Professional Documents
Culture Documents
Lap-Joint
Flange
(shown here)
Figure 8 Blanks 1/2” through 24” NPS Thickness from 1/8” through 1-1/4”
OD from 1-3/4” through 28-1/8” ID from 5/8” through 24”
Class 150, 300, 600, 900, 1500 and 2500.
(Blank Dimensions Only) ASME B16.48
Forged and Water-Jet Cut to the Dimensions
and Tolerances of ASME B 16.48.
Raised Face or Flat Surface. Gasket Surface Finish: 125 RMS,
MIll Finish or Serrated
ASTM Grades 2, 3, 4, 5, 7 and 12
[Other Grades Available on Request]
Specifications ASME B 16.48 (Dimensions Only) ASME B 16.5
(Raised Face Gasket Surface FInish & Dimensions Only)
45º Elbow
90º Elbow
Reducing Tees
Available on
request
Half Coupling
Threaded Tee
Full Coupling
Hex Head Bushing
Hex Plug
Pipe Union
Threaded Outlets ASTM B381 / ASME SB381
ASTM B381 and/or ASME SB381
Dimensions to MSS-SP-97
( Class, Schedule sizes
and Design to be specied )
Threaded Outlet
Outlets: 1/4” through 18” NPS
Pipe Run: 1/4” through 34” NPS
Buttwelding Outlet
Outlets: 1/4” through 18” NPS
Pipe Run: 1/4” through 30” NPS
Finished Hex Nut
Screws
Lengths dependent upon diameter.
Other sizes available on request.
Lock Washer
Machining Titanium Short Facts & Tips Sawing
• Power Hacksaw – Coarse pitch
As easy to machine as 316 Stainless Steel, depending on (alloy) blades 2 to 6 teeth per inch
grade • High blade tension
Has a tendency to seize and gall (as do stainless steels). At elevated • Heavy Feed & Slow Speed
temperatures the surface temperature increases and titanium • Generous Coolants
particles will weld to the tool dulling it.
• Use Sharp Tools (better to re-sharpen frequently) Welding Titanium
• Proper Tool Angles Welding titanium has become a very
• Use heavy feeds (thicker chip to decrease speed and heat build-up) routine operation performed by many
• Low Modulus of Elasticity (exes more) thousands of welders in various
• Rigid set-up – Rigid machines industries. The Commercially Pure (CP)
• Low Thermal Conductivity (lower dissipation of heat) grades are quite easily welded, easier
• Signicant coolant directed as close as possible to point of contact than stainless and nickel base alloys
of the tool (NBA), because of their single phase
• Slow Speeds compositions (purity levels of approx.
• Work Hardens less than Stainless Steel (approx. equivalent to 0.20 99.2% to 99.7%). Alloys of titanium are
Carbon Steels) also readily weldable, generally with the
same ease (or more so) as stainless and
Tooling NBA.
Always check with manufacturer or experienced shop for
recommendations depending on the Grade of titanium and Hardness. Titanium is weldable in all forms:
Both High Speed Tools and Carbide Tools (for higher hardness) have Titanium Inert Gas (TIG) / Gas Tungsten Arc Welding (GTAW)
been recommended. Metal Inert Gas (MIG) / Gas Metal Arc Welding (GMAW)
Plasma Arc Welding (PAW)
• Turning speeds can range from 150 fpm to approx. 400 fpm
Electron Beam Welding (EBW)
depending on the titanium grade (CP or Alloy), the tool material,
Laser Beam Welding (LBW)
depth of cut and the feed. Water soluble & Sulphurized cutting oils are
Resistance Spot/Seam Welding (SPOT)
widely used
Explosion Welding (Bonding)
• Milling speeds are generally from 25/30 fpm to as high as (approx.) Submerged Arc Welding (SAW)
150 fpm again, dependent on the grade, tool material, feeds (0.003 to Diffusion Bonding (DB)
0.008 in/tooth (ipt) being recommended) and depth of cut. Flash Welding (FW)
Drilling
• Apply max. force the drill will permit
• “Keep Drilling” – Do Not ride in the hole under light
pressure
• Engage & Disengage as quickly as possible for deep
hole chip removal
• Sulfurized & Chlorinated coolants OR mixtures of
medium grade mineral oil, soluble oil & water have
proven satisfactory
Short Facts & Tips
Field Welding is very (most)
common (Chamber welding is only
one welding method)
Titanium has an afnity for
Oxygen and Nitrogen, especially at
higher temperatures
Argon (High Purity) gas
Shielding is necessary to avoid
contamination (most popular for
manual welding)
Argon (65%) & Helium (35%)
mixture is often used for machine
welding
Use a trailing shield to keep
temperature below 600-800 0F to
avoid O2 & N2 absorption
Mechanical Properties equal
to annealed base metal can be
obtained as-welded
Corrosion Resistance as-welded
remains the same as the base
metal
Joint Preparation is critical: Remove
any foreign matter / Use only new
clean lean stainless les & wire
brushes ( no steel brushes or
steel wool )
Remove rough surfaces to avoid
crevices which may serve as
pockets
Clean area with non-chlorinated
solvents - Acetone or Toluene or
Methyl Ethyl Keytone Circular Sputtering Targets
(Pucks) (Ion Beam Sources)
Use clean lint-free cloths or
Sizes: 24mm to 120mm Dia x length
cellulose sponges (avoid cotton
Custom sizes available using your drawing
gloves, rags, etc.) Materials Typical: Ti, Zr, Ti/Al, Ta, SS, Nb, Cu, Cr, Al and others.
Pre-Purging is necessary for
closed areas (to eliminate air Clamp Down Sputtering Targets • Bonded Sputtering Targets
contamination) Coating Materials has been supplying clamp down and bonded style sputtering
Avoid open windows & doors, targets for over 15 years in many different shapes and sizes from very thin to
where possible thicknesses up to 1.75”, from 2” wide to 13” wide, and from 2” long up to 130”
Inspection can be done Visually long. Coating Materials bonded targets range from small circular to jumbo size
(color), by Dye-Penetrant, and are bonded to our copper backing plates or other materials used as backing
Radiographically & by Hardness plates.
Color indicates degrees of Custom built sputtering targets manufactured to your drawings can easily be
contamination / thickness of machined using our modern machining facility. Stocking programs are available
the oxide layer. Some color is
for your sputtering targets against a blanket type order, with on the shelf targets
acceptable but may indicate air
intrusion and/or incomplete purge. ready to ship per your required releases.
Examples & approximates degrees: Coating Materials uses either Indium or Elastomer
Base Metal - 30% Elongation bonding agents depending on application
Glossy Silver or Light Straw - 20% requirements. Complete inspection
Elongation documents of bonding integrity can be
Dark Straw or Purple – 12 % supplied if requested.
Elongation
Dark Blue, Dull Yellow, Dull Gray or Circular Magnetrons
Powder White < 12% Elongation = Circular Magnetrons (Pucks) are machined
No Good using state of the art computer controlled
American Welding Society AWS CNC machinery. Coating Materials supplies
A5.16 “Specication for Titanium Pucks in the following materials: Ti, Zr, Cu,
and Titanium-Alloy Welding Al, SS, plus alloys of Ti/Al and many other
Electrodes and Rods” materials supplied on request.
Tubular Sputtering Targets
Extruded seamless in the following materials: Ti, Zr, Cu, Al, Nb, SS,
Tubular Sputtering Targets (C-Mags)
Ni, Inconel. Co-Extruded seamless in the following combinations
Rotatable C-Mag technology has been used in Cu/Ti, Nb/Ti/ Zr/Ti. Sizes from 2” Dia to 8.625” Dia x lengths up to
large area coating for manufacturing architectural 160” with ends per your request.
glass and thin lms since the early 1990’s.
The original (McKelvey) patent for a rotatable
magnetron sputtering cathode in 1982 used Tico
Titanium sputtering tubes.
Sputtering Tubes
Coating Material’s sputtering tubes are extruded
from large input billets then straightened and
nished on the OD and ID. After this process the
ends are nish machined per customer request.
Backing Tubes
Backing tubes are also available. Co-extruded
tubes are available due to new co-extrusion
technology, which allows the tube to have an inner
material that is less expensive than the outer
material that is to be sputtered. For instance,
Niobium over Titanium or Zirconium over Titanium. Planar Sputtering Targets:
Copper over Titanium co-extrusions are also made Materials Typical: Ti, Zr, Ti/Al, SS, Nb, Ta, Cu, Bronze,
to better control the straightness of the copper tube. Al, Ni/Cr, Ni, Ni alloys
Sizes: Custom made to your drawings
Disks, Delta, Bolt Down, Clamp Down, Bonded, Monolithic,
Extrusions
made in most shapes and sizes to 144” long
Extrusions are offered in sizes of from 2” Diameter
up to 8.625” Diameter. in lengths from fractions of
an inch up to 160 inches, wall thicknesses from 1/8
inch up to (and plus) 1 inch. Also available in metric
sizes.
Linear Magnetrons,
(Bolt Down Sputtering Targets)
Coating Materials has the ability to produce Planar
type targets using the bolt down conguration and
clamp down styles.
Tico Titanium, Inc., an industry leader in sputtering targets machinery and sizes from very small to jumbo monolithic
for the large area coating market, announces the creation of a targets 160 inches long are no problem to produce. We can
new division, Coating Materials. This division was created to supply quotations using your drawings. Please send us
allow the company to increase market awareness and market your requests via any of our contacts.
penetration into the expanding eld of PVD coatings.
Since 1978 Tico has supplied all forms of titanium, Available Worldwide
niobium, stainless steel, copper, aluminum, zirconium, and Coating Materials has entered into stocking
chromium sputtering targets as a segment of our core business agreements with several companies worldwide
as a global titanium service center over the past 25 years”. to better control the cost of ownership and
availability of materials for fast shipments
Sputtering Targets of product. Coating Materials can provide
Coating Materials began producing Planar type sputtering targets quotations for your sputtering needs via any of the
in the late 1970’s with Titanium bolt down style targets for the contact information provided.
architectural glass industry. Since then Coating Materials has
been a world leader in supplying sputtering targets for the same On-demand Shipping
industry and, we are now beginning a new thrust to supply the hard Coating Materials stocks many different sizes and materials
coating industry along with the decorative markets. on the shelf for fast shipment. Coating Materials can provide a
stocking program for your circular magnetrons with on the shelf
Custom Manufacturing parts for fast delivery per your releases. Coating Materials will
Coating Materials is not limited to size or congurations. Our provide quotations for any design needed. Please contact us
manufacturing facility is fully implemented with modern CNC for a quick quote per your drawings.
We stock many different congurations of targets made from
in-stock materials such as Ti‚ SS‚ Al‚ Nb‚ Zr. for quick shipments.
Tico Services Inside Cover
Forging 2
Bar Saws
Sheet & Plate 3 Our 7 saws allow us to cut bar and billet from
Round Bar & Billet 4 1/4” to 20” diameter or 20” square.
Tubing 6
Pipe 7
Flanges 8–9
Texas
519 Todd Drive
Oak Ridge North, TX 77385-7333
Toll-free 888.676.7575
Local 281.355.6555
Fax 281.355.6676
ISO 9001:2000
BS EN ISO 9001:2000