Professional Documents
Culture Documents
XVZ13TFV(C)
XVZ13TFMV(C)
LIT-11626-19-25 2C9-28199-10
U2C910E0.book Page 1 Monday, May 16, 2005 3:08 PM
EAU10041
U2C910E0.book Page 1 Monday, May 16, 2005 3:08 PM
INTRODUCTION
EAU10080
Congratulations on your purchase of the Yamaha Royal Star™ VENTURE®. This model is the result of Yamaha’s vast ex-
perience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of crafts-
manship and reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
U2C910E0.book Page 1 Monday, May 16, 2005 3:08 PM
Failure to follow WARNING instructions could result in severe injury or death to the
WARNING motorcycle operator, a bystander or a person inspecting or repairing the motor-
cycle.
NOTE:
● This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle
is subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle
and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA10010
WARNING
PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY
AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTOR-
CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES
U2C910E0.book Page 2 Monday, May 16, 2005 3:08 PM
EAU10192
AFFIX DEALER
LABEL HERE
XVZ13TFV(C)/XVZ13TFMV(C)
OWNER’S MANUAL
©2005 by Yamaha Motor Corporation, U.S.A.
1st edition, May 2005
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-19-25
U2C910E0.book Page 1 Monday, May 16, 2005 3:08 PM
TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1 Sidestand ..................................... 3-18 PERIODIC MAINTENANCE AND
Location of important labels ...........1-5 Ignition circuit cut-off system ....... 3-19 MINOR REPAIR ................................. 7-1
Auxiliary DC jack and PERIODIC MAINTENANCE ........... 7-1
DESCRIPTION ..................................2-1 connector .................................. 3-21 Owner’s tool kit ............................... 7-1
Left view ..........................................2-1 Periodic maintenance chart for the
Right view ........................................2-2 AUDIO SYSTEM AND CB RADIO ... 4-1 emission control system ............. 7-3
Controls and instruments ................2-3 Location of parts ............................ 4-1 General maintenance and
Headsets (optional) ........................ 4-2 lubrication chart .......................... 7-4
INSTRUMENT AND CONTROL Control unit .................................... 4-3 Removing and installing cowlings
FUNCTIONS .......................................3-1 Making basic settings .................... 4-4 and panels .................................. 7-8
Main switch/steering lock ................3-1 Making mode settings .................... 4-6 Checking the spark plugs ............. 7-11
Indicator and warning lights ............3-2 Cassette deck operation ................ 4-9 Canister (for California only) ........ 7-12
Speedometer unit ...........................3-4 Radio operation ........................... 4-11 Engine oil and oil filter cartridge ... 7-12
Cruise control system .....................3-5 Optional CD changer operation ... 4-15 Final gear oil ................................. 7-15
Handlebar switches ........................3-7 CB radio operation ....................... 4-16 Coolant ......................................... 7-16
Clutch lever ....................................3-8 Auxiliary audio source Cleaning the air filter elements ..... 7-18
Shift pedal ......................................3-9 operation .................................. 4-20 Carburetors .................................. 7-19
Brake lever .....................................3-9 Checking the throttle cable
Brake pedal ....................................3-9 PRE-OPERATION CHECKS ............. 5-1 free play .................................... 7-20
Fuel tank cap ................................3-10 Pre-operation check list ................. 5-2 Valve clearance ............................ 7-20
Fuel ..............................................3-10 Tires ............................................. 7-20
Fuel cock ......................................3-11 OPERATION AND IMPORTANT Cast wheels .................................. 7-22
Starter (choke) knob .....................3-12 RIDING POINTS ................................ 6-1 Accessories and replacement
Locking the steering with a Starting and warming up a cold parts .......................................... 7-23
padlock ......................................3-13 engine ......................................... 6-1 Clutch lever .................................. 7-23
Rider seat .....................................3-13 Starting a warm engine .................. 6-3 Adjusting the brake lever
Helmet holders .............................3-14 Shifting ........................................... 6-3 free play .................................... 7-24
Sidecases and travel trunk ...........3-14 Engine break-in .............................. 6-4 Adjusting the rear brake light
Adjusting the front fork .................3-16 Parking ........................................... 6-5 switch ........................................ 7-24
Adjusting the shock absorber Checking the front and rear
assembly ...................................3-17 brake pads ................................ 7-25
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TABLE OF CONTENTS
Checking the brake and clutch SPECIFICATIONS ............................ 9-1
fluid levels .................................7-25
Changing the brake and clutch CONSUMER INFORMATION .......... 10-1
fluids ..........................................7-27 Identification numbers .................. 10-1
Checking and lubricating the Reporting safety defects .............. 10-3
cables ........................................7-27 Motorcycle noise regulation ......... 10-4
Checking and lubricating the Maintenance record ..................... 10-5
throttle grip and cable ................7-27 YAMAHA MOTOR CORPORARION,
Checking and lubricating the U.S.A. ROYAL STAR™
brake and shift pedals ...............7-28 VENTURE® LIMITED
Checking and lubricating the WARRANTY ............................. 10-7
brake and clutch levers .............7-28
Checking and lubricating the
sidestand ...................................7-29
Checking the front fork .................7-29
Checking the steering ...................7-30
Checking the wheel bearings .......7-30
Battery ..........................................7-31
Replacing the fuses ......................7-32
Replacing the headlight bulb ........7-34
Replacing a turn signal light bulb
or the tail/brake light bulb ..........7-35
Supporting the motorcycle ............7-35
Troubleshooting ............................7-36
Troubleshooting charts .................7-37
SAFETY INFORMATION
EAU10251
AND/OR WHEN MADE NECES- • Ride where other motorists can
SARY BY MECHANICAL CONDI- see you. Avoid riding in another
MOTORCYCLES ARE SINGLE TIONS. motorist’s blind spot.
TRACK VEHICLES. THEIR SAFE USE ● Many motorcycle accidents in- 1
AND OPERATION ARE DEPENDENT Safe riding volve inexperienced operators. In
UPON THE USE OF PROPER RIDING ● Always make pre-operation fact, many operators who have
TECHNIQUES AS WELL AS THE EX- checks. Careful checks may help been involved in accidents do not
PERTISE OF THE OPERATOR. EV- prevent an accident. even have a current motorcycle li-
ERY OPERATOR SHOULD KNOW ● This motorcycle is designed to car- cense.
THE FOLLOWING REQUIREMENTS ry the operator and a passenger. • Make sure that you are qualified
BEFORE RIDING THIS MOTOR- ● The failure of motorists to detect and that you only lend your
CYCLE. and recognize motorcycles in traf- motorcycle to other qualified op-
HE OR SHE SHOULD: fic is the predominating cause of erators.
● OBTAIN THOROUGH INSTRUC- automobile/motorcycle accidents. • Know your skills and limits.
TIONS FROM A COMPETENT Many accidents have been caused Staying within your limits may
SOURCE ON ALL ASPECTS OF by an automobile driver who did help you to avoid an accident.
MOTORCYCLE OPERATION. not see the motorcycle. Making • We recommend that you prac-
● OBSERVE THE WARNINGS AND yourself conspicuous appears to tice riding your motorcycle
MAINTENANCE REQUIRE- be very effective in reducing the where there is no traffic until you
MENTS IN THE OWNER’S MAN- chance of this type of accident. have become thoroughly famil-
UAL. Therefore: iar with the motorcycle and all of
● OBTAIN QUALIFIED TRAINING • Wear a brightly colored jacket. its controls.
IN SAFE AND PROPER RIDING • Use extra caution when ap- ● Many motorcycle accidents have
TECHNIQUES. proaching and passing through been caused by error of the motor-
● OBTAIN PROFESSIONAL TECH- intersections, since intersec- cycle operator. A typical error
NICAL SERVICE AS INDICATED tions are the most likely places made by the operator is veering
BY THE OWNER’S MANUAL for motorcycle accidents to oc-
cur.
1-1
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SAFETY INFORMATION
wide on a turn due to EXCESSIVE ● This motorcycle is designed for on- cause burns. Always wear protec-
SPEED or undercornering (insuffi- road use only, therefore, it is not tive clothing that covers your legs,
cient lean angle for the speed). suitable for off-road use. ankles, and feet.
1 • Always obey the speed limit and ● Passengers should also observe
never travel faster than warrant- Protective apparel the precautions mentioned above.
ed by road and traffic conditions. The majority of fatalities from motor-
• Always signal before turning or cycle accidents are the result of head Modifications
changing lanes. Make sure that injuries. The use of a safety helmet is Modifications made to this motorcycle
other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re-
● The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren-
passenger is important for proper ● Always wear an approved helmet. der the motorcycle unsafe for use and
control. ● Wear a face shield or goggles. may cause severe personal injury.
• The operator should keep both Wind in your unprotected eyes Modifications may also make your
hands on the handlebar and could contribute to an impairment motorcycle illegal to use.
both feet on the operator foot- of vision which could delay seeing
rests during operation to main- a hazard. Loading and accessories
tain control of the motorcycle. ● The use of a jacket, heavy boots, Adding accessories or cargo to your
• The passenger should always trousers, gloves, etc., is effective in motorcycle can adversely affect stabili-
hold onto the operator, seat preventing or reducing abrasions ty and handling if the weight distribution
strap, or grab bar, if equipped, or lacerations. of the motorcycle is changed. To avoid
with both hands and keep both ● Never wear loose-fitting clothes, the possibility of an accident, use ex-
feet on the passenger footrests. otherwise they could catch on the treme caution when adding cargo or
• Never carry a passenger unless control levers, footrests, or wheels accessories to your motorcycle. Use
he or she can firmly place both and cause injury or an accident. extra care when riding a motorcycle
feet on the passenger footrests. ● Never touch the engine or exhaust that has added cargo or accessories.
● Never ride under the influence of system during or after operation. Here are some general guidelines to
alcohol or other drugs. They become very hot and can follow if loading cargo or adding acces-
sories to your motorcycle:
1-2
U2C910E0.book Page 3 Monday, May 16, 2005 3:08 PM
SAFETY INFORMATION
Loading bags, duffel bags, or tents, can limit suspension travel, steering
The total weight of the operator, pas- create unstable handling or slow travel or control operation, or ob-
senger, accessories and cargo must steering response. scure lights or reflectors.
not exceed the maximum load limit. Accessories • Accessories fitted to the handle- 1
Genuine Yamaha accessories have bar or the front fork area can
Maximum load: been specifically designed for use on create instability due to improper
190 kg (419 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody-
test all other accessories that may be namic changes. If accessories
When loading within this weight limit,
available, you must personally be re- are added to the handlebar or
keep the following in mind:
sponsible for the proper selection, in- front fork area, they must be as
● Cargo and accessory weight
stallation and use of non-Yamaha lightweight as possible and
should be kept as low and close to
accessories. Use extreme caution should be kept to a minimum.
the motorcycle as possible. Make
when selecting and installing any ac- • Bulky or large accessories may
sure to distribute the weight as
cessories. seriously affect the stability of
evenly as possible on both sides of
Keep the following guidelines in mind, the motorcycle due to aerody-
the motorcycle to minimize imbal-
as well as those provided under “Load- namic effects. Wind may at-
ance or instability.
ing” when mounting accessories. tempt to lift the motorcycle, or
● Shifting weights can create a sud-
● Never install accessories or carry the motorcycle may become un-
den imbalance. Make sure that ac-
cargo that would impair the perfor- stable in cross winds. These ac-
cessories and cargo are securely
mance of your motorcycle. Care- cessories may also cause
attached to the motorcycle before
fully inspect the accessory before instability when passing or being
riding. Check accessory mounts
using it to make sure that it does passed by large vehicles.
and cargo restraints frequently.
not in any way reduce ground • Certain accessories can dis-
● Never attach any large or heavy
clearance or cornering clearance, place the operator from his or
items to the handlebar, front fork,
her normal riding position. This
or front fender. These items, in-
improper position limits the free-
cluding such cargo as sleeping
dom of movement of the opera-
1-3
U2C910E0.book Page 4 Monday, May 16, 2005 3:08 PM
SAFETY INFORMATION
tor and may limit control ability, ● Always turn the engine off before eyes, see your doctor immediately.
therefore, such accessories are leaving the motorcycle unattended If any gasoline spills on your skin
not recommended. and remove the key from the main or clothing, immediately wash the
1 ● Use caution when adding electri- switch. When parking the motor- affected area with soap and water
cal accessories. If electrical acces- cycle, note the following: and change your clothes.
sories exceed the capacity of the • The engine and exhaust system
motorcycle’s electrical system, an may be hot, therefore, park the
electric failure could result, which motorcycle in a place where pe-
could cause a dangerous loss of destrians or children are not like-
lights or engine power. ly to touch these hot areas.
• Do not park the motorcycle on a
Gasoline and exhaust gas slope or soft ground, otherwise it
● GASOLINE IS HIGHLY FLAMMA- may fall over.
BLE: • Do not park the motorcycle near
• Always turn the engine off when a flammable source (e.g. a kero-
refueling. sene heater, or near an open
• Take care not to spill any gaso- flame), otherwise it could catch
line on the engine or exhaust fire.
system when refueling. ● When transporting the motorcycle
• Never refuel while smoking or in in another vehicle, make sure that
the vicinity of an open flame. it is kept upright and that the fuel
● Never start the engine or let it run cock is turned to “ON” or “RES” (for
for any length of time in a closed vacuum type) / “OFF” (for manual
area. The exhaust fumes are poi- type). If it should lean over, gaso-
sonous and may cause loss of line may leak out of the carburetor
consciousness and death within a or fuel tank.
short time. Always operate your ● If you should swallow any gaso-
motorcycle in an area that has ad- line, inhale a lot of gasoline vapor,
equate ventilation. or allow gasoline to get into your
1-4
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SAFETY INFORMATION
EAU10381
1-5
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SAFETY INFORMATION
1 2
CAUTION
Cleaning with alkaline or
1 acid cleaner, gasoline or
solvent will damage
windshield.
Use neutral detergent.
5JW-00
(5JW-2835Y-00)
3 4 CALIFORNIA ONLY
1-6
U2C910E0.book Page 1 Monday, May 16, 2005 3:08 PM
DESCRIPTION
EAU10410
Left view
DESCRIPTION
EAU10420
Right view
2-2
U2C910E0.book Page 3 Monday, May 16, 2005 3:08 PM
DESCRIPTION
EAU10430
2-3
U2C910E0.book Page 1 Monday, May 16, 2005 3:08 PM
1. Push.
The main switch/steering lock controls 2. Turn.
the ignition and lighting systems, and is Push the key in, and then turn it to
used to lock the steering. The various “OFF” while still pushing it.
positions are described below. EWA10060
1. Push. WARNING
EAU10510
ON 2. Turn. Never turn the key to “OFF” or
All electrical systems are supplied with “LOCK” while the vehicle is moving,
1. Turn the handlebars all the way to
power, and the headlight, meter light- otherwise the electrical systems will
the left.
ing, taillight and position lights come be switched off, which may result in
2. Push the key in from the “OFF” po-
on, and the engine can be started. The loss of control or an accident. Make
sition, and then turn it to “LOCK”
key cannot be removed. sure that the vehicle is stopped be-
while still pushing it.
fore turning the key to “OFF” or
3. Remove the key.
EAU10660 “LOCK”.
OFF
All electrical systems are off. The key
can be removed.
3-1
U2C910E0.book Page 2 Monday, May 16, 2005 3:08 PM
EAU11060
Neutral indicator light “ ”
This indicator light comes on when the
transmission is in the neutral position.
3-2
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3-3
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Fuel meter
3 The fuel meter indicates the amount of
fuel in the fuel tank. The display seg- 1. Cruise control switch
ments of the fuel meter disappear to- 2. “CANCEL” switch
wards “E” (Empty) as the fuel level 1. “CRUISE” switch
decreases. When only one segment is 2. Press the “SET/DEC” (set/deceler-
This model is equipped with a cruise ate) side of the cruise control
left near “E” (Empty), refuel as soon as
control system designed to maintain a switch to activate the cruise control
possible. When the key is turned to
set traveling speed. system. The “SET” indicator light
“ON”, all of the display segments of the
fuel meter will appear one after the oth- comes on.
Activating and setting the cruise 3. Set the desired traveling speed as
er and then disappear in order to test
control system follows. Press the “RES/ACC” (re-
the electrical circuit.
The cruise control system can only be sume/accelerate) side of the
NOTE: activated when riding in 4th or 5th gear cruise control switch to increase
This fuel meter is equipped with a self- at speeds between 50 km/h (30 mi/h) the set speed or the “SET/DEC”
diagnosis system. If the electrical circuit and 130 km/h (80 mi/h). side to decrease the speed.
is defective, all the display segments
will start flashing. If this occurs, have a To activate and set the cruise control
Yamaha dealer check the electrical cir- system:
cuit. 1. Push the “CRUISE” switch to the
left. The “ON” indicator light will
come on.
3-5
U2C910E0.book Page 6 Monday, May 16, 2005 3:08 PM
tem WARNING
Applying the front or rear brake or dis- If the cruise control system is defec- 3
1. “SET” indicator light engaging the clutch will automatically tive, the “SET” and “RES” indicator
2. “RES” indicator light deactivate the cruise control system. lights will flash simultaneously. If
3. “ON” indicator light Push the “CANCEL” switch to manually this occurs, turn the cruise control
deactivate cruise control. system off and have a Yamaha deal-
NOTE: er check it.
NOTE:
Pressing the cruise control switch once ● When the cruise control system is
will change the speed in increments of deactivated, the “RES” (resume)
1.6 km/h (1 mi/h). Holding the cruise indicator light will come on.
control switch down will increase or de- ● Traveling speed decreases as
crease the speed continuously until the soon as the cruise control system
switch is released. is deactivated; unless the throttle
The traveling speed can be set to a grip is turned.
maximum of 130 km/h (80 mi/h) and a Push the “RES/ACC” side of the cruise
minimum of 50 km/h (30 mi/h). control switch to reactivate the system.
When the cruise control system is acti- The traveling speed will return to the
vated and the throttle grip is turned to previously set speed. The “RES” indi-
increase the speed by up to 8 km/h (5 cator light will flash during this time and
mi/h), the cruise control system will re-
turn to the set speed after the throttle
3-6
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3-7
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EAU12710 EAU12780
Start switch “ ” Cruise control switches 3
Push this switch to crank the engine See page 3-5 for an explanation of the
with the starter. cruise control system.
ECA10050
1. Clutch lever
CAUTION:
The clutch lever is located at the left
See page 6-1 for starting instruc-
handlebar grip. To disengage the
tions prior to starting the engine.
clutch, pull the lever toward the handle-
bar grip. To engage the clutch, release
EAU12764
the lever. The lever should be pulled
Hazard switch “ ”
rapidly and released slowly for smooth
With the key in the “ON” position, turn
clutch operation.
this switch to “ ” to turn on the hazard
The clutch lever is equipped with a
lights (simultaneous flashing of all turn
clutch switch, which is part of the igni-
signal lights).
tion circuit cut-off system. (See page
The hazard lights are used in case of
3-19.)
an emergency or to warn other drivers
when your vehicle is stopped where it
might be a traffic hazard.
3-8
U2C910E0.book Page 9 Monday, May 16, 2005 3:08 PM
The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of
side of the engine and is used in com- handlebar grip. To apply the front the motorcycle. To apply the rear
bination with the clutch lever when brake, pull the lever toward the handle- brake, press down on the brake pedal.
shifting the gears of the 5-speed con- bar grip.
stant-mesh transmission equipped on
this motorcycle.
NOTE:
Use your toes or heel to shift up and
your toes to shift down.
3-9
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WARNING
Make sure that the fuel tank cap is 3
properly installed before riding.
3-10
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CAUTION:
Use only unleaded gasoline. The use
of leaded gasoline will cause severe 1. Pointed end positioned over “OFF”
damage to internal engine parts,
such as the valves and piston rings, With the fuel cock lever in this position,
as well as to the exhaust system. fuel will not flow. Always turn the fuel
cock lever to this position when the en-
Your Yamaha engine has been de- gine is not running.
signed to use regular unleaded gaso-
line with a pump octane number
[(R+M)/2] of 86 or higher, or a research
octane number of 91 or higher. If
3-11
U2C910E0.book Page 12 Monday, May 16, 2005 3:08 PM
cock lever in this position, the fuel re- Starter (choke) knob “ ”
serve is made available. Turn the fuel
cock lever to this position if you run out
of fuel while riding. When this occurs,
refuel as soon as possible and be sure
to turn the fuel cock lever back to “ON”!
3-12
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3
1. Projection
2. Seat holder
3-13
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Helmet holders Place the helmet holder in the original Sidecases and travel trunk
EWA11081
position, and then remove the key.
EWA11040
WARNING
WARNING Improper loading or overloading can
Never ride with a helmet attached to cause loss of control and possibly
a helmet holder, since the helmet an accident or personal injury. See
may hit objects, causing loss of con- pages 1-5 and 7-20 for important
trol and possibly an accident. loading and tire pressure informa- 3
tion.
● Always securely close the side-
1. Helmet holder (right) cases and travel trunk before
2. Unlock. riding.
● Distribute weight evenly on
each side of the motorcycle.
● Do not exceed the load limit of 9
kg (20 lb) for each sidecase and
the travel trunk.
● Do not exceed the maximum
load of 190 kg (419 lb) for the ve-
hicle.
● Do not exceed 120 km/h (80
mi/h) when riding with the travel
1. Helmet holder (left) trunk, sidecases or both in-
2. Unlock. stalled, otherwise handling
could be affected. Improper
To open a helmet holder loading, poor tire or overall
Insert the key into the helmet holder motorcycle conditions, poor
lock, and then turn it as shown. road surfaces or adverse weath-
3-14
U2C910E0.book Page 15 Monday, May 16, 2005 3:08 PM
Sidecases
To open a sidecase
3 1. Insert the key into the lock, turn it
counterclockwise, and then push it
in. 1. Storage compartment 1. Travel trunk lock
2. Storage pouch 2. Unlock.
3-15
U2C910E0.book Page 16 Monday, May 16, 2005 3:08 PM
WARNING
To close the travel trunk Always adjust both fork legs equal-
1. Fold the travel trunk lid up com- ly, otherwise poor handling and loss
pletely, and then fold it down. of stability may result. 3
Adjust the spring rate as follows.
2. Turn the key clockwise, and then 1. Place the vehicle on the sidestand.
remove it.
ECA10921 NOTE:
CAUTION: When checking and adjusting the air
To avoid locking the key in, never pressure, there should be no weight on
lock either sidecase or the travel the vehicle.
trunk and remove the key from the 2. Remove the air valve cap from
lock before closing the lid. each fork leg.
NOTE:
Push both sides of the lid down so that
both latches snap into place.
3-16
U2C910E0.book Page 17 Monday, May 16, 2005 3:08 PM
CAUTION:
Never exceed the maximum air pres-
sure, otherwise the front fork oil
seals may become damaged.
5. Securely install the air valve caps.
3-17
U2C910E0.book Page 18 Monday, May 16, 2005 3:08 PM
3-18
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WARNING
If a malfunction is noted, have a
Yamaha dealer check the system be-
fore riding.
3-19
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3-20
U2C910E0.book Page 21 Monday, May 16, 2005 3:08 PM
CAUTION:
The accessories connected to the
3 auxiliary DC jack and connector
should not be used with the engine
turned off, and their combined load
must never exceed 5 A or 60 W, oth-
1. Auxiliary DC jack erwise the battery may discharge.
EWA11051
WARNING
To prevent electrical shock or short-
circuiting, make sure that the caps
are installed when the auxiliary DC
jack and connector are not being
used.
1. Auxiliary DC connector
3-21
U2C910E0.book Page 1 Monday, May 16, 2005 3:08 PM
Location of parts
4-1
U2C910E0.book Page 2 Monday, May 16, 2005 3:08 PM
4-2
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4-3
U2C910E0.book Page 4 Monday, May 16, 2005 3:08 PM
Radio AV IC
frequency 2 (Auto (Intercom
volume) volume)
1 This mode does not appear in the display when
the headsets are selected as the output.
2
This mode appears in the display only when one
of the radio frequency bands is selected as the au-
dio source.
4
CB Radio
4-4
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4-5
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4-6
U2C910E0.book Page 7 Monday, May 16, 2005 3:08 PM
4
1. Repeatedly push the “SELECT” 1. Repeatedly push the “SELECT”
button for less than one second button for less than one second 1. Make sure that the speakers are
until “BASS” appears at the bottom until “TREB” appears at the bottom selected as the output source.
of the display. of the display. (See the “Selecting the output”
2. Repeatedly push either side of the 2. Repeatedly push either side of the section.)
up/down switch for less than one up/down switch for less than one 2. Repeatedly push the “SELECT”
second until the desired level is second until the desired level is button for less than one second
displayed. The bass level can be displayed. The treble level can be until “FAD” appears at the bottom
set between “-6” and “+6”. set between “-6” and “+6”. of the display.
3. Repeatedly push either side of the
up/down switch for less than one
second until the desired level is
displayed. The fade level can be
set between “F9” (front speakers
only) and “R9” (rear speakers
only).
4-7
U2C910E0.book Page 8 Monday, May 16, 2005 3:08 PM
4
When riding the vehicle, external noise 1. Repeatedly push the “SELECT”
may override the audio system output button for less than one second
volume. The audio system features an until either “RB:on” (roger beep on)
automatic volume control function or “RB:oF” (roger beep off) ap-
which compensates for external noise. pears in the display.
1. Repeatedly push the “SELECT” 2. Repeatedly push either side of the
1. Repeatedly push the “SELECT” button for less than one second up/down switch for less than one
button for less than one second until the auto volume (e.g., “AV: 3”) second to change the setting.
until the intercom volume (e.g., appears in the display.
“IC:10”) appears in the display. 2. Repeatedly push either side of the Intercom operation
2. Repeatedly push either side of the up/down switch for less than one Provided both the rider and passenger
up/down switch for less than one second until the desired volume is are wearing headsets, they can talk to
second until the desired volume is displayed. The auto volume can each other through the intercom at any
displayed. The intercom volume be set between “0” and “5”. time. (See the “Adjusting the intercom
can be set between “0” and “20”. volume” section.)
4-8
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4-9
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4 Skipping a blank
While a cassette tape is playing, push While the cassette tape is playing, push
either side of the up/down switch once either side of the up/down switch for
for less than one second for each song more than one second to reverse the
to be skipped. Pushing “ ” skips play direction. “F” appears in the dis-
songs in the forward direction. Pushing play when the tape is played in the for-
“ ” skips songs in the reverse direc- ward direction. “R” appears in the
tion. “APC” (auto program control) and display when the tape is played in the
the number of songs to be skipped reverse direction.
(e.g., “3”) appear in the display. When
skipping songs in reverse, a minus sign
appears in front of the number of songs When there is a long blank portion of
to be skipped (e.g., “-2”). (“-1” indicates tape on the cassette, “BLS” appears in
that the current song will be played the display and the cassette deck auto-
again.) matically fast-forwards the tape to the
next song.
4-10
U2C910E0.book Page 11 Monday, May 16, 2005 3:08 PM
1. Eject (“ ”) button 4
1. Radio antenna
While the cassette tape is playing, push Push the eject (“ ”) button to eject the
the eject (“ ”) button for more than tape from the cassette deck. “EJCT”
two seconds to turn the Dolby B noise appears in the display, and then
reduction system on or off. “B NR” ap- “CASS” starts flashing.
pears in the display when the noise re-
duction system is turned on.
NOTE:
● The Dolby noise reduction system
has been manufactured under li-
cense from Dolby Laboratories Li-
1. Antenna sleeve
censing Corporation.
● Dolby and the double “D” symbol
are registered trademarks of Dolby
Laboratories Licensing Corpora-
tion.
4-11
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4-12
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4-13
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Playing a CD
4-15
U2C910E0.book Page 16 Monday, May 16, 2005 3:08 PM
NOTE:
The antenna can be folded down after
lifting the sleeve.
This CB radio will operate on any of the
40 frequencies designated as Citizens
band channels by the Federal Commu-
nications Commission (F.C.C.). This
1. Antenna sleeve model features a frequency-synthesiz-
ing circuit with PHASE LOCK LOOP
technology to assure ultra-precise fre-
quency control. This radio has been
Type-Accepted and Type-Certified by
the F.C.C.
4-16
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4-18
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NOTE:
This radio has been designed for operation in the 11-meter Citizens Band Radio Service. It uses a frequency-synthesizing
circuit with Phase-Locked Loop (PLL) technology to provide crystal-controlled transmit and receive operation on all 40 chan-
nels. The PLL circuitry assures ultra-precise frequency control and is designed to meet the Federal Communications Com-
mission requirements applicable to equipment operating in the Citizens Radio Service; it is not to be used for any other
purpose.
4-19
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4-20
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4-21
U2C910E0.book Page 1 Monday, May 16, 2005 3:08 PM
PRE-OPERATION CHECKS
EAU15591
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short
time; and the added safety it assures is more than worth the time involved.
EWA11150
WARNING
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
5 the vehicle.
5-1
U2C910E0.book Page 2 Monday, May 16, 2005 3:08 PM
PRE-OPERATION CHECKS
EAU15603
5-2
U2C910E0.book Page 3 Monday, May 16, 2005 3:08 PM
PRE-OPERATION CHECKS
ITEM CHECKS PAGE
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
Clutch • Check fluid level in reservoir. 7-23, 7-25
• If necessary, add recommended fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
• Check cable free play.
Throttle grip 7-20, 7-27
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
• Make sure that operation is smooth.
Control cables 7-27
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
5 Wheels and tires 7-20, 7-22
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 7-28
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-28
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 7-29
• Lubricate pivot if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-18
• If system is defective, have Yamaha dealer check vehicle.
5-3
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6-1
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6-2
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shown in the following table, close tral position when the motorcycle Engine break-in
the throttle, and at the same time, is almost completely stopped. The There is never a more important period
quickly pull the clutch lever in. neutral indicator light should come in the life of your engine than the period
5. Shift the transmission into second on. between 0 and 1600 km (1000 mi). For
gear. (Make sure not to shift the this reason, you should read the follow-
transmission into the neutral posi- EAU16720 ing material carefully.
Recommended shift points Since the engine is brand new, do not
tion.)
The recommended shift points during put an excessive load on it for the first
6. Open the throttle part way and
acceleration and deceleration are 1600 km (1000 mi). The various parts in
gradually release the clutch lever.
shown in the table below. the engine wear and polish themselves
7. Follow the same procedure when
shifting to the next higher gear. to the correct operating clearances.
Shift up points: During this period, prolonged full-throt-
NOTE: 1st → 2nd: 20 km/h (13 mi/h)
2nd → 3rd: 30 km/h (19 mi/h) tle operation or any condition that might
Always shift gears at the recommended 3rd → 4th: 40 km/h (25 mi/h) result in engine overheating must be
6 shift points. 4th → 5th: 50 km/h (31 mi/h) avoided.
Shift down points:
5th → 4th: 25 km/h (16 mi/h) EAU17041
EAU16700
To decelerate 4th → 3rd: 25 km/h (16 mi/h)
3rd → 2nd: 25 km/h (16 mi/h) 0–1000 km (0–600 mi)
1. Apply both the front and the rear 2nd → 1st: 25 km/h (16 mi/h)
brakes to slow the motorcycle. Avoid prolonged operation above 1/3
2. Shift the transmission into first throttle.
gear when the motorcycle reaches 1000–1600 km (600–1000 mi)
16 km/h (25 mi/h). If the engine is Avoid prolonged operation above 1/2
about to stall or runs very roughly, throttle.
pull the clutch lever in and use the
brakes to stop the motorcycle.
6-4
U2C910E0.book Page 5 Monday, May 16, 2005 3:08 PM
CAUTION: Parking
After 1000 km (600 mi) of operation, When parking, stop the engine, remove
the engine oil and final gear oil must the key from the main switch, and then
be changed, and the oil filter car- turn the fuel cock lever to “OFF”.
EWA10310
tridge or element replaced. WARNING
1600 km (1000 mi) and beyond ● Since the engine and exhaust
The vehicle can now be operated nor- system can become very hot,
mally. park in a place where pedestri-
ECA10270
ans or children are not likely to
CAUTION:
touch them.
If any engine trouble should occur ● Do not park on a slope or on soft
during the engine break-in period, ground, otherwise the vehicle
immediately have a Yamaha dealer may overturn.
check the vehicle. 6
6-5
U2C910E0.book Page 1 Monday, May 16, 2005 3:08 PM
7-1
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WARNING
Modifications not approved by
Yamaha may cause loss of perfor-
mance, excessive emissions, and
render the vehicle unsafe for use.
Consult a Yamaha dealer before at-
tempting any changes.
7-2
U2C910E0.book Page 3 Monday, May 16, 2005 3:08 PM
7-3
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7-4
U2C910E0.book Page 5 Monday, May 16, 2005 3:08 PM
7-6
U2C910E0.book Page 7 Monday, May 16, 2005 3:08 PM
NOTE:
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
EAU17660
NOTE:
● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
● Hydraulic brake and clutch systems
7 • After disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder, always change
the fluid. Regularly check the brake and clutch fluid levels and fill the reservoirs as required.
• Replace the oil seals on the inner parts of the brake or clutch master cylinders, caliper cylinders and clutch release
cylinder every two years.
• Replace the brake and clutch hoses every four years or if cracked or damaged.
7-7
U2C910E0.book Page 8 Monday, May 16, 2005 3:08 PM
EAU35841
Cowling A
1. Bolt
7-8
U2C910E0.book Page 9 Monday, May 16, 2005 3:08 PM
EAU35860
Panels A and B
NOTE:
Make sure that the projection fits into
the grommet.
7 EAU35850
Cowling B
7-9
U2C910E0.book Page 10 Monday, May 16, 2005 3:08 PM
1. Panel B 1. Panel C
EAU19332
2. Bolt 2. Screw
Panel C 3. Bolt
To install the panel
To remove the panel
Place the panel in the original position, To install the panel
1. Remove the left passenger foot-
and then install the bolt. 1. Place the panel in the original posi-
rest by removing the bolts.
tion, and then install the screw.
2. Remove the screw, and then pull
the panel off as shown. 7
7-10
U2C910E0.book Page 11 Monday, May 16, 2005 3:08 PM
7-11
U2C910E0.book Page 12 Monday, May 16, 2005 3:08 PM
gasket and its mating surface, and Canister (for California only) Engine oil and oil filter
then wipe off any grime from the cartridge
spark plug threads. The engine oil level should be checked
3. Install the spark plug with the before each ride. In addition, the oil
spark plug wrench, and then tight- must be changed and the oil filter car-
en it to the specified torque. tridge replaced at the intervals speci-
fied in the periodic maintenance and
Tightening torque: lubrication chart.
Spark plug:
17.5 Nm (1.75 m·kgf, 12.7 ft·lbf) To check the engine oil level
1. Place the vehicle on a level sur-
NOTE: This model is equipped with a canister face and hold it in an upright posi-
to prevent the discharging of fuel vapor tion.
If a torque wrench is not available when
into the atmosphere.
installing a spark plug, a good estimate
● Check each hose connection. NOTE:
of the correct torque is 1/4–1/2 turn
● Check each hose and canister for Make sure that the vehicle is positioned
past finger tight. However, the spark
cracks or damage. Replace if dam- straight up when checking the oil level.
plug should be tightened to the speci- 7
aged. A slight tilt to the side can result in a
fied torque as soon as possible.
● Make sure the vent hose is not false reading.
4. Install the spark plug cap. blocked. Clean it if necessary.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, and then check the oil level
through the check window located
at the bottom-right side of the
crankcase.
7-12
U2C910E0.book Page 13 Monday, May 16, 2005 3:08 PM
7-13
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ECA11620
CAUTION:
1. O-ring 1. Torque wrench
2. Oil filter wrench ● In order to prevent clutch slip-
NOTE: page (since the engine oil also
Make sure that the O-ring is properly Tightening torque: lubricates the clutch), do not
Oil filter cartridge: mix any chemical additives. Do
seated.
17 Nm (1.7 m·kgf, 12 ft·lbf) not use oils with a diesel speci-
6. Install the new oil filter cartridge fication of “CD” or oils of a high-
with an oil filter wrench, and then 7. Install the engine oil drain bolt, and
er quality than specified. In
tighten it to the specified torque then tighten it to the specified
addition, do not use oils labeled 7
with a torque wrench. torque.
“ENERGY CONSERVING II” or
higher.
Tightening torque:
Engine oil drain bolt: ● Make sure that no foreign mate-
43 Nm (4.3 m·kgf, 31 ft·lbf) rial enters the crankcase.
9. Start the engine, and then let it idle
8. Add the specified amount of the
for several minutes while checking
recommended engine oil, and then
it for oil leakage. If oil is leaking, im-
install and tighten the oil filler cap.
mediately turn the engine off and
check for the cause.
7-14
U2C910E0.book Page 15 Monday, May 16, 2005 3:08 PM
bolt to drain the oil from the final leakage. If oil is leaking, check for Coolant
gear case. the cause. The coolant level should be checked
3. Install the final gear oil drain bolt, before each ride. In addition, the cool-
and then tighten it to the specified ant must be changed at the intervals
torque. specified in the periodic maintenance
and lubrication chart.
Tightening torque:
EAU20211
Final gear oil drain bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf) To check the coolant level
1. Place the vehicle on a level sur-
4. Add the recommended final gear face and hold it in an upright posi-
oil to the brim of the filler hole. tion.
2. Remove panel A. (See page 7-8.)
Recommended final gear oil:
SAE80 API GL-4 Hypoid gear oil
NOTE:
Oil quantity: ● The coolant level must be checked
0.20 L (0.21 US qt) (0.18 Imp.qt) on a cold engine since the level
varies with engine temperature.
7
NOTE: ● Make sure that the vehicle is posi-
GL4 is a quality rating. Hypoid gear oils tioned straight up when checking
rated GL5 or GL6 may also be used. the coolant level. A slight tilt to the
side can result in a false reading.
5. Install the oil filler bolt, and then
tighten it to the specified torque. 3. Check the coolant level in the cool-
ant reservoir.
Tightening torque: NOTE:
Final gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf) The coolant should be between the
minimum and maximum level marks.
7-16
U2C910E0.book Page 17 Monday, May 16, 2005 3:08 PM
WARNING
Never attempt to remove the radiator
1. Coolant reservoir 1. Coolant reservoir cap cap when the engine is hot.
2. Maximum level mark
3. Minimum level mark Coolant reservoir capacity (up to the 5. Install the panel.
maximum level mark): NOTE:
4. If the coolant is at or below the 0.84 L (0.89 US qt) (0.74 Imp.qt)
minimum level mark, remove the ● The radiator fan is automatically
rider seat (See page 3-13.), open ECA10470 switched on or off according to the
the reservoir cap, add coolant to CAUTION: coolant temperature in the radia-
the maximum level mark, and then ● If coolant is not available, use tor.
7 ● If the engine overheats, see page
close the reservoir cap and install distilled water or soft tap water
the rider seat. instead. Do not use hard water 7-37 for further instructions.
or salt water since it is harmful
to the engine.
● If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the engine may not be
sufficiently cooled and the cool-
ing system will not be protected
against frost and corrosion.
7-17
U2C910E0.book Page 18 Monday, May 16, 2005 3:08 PM
7-19
U2C910E0.book Page 20 Monday, May 16, 2005 3:08 PM
WARNING
1. Throttle cable free play
● The tire air pressure must be
The throttle cable free play should mea- checked and adjusted on cold
sure 4.0–6.0 mm (0.16–0.24 in) at the tires (i.e., when the temperature
throttle grip. Periodically check the of the tires equals the ambient
throttle cable free play and, if neces- temperature).
7
sary, have a Yamaha dealer adjust it. ● The tire air pressure must be ad-
justed in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.
7-20
U2C910E0.book Page 21 Monday, May 16, 2005 3:08 PM
can shift. Securely pack your heavi- 2. Tire wear indicator WARNING
est items close to the center of the 3. Tire tread depth ● The front and rear tires should
vehicle, and distribute the weight be of the same make and de-
Always check the tires before operating
evenly from side to side. Properly sign, otherwise the handling
the motorcycle. If a tire tread shows
adjust the suspension for your load, characteristics of the vehicle
crosswise lines (minimum tread depth),
and check the condition and pres- cannot be guaranteed.
if the tire has a nail or glass fragments
sure of your tires. NEVER OVER-
7-21
U2C910E0.book Page 22 Monday, May 16, 2005 3:08 PM
Accessories and replacement use of items which have not been Clutch lever
parts approved by Yamaha.
EWA10621
WARNING
This vehicle is not designed to pull a
trailer or to be attached to a sidecar.
The accessories or replacement
parts you choose for your vehicle
should be designed specifically for
this model, and they must be se-
curely mounted to maintain the in- 1. Clutch lever free play
herent stability of the original
design. Genuine Yamaha Parts and Since this model is equipped with a hy-
Accessories are designed and test- draulic clutch, adjusting the clutch lever
ed to be compatible with your vehi- free play is not needed. However, it is
cle. Please consider Genuine necessary to check the clutch fluid level
Yamaha Parts and Accessories be- and check the hydraulic system for
7 leakage before each ride. If the clutch
fore making a purchase. Use of non-
Yamaha-approved accessories or lever free play does become excessive,
replacement parts may cause loss of and shifting becomes rough or clutch
handling stability and riding safety. slippage occurs, causing poor acceler-
Since Yamaha cannot control the ation, there may be air in the clutch sys-
quality of accessories or parts man- tem. If there is air in the hydraulic
ufactured by other companies, system, have a Yamaha dealer bleed
Yamaha cannot be held liable for the system before operating the motor-
cycle.
7-23
U2C910E0.book Page 24 Monday, May 16, 2005 3:08 PM
Adjusting the brake lever free WARNING Adjusting the rear brake light
play ● After adjusting the brake lever switch
free play, check the free play The rear brake light switch, which is ac-
and make sure that the brake is tivated by the brake pedal, is properly
working properly. adjusted when the brake light comes
● A soft or spongy feeling in the on just before braking takes effect.
brake lever can indicate the Since the brake light switch is a compo-
presence of air in the hydraulic nent of the cruise control system, it
system. If there is air in the hy- must be adjusted by a Yamaha dealer,
draulic system, have a Yamaha who has the necessary professional
dealer bleed the system before knowledge and experience.
1. Locknut operating the motorcycle. Air in
2. Brake lever free play adjusting screw the hydraulic system will dimin-
3. Brake lever free play ish the braking performance,
which may result in loss of con-
The brake lever free play should mea-
trol and an accident.
sure 2.0–5.0 mm (0.08–0.20 in) as
shown. Periodically check the brake le- 7
ver free play and, if necessary, adjust it
as follows.
1. Loosen the locknut at the brake le-
ver.
2. To increase the brake lever free
play, turn the adjusting screw in di-
rection (a). To decrease the brake
lever free play, turn the adjusting
screw in direction (b).
3. Tighten the locknut.
7-24
U2C910E0.book Page 25 Monday, May 16, 2005 3:08 PM
Checking the front and rear peared, have a Yamaha dealer replace Checking the brake and clutch
brake pads the brake pads as a set. fluid levels
The front and rear brake pads must be
Front brake
checked for wear at the intervals spec- EAU22470
EAU22430
Front brake pads
7-25
U2C910E0.book Page 26 Monday, May 16, 2005 3:08 PM
7-26
U2C910E0.book Page 27 Monday, May 16, 2005 3:08 PM
Changing the brake and Checking and lubricating the Checking and lubricating the
clutch fluids cables throttle grip and cable
Have a Yamaha dealer change the The operation of all control cables and The operation of the throttle grip should
brake and clutch fluids at the intervals the condition of the cables should be be checked before each ride. In addi-
specified in the NOTE after the periodic checked before each ride, and the ca- tion, the cable should be lubricated at
maintenance and lubrication chart. In bles and cable ends should be lubricat- the intervals specified in the periodic
addition, have the oil seals of the brake ed if necessary. If a cable is damaged maintenance chart.
and clutch master cylinders and cali- or does not move smoothly, have a
pers as well as the brake and clutch Yamaha dealer check or replace it.
hoses replaced at the intervals listed
below or whenever they are damaged Recommended lubricant:
or leaking. Yamaha Chain and Cable Lube or
engine oil SAE 10W-30 (API SE)
● Oil seals: Replace every two
years. EWA10710
7-27
U2C910E0.book Page 28 Monday, May 16, 2005 3:08 PM
Checking and lubricating the Recommended lubricant: Checking and lubricating the
Lithium-soap-based grease (all-pur-
brake and shift pedals pose grease) brake and clutch levers
Recommended lubricant: 7
Lithium-soap-based grease (all-pur-
pose grease)
7-28
U2C910E0.book Page 29 Monday, May 16, 2005 3:08 PM
WARNING
Securely support the vehicle so that ECA10590
7-29
U2C910E0.book Page 30 Monday, May 16, 2005 3:08 PM
WARNING
Securely support the vehicle so that
there is no danger of it falling over.
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free 7
play can be felt, have a Yamaha
dealer check or repair the steering.
7-30
U2C910E0.book Page 31 Monday, May 16, 2005 3:08 PM
7-31
U2C910E0.book Page 32 Monday, May 16, 2005 3:08 PM
Fuse box 1 is located behind cowling A. Fuse box 2 is located behind panel B.
(See page 7-8.) (See page 7-8.)
7
7-32
U2C910E0.book Page 33 Monday, May 16, 2005 3:08 PM
CAUTION:
Do not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire.
7-33
U2C910E0.book Page 34 Monday, May 16, 2005 3:08 PM
WARNING
Headlight bulbs get very hot. There- 1. Do not touch the glass part of the bulb.
fore, keep flammable products away 4. Install the bulb cover, and then
from a lit headlight bulb, and do not connect the coupler.
touch the bulb until it has cooled 5. Have a Yamaha dealer adjust the
1. Headlight bulb cover down. headlight beam if necessary. 7
2. Headlight coupler
3. Place a new bulb into position, and
2. Remove the headlight bulb holder then secure it with the bulb holder.
ECA10660
by turning it counterclockwise, and
then remove the defective bulb. CAUTION:
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb,
and the bulb life will be adversely af-
fected. Thoroughly clean off any dirt
7-34
U2C910E0.book Page 35 Monday, May 16, 2005 3:08 PM
Replacing a turn signal light pushing it in and turning it counter- Supporting the motorcycle
bulb or the tail/brake light bulb clockwise. Since this model is not equipped with a
1. Remove the lens by removing the 3. Insert a new bulb into the socket, centerstand, follow these precautions
screws. push it in, and then turn it clock- when removing the front and rear
wise until it stops. wheel or performing other maintenance
4. Install the lens by installing the requiring the motorcycle to stand up-
screws. right. Check that the motorcycle is in a
ECA10680 stable and level position before starting
CAUTION: any maintenance. A strong wooden
Do not overtighten the screws, oth- box can be placed under the engine for
erwise the lens may break. added stability.
7-35
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7-36
U2C910E0.book Page 37 Monday, May 16, 2005 3:08 PM
Troubleshooting charts
WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
7
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gaps, or replace the spark plugs. the electric starter.
Remove the spark plugs
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
7-37
U2C910E0.book Page 38 Monday, May 16, 2005 3:08 PM
WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
NOTE: 7
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
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U2C910E0.book Page 1 Monday, May 16, 2005 3:08 PM
8-1
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which cannot be easily recognized. been thoroughly cleaned, prepare it for WARNING
storage as follows: To prevent sparking, make sure to
After cleaning the motorcycle 1. Fill the fuel tank with fresh fuel and remove the spark plug leads and
Apply Yamaha Silicone Wax or another add the following amount of ground them before using the start-
high-quality automotive-type wax on all Yamaha Fuel Conditioner and Sta- er motor to crank the engine.
painted and chrome-plated surfaces. bilizer or another high-quality fuel
stabilizer: 3. Lubricate all control cables.
Avoid combination cleaner-waxes,
since many contain abrasives that may 1 fluid oz per gallon or 7.5 ml per li- NOTE:
mar the paint or protective finish. When ter Use a Yamaha Power Cable Luber and
finished, start the engine and let it idle Operate the engine for several Yamaha Lube Zall or another high-
for several minutes. minutes to insure the newly condi- quality equivalent to pressure-lubricate
tioned fuel enters the entire fuel the cables and to purge out any mois-
system and carburetors. ture between the inner and outer ca-
NOTE: bles.
8
Use of Yamaha Fuel Conditioner and 4. Block the frame up so that both of
Stabilizer eliminates the need to drain its wheels are off the ground.
the fuel system. If necessary, have a 5. Cover the exhaust pipes with plas-
Yamaha dealer drain the fuel system. tic bags to prevent moisture from
2. Remove the spark plugs and pour entering them.
about one tablespoon of SAE
10W-30 or SAE 20W-40 engine oil
in each spark plug bore. Install the
8-2
U2C910E0.book Page 3 Monday, May 16, 2005 3:08 PM
8-3
U2C910E0.book Page 1 Monday, May 16, 2005 3:08 PM
SPECIFICATIONS
Dimensions: Engine oil: Air filter:
Overall length: Type: Air filter element:
2655 mm (104.5 in) YAMALUBE 4, SAE10W30 or SAE20W40 Dry element
Overall width: Fuel:
900 mm (35.4 in) Recommended fuel:
Overall height: 0° 10° 30° 50° 70° 90° 110° 130°F Unleaded gasoline only
1565 mm (61.6 in) Fuel tank capacity:
YAMALUBE 4 (10W30)
Seat height: or SAE 10W30 22.5 L (5.94 US gal) (4.95 Imp.gal)
750 mm (29.5 in) Fuel reserve amount:
Wheelbase: YAMALUBE 4 (20W40) 3.5 L (0.92 US gal) (0.77 Imp.gal)
or SAE 20W40
1705 mm (67.1 in) Carburetor:
Ground clearance: Manufacturer:
–20° –10° 0° 10° 20° 30° 40° 50°C
155 mm (6.10 in) MIKUNI
Minimum turning radius: Type × quantity:
3500 mm (137.8 in) BDSR32 x 4
Weight: Recommended engine oil grade:
API service SE, SF, SG type or higher
Spark plug (s):
With oil and fuel: Manufacturer/model:
Engine oil quantity:
394.0 kg (869 lb) NGK/DPR8EA-9
Without oil filter cartridge replacement:
Engine: Manufacturer/model:
3.50 L (3.70 US qt) (3.08 Imp.qt)
Engine type: DENSO/X24EPR-U9
With oil filter cartridge replacement:
Liquid cooled 4-stroke, DOHC Spark plug gap:
3.70 L (3.91 US qt) (3.26 Imp.qt)
Cylinder arrangement: 0.8–0.9 mm (0.031–0.035 in)
V-type 4-cylinder
Final gear oil:
Type:
Clutch:
Displacement: Clutch type:
SAE80 API GL-4 Hypoid gear oil
1294.0 cm³ (78.96 cu.in) Wet, multiple-disc
Quantity:
Bore × stroke: Transmission:
0.20 L (0.21 US qt) (0.18 Imp.qt)
79.0 × 66.0 mm (3.11 × 2.60 in) Primary reduction system: 9
Compression ratio: Cooling system:
Coolant reservoir capacity (up to the Spur gear
10.00 :1 Primary reduction ratio:
Starting system: maximum level mark):
0.84 L (0.89 US qt) (0.74 Imp.qt) 87/49 (1.776)
Electric starter Secondary reduction system:
Lubrication system: Radiator capacity (including all routes):
Shaft drive
Wet sump 3.50 L (3.70 US qt) (3.08 Imp.qt)
Secondary reduction ratio:
21/27 × 33/10 (2.567)
9-1
U2C910E0.book Page 2 Monday, May 16, 2005 3:08 PM
SPECIFICATIONS
Transmission type: Size: Rim size:
Constant mesh 5-speed 150/90B15M/C 74H 15M/C x MT4.00
Operation: Manufacturer/model: Front brake:
Left foot operation DUNLOP/D404 Type:
Gear ratio: Manufacturer/model: Dual disc brake
1st: BRIDGESTONE/G702G Operation:
43/17 (2.529) Loading: Right hand operation
2nd: Maximum load: Recommended fluid:
31/19 (1.632) 190 kg (419 lb) DOT 4
3rd: (Total weight of rider, passenger, cargo and Rear brake:
30/25 (1.200) accessories) Type:
4th: Tire air pressure (measured on cold Single disc brake
24/25 (0.960) tires): Operation:
5th: Loading condition: Right foot operation
22/28 (0.786) 0–90 kg (0–198 lb) Recommended fluid:
Chassis: Front: DOT 4
Frame type: 250 kPa (36 psi) (2.50 kgf/cm²) Front suspension:
Double cradle Rear: Type:
Caster angle: 250 kPa (36 psi) (2.50 kgf/cm²) Telescopic fork
29.10 ° Loading condition: Spring/shock absorber type:
Trail: 90–190 kg (198–419 lb) Coil-air spring/oil damper
152.0 mm (5.98 in) Front: Wheel travel:
Front tire: 250 kPa (36 psi) (2.50 kgf/cm²) 140.0 mm (5.51 in)
Type: Rear: Rear suspension:
Tubeless 280 kPa (41 psi) (2.80 kgf/cm²) Type:
Size: Front wheel: Swingarm (link suspension)
9 150/80-16M/C 71H Wheel type: Spring/shock absorber type:
Manufacturer/model: Cast wheel Coil-air spring/oil damper
DUNLOP/D404F Rim size: Wheel travel:
Manufacturer/model: 16M/C x MT3.50 105.0 mm (4.13 in)
BRIDGESTONE/G705G Rear wheel: Electrical system:
Rear tire: Wheel type: Ignition system:
Type: Cast wheel Transistorized coil ignition (digital)
Tubeless
9-2
U2C910E0.book Page 3 Monday, May 16, 2005 3:08 PM
SPECIFICATIONS
Charging system: Overdrive indicator light: Audio system fuse:
AC magneto 12 V, 1.7 W × 1 10.0 A
Battery: Cruise control “SET” indicator light: Auxiliary DC connector fuse:
Model: 12 V, 1.7 W × 1 5.0 A
YTX20L-BS Cruise control “RES” indicator light: Auxiliary DC jack fuse:
Voltage, capacity: 12 V, 1.7 W × 1 5.0 A
12 V, 18.0 Ah Cruise control “ON” indicator light: Backup fuse:
Headlight: 12 V, 1.7 W × 1 10.0 A
Bulb type: Audio system amplifier:
Halogen bulb Speaker output:
Bulb voltage, wattage × quantity: 14 W × 4
Headlight: Headset output:
12 V, 60 W/55.0 W × 1 1W×2
Tail/brake light: Auto volume range:
12 V, 8.0 W/27.0 W × 1 5 steps
Front turn signal/position light: Speaker impedance:
12 V, 23 W/8.0 W × 2 4Ω
Rear turn signal light: Headset impedance:
12 V, 21.0 W × 2 8-16 Ω
Neutral indicator light: Fuses:
12 V, 1.7 W × 1 Main fuse:
High beam indicator light: 30.0 A
12 V, 1.7 W × 1 Headlight fuse:
Oil level warning light: 15.0 A
12 V, 1.7 W × 1 Signaling system fuse:
Turn signal indicator light: 15.0 A
12 V, 1.7 W × 2 Ignition fuse: 9
Fuel level warning light: 10.0 A
14 V, 3.0 W × 1 Radiator fan fuse:
Coolant temperature warning light: 10.0 A
12 V, 1.7 W × 1 Carburetor heater fuse:
Engine trouble warning light: 10.0 A
12 V, 1.7 W × 1 Cruise control fuse:
10.0 A
9-3
U2C910E0.book Page 1 Monday, May 16, 2005 3:08 PM
CONSUMER INFORMATION
EAU26351 EAU26381 EAU26400
10
10-1
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CONSUMER INFORMATION
EAU26470
Model label
1. Model label
10
10-2
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CONSUMER INFORMATION
EAU26550
10
10-3
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CONSUMER INFORMATION
EAU26560
10
10-4
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CONSUMER INFORMATION
EAU26632
Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
600 mi
(1000 km) or
1 month
4000 mi
(7000 km) or
6 months
8000 mi
(13000 km) or
12 months
12000 mi
(19000 km) or
18 months
16000 mi
(25000 km) or
24 months
20000 mi
(31000 km) or
30 months
24000 mi
(37000 km) or
36 months
28000 mi
10 (43000 km) or
42 months
32000 mi
(49000 km) or
48 months
10-5
U2C910E0.book Page 6 Monday, May 16, 2005 3:08 PM
CONSUMER INFORMATION
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
36000 mi
(55000 km) or
54 months
40000 mi
(61000 km) or
60 months
10
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U2C910E0.book Page 7 Monday, May 16, 2005 3:08 PM
CONSUMER INFORMATION
EAU26702
10
10-7
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CONSUMER INFORMATION
10
10-8
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CONSUMER INFORMATION
10
10-9
U2C910E0.book Page 1 Monday, May 16, 2005 3:08 PM
INDEX
A Cruise control switches ...........................3-8 L
Accessories and replacement parts ..... 7-23 Cruise control system..............................3-5 Labels, location of................................... 1-5
Air filter elements, cleaning .................. 7-18 D M
Audio settings (basic) ............................. 4-4 Dimmer switch.........................................3-7 Main switch/steering lock........................ 3-1
Audio settings (modes)........................... 4-6 E Maintenance and lubrication, periodic .... 7-4
Audio system .......................................... 4-1 Engine break-in .......................................6-4 Maintenance, emission control system ... 7-3
Auxiliary audio source .......................... 4-20 Engine oil and oil filter cartridge ............7-12 Maintenance, periodic............................. 7-1
Auxiliary DC jack and connector........... 3-21 Engine, starting a warm ..........................6-3 Maintenance record .............................. 10-5
B Engine stop switch ..................................3-8 Model label ........................................... 10-2
Battery .................................................. 7-31 Engine trouble warning light ....................3-3 N
Brake and clutch fluid levels, F Neutral indicator light .............................. 3-2
checking ............................................. 7-25 Final gear oil..........................................7-15 Noise regulation.................................... 10-4
Brake and clutch fluids, changing......... 7-27 Front and rear brake pads, checking ....7-25 O
Brake and clutch levers, Front fork, adjusting ..............................3-16 Oil level warning light .............................. 3-3
checking and lubricating..................... 7-28 Front fork, checking...............................7-29 Overdrive indicator light .......................... 3-3
Brake and shift pedals, Fuel .......................................................3-10 P
checking and lubricating..................... 7-28 Fuel cock...............................................3-11 Parking.................................................... 6-5
Brake lever ............................................. 3-9 Fuel level warning light............................3-3 Part locations .......................................... 2-1
Brake lever free play, adjusting ............ 7-24 Fuel tank cap.........................................3-10 Parts, location of ..................................... 4-1
Brake pedal ............................................ 3-9 Fuses, replacing....................................7-32 Pre-operation check list .......................... 5-2
C H R
Cables, checking and lubricating.......... 7-27 Handlebar switches .................................3-7 Radio operation .................................... 4-11
Canister (for California only)................. 7-12 Hazard switch..........................................3-8 Rear brake light switch, adjusting ......... 7-24
Carburetors........................................... 7-19 Headlight bulb, replacing.......................7-34 Rider seat ............................................. 3-13
Cassette deck operation......................... 4-9 Headsets .................................................4-2 S
CB radio operation................................ 4-16 Helmet holders ......................................3-14 Safety defects, reporting....................... 10-3
CD changer operation .......................... 4-15 High beam indicator light.........................3-3 Safety information................................... 1-1
Cleaning ................................................. 8-1 Horn switch .............................................3-7 Shifting.................................................... 6-3
Clutch lever.................................... 3-8, 7-23 I Shift pedal............................................... 3-9
Coolant ................................................. 7-16 Identification numbers ...........................10-1 Shock absorber assembly, adjusting .... 3-17
Coolant temperature warning light.......... 3-3 Ignition circuit cut-off system .................3-19 Sidecases and travel trunk ................... 3-14
Cowlings and panels, removing and Indicator and warning lights ....................3-2 Sidestand.............................................. 3-18
installing ............................................... 7-8 K Sidestand, checking and lubricating ..... 7-29
Cruise control indicator lights ................. 3-3 Key identification number......................10-1 Sound control unit................................... 4-3
U2C910E0.book Page 2 Monday, May 16, 2005 3:08 PM
INDEX
Spark plugs, checking........................... 7-11
Specifications.......................................... 9-1
Speedometer unit.................................... 3-4
Starter (choke) knob ............................. 3-12
Starting and warming up a cold
engine................................................... 6-1
Start switch ............................................. 3-8
Steering, checking ................................ 7-30
Steering, locking with a padlock............ 3-13
Storage ................................................... 8-2
Supporting the motorcycle .................... 7-35
T
TALK switch ............................................ 3-7
Throttle cable free play, checking ......... 7-20
Throttle grip and cable,
checking and lubricating ..................... 7-27
Tires ...................................................... 7-20
Tool kit .................................................... 7-1
Troubleshooting .................................... 7-36
Troubleshooting charts ......................... 7-37
Turn signal indicator lights ...................... 3-2
Turn signal light bulb or tail/brake
light bulb, replacing............................. 7-35
Turn signal switch ................................... 3-7
V
Valve clearance .................................... 7-20
Vehicle identification number ................ 10-1
W
Warranty, limited ................................... 10-7
Wheel bearings, checking..................... 7-30
Wheels .................................................. 7-22
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2005.05-0.4×1 CR
(E)