Professional Documents
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A Feasibility Study
Final Report - SENRAC Grant 9/00
By
and
Prepared for
South Australian State Energy Research Advisory Committee
27 March 2002
Dr Bassam Dally
Department of Mechanical Engineering
University of Adelaide
SA, 5005, Australia
Limitation of Liability:
All endeavours are made to prevent errors during the preparation of this document. Accordingly,
you accept this disclaimer and acknowledge that no promise, representation or warranty has been
made or given by the authors in relation to the benefits, accuracy, reliability or any other
consequences from the use of the results of this study.
Users of this report are obliged to ensure its safekeeping, to use the information in it for the sole
purpose of research, and not to disclose or exploit that information without the written permission
of Dr. Bassam Dally
This work is copyright. Except as provided for by Australian copyright law, no part of this work
may be reproduced without the written permission of Dr. Bassam Dally
1. Executive Summary 4
2. Recommendations 5
3.1 Objectives 6
3.2 Progress Assessment 6
3.3 Methodology 6
4. Background 7
6. Conversion to Energy 11
8. References 16
Appendix A 17
This report has found that the olive residues are not utilized in South Australia to
their full potential. The quantities produced are expected to peak in the next five
to ten years and a strategy to better utilize such resource needs to be devised for
the benefit of the farmers and the energy generation industry alike. Co-firing olive
residues with coal could significantly contribute to the target of producing 2% of
electricity from renewable sources. For this to be achieved, a pilot scale trial needs
to be commissioned where olive residues are co-fired with coal. In this trial
quantitative and accurate data on efficiency, emission and blend ratio can be
collected. Once this data is available, olive residues can be readily utilized in Port
Augusta power station. It is expected that transport cost and initial setup will be
minimal when compared to the cost of other renewable energy resources, few of
which are readily available in South Australia.
3.1 Objectives
(i) Collect information on the use of olive husks in the booming olives
industry in South Australia in particular and in Australia in general;
(ii) Assess the economic benefits of the current use of olive husks and evaluate
the overall potential for improvement over the status quo;
(iii) Research the economic feasibility of three main approaches to enhance the
utilization of these residuals namely the Gasification, Briquetting and
firing or co-firing in existing plants;
(iv) Develop a strategy to initiate research and development program which
will lead to technology development of either of the above processes for
the use in the industry.
All objectives mentioned above where addressed in this report. The extent by
which they were achieved varies due to the lack of accurate and up to date
information on the scale of the olive industry, distribution of the olive groves in
South Australia and financial information on the real value of the residues. This
problem with information gathering stems from the facts that the authors of this
report assumed that they will be given access to information, whenever available,
on the industry and its current practices. The information was to be collected from
governmental departments and growers associations. However, this access was
not granted and in the majority of cases up to date information did not exist. This
resulted in semi-quantitative and up to date information about the utilization of
the residues and shifted the focus of the report into the technical aspect of the
approaches considered in this work.
3.3 Methodology
The information used in this report was gathered from a variety of sources and is up to
date. The authors gathered information from experts in the area, operators of large mills
and owners of large scale olive groves. In addition many scientific and technical
publications were used in writing this report. Worth noting that the National Bioenergy
Atlas, which contains information about many crops and vegetation around Australia
and is available via the web, did not have any information about olive groves.
Renewable energy has been proposed as a means to reduce the impact of fossil
fuel burning and to level and ultimately reduce the greenhouse gasses emitted to
the atmosphere. The term Renewable Energy can incorporate many sources of
energy including wind power, ocean waves, hydroelectric power and Biomass.
The overall objective of utilizing Renewable energy is to find long term viable
alternatives to current practice of burning fossil fuels and to devise systems which
are more efficient and environmentally friendly. In the majority of cases the cost
factor and availability have limited the mass use of these resources. This cost
comprises of initial investment in new plants and on going cost of operating such
plants. However, public pressure and environmental concerns are leading
governments around the world to legislate and devise strategies to achieve some
balance between financial constraints and social pressure. Worth noting, that the
problem is global and international protocols and agreements have been under
negotiation for more than a decade. The latest of such protocols is the Kyoto
Protocol (1997) which has a global focus and to which Australia is a signatory.
Australia’s obligation, in Kyoto, was set to limit greenhouse gas emission to 8%
above 1990 levels by the year 2008 to 2012 [Grant, 2002]. As part of the measures
to achieve these targets the Commonwealth Government has introduced the
Mandatory Renewable Energy Target of 9500 GWh by the year 2010. This in turn
implied that the power generation industry has to produce 2% of its electricity via
the renewable energy route. The government however also allowed for trading of
such credit points to encourage development of small renewable energy plants
and to ensure that they remain financially viable. It also puts pressure on fossil
fuel based power generation industry to produce new schemes to meet the 2%
target.
To put these issues in South Australia context, much of our 26,000 GW per year
electricity demand is produced using natural gas or coal. The authors are not
aware of any large-scale plants in South Australia that can produce energy using
renewable sources. One of the few sources of such energy in our state is
agriculture residue. These residues are usually under utilized and are used as
fertilizers or disposed of in landfill dumps. The wine and the olive industries are
two of the main agriculture industries that are booming in South Australia. Both
industries produce a huge amount of waste material, which in general are under
utilized. The waste from the wine industry contains high level of moisture and
acids, which makes it harmful to the environment and necessitates a post
processing stage before utilization. On the other hand the olive industry produces
Vegetable Water and Olive Husks which can be utilized with minimal extra cost.
In particular the solid material made of stones and pulp which has high calorific
value similar to coal and have similar density to that of coal. The olive residues, or
“cake” as it is sometimes called, have the potential to be used as a good source of
renewable energy. With the olive industry booming the quantities expected in the
In setting the objectives for this project the authors made an assumption, which
had compromised the extent of the project scope in fulfilling the objective listed in
section 3. It was assumed that governmental departments and growers
associations will be able to supply the authors with an indication about the size of
the olive industry and its distribution in South Australia. However, the authors
found that such information is not up to date and in many cases does not exist
and they faced difficulties collecting the information and accessing the databases.
This in return limited the economical scope of this investigation and instead this
report gives general, rather than specific, view of the industry scopes and
concentrate on the feasibility of the technology and possible implementation in
South Australia.
In this report we discuss the nature of the olive industry waste, its current
disposal methods and the potential of usage as a renewable energy source. The
report examines the feasibility of energy generation via three avenues namely:
gasification, briquetting and firing or co-firing in existing combustion plants. The
report provides recommendations and future direction statement.
Australian olive industry is just getting to the critical size where disposal and
utilization of by-products of this industry is becoming a real issue. Many potential
uses for this waste has been developed in the past, mainly in Mediterranean
countries, which produce more than 80% of the world’s oil [RIRDC M142P]. The
simplest approach, which has been utilised by Australians thus far, is to use the
waste as mulch and distribute it back in the olive groves. This approach usually
requires the least capital investment but also has the least cost benefit to the
farmer. Other avenues for utilisation include animal feed or high quality fertilizer
(which requires post processing to separate the stone from the pulp), extraction of
anti oxidants for pharmaceutical companies which is not likely to have the
potential to utilise the quantities mentioned above. Olive stones have also been
used to manufacture high resistant bricks and plastic containers or transformed to
activated carbon to use in the purification of liquids and gases.
The most attractive feature of olive waste is the heating value. The high heating
value of olive oil waste is compared with other common coals in table 1 below.
Table 1 Comparison between the heating value of olive waste and various coals
Allowing for wastage in transport and handling, together with the relatively low
efficiency of typical small-scale power generation systems, it is estimated that
approximately 20-25% of the energy available in the olive waste could be realised
as electricity. On this basis 65,000 tonnes a year of waste could yield
approximately 250,000 MWh per annum.
It is clear from the above that great benefits can be achieved in using this resource
for energy generation especially that the projected quantities are quite substantial
and should not be ignored. In analyzing the potential of this resource one needs to
take into consideration two important factors:
1. Olive trees have a two-year cycle and that crop is almost halved every
second year. This pattern is not necessarily consistent between all regions
and that may result in a more consistent supply year on year.
2. The oil extraction season usually lasts less than three months. This may
create a logistic problem of storage and transport.
However, these two factors are part of the nature of the industry and as long as
they are considered into any economic model they may not pause a problem.
Worth noting that in this section we restricted our analysis to waste generated
from oil extraction. The olive industry produces huge quantities of other waste
like leaves collected during the olive picking process and pruning waste. Both of
these materials can be also utilized and added to the residue from the olive oil
extraction waste.
This assessment illustrates the energy potential and gives an estimate of the
quantities produced in South Australia and hence warrants a serious
consideration of ways to utilize this resource for the benefit of the farmers, the
energy consuming industries and the general population. The potential various
ways that the energy in olive waste can be utilized are considered below.
The vaporisation of waste water has been suggested in the past [Laforgia, 1997].
This works around the principle of utilizing the solid part and the dry-kernel to
vaporize the waste water. Whilst this may be an attractive method of water
disposal, by eliminating the need for water treatment, much of the energy content
of the waste is utilised for evaporating the water. This reduces the potential
reduction in CO2 emissions that can be realised by using the olive waste for power
generation. Hence, a review of current disposal strategies of waste water and its
effect on the environment when compared to utilizing the solid byproduct for
water vaporization is warranted. Separation techniques that require minimal
energy input are currently being devised and will be available in the market soon
[Blackman, 2002].
6.2 Gasification
The main drawback from such an approach is the high cost associated with initial
setup and operation of these facilities. Large scale steam plants are quite
expensive to setup and the cost effectiveness of the operation may be questioned
due to the seasonal nature of the industry. The biogas production can be attractive
for a small scale operation as set up cost can be small [Tekin, 2000]. The
temperature in the reactor needs to be effectively controlled in order to maximize
the gas production from the mix. The time scale for processing a batch is between
three to four weeks. If used locally, the mill needs to be modified to accommodate
6.3 Briquetting
Some of the biomass products can be pressed together and have a good
compressive strength, shattering index and water resistance. However the
majority of biomass material needs a binding agent to hold it together and allows
handling and transport of the briquettes. Olive refuse has a low compressive
strength and shattering index even when milled down to 0.25mm diameter
particles. This strength decreases with amount of moisture in the refuse. Olive
refuse also has reasonable water resistance when compared to other biomass
products. This depends on the initial water content and the pressing pressure
[Yaman, 2000].
One way to improve the properties of briquettes from olive refuse is to add paper
waste, which contains fibrous material, and by this increase the shatter index
substantially. In addition, the waste paper has similar combustion characteristics
to that of olive refuse and will have minimal effect on the burning rate.
Robinson et al. [Robinson, 1998] looked at the interactions between coal and
biomass when co-fired in a pulverized coal burner. They found that there is a
potential for reduction in pollutant production, decrease ash deposition and a
decrease in effective CO2 emissions. They also noted that judicious choices of fuels
and operating conditions are required to accomplish these objectives.
Although the combustion characteristics of olive refuse are not dissimilar to that
of low to medium rank coals, where most of the mass is released between 500K to
650 K and char burnout occurs at ~1300K, care would need to be taken in
utilisation in any power station boiler. This is because in the modern electricity
market plant availability is the overriding concern. Furthermore, owing to the ash
content of the waste it could only be utilised in a boiler designed to handle ash
and equipped with dust collectors. In South Australia that probably restricts the
application of olive waste co-firing to Port Augusta power station.
Di Blasi et al, (Di Blasi, 1999a, 1999b, 1999c) looked at gasification, pyrolysis and
degradation kinetics of wood and agricultural residues. They investigated wood
chips, wheat straws, olive husks, grape residues and rice husks. They found that
char from olive husks have the least nitrogen and sulfur between all residues
considered. This in effects will result in the least emission of pollutants.
It is evident from the above discussion that the potential for direct burning of
olive residues is quite possible and it would entail quite substantial benefits if the
process is properly optimized. It is envisaged that a pilot scale trial of co-firing
with brown or black coal will help prove that such approach is quite feasible.