in adverse weather (see Fig. 8).
Fig. 8 A heavy weather frontal assault (The above photo is solely for illustrative purpose)
Recent advances in design make deckhouse front bulkhead rake aft to reduce wind resistance and
green sea loads. In this respect, rounded deckhouse front is being conceived also.
Navigating Bridge is now designed in a similar concept to airport control tower in such a manner as
to achieve all-round visibility.
Fig. 9 A typical new generation OSV (The sketches above are solely for illustrative purpose)
envelope of length. These Rules specify more functional, equipment and arrangement requirements
as conditions of classification as well as introducing optional classification notations for specific
functions and services of the vessel.
4.1 The Past Practice
In the earlier days, classification of OSVs concerned itself with hull structural and essential
propulsion and auxiliary machinery requirements only. Special functions such as towing are not a
part of classification requirements.
In addition to basic classification requirements, where delegated and authorized by Flag
Administrations, ABS also carried out plan review and surveys, during new construction and in
service, to verify compliance with statutory requirements.
In the 1960s and 1970s, The International Convention of Loadline (ICLL) 1966 and Safety of Life at
Sea (SOLAS) 1960 were the main international statutory requirements. Tonnage was then a Flag
Administration’s domain and various national tonnage rules were used. The U. S. tonnage rules at
the time permitted exemption of certain spaces (such as bulk mud room) from tonnage measurement.
This resulted in many of the earlier OSVs falling under 500 GT and thus did not have to comply with
SOLAS.
It was not until 1981 that IMO adopted the Resolution A.469(XII) “Guidelines for the Design and
Construction of Offshore Supply Vessels” [8] recognizing that both the unique design features and
service characteristics of OSVs differ from those of conventional cargo ships, and introduced some
specific safety requirements.
In it, Offshore Supply Vessel is defined as a vessel
- which is primarily engaged in the transport of stores, materials and equipment to offshore
installations, and
- which is designed with accommodation and bridge erections in the forward part of the vessel
and an exposed cargo deck in the aft part for the handling of cargo at sea.
IMO Res. A.469(XII) prescribes a standard of safety intended to be equivalent to the International
Convention for the Safety of Life at Sea, 1974 (SOLAS 1974), but modifies certain provisions to suit
the nature of OSVs, in particular in respect of stability criteria:
- Intact Stability: The IMO resolution prescribes alternative stability criteria as OSV’s
characteristics render compliance with the IMO Res. A.167 impracticable. In addition, due to
the open ended and low profile stern, it requires OSVs to maintain a minimum freeboard at
the stern of at least 0.005L.
- Subdivision and Damage Stability: To safeguard against collision damage, the IMO
resolution superimposes damage stability requirements with assumed damage extents of
760mm measured transversely inboard from side shell and vertically for the full depth of the
vessel.
However, IMO Res. A.469 (XII) was not a mandatory document and had no major impact on most of
the OSVs built in the earlier period.
4.2 The Present Practice
Perhaps the most significant change in the regulatory regime is in recognizing the multi-role nature
of OSV operations. Thus in developing its Rules for Building and Classing Steel Vessels Under 90
meters (295 ft) in Length in 1997, ABS incorporates pertinent provisions of IMO Resolution
A.469(XII), IMO Resolution A.673 (16) and SOLAS.
Vessel functions such as towing, fire fighting, oil recovery, and safety standby were introduced and
offered as optional class notations. Vessel performance capabilities such as dynamic positioning are
also introduced, along with human factor related requirements such as habitability and navigating
bridge ergonomics.
IMO statutory requirements are now becoming universal and most, if not all, OSVs need to be issued
with certificates under the conventions of SOLAS, MARPOL, Loadline and International Tonnage.
Some details are introduced in the following sections.
4.3 Certification of Vessel’s Functions
4.3.1 Vessels with towing capability
Requirements for Towing Vessel are primarily for structures and stability, which includes [4]:
- Structures in way of towing hook, towing winch, towing bollards, towing guide rollers and
fairleads and their structural attachment designs
- Braking power of winch
- Static bollard pull along with guideline for Bollard Pull Test Procedure
- The minimum specified breaking strength of towline.
- Stability criteria for towing operations
- Provision of towing hook or towing winch quick release
4.3.2 Vessels with external fire fighting capabilities
In addition to specific requirements for fire pumps and monitors and their control for fighting fires
external to the vessel, the requirements include the vessel’s stability (as may be affected by the
monitors), the ability to maintain station while the fire monitors are in operation, and the protection
of the vessel itself against external radiant heat [4].
There are three Fire Fighting Vessel class notations: Class 1, Class 2, and Class 3. Fire fighting
vessel Class 1 will be assigned to vessel with water spray protection for cooling the vessel’s surfaces
to enable close operation at early stages of fire fighting and rescue operations, whereas vessels fitted
with equipment for extended operations of fire fighting and cooling structures on fire will be
assigned Class 2 or Class 3. In general, Classes 2 and 3 have higher monitor range and capacity than
Class 1. Class 3 vessels have greater capacity monitors and pumps than Class 2.
4.3.3 Vessels for offshore support
“Offshore Support Vessel” notation is assigned to vessels designed for support service to offshore
installations such as in the transport of stores, materials, hazardous and noxious liquid substances,
and equipment to offshore installations. Assignment of this notation requires compliance to specific
requirements for liquid cargo systems, dry bulk systems, side shell, frames, stability (intact and
damage) and cargo decks [4].
Other services, and corresponding class notations, such as anchor handling services (AH) and well
stimulation (WS) are also available.
4.3.4 Vessels with oil recovery capability
Two “Oil Recovery Vessel” notation are offered [4]: Class 1 to vessels intended to recover oil of
unknown flash point and Class 2 to vessels intended to recover oil with a flash point exceeding 60°C.
Essentially, the requirements are intended to prevent the ignition of oil vapors while recovering and
transporting recovered oil as well as to protect the vessel and crew. These Rules also features
requirements for locations of recovered oil tanks, structural fire protection of exterior bulkheads,
spill coamings, pump rooms and machinery spaces, associated machinery and systems.
4.3.5 Vessels for safety standby service
Requirements include special features for evacuation and reception of personnel from an offshore
installation and the rescue and care of persons from another vessel or from the sea. Three “Safety
Standby Service” are offered [4]: Group A, Group B and Group C, depending on the number of
survivors the vessel is capable of accommodating. Other requirements include speed and
maneuverability, navigation bridge design, rescue zone, accommodations for survivors, rescue and
safety equipment and navigation and communication equipment.
4.3.6 Vessels for escort service
Escort service vessel is intended for accompanying another vessel in transit and where needed to
provide assistance to disabled vessels involving maneuverability due to loss of propulsion or steering
or both. Special requirements [4] include intact stability criteria for an escort vessel, static and
dynamic bollard pull, towing gears, and verification of steering capability.
4.3.7 Dynamic Positioning Systems
ABS offers four levels of notations for DP Systems [3, 5] with ascending degree of redundancy:
DPS-0, -1, -2 and -3.
DPS-0 has no redundancy and is essentially for manual position control with automated heading
control function only. DPS-1 has fully automated position control and heading control functions, but
no redundancy. DPS-2 is most common; it has fully automated position control and heading control
functions, and will do so with any single system component failure. DPS-3 requires added
consideration of flooding or fire in any single compartment.
Certain flag or coastal state administrations may require compliance with IMO’s MSC/Circ. 645
“Guidelines for Vessels with Dynamic Positioning Systems” [13].
4.3.8 Propulsion redundancy
Propulsion redundancy notations [3, 5] are available for vessels fitted with redundant propulsion and
steering systems such that with any single failure, the vessel can continue to navigate at half its speed
or 7 knots, whichever is less, for at least 36 hours. R-1 and R-2 are notations intended for vessels
where “failure” does not include lost of any single compartment due to fire or flooding, while R-1S
and R-2S are notations that do, see Fig. 10.
Local strengthening of the OSVs side structures in the region subjected to impact due to contact with
offshore structures is incorporated in the Rules. Where heavy cargo is carried on deck, effective
means such as steel cradle, steel or wooden dunnage are to be provided so that cargo weight is
uniformly distributed in the deck structures. Adequacy of the deck structures in way of heavy
cargoes shall be evaluated and the stresses in deck members are not to exceed the allowable values
specified in the Rules.
Structures in way of towing gears, winch foundations, stern rollers, A-Frames, cargo rails supports,
bulk tanks, mud tanks and cargo deck structures are to be evaluated using first-principle approach
demonstrating compliance with Rule-specified allowable stresses.
Carriage of limited amounts of hazardous and noxious liquid substances, where applicable, is to meet
IMO Resolution A.673(16) “Guidelines for the Transport and Handling of Limited Amounts of
Hazardous and Noxious Liquid Substances in Bulk in Offshore Support Vessels” [11].
In all cases, the applied load need not be taken to be more than two times the design load as shown in
Figure 11. Suitable safety factors (100% yield stress in bending and 60% yield stress in shear) are
assigned so that the safe working load does not exceed the design load applied to the fitting.
Concluding Remarks
This paper reviews the existing fleet and the order book of offshore support vessels and examines
some of their design characteristics. It deduces that the highest demand is in the anchor
handling/towing/supply sector. Vessel lengths have increased with majority in the 60-70m ranges as
opposed to 50-60m ranges in existing fleet. As can be expected, dominant BHP is now over 10,000
as opposed to 2000-4000 ranges in existing fleet. Obviously, the current orderbook is more than fleet
replacement, it aims to meet the deepwater support market as well.
The new vessels are larger (longer and deeper), more powerful, more cargo space, more space
efficient, and technologically a great deal more sophisticated. They are also more likely to be multi-
role than their predecessors.
The paper reviewed evolution of classification rules and international regulations. It is seen that, not
unlike the OSVs themselves, classification and regulatory requirements have increased their degree
of sophistication, both to keep up with the technology employed in these vessels as well as to address
a variety of their operational functions. They now provide for certification of various functional
capabilities from carriage of cargoes of various forms to emergency responses such as fire fighting
and safety standby. They also address the vessel’s performance capabilities such as dynamic
positioning and bridge ergonomics. With the maturing of these hardware-focus requirements, it is
foreseeable that regulatory regime will in the future focus on safe operation of these vessels. As, no
doubt, the operations of these increasingly more sophisticated vessels in harsher and more
demanding environments will indeed be an interesting challenge for the industry.
Acknowledgement
The authors would like to thank their colleagues in ABS, in particular Mr. Franck Violette who
performed the statistical analyses of fleet databases. The authors also like to express their
appreciation to Mr. David Neo, Dr. Dev Dutta and Mr. Andrew Mak for reviewing the paper and to
Mr. A K Seah for editorial assistance.
References
[1] LR-Fairplay and Clarkson’s databases
[2] American Bureau of Shipping, Rules for Building and Classing Steel Vessels Under 90 meters in
Length 2001, Part 3 Hull Construction and Equipment
[3] American Bureau of Shipping, Rules for Building and Classing Steel Vessels Under 90 meters in
Length 2001, Part 4 Vessel System and Machinery
[4] American Bureau of Shipping, Rules for Building and Classing Steel Vessels Under 90 meters in
Length 2001, Part 5 Specialized Vessels and Services
[5] American Bureau of Shipping, Rules for Building and Classing Steel Vessels, Part 4 Vessel
System and Machinery, 2005
[6] American Bureau of Shipping, Guide for Bridge Design and Navigation Equipment/System, 2001
[7] American Bureau of Shipping, Guidelines for Bridge Design and Navigation Equipment/System,
January 2000 updated June 2002
[8] American Bureau of Shipping, Guidance Notes on Ergonomic Design of Navigation Bridges,
October 2003
[9] American Bureau of Shipping, Guide for Crew Habitability on Ships, December 2001
[10] International Maritime Organization, Resolution A.469(XII) Guidelines for the Design and
Construction of Offshore Supply Vessels, IMO London, 1981
[11] International Maritime Organization, Resolution A.673(16) Guidelines for the Transport and
Handling of Limited Amounts of Hazardous and Noxious Liquid Substances in Bulk in Offshore
Support Vessels, IMO London, October 1989
[12] International Maritime Organization, Resolution A.534(13) “Code of Safety for Special
Purpose Ship, IMO London, November 1983
[13] International Maritime Organization, MSC/Circ.645 Guidelines for Vessels with Dynamic
Positioning Systems, IMO London, June 1994
[14] International Maritime Organization, Resolution A.863(20) Code of Safe Practice for the
Carriage of Cargoes and Persons by Offshore Supply Vessels (OSV) Code, IMO London, 1997
[15] International Maritime Organization, MSC/Cir.745 (as amended by MSC/Circ. 1026)
“Guidelines for the Preparation of Cargo Securing Manual, IMO London, June 1996
[16] International Maritime Organization, Resolution A.714(17) Code of Safe Practice for Cargo
Stowage and Securing, IMO London, November 1991
[17] Offshore Magazine, August 2004, Anniversary Special: 50 key events, technologies shaped the
offshore industry