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4m Radome (501-1730)
Assembly Manual
Version 2009a
Table of Contents
1 GENERAL 3
2 RADOME INSTALLATION 3
2.1 PREPARATION FOR INSTALLATION 3
2.2 RADOME DOOR 4
2.3 ASSEMBLE PANELS OF LAYER 1 4
2.3.1 BOTTOM RIM SEALING 4
2.3.2 PANEL TO PANEL SEALING TAPE 5
2.3.3 PANEL ASSEMBLY 5
2.4 ASSEMBLE PANELS OF LAYER 2 6
2.5 ZENITH PANEL 7
2.6 INSPECT THE BOLTS 7
2.7 SEALING THE JOINTS WITH SILICONE 7
2.7.1 PANEL TO PANEL SEALING 7
2.7.2 BASE RIM SEALING 8
2.8 CLEANUP AFTER INSTALLATION 8
3 INSTALLATION PROCEDURE FLOW CHART 9
6 LADDER 12
Assembly Instruction of C-band Radome 3 (12)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No. Datum - Date
Introduction
The Assembly manual for 4 meter radome provides a description of the procedure of radome
assembly. The radome consists of 11 panels which form a rigid sphere shell that protects the antenna
from the marine environment. It is composed of pentagonal shaped FRP panels with a foam-sandwich
structure. The panels are bolted together to form a truncated sphere with stainless steel bolts.
1 GENERAL
Radome assembly should be operated by the qualified installation team.
The chief of installation team should check the goods (panels, fasteners, washers, etc.) in the crates
according to the Packing Lists.
All workers who work in high altitudes must wear safety belt or safety lines to prevent falling
accidents.
Define a scaffolding assembly scheme (steel pipes or bamboo poles) according to the installation site.
Extinguisher should be putted on site. Smoking or open flames is not allowed on the site.
Check the weather forecast in advance. Do not perform the installation if wind velocity is over 20m/sec.
Estimated installation time: 2 days
Each panel weighs about 35 kg. The weight of the complete radome is 410 kg.
The service hatch/door to the radome is 60x100cm.
2 RADOME INSTALLATION
2.1 Preparation for installation
Equip the assembling staff.
Check that ladders, scaffolding and crane used for installation is available on site.
Check that all parts of radome on the Packing List (panels, fasteners, washers, etc.) have arrived on
site.
Check that all tools and other materials for radome installation on the Packing List have arrived on
site.
Assembly Instruction of C-band Radome 4 (12)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No. Datum - Date
base panel
bolt
mm
6
100 mm
Panel-to-panel joint is an overlapping joint. Put 2 pieces of rubber sealing tape on both sides of bolt
along panel-to-panel joint. Tightening the bolts will compress the sealing tape.
Panel
bolts
Base
bolts
Assembly Instruction of C-band Radome 6 (12)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No. Datum - Date
Tighten base bolts initially with spanner. Apply a momentum to all base bolts of 50Nm ± 10Nm.
Tighten the panel bolts with spanner on the edges of the panels of layer 1.
Assemble the panels according to the corner label of the panels, use the same principle as layer 1
regarding placement, sealing tape and bolt tightening. see the Panel Assembly Sequence Drawing´in
chapter 4.
Tighten panel joint bolts with spanner. Apply a momentum to all bolts of 10Nm ± 1Nm.
sealing glue
stainless bolt
exterior surface
interior surface
sealing tape
mm
10 mm
Assembly Instruction of C-band Radome 8 (12)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No. Datum - Date
Seal the panel joints with white silicone from the top. Seal the panels inside the radome first and
then seal the outside seam.
Apply the sealing glue into the joints evenly with the use of tools or fingers. Protect the hands by
wearing soft plastics gloves.
When sealing the seam of base panels, if the seam width is too large to apply one lay of glue, you can
apply one lay of glue on both sides of the seam first, and after it has hardened, apply glue on the seam
again.
Before the silicone has hardened clean off the remains on tools or fingers.
During sealing, if you need to step on the radome when climbing outside the radome, please place
your feet on the panel joints. Do not step on the middle of a panel since that is the weakest point and
also most prone to surface damage and/or coating damage. Ensure that the panels or surface is not
damaged. Please wear shoes with a soft rubber sole.
bolt
After completing the installation, remove dirt, stain and oil on the radome inside or outside surface,
remove all rubbish on site, and keep the environment clean.
Assembly Instruction of C-band Radome 9 (12)
Uppgjord (även faktaansvarig om annan) - Prepared (also subject responsible if other) Nr - No. Datum - Date
6 LADDER
Suggested dimensions of ladder that can be used inside the radome
240 cm = 95 inches
180 cm = 70 inches