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Catalysis Communications 11 (2010) 620–623

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Catalysis Communications
journal homepage: www.elsevier.com/locate/catcom

Selective conversion of glycerol to acetol over sodium-doped metal oxide catalysts


Anil K. Kinage a,1, Pravin P. Upare a,b, Palraj Kasinathan a,b, Young Kyu Hwang a,b,*, Jong-San Chang a,b,*
a
Catalysis Center for Molecular Engineering (CCME), Korea Research Institute of Chemical Technology (KRICT), Shinseongno 17, Yusung, Daejeon 305-600, Republic of Korea
b
School of Science, University of Science and Technology (UST), 113 Gwahangno, Youeong-gu, Daejeon 305-333, Republic of Korea

a r t i c l e i n f o a b s t r a c t

Article history: Glycerol conversion to produce 1-hydroxypropan-2-one (acetol) has been investigated over 5 wt.% Na-
Received 13 November 2009 doped on CeO2, Al2O3, ZrO2 and Ga2O3. The observed performance demonstrates that the 5 wt.% Na-doped
Received in revised form 24 December 2009 CeO2 is one of the best catalysts to exhibit high conversion and high selectivity for acetol formation
Accepted 5 January 2010
among catalysts tested in this work. XRD patterns of Na-doped catalysts showed that no alteration of
Available online 11 January 2010
metal oxide phases was observed after sodium doping. Temperature-programmed desorption (TPD) of
CO2 and NH3 show the optimum number of base and acid sites on 5 wt.% Na-doped CeO2.
Keywords:
Ó 2010 Elsevier B.V. All rights reserved.
Glycerol conversion
Acetol
Na loaded metal oxide catalysts
Continuous fix bed reactor

1. Introduction as high temperatures and high pressures of reaction, low pro-


duction efficiency due to use of dilute solution of glycerol and
Reaction of vegetable oil with methanol to create fatty acid low selectivity for 1,2-propanediol. Therefore, these problems
methyl esters (FAME) as biodiesel fuel has received considerable will be overcome if glycerol can be converted to acetol in first
attention because it is derived from renewable resources [1–5]. step, and then by further hydrogenation of acetol in second step
Glycerol was a by-product of making soap and oleochemicals, to produce 1,2-propanediol. Nevertheless, conversion of glycerol
however, today close to two-thirds of world glycerol production to acetol has received adequate attention and few studies re-
comes from biodiesel. The combine US and European output of ported synthesis of acetol in semi-batch reactor by reactive dis-
glycerol last year was almost triple than it was in 2004. This tillation setup [16] under reduced pressure using vacuum,
makes glycerol a particularly interesting molecule for the syn- noncatalytic conversion at high temperature liquid water and
thesis of other valuable chemical products. Recently, a number high pressure carbon dioxide [17] and low pressure packed
of review articles are published for converting glycerol into value bed gas phase conversion using very dilute feed of glycerol
added chemical products [6–8]. Catalytic conversion of glycerol [18]. Therefore, developing proper fixed bed continuous flow
by hydrogenolysis to 1,2-propanediol (or propylene glycol) could process operated at desired temperature and atmospheric pres-
be one of the industrial important routes for using glycerol re- sure for conversion of glycerol to acetol reaction still remains
sources and could offer a sustainable alternative to the current an open challenge.
production of 1,2-propanediol based on propylene oxide [9,10]. In this work, we report a continuous process to convert glycerol
1,2-Propanediol is not only a valuable chemical but also a start- into acetol using sodium-doped metal oxide catalyst. To the best of
ing compound for the production of polymers. The hydrogenoly- our knowledge, there is no report for the utilization of continuous
sis of glycerol to 1,2-propanediol generally proceeds via two fixed bed process to convert glycerol into acetol using sodium-
steps; in first step glycerol to 1-hydroxypropan-2-one (acetol) doped metal oxide catalysts. It is supposed that the reported pro-
and in second step hydrogenation of acetol to 1,2-propanediol cess will find its use in commercial production of 1,2-propanediol
[11–15]. However, these processes are inappropriate to commer- via hydrogenation of acetol.
cialize due to common drawbacks of existing technologies such

2. Experimental
* Corresponding authors. Tel.: +82 42 860 7680; fax: +82 42 860 7676 (Y.K.
Hwang), tel.: +82 42 860 7673; fax: +82 42 860 7676 (J.-S. Chang).
2.1. Chemicals
E-mail addresses: ykhwang@krict.re.kr (Y.K. Hwang), jschang@krict.re.kr (J.-S.
Chang).
1
Present address: Catalysis and Inorganic Chemistry Division, National Chemical Cerium nitrate (Sigma–Aldrich), aluminum nitrate (Sigma–Al-
Laboratory, Dr. Homi Bhabha Road, Pashan Pune-411008, India. drich), zirconyl nitrate (Fluka), gallium nitrate (Sigma–Aldrich),

1566-7367/$ - see front matter Ó 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.catcom.2010.01.008
A.K. Kinage et al. / Catalysis Communications 11 (2010) 620–623 621

sodium hydroxide (Sigma–Aldrich) and glycerol (99% Sigma–Al- 2.4. Glycerol conversion
drich) were used without further purification for the synthesis of
the catalysts. Glycerol conversion was carried out in a fixed bed continuous
flow reactor (stainless steel 316, OD 3/8 inch, thickness 0.035 inch)
2.2. Catalyst preparation equipped with vaporizer. The reactor temperature was controlled
by an electric furnace at constant temperature. The time-on-
Sodium loaded catalysts were prepared by following method. stream activity of glycerol conversion reaction at different temper-
First nitrate salts of metal precursor were converted into their ature (250–400 °C), at different concentration of glycerol in feed
hydroxide forms by adding it to deionized water and precipi- and at different WHSV was carried out at atmospheric pressure
tated by the drop wise addition of 0.5 M sodium hydroxide. for 24 h. The space velocity of glycerol, WHSV (weight-hourly
Respective hydroxides were recovered by filtration, washing space velocity, g of glycerol fed per g of catalyst per hour) was
and drying. On these dried hydroxides sodium was doped by maintained by controlling the concentration of glycerol. The reac-
wet impregnation and then calcined at 700 °C for 5 h. The calci- tant (diluted glycerol with deionized water), without further puri-
nations condition is chose from the earlier report [19]. The fication, was continuously fed by using liquid syringe pump having
amount of sodium hydroxide and metal hydroxide was adjusted flow controllers. The conversion of glycerol was determined by
to prepare the catalysts supported with 5 wt.% of Na. In wet analyzing periodically the composition of the stream, after con-
impregnation technique no sodium loss can occurs during calci- densing liquid products, by using a gas chromatograph (GC)
nations, therefore, it is assume that all sodium is present in the equipped with a flame ionization detector (FID) and DB wax col-
catalyst after calcinations. From XRD analysis confirmed the for- umn (J&W SCIENTIFIC, 30 m  0.53 mm). The mass balance was
mation of catalyst and by using Scherrer formula, the particle calculated by measuring the condensing liquid products and the
size of the catalysts 5 wt.% Na/CeO2, 5 wt.% Na/Al2O3, 5 wt.% feed.
Na/ZrO2 and 5 wt.% Na/Ga2O3, was found to be 20–25 nm, 5–
8 nm, 15–20 nm and 27–33 nm, respectively. 3. Results and discussion

2.3. Characterization Fig. 1 shows results on time-on-stream activity and product


selectivity of glycerol conversion over 5 wt.% Na/CeO2, 5 wt.% Na/
Na-doped catalysts (5 wt.%) were characterized by XRD, tem- Al2O3, 5 wt.% Na/ZrO2 and 5 wt.% Na/Ga2O3, catalysts at 350 °C
perature-programmed desorption of CO2 and ammonia adsorption. for 24 h. After 24 h of time-on-stream, the glycerol conversion is
Powder X-ray diffraction patterns of all the samples were obtained in the order of 5 wt.% Na/CeO2 > 5 wt.% Na/Al2O3 > 5 wt.% Na/
by a Rigaku diffractometer (D/MAX IIIB, 2 kW) using Ni-filtered Cu Ga2O3 > 5wt.% Na/ZrO2. The high conversion and selectivity of ace-
Ka-radiation (40 kV, 30 mA, k = 1.5406 Å) and a graphite crystal tol was obtained over 5 wt.% Na/CeO2. In all the catalyst the glyc-
monochromator. The CO2 and ammonia adsorption and desorption erol conversion decreases initially up to 8 h and then becomes
isotherms were obtained by chemisorption analyzer (Model: Auto- stable. Interestingly, the conversion over 5 wt.% Na/ZrO2 and
chem 2920, Micromeritics, USA) using 10% CO2 in He and 15% 5 wt.% Na/Ga2O3 is low (less than 10% at 6 h of time-on-stream).
ammonia in He, respectively.

80
Product selectivity

70
90 Propanol
80 60
(mole %)

Allyl alcohol
Acetol selectivity

70 50 Acetol
60 Propanic acid
(mole %)

40
50 1,2 Propane diol
30 Ethylene glycol
40
30 20
20 10
10
90
Glycerol conversion
Glycerol conversion

70 5 wt % Na/CeO2 80
60 5 wt % Na/Al2O3 70
(mole %)
(mole %)

50 5 wt % Na/ZrO2 60
40 5wt % Na/Ga2O3 50
40
30
30
20
20
10
10
0 0
0 5 10 15 20 25 0 5 10 15 20 25
Time-on-stream (h) Time-on-stream (h)
Fig. 1. Time-on-stream activity and acetol selectivity in glycerol conversion over Fig. 2. Time-on-stream activity and product selectivity in glycerol conversion over
Na-doped metal oxide catalysts at 350 °C. 5 wt.% Na/CeO2 at 350 °C.
622 A.K. Kinage et al. / Catalysis Communications 11 (2010) 620–623

OH OH OH
-H2 -H2O +H2 O
HO OH O OH O
Basic sites HO

O +H2 OH
OH + O HO

O + O CO + H2
-H2O
HO OH O OH

3-hydroxypropanal O
HO
OH OH O
-H2O
HO OH HO HO
Acidic sites

Scheme 1. Possible reaction pathways for acetol formation on acid and basic sites of Na-doped catalysts.

Table 1
A fte r re a ctio n Acid–base properties of Na-doped metal oxide catalysts and their catalytic properties
for acetol formation.

Catalyst No. of No. of Ratio of basicity/ Acetol


(d ) acid sites base sites acidity selectivity
(mmol g 1)a (mmol g 1)b (%)c
Na/CeO2 3.8 8.1 2.1 68.6
(c) Na/Al2O3 9.9 35.8 3.6 57.3
Na/Ga2O3 4.1 13.4 3.2 35.2
(b ) Na/ZrO2 4.9 14.2 2.9 49.8
Intensity (a.u.)

a
Number of acid sites measured by NH3-TPD.
b
Number of base sites measured by CO2-TPD.
c
(a ) Acetol selectivity at 10% glycerol conversion.

B e fo re re a c tio n
ammonia and CO2 methods. Fig. 3 shows the XRD patterns of
5 wt.% Na-doped on ZrO2, Ga2O3, Al2O3 and CeO2 supports. The re-
(d )
sults suggest the zirconia calcined at 700 °C show monoclinic
phase for ZrO2. Earlier it was also observed that zirconia calcined
(c ) at higher temperature (>500 °C) shows monoclinic phase [19].
The other phases observed were Ga2O3, Al2O3 and CeO2 phases.
The XRD pattern shows Na-doping on Ga2O3, Al2O3 and CeO2 sup-
(b )
port cannot modify the phases of Ga2O3, Al2O3 and CeO2 supports.
Table 1 shows the acidity and basicity of the Na-doped on ZrO2,
Ga2O3, Al2O3 and CeO2 supports. The results shows that Na/CeO2
(a ) has less acidic and basic sites compare to other three catalysts.
The basicity to acidity ratio in Na/CeO2 is 2.1, which is less than
10 20 30 40 50 60 70 80 90 the other catalyst. The selectivity of acetol formation is higher in
2 θ /degree case of Na/CeO2 catalyst. This clearly shows that the optimum
number of acidity and basicity gives higher selectivity in case of
Fig. 3. XRD powder pattern for (a) 5 wt.% Na/ZrO2, (b) 5 wt.% Na/Ga2O3, (c) 5 wt.% Na/CeO2. The other catalysts having more basic site leads more al-
Na/Al2O3, and (d) 5 wt.% Na/CeO2 before and after reaction.
lyl alcohol and cracking of the intermediate leads to formation of
CO and H2 as by-products. The Scheme 1 shows the proposed
mechanism for formation of acetol over acidic and basic sites. On
The selectivity for acetol after 6 h of reaction is slightly in- acidic site first dehydration of glycerol occur followed by selective
creases in the order of 5 wt.% Na/CeO2 > 5 wt.% Na/Al2O3 > 5 wt.% acetol formation. However, over basic site first dehydrogenation of
Na/ZrO2 > 5 wt.% Na/Ga2O3 which is in line with the order of de- glycerol occur followed by dehydration of glycerol leading acetol.
crease in the glycerol conversion over the catalysts. The product The large amount of acidic sites on catalyst gives secondary reac-
selectivity and glycerol conversion is presented in Fig. 2. The re- tion product as 3-hydroxypropanal, which is unstable at reaction
sults show high selectivity towards acetol formation. The selectiv- condition [20] and leads formation of allyl alcohol and cracking
ity of acetol formation generally increases with decreasing leads formation of CO and H2 as by-product of reaction as shown
conversion of glycerol. The other side products formed in the reac- in Scheme 1. However, excess basic site give further cracking of
tion was due to cracking; further dehydration of acetol, and/or acetol and formation of ethylene glycol as by-product of the reac-
hydrogenolysis is represented in Scheme 1. tion [21,22]. Therefore, we conclude that optimum number of
It is hard to explain why the 5 wt.% Na/CeO2 shows the best acidic and basic sites is needed for selectively formation of acetol.
performance among the catalysts, so the catalysts were character- Na/CeO2 shows ratio 2.1 for basic to acidic site and which may be
ized by using XRD and temperature-programmed desorption of more suitable to obtain higher selectivity of acetol formation.
A.K. Kinage et al. / Catalysis Communications 11 (2010) 620–623 623

90 and unstable intermediate product of glycerol dehydrogenation


80 leads by-product formation as shown in Scheme 1. To understand
Acetol selectivity

the effect of glycerol concentration on the conversion and acetol


70 selectivity the reaction is carried out using different concentration
(mole %)

60 of glycerol in the feed. As shown in Fig. 5, the glycerol conversion in-


50 creases and acetol selectivity decreases with decreasing concentra-
40 tion of glycerol in feed. At lower concentration decrease in
selectivity of acetol formation is attributed to more side reactions
30
forming undesired products. However, at 12% glycerol concentration
20 in feed shows higher selectivity for acetol formation. This may be due
10 to the optimum contact time needed for the formation of acetol. The
increase glycerol conversion with decreasing concentration of glyc-
100 250°C erol in feed is may be because of the increase in contact time and
Glycerol Conversion

300°C therefore, decreases the selectivity of acetol formation.


80 350°C
400°C
(mole %)

60 4. Conclusions

40 Glycerol to selective acetol formation has been investigated


over sodium-doped metal oxide catalysts in order to find efficient
20 catalyst for the production of acetol. The 5 wt.% Na-doped CeO2
catalyst prepared by co-precipitation followed by calcination at
0 700 °C shows very high glycerol conversion with high selectivity
for acetol compared to 5 wt.% Na-doped ZrO2, Ga2O3, and Al2O3.
0 5 10 15 20 25
The sodium loading does not alter the phases of support metal
Time-on-stream (h)
oxide. The remarkable performance of Na/CeO2 catalyst is observed
Fig. 4. Effect of reaction temperature on time-on-stream activity and acetol because of the optimum number of acidic and basic sites of Na/
selectivity in glycerol conversion over 5 wt.% Na/CeO2. CeO2 catalyst.

90
Acknowledgements
80
Acetol selectivity

70 This work was supported by Institutional Research Program of


(mole %)

60 KRICT. Additional support for this work came from Ministry of


50 Knowledge Economy (TS091-49). The authors thank Mr. Jeong Ho
Lee for his helpful discussion. Dr. Anil K. Kinage acknowledges
40
KOFST for awarding the visiting scientist fellowship under Brain
30 Pool program at KRICT.
20
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