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LAUNCH
VEHICLE NO. 5
X67-14136
FLIGHT ' »
EVALUATION t'U)
(NASA CR OR TMX OR AD NUMBER)
Copy No.
Svernment Agencies Only
ER 13227-5 October 1965
I
LAUNCH
VEHICLE
LAUNCH V E H I C L E NO. 5
FLIGHT
EVALUATION (U)
A p p r o v e d by
L. J. R o s e . C. Curlander
Assistant Technical Director Technical Director
Test Evaluation
Published as Supplement 2
to the Gemini Program Mission Report Gemini V
MSC-G-R-65-lj-
by:
National Aeronautics and Space Administration
Manned Spacecraft Center
Houston, Texas
Prepared by For
NO'..
AFFE. INTAINS INFORMATION
STATES THE UNITEf.
L LAWS,
IRAK
SPIONAGE
IN M.
PROHI PERSON IS
11
FOREWORD
This report has been prepared by the Gemini Launch Vehicle Pro-
gram Test Evaluation Section of the Martin Company, Baltimore Divi-
sion. It is submitted to the Space Systems Division, Air Force Systems
Command, in compliance with Contract AF04(695)-394.
ER 13227-5
Ill
CONTENTS
Page
Foreword ii
Summary vii
I. Introduction 1-1
II. System Performance II-1
A. Trajectory Analysis II-1
B. Payload Capability 11-39
C. Staging 11-39
D. Weight Statement 11-41
III. Propulsion System Ill-1
A. Engine Subsystem III-l
B. Propellant Subsystem Ill-19
C. Pressurization Subsystem 111-67
D. Environmental Control 111-78
IV. Flight Control System IV-1
A. Stage I Flight IV-1
B. Stage II Flight ' IV-8
C. Post-SECO Flight . IV-14
V. Hydraulic System V-l
A. Stage I.' V-l
B. Stage II V-6
VI. Guidance Systems VI-1
A. Radio Guidance System Performance VI-1
ER 13227-5
IV
CONTENTS (continued)^
Page
C. Ordnance IX-3
X. Malfunction Detection System X-l
A. Configuration :. . . X-l
B. System Performance X-2
XI. Crew Safety XI-1
A. Prelaunch Winds Flight Simulations XI-1
B. Slow Malfunctioning Monitoring XI-6
XII. Airframe System XII-1
A. Structural Loads XII-1
B. POGO XII-20
C. Recovered Stage I Oxidizer Tank XII-27
XIII. AGE and Facilities XIII-1
A. Mechanical AGE XIII-1
ER 13227-5
CONTENTS (continued)
Page
B. Master Operations Control Set XIII-1
xin
C. Facilities ~2
XIV. Reliability XIV-1
A. Environmental Criteria XIV-1
ER 13227-5
Page intentionally left blank
Vll
SUMMARY
On 21 August 1965, Gemini-Titan No. 5 (GT-5) was launched suc-
cessfully from Complex 19, Cape Kennedy, Florida. Launch vehicle /
spacecraft separation was completed 356. 39 seconds after liftoff.
Spacecraft re-entry was accomplished after completion of 127. 9 iner-
tial orbits.
The 240-minute launch attempt countdown was picked up at 0818 '
hours GMT on 19 August and proceeded to T-10 minutes, at which time
a manual hold was initiated due to a problem in the spacecraft telem-
etry system. After holding for five minutes, the erector was raised
to provide the flight crew, with added protection against approaching
lightning and rain showers. At 1242 hours EST the launch was ter-
minated. Propellants were unloaded, recycle procedures were per-
formed, and propellant reloading was completed at 2258 hours EST on
20 August. The 240-minute launch countdown was picked up at 0500
hours EST on 21 August and continued without incident through liftoff
at 0900 hours EST. The spacecraft was inserted into an elliptical or-
bit with a perigee of 87 nautical miles and an apogee of 189 nautical miles.
All test objectives for the launch vehicle were achieved.
Stages I and II engines operated satisfactorily throughout powered
flight. Stage I burning time was 156. 875 seconds, with shutdown ini-
tiated by an oxidizer exhaustion. Stage II engine operation was ter-
minated by a guidance command after 179.74 seconds of operation,
and utilized the redundant engine shutdown system (RESS).
The flight control system (FCS) maintained satisfactory vehicle
stability during Stages I and II flight. The primary FCS was in com-
mand throughout the flight. Vehicle rates during Stage I flight never
exceeded 1. 7 deg/sec, and the maximum attitude error was 1. 4 degrees.
The maximum rate and attitude error that occurred during staging did
not exceed 2. 6 deg/sec and 1. 3 degrees, respectively.
The radio guidance system (RGS) performance was satisfactory.
Pitch and yaw commands were received by the decoder and properly
transmitted to the FCS; the SECO signal also was transmitted properly
by the decoder.
IGS pitch, yaw and roll performance for the entire flight appeared
normal except for a yaw attitude error step at SECO + 4. 6 seconds.
The dispersions between IGS and primary system attitude errors re-
mained within acceptable limits.during powered flight.
ER 13227-5
Vlll
ER 13227-5
IX
ER 13227-5
\I
1-1
I. INTRODUCTION
A portion of the launch vehicle's first stage was recovered from the
Atlantic Ocean shortly after Stage I burnout; a brief description'of its
condition is contained herein.
GT-5 was the fifth mission and the third manned flight of the Gemini
Program, with astronauts L. Gordon Cooper and Charles tonrad aboard
the spacecraft. The eight-day mission, representing a record flight,
was completed successfully on 29 August 1965.
ER 13227-5
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A. TRAJECTORY ANALYSIS
1. Orbit Insertion
TABLE II-l
Comparison of Insertion Conditions at SECO + 20 Seconds
Observed Observed
Planned (MISTRAMS Minus Preliminary
Nominal I and II) Planned Tolerance
Altitude
(naut mi) 87.404 87.281 -0. 123 '±0.346
Inertial ve-
locity (fps) 25,807 25,806 -1.0 ±30.3
Inertial flight
path angle
(deg) 0.0 -0.0129 -0.0129 ±0. 125
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ER 13227-5
II-4
TABLE II-3
Geographic and Weather Conditions at Launch
Location
Site Complex 19
Site coordinates:
Latitude (deg) 28.507 N
Longitude (deg) 80.554 W
Pad orientation (deg) 84. 867 true azimuth
Weather
Ambient pressure.(psi) 14.765
Ambient temperature (° F) 87
Dew point (° F) 74
Relative humidity (%) 66
Surface wind:
Speed (fps)
Direction (deg)
Winds aloft (max):
Altitude (ft) 49,000
Speed (fps) 63
Direction (deg) 65 true azimuth
Cloud cover Scattered •
Reference Coordinate System
Type Martin reference coordinate system
Origin Center of launch ring, Complex 19
Positive X-axis Downrange along flight azimuth
tangent to ellipsoid
Positive Y-axis To left of flight azimuth tangent to
ellipsoid andj_ X-axis
Positive Z-axis Forms a right-handed orthogonal
system
Reference ellipsoid Fischer
Launch
Initial flight azimuth (deg) 72. 067 true azimuth
Roll program (deg) 12.9 cw
ER 13227-5
II-5
TABLE II-4
Planned GLV Pitch Program
Rate Time from Liftoff
Program (deg/sec) (sec)
Step 1 0.709 23. 04 to 88.32
Step 2 0.516 88.32 to 119. 04
Step 3 0.235 1-19.04 to 162. 56
ER 13227-5
II-6
TABLE II-5
GT-5 Flight Events Summary
ER 13227-5
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X 0907 EST, 21 August 1965
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ER 13227-5
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ER 13227-5
11-13 -
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Predicted nominal wind run 82-GT5 (final)* (154.65 sec)
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ER 13227-5
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11
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70 80 90
Time from Liftoff (sec)
ER 13227-5
1000
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0907 EST, 21 August 1965
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ER 13227-5
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ER 13227-5
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ER 13227-5
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10 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
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160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460
Time from Liftoff (sec)
ER 13227-5
11-23 "
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Cape Kennedy
0907 EST, 21 August 1965
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ER 13227-5
11-24
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ER 13227-5
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Time from Liftoff (sec)
ER 13227-5
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ER 13227-5
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Time from Liftoff (sec)
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ER 13227-5
11-31
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140 160 180 200 220 240 260 280 300 320 340 360
Time from Liftoff (sec)
ER 13227-5
11-32
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ER 13227-5
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ER 13227-5
11-38
TABLE II-8
Data Available for Trajectory Analysis
Flight Coverage
Source Type Station (sec from Range-0)
TABLE II-9
Trajectory Parameters at Maximum Dynamic Pressure
Planned*
(nominal) Observed**
ER 13227-5
n-39
B. PAYLOAD CAPABILITY
Propellants remaining onboard after Stage II low level sensor un-
cover indicated that a burning time margin (BTM) of 1. 009 seconds
existed to a command shutdown. The total propellant weight margin
was 336 pounds, and the corresponding GLV payload capability was
8313 pounds. These values and the predicted nominal and minimum
values appear in Fig. 11-29. The predicted capability curves were taken
from the GLV-5 preflight report (Ref. 19), updated as authorized by
Ref. 20. The predicted propellant weight and burning time margins are
based on the difference between these curves and the 7947-pound space-
craft weight.
Real time payload predictions differed from the predictions shown
in Fig. 11-29 because extrapolated actual propellant temperatures were
used instead of preflight predicted propellant temperatures. The last
payload prediction indicated that the minimum payload capability was
127 pounds less than the spacecraft weight, and the nominal payload
capability was 462 pounds greater than the spacecraft weight at the pre-
dicted launch time. The actual (postflight reconstructed) GLV capability
was 366 pounds greater than the spacecraft weight.
C. STAGING
The staging sequence was normal and physical stage separation oc-
curred as planned. The time interval from staging signal (87FS 2 /91FS )
to start of Stage II engine chamber pressure (Pc ) rise was 0. 665 sec-
ond. This compares favorably with the nominal expected time of 0. 70 ±
0. 08 second. Stage separation occurred 0. 075 second following start
of P_ rise.
WBDINTTAt
ER 13227-5
11-40
8600
7800
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0 0. 5 1.0 1.5 2.0 2.5 VO
Time in Launch Window (hr)
ER 13227-5
11-41
D. WEIGHT STATEMENT
Table 11-10 shows the GT-5 weight history from launch to orbital
insertion.
The postflight weight report (Ref. 10) provides the background data
for this summary. The report includes a list of dry weight empty changes
at ETR and shows a derivation of weight empty from the actual vehicle
weighing. Other items covered include the derivation of burnout, BECO,
SECO and shutdown weights; weight comparisons with the BLH data; and
the center of gravity travel envelope as a function of burn time for the
horizontal, vertical and lateral planes.
TABLE 11-10
GT-5 Weight Summary
Weight (Ib)
Step I Step II Step III Stage Total
ER 13227-5
III-l
A. ENGINE SUBSYSTEM
(3) Stage I engine was not drained of oxidizer nor were the open
oxidizer prevalves replaced. The total time for oxidizer in
the engine from launch attempt prevalve opening to liftoff
was approximately 45 hours.
ER 13227-5
III-2 •
(6) Stage I engine was inspected for thrust chamber valve oxidizer
leakage, and the Stage I fuel and Stage II fuel and oxidixer
systems for prevalve leakage. (None was noted. )
The GLV-5 Stage I engine had only one significant change since
GLV-4: ten airborne measurement parameters were eliminated. Meas-
urements eliminated were gas generator inlet pressures and tempera-
tures, bootstrap pressures, and autogenous temperatures.
b. Start transient
The S/A 1 and S/A 2 thrust chamber start transients were normal,
as shown in Figs. III-l and III-2. The S/A 1 chamber pressure trans-
ducer (Meas 0003) had been changed from the underdamped CEC type
used on previous flights to a damped Statham type in an attempt to ob-
tain more representative start transient data during bootstrapping opera-
tion.
TABLE III-l
Stage I Engine Start Parameters
ER 13227-5
1000
+2.5 +3.0
Time from 87FS1 (sec)
ER 13227-5
III-4 -/
1000
800
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ER 13227-5
Ill-5
c. Steady-state performance
TABLE III -2
Predicted and Actual Stage I Engine Performance
ER 13227-5
m-6-/ /-
490
480
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ER 13227-5
Ill-7
TABLE III-3
Engine Parameters at Maximum POGO
S/A 1 S/A 2
. Parameter (psi) (psi)
P
od
17. 9 14. 8
p
fd * *
pc 5.3 5.9
TABLE III-4
Performance Corrected to Standard Inlet Conditidns at 87FSj +
57 Seconds: Stage I
Predicted Flight
Acceptance (including 4850-lb Flight
Parameter Test* thrust growth)* Performance *
ER 13227-5
Ill-8
The standard inlet condition data in Table III-4 indicate that the
0. 9% higher-than-predicted average thrust (Table III-2) experienced
in flight was primarily the result of the differences of flight engine
inlet conditions from the preflight predicted values. The higher-than
predicted flight mixture ratio was the result of a shift in mixture ratio
from acceptance test to flight. The mixture ratio shift of +1. 15% at
standard inlet conditions from acceptance to flight was within the 3-
sigma engine mixture ratio run-to-run repeatability of 1.38%.
d. Shutdown transient
TABLE III-5
Stage I Engine Shutdown Parameters
Parameter S/A 1 S/A 2
The Stage I engine MDS operated satisfactorily and within the speci-
fied limits throughout the flight. Figures III-l and III-2 illustrate the
response times and actuation levels of the malfunction detection thrust
chamber pressure switches (MDTCPS) for S/A 1 and S/A 2, respectively.
Figures III-4 and III-5 illustrate the deactuation times and levels for
S/A 1 and S/A 2, respectively.
ER 13227-5
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ER 13227-5
m-io-i 10>t0'l
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ER 13227-5
Ill-11
TABLE III-6
Stage I MDTCPS Operation
Actuation Deactuation
Time Pressure Time Pressure
Switch (sec) (psia) (sec) (psia)
MDTCPS 1 + 0.92 580 FS2 - 0.045 520
MDTCPS 2 + 0.97 585 FS2 - 0.055 550
Specification requirements:
Actuation 540 to 600 psia
Deactuation 585 to 515 psia
f. Engine prelaunch malfunction detection system (PMDS)
All PMDS switches actuated within the specified actuation times and
pressures as shown in Table III-7. However, the fuel pressurant dif-
ferential pressure switch (FPDPS) actuated twice. The premature
actuation at 87FS1 + 0. 13 second lasted for 190 milliseconds, deactua-
ting at 87FS + 0. 32 second. Lack of instrumentation on the downstream
side of the fuel pressurant orifice precluded determination of differen-
tial pressures during this activity; however, the inlet pressure to the
fuel pressurant orifice (P .) was telemetered and indicated a normal
pressure-time relationship. The premature FPDPS actuation and de-
actuation occurred during the initial rise transient which coincided
with the normal pressure increase due to solid start cartridge ignition.
Several causes for the premature actuation of the FPDPS have been
postulated. The two most significant are (1) normal system operation
characteristic and (2) partial restriction in the low pressure sensing
line. For example, GLV engine S/N 1011 operation was normal except
for premature actuation of the FPDPS during a static test at AGC. In
the second case, a 0.020-inch orifice restriction in the line produced a
similar trace in an AGC laboratory test. However, premature FPDPS
actuation was not a problem for GLV-5.
3. Stage II Engine (YLR91-AJ-7, S/N 2005)
a. Configuration and special procedures
The GLV-5 Stage II engine configuration was the same as GLV-4
except for the elimination of five instrumentation parameters similar
Ill-12
TABLE III-7
Stage I PMDS Switch Operation
Actuation time
Measured (sec) 87FS1 + 1.025 87FSJ + 1. 768 87FSJ + 0.957
Required (sec)* T 4- 2.2 T + 2. 2 T -1- 2.2
Actuation pressure
Measured (psia) ** 416 **
Required (psia) 600 to 640 360 to 445 46 to 79 (psid)
to those deleted from Stage I. Also, the oxidizer bootstrap line venturi
"B" nut fitting and the P instrumentation port cap were safety-wired
for the first time.
b. Start transient
the ignition phase (Fig. III-6). The P transducer was a Statham which
3
replaced the usual CEC instrument.
The average of 26 Titan II Stage II engine starts showed that the time
from ignition to 50% of rated thrust was approximately 50 milliseconds,
as compared to 115 milliseconds for GT-5. Therefore, it is concluded
that the GT-5 measured RC rise rate data did not represent the true
3
chamber pressure characteristics since the other internal engine
parameters behaved normally.
c. Steady-state performance
ER 13227-5
1000
800 S
tn
o.
600
CO
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200
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TABLE III-8
Predicted and Average Stage II Engine Performance
Preflight
Predicted Flight Difference
Parameter Average Average (%)
TABLE III-9
Stage II Engine Performance Corrected to Standard Inlet Conditions
at giFS + 57 Seconds
Predicted Flight
Acceptance (including 900-lb Flight
Parameter Test thrust growth) Performance
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ER 13227-5
Ill-16 L
The standard inlet condition data in Table III-9 indicates that the
higher-than-predicted average flight thrust was due largely to a greater-
than-predicted thrust growth. Higher-than-predicted flight mixture
ratio resulted primarily from a mixture ratio shift at standard inlet
conditions of +0. 97% from the acceptance test value. This mixture
ratio shift was well within the 3-sigma run-to-run repeatability of 2. 28%.
d. Shutdown transient
Stage II engine shutdown was initiated by a guidance command after
179. 74 seconds of burn time. The redundant shutdown system was in-
corporated. The calculated shutdown impulse from 91FS,to c.
91FS0£ +
20 seconds was 36,500 Ib-sec compared to the predicted 37,500 ±
7000 Ib-sec. As on GT-4 evaluation, impulse was obtained from the
±10 g accelerometer data from 91FS2 to 91FS2 + 0. 680 second and from
low level accelerometer (±0. 5 g) data from 91FS2 + 0. 680 second to
91FS 2 + 20 seconds. The impulse obtained from the ±10 g accelerometer,
and illustrated by the P decay in Fig. III-8, was 25,370 Ib-sec. For
°3
the remaining tailoff, a vehicle weight of 13, 770 pounds was used with
the accelerometer readings to derive the thrust tailoff (shown in Fig.
III-9), and an impulse of 11, 130 Ib-sec was obtained.
e. Engine malfunction detection system
The Stage II engine MDS operated satisfactorily throughout the flight.
Figures III-6 and III-8 illustrate the response times and chamber pres-
sure correlation during the start and shutdown transients, respectively,
of the malfunction detection fuel injector pressure switches (MDFJPS).
Fuel injector pressure was not instrumented; therefore, actuation pres-
sures are not available. ' . . •'
'-.*
A summary of the significant switch parameters is presented in
Table III-10.
TABLE III-10
Stage II MDFJPS Operation
Parameter
Actuation time (sec) 91FSj + 0. 73
PC at actuation (psia) Invalid
c
' '- r'' F* v • • ;«
peaetuatioirti'me (sec) 91FS2 + 0. 15
- «-' ' ' ' ' „ ' ' . , . ,
ER 13227-5
IH-17-?
1000
-1.0 + 2.0
Time from 91FS, (sec)
Fig. HI-8. S/A 3 Shutdown Transient
ER 13227-5
111-18-'
5000
4000
3000 P
en
3
2000
1000
B. PROPELLANT SUBSYSTEM
All of the launch and flight objectives relating to the propellant sys-
tem were achieved on GT-5.
1. Propellant Loading
a. Loading procedure
TABLE III-11
GLV-5 Loading Summary
Loading
Operation Description Date
Problems noted during the loading operations and related tests were
as follows:
(1) Stage I fuel tank flowmeter leaked externally and was out of
tolerance during special loading.
ER 13227-5
m-20 INfiWWAi
(7) Stage I fuel tank hi-lite and flowmeter readings were out of
tolerance during launch loading.
The special loading was performed for the purpose of verifying the
propellant tank calibrations conducted at Martin-Denver. WMSL was
utilized as a secondary check on propellant tank calibrations. As a
result of these calibration checks, the following modifications were
made to the tab runs prior to the launch attempt:
(3) Allowable difference between the flowmeter and the tab run
for the Stage II oxidizer tank was changed from +_ 0. 30% to
+0. 50 a,
-0. 30 /0'
TABLE III-12
GT-5 Propellant Loading Schedule (20 August 1965)
IfONFfDWTIAL
ER 13227-5
111-21
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ER 13227-5
111-22
The flowmeters used in the GT-5 launch attempt and launch loadings
were check-calibrated after the mission, with the results as shown in
Table III-14.
TABLE III-14
Flowmeter Calibrations --Postlaunch
TABLE III- 15
Summary of Mission Loads <-
ER 13227-5
m-23
ER 13227-5
111-24
e. Propellant assay
TABLE III-17
Propellant Assay Summary
Hydrazine 51. 5 % 51 ± 0 . 9 %
UDMH 47. 8% 46. 9% min
H
2°
0.7% 2. 0% max
Chloride as NOC1 * --
Nonvolatile ash * --
*Not reported.
ER 13227-5
Ill-2 5
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III-2 6
2. Propellant Temperatures
a. Weather
TABLE III-19
RSV Temperature
Requested Actual
System Meas Temperature (°F) Temperature (° F)
The predicted temperature rise between the RSV and the flowmeter
at the end of the precooling cycle was 1. 8° F for oxidizer and 1.6° F
for fuel. Applying these quantities to the actual RSV temperature at
the start of the precooling cycle yields the predicted flowmeter tem-
peratures.
TABLE 111-20
Propellant Temperatures at Flowmeter
Predicted Actual
Tempera- Tempera- Delta
System Meas ture (° F) ture (° F) Temperature (° F)
If/*71
ER 13227-5
III-2 7
EIHEHElSC-i
ER 13227-5
JS0NFIDENTIAL, m-29
<a
t-,
Stage I load complete
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ER 13'2'27"--5-
m-30
TABLE 111-23
Propellant Temperature Increase During Loading
Flowmeter Hi -lite Temperature
System Temperature (° F) Temperature (° F) Rise (°F)
Stage 'I fuel 28. 5 29. 5 +1. 0
Stage II fuel 28. 8 31. 1 +2. 3
Stage I oxidizer 28. 6 29. 1 +0. 5
Stage II oxidizer 28. 6 29. 9 + 1. 3
The indicated temperature rise is the difference between the tern;
perature of the propellant at the time of high level sensor covering and
the temperature of the propellant in the flowmeter at that time.
e. Liftoff temperature
The propellant bulk temperatures at time of liftoff are shown in
Table 111-24.
TABLE III-24
Propellant Bulk Temperature at Liftoff
F-45 Day F-l Day Actual Reconstructed
Temperature Temperature Tempera- Tempera-
System Prediction (° F) Prediction (° F) ture (° F) ture (° F)
Stage I fuel 44. 1 43. 5 42. 6 41. 7
Stage II fuel 42. 5 44. 0 44. 2 43. 0
Stage I
oxidizer 46. 5 46. 6 45. 2 44. 2
Stage II
oxidizer 47. 8 47. 8 46. 2 45.4
Reconstructed temperatures, and their position in the mixture ratio
band, are shown in "Figs. Ill-12 and III-13.
Figures 111-14, 111-15, 111-16 and 111-17 show the comparison of the
F-l day temperature prediction, the reconstructed temperature and the
actual propellant temperatures during the countdown for each propellant
tank. Correlation of actual F-l day predicted and reconstructed tem-
per-atures is good, which indicates that the analytical methods used in
the propellant temperature monitoring are satisfactory. The differ-
ence betw.een the F-l day prediction and the reconstruction is due to the
l@giSI.TIAL
ER 13227-5
III-31
f. Suction temperatures
The actual pump inlet temperatures were in good agreement with the
predicted temperature profiles. These data are shown in Figs. Ill-18,
111-19, 111-20 and 111-21.
The tank bottom probe and pump inlet temperatures are shown in
Table 111-25.
TABLE 111-25
Comparison of Tank Bottom Probe and Pump Inlet Temperatures
Tank
Suction Bottom
Probe Probe Delta
Time Tempera- Tempera- Tempera-
System (sec) ture (° F) ture (° F) ture (° F)
ER 13227-5
111-32
MR (minimum)
MR (optimum)
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Bulk Fuel Temperature (° F)
ER 13227-5
m-33
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Bulk Fuel Temperature (° F)
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111-38
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ER 13227-5
Ill-3 9
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F-45 day prediction
55
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140 160
Time from STFSj (sec)
ER 13227-5
111-40
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ER 13227-5
111-41
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ER 13227-5
Ill-42
Because of the large variation between the suction probe and the
tank bottom probe, the Stage II fuel integrated average suction tem-
perature was revised. The tank bottom probe was assumed to be cor-
rect because of its greater accuracy. Therefore, +2. 0° F was added
to the suction temperature to yield a best estimate temperature. The
temperatures used in the reconstruction are shown in Table 111-26.
TABLE 111-26
Reconstruction Temperatures
System Temperature (° F)
a. Feedline transients
ER 13227-5
Ill-43
TABLE III-27
Maximum Transient Pressures at Pump Inlet
At Design
At Initial At At Operating
Prevalve Pressure Ignition , TCV Pressure
Meas Opening Wave (psia) Closing (psia)
Stage I oxi-
dizer (0017) No data Negligible 105 Negligible 215
Stage I fuel
(0014) 45. 0 Negligible 40 Negligible 55
Stage II oxi-
dizer (0510) Negligible Negligible * Negligible 260
Stage II fuel
(0507) Negligible Negligible * Negligible 80
The Stage I oxidizer best estimate curve of the static suction pres-
sures at the measurement boss (Meas 0017) consists of an average of
the measured pressure and the two oxidizer standpipe pressures (Meas
0033 and 0034) adjusted to the Meas 0017 boss location. The Stage I
fuel suction pressure best estimate at Meas 0014 boss location is an
average of measured pressure and the two fuel accumulator pressures
(Meas 0037 and 0038) adjusted to the Meas 0014 boss location. The
Stage II oxidizer and fuel best estimate suction pressures are the pres-
sures measured by Meas 0510 and 0507, respectively.
ER 13227-5
111-44
110
Preflight prediction
100 Post-flight reconstruction
A A A Best estimate of flight suction pressure
a
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ER 13227-5
ni-45
Preflight predicted
Post-flight reconstruction
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EB 13227-5
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ER 13227-5
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ER 13227-5
Ill-48
c. NPSH supplied
The NPSH supplied at the engine turbopump inlets during the start
phase and during steady-state operation is shown in Table 111-28.
4. Propellant Utilization
Figures 111-26 and 111-27 show the predicted, actual and reconstructed
level sensor uncover times for Stages I and II. Measured level sensor
uncovering times are likewise tabulated in Table 111-29. The relation-
ship of the predicted to the actual times of sensor uncover reflects the
higher-than-predicted flow rates experienced on Stages I and II.
Table 111-30 contains the best estimate average level sensor uncover
times for the GLV-5 flight. Also shown are the integrated average tem-
peratures between level sensor uncoverings and the corresponding den-
sities. The measured average uncover times shown in Table-111-29 were
decreased by 0. 058 second to allow for the built-in level sensor delay of
0. 033 second and the PCM digital sampling rate of 0. 05 second.
Table 111-31 contains the level sensor volumes and incremental vol-
umes used in the level sensor flow rate analysis. The Stage I oxidizer
and fuel high level sensor volumes were reconstructed to reflect the
volume which was determined by calibration at Cape Kennedy using the
propellant transfer and pressurization system. The Stage I oxidizer
outage level sensor volume was calculated using both the actual counts
of flowmeter pulses during the special and launch attempt loadings, and
the results of an analysis of oxidizer suction pressure measurements
which determined the level of propellant at 87FS . Slosh during cover-
ing, erratic results and difficulty in determining actual temperatures
ruled out the use of the loading data on the other shutdown and outage
sensors. For all other sensors, the Martin-Denver tank calibration
volumes were used.
ER 13227-5
Ill-50
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ER 13227-5
"Page missing from available version"
Ill-59
TABLE 111-41
Propellant Shutdown Consumption
Stage II 86 78 69 62
i. Propellant inventory
5. Components
a. Prevalves
Stages I and II prevalves were not changed after the launch attempt
of 19 August 1965, because the allowable five days (maximum) of pro-
pellant exposure to prevalve seals would not have been exceeded by
launch time on 21 August 1965. Stage I oxidizer prevalves remained
open between the launch attempt and the launch. Prevalves installed
for the flight are identified in Table 111-44.
b. Level sensors
c. Oxidizer standpipes
ER 13227-5
Ill-60
TABLE III-42
GLV-5 Stage I Constructed Propellant Loading
ER 13227-5
Ill-61
TABLE III-43
GLV-5 Stage II Constructed Propellant Loading
ER 13227-5
Ill-62
TABLE III-44
Prevalve Identification
ER 13227-5
111-63
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ER 13227-5
m-64
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ER 13227-5
111-65
bubble existing in the standpipes prior to the second charge (21 August)
depends upon whether the entrance to the standpipes remains submerged
in oxidizer. The oxidizer liquid level could lower in two ways: by
vaporization into the oxidizer tank which is less than 5% saturated
with N 2 O 4 , and by leakage through the engine. Engine leakage was
monitored over the 2 0 - 1 / 2 hour period between detanking and reloading
and none was observed. Vaporization analyses indicate that about 2. 4
pounds of oxidizer would vaporize and diffuse into the tank during the
2 0 - 1 / 2 hour recycle period.
d. Fuel accumulators
ER 13227-5
m-66
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ER 13227-5
111-67
TABLE III-46
Dynamic Function Levels for the Dry Accumulators
C. PRESSURIZATION SUBSYSTEM
1. Prelaunch Pressurization
TABLE 111-47
Tank Ullage Lockup Pressures
ER 13227-5
111-68
Meas 4129
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Time After Initiation of Flight Pressure Signal (min)
ER 13227-5
111-69
2. Flight Pressurization
Throughout the GT-5 flight, the Stage II fuel tank pressure "B" sensor
measurement read lower than the "A" sensor reading, but never did
exceed a 1.85-psia difference ( 2 . 2 5 psia is maximum allowable). The
smooth operation during flight removes suspicion on the inadequacy of
sensor performance.
3. Component Performance
ER 13227-5
Ill-70
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ER 13227-5
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ER 13227-5
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ER 13227-5
Ill-73
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ER 13227-5
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ER 13227-5
111-75
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Flow Ratio, ( lb / sec pressurant gas/ sec propellant)
ER 13227-5
Ill-76
290
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ER 13227-5
III-7 7
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ER 13227-5
m-78
TABLE III-49
Pressure Difference Between Tank Pressure Transducer Pairs
Maximum
Difference Mean Allowable
Maximum Difference Difference
Tank (psi) (psi) (psi)
D. ENVIRONMENTAL CONTROL
ER 13227-5
111-79
TABLE III-50
Air-Conditioning System Performance Summary
Observed Specified
Meas Description Range Range Remarks
ER 13227-5
rv-i
A. STAGE I FLIGHT
TABLE IV-1
Transients During Stage I Holddown Period
Maximum During Ignition
Actuator Travel Time from T-0 Maximum During Hold-
Designation (in.) (sec) down Null Check (in. )
ER 13227-5
IV-2
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ER 13227-5
IV-4
The TARS and IGS attitude error signals during Stage I flight for the
pitch, yaw and roll axes are presented in Figs. IV-2, IV-3 and IV-4.
The dispersion between the TARS and IGS attitude signals was caused
by a combination of TARS gyro and IGS-IMU drifts, errors in open-loop
guidance programs, and reference axis cross-coupling. The dispersion
at BECO and the known contributing factors are given in Table IV-3.
TABLE IV-3
TARS-IGS Dispersion at BECO
ER 13227-5
IV-5
+2.0
ER 13227-5
IV-6
+2
I
I
20 40 60
Time from Liftoff (sec) BECO
ER 13227-5
IV-7
60 80 100
Time from Liftoff (sec)
ER 13227-5
IV-8
At the time^of gain change (LO + 104.97 seconds), there was a no-
ticeable but very highly damped pitch transient reaching a maximum of
0.95 degree nose-up. Prior to gain change, the pitch attitude error
was 0.35 degree nose-up. Since there was zero error in yaw at the
time of gain change, there was no resultant transient. The reduction
of the attitude and rate gains reduced the amount of engine deflection,
thus causing the transient to occur. Analyses indicate that the control
system reacted properly to the flight conditions which existed before
and after gain change.
B. STAGE II FLIGHT
1. Stage Separation
During the staging event, moderate rates and attitude errors of the
sustainer vehicle were observed. The maximum attitude errors are
given in Table IV-5.
ER 13227-5
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ER 13227-5
iv-io
TABLE I V - 5
Maximum Staging Attitude Errors
TABLE IV-6
Maximum Vehicle Rates at Staging
Separation Telemetry
BECO to to Telemetry Blackout to
Separation Blackout Plus One Second
Time Time Time
Maximum from Maximum from Maximum from
Rates BECO Rates BECO Rates BECO
Axis (deg/sec) (sec) (deg/sec) (sec) (deg/sec) (sec)
Pitch;
Primary +1.50 0.043 +1.65 0.753 -1.25 1. 14
-1.75 0.073 -2.55 0.763
Secondary +1.95 0.043 + 1.90 0.753 -1. 20 1. 14
-2.15 0.073 -2.23 0.763
Yaw;
Primary +0.80 0.163 + 1.08 0.763 + 1.35 1.14
-0.44 0.043 -0.80 0.743
Secondary +0.53 0.153 + 1.40 0.763 + 1.23 1.14
-0.50 0.043 -1.10 0.743
Roll:
Primary +1.20 0.338 +0.55 0.823 +0.60 1.51
-1.70 0.148 -2.15 0.763 -0.61 1.13
Secondary +1.12 0.333 +0.34 0.813 +0.60 1.63
-1.70 0.148 -2.20 0.773 -0.61 1.13
ER 13227-5
IV-11
These rates were also the maximum recorded rates for the en-
tire Stage II flight, except for a guidance-induced pitching rate of
2.1 deg/sec pitch-down after guidance initiation.
2. Slosh-Induced Oscillations
The FCS indicated an attitude bias in both pitch and yaw during Stage
II flight which was well within predicted limits. The attitude error
signals in pitch and yaw are shown in Figs. IV-5 and IV-6. The at-
titude biases are caused by engine thrust vector misalignment due to
structural deformation at the engine gimbal assembly, center-of -
gravity travel off the vehicle longitudinal axis, and the position of the
roll thrust vector off the longitudinal axis. The GT-5 yaw bias of
+0.7 degree compares favorably with the GT-4 bias of 1.3 degrees,
but was less than the biases experienced on other Gemini flights. The
GT-5 pitch bias of -0.4 degree was the same order of magnitude as
the -0.32 degree observed on GT-4. The pitch actuator length adjust-
ment incorporated on GLV-2 and subsequent vehicles greatly reduced
the pitch bias from that experienced on GT-1. The deviation of the
pitch and yaw attitude-errors from the predicted values (which assumed
fixed bias, center-of-gravity shift and roll thrust bias) toward the end
of Stage II flight is similar to that experienced on previous Gemini
flights. This is partially attributed to the fact that the vehicle experi-
ences a g loading which is higher than the fixed 2.2 g nominal TARS
roll gyro drift compensation at this time. Even though this drift is not
reflected in roll attitude error and, consequently, not corrected by the
roll FCS, it is sensed as a component in pitch and yaw.
ER 13227-5
IV-12
(Sap) qo;Td
ER 13227-5
IV-13
(Sap)
ER 13227-5
IV-14
a full 2.0 deg/sec pitch-down command for 5.5 seconds. The remainder
of the pitch commands was less than 0.25 deg/sec. The response to
the yaw commands was of low magnitude not exceeding 0.06 deg/sec
for the entire flight. The rate gyro signals substantiated the correct
response to the guidance commands.
C. POST-SECO FLIGHT
1. Vehicle Motions
Pitch, yaw and roll attitude errors and rates, while operating on
primary system during the period from SECO through spacecraft sep-
aration, are shown in Fig. IV-7. The maximum rates measured during
the period following SECO appear in Table IV-7.
TABLE IV-7
Vehicle Rates Between SECO and Spacecraft Separation
Yaw Axis
ER 13227-5
IV-15
In addition to the TARS attitude error signals, the IGS attitude error
signals are shown in Fig. IV-7 for comparative purposes. It is noted
that on GT-5 at approximately SECO + 4.6 seconds, a 2-1/2-degree step
occurred in the IGS yaw attitude error signal. This same step was not
evident on any of the primary FCS parameters or on the IGS gimbal
angles, which indicates that it did not occur as a result of vehicle mo-
tion but erroneously in the IGS computer.
Although this transient was observed in the IGS yaw attitude error
(Meas 0744), it can be assumed that the same type of transient with
magnitudes up to ±6 degrees could occur in the IGS pitch and roll at-
titude error signals as well. Since the vehicle was being controlled
by the primary system, the transient in the IGS (secondary) attitude
error signal had no effect on this flight. However, had the vehicle
been on secondary system, this rapid yaw attitude error signal would
have been received by the autopilot and the vehicle would have re-
sponded accordingly. At this time (SECO + 4.6 seconds), the auto-
pilot gains have not yet deteriorated since the hydraulic pressure is
still high enough (2800 psi) to maintain Stage II displacement and rate
gains. In addition, the sustainer engine and the roll nozzle thrusts
are adequate to produce vehicle motions and thus change the vehicle's
attitude and rate response. The given transient in the IGS yaw attitude
error signal, had it been controlling, would have caused the vehicle yaw
and roll rates at 91FS + 20 seconds to have increased to +3.8 and +1.4
deg/sec, respectively. Since such an occurrence has never been pre-
dicted prior to flight, the total effect on the post-SECO vehicle motions
has not been determined. However, a step transient of this type is highly
undesirable any time during the post-SECO portion of flight prior to
spacecraft separation because the rate in any axis can readily exceed
that predicted for. successful spacecraft separation.
ER 13227-5
TV-IS ~/
Note:
TARS Adapter: 1.0 volt = 1.0 deg
IGS: 0 to 353. 8 sec
1.0 volt = 1.0 deg
353. 8 sec to separation
1.0 volt = 3.33 deg
6 = -0. 89 deg/sec
if
9 = -0. 77 deg/sec
SHE .
lppi|* =>0. 31 deg/sec
Meas 0767 (TARS adapter) =• +0. 31 deg/sec
350
Time from Liftoff (sec)
Fig. IV-T. Pitch., Roll and Yaw Attitude Errors During Post-SECO Flight
ER 13227-5
IV-17
2. Post-SECO Transients
ER 13227-5
v-i
V. HYDRAULIC SYSTEM
Prior to the launch of GT-5 (between WMSL and SFT), the engine-
driven hydraulic pumps were replaced with newly cleaned units, thereby
minimizing the possibility of contamination during vehicle systems tests
requiring hydraulic power. The newly installed pumps were checked
with a Gaussmeter to verify free and proper compensator motion.
A. STAGE I
1. Primary Subsystem
The static reservoir level was 61.2% full prior to T-110 seconds,
decreasing to a normal 38.7% full at T-0. The level increased during
flight to 52.9% full at staging.
ER 13227-5
V-2
(Bisd)
ER 13227-5
V-3
(U
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I
a
ER 13227-5
V-4
with the telemetered data. Vendor test showed that the electric motor
pump pressure at a flow of 1 gpm was 3205 psia. This agrees very well
with the value of 3195 psia read from Sanborn records of secondary sub-
system operation prior to engine start. The primary system pressure
indications were 3150 psia from the electric motor pump and 3025 psia
from the engine-driven pump. The vendor component acceptance test
readings were 3205 psia for the electric motor pump (55 psi higher)
and 3090 psia (65 psi higher) for the engine-driven pump. Therefore,
in Figs. V-l and V - 2 , a correction of +60 psi has been applied to the
primary pressure curve.
2. Secondary Subsystem
The static reservoir level was a normal 55.6% full prior to pres-
surization at T-3 minutes, and had decreased to 29.4% full at T-110
seconds. These levels and the level changes during system pressuri-
zation and depressurization were normal.
The reservoir level stabilized at 33.2% full after engine start, in-
creasing during flight to 43.0% full at staging. This level change of
9.8% was due to normal fluid expansion with increasing fluid temper-
ature.
ER 13227-5
V-5
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ER 13227-5
V-6
B. STAGE II
The reservoir level was a normal 63.2% full prior to staging. After
staging, the level stabilized at 40.0% full, gradually increasing to 42.0%
full at SECO. This level increase of 2.0% is normal.
ER 13227-5
VI-1
ER 13227-5
VI-2
3. Decoder
Decoder performance was satisfactory. Comparisons of the decoder
telemetry data with the Burroughs computer-generated output indicate
that pitch and yaw steering signals and the SECO discrete commands
were properly executed.
TABLE VI-1
RGS Telemetered Functions
Rate Beacon
Pulse Beacon
Decoder
4. Guidance Commands
a. Pitch steering
ER 13227-5
VI-3
rt 111
tf to Computer Pitch Commands
•sir
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(pitch-down)R
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(d) Stage JI Primary Pitch Rate Gyro (Meas 0723)
£3
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ER 13227-5
's e
-1
Primary system pitch error (Meas 0766)
-1
RGS pitch command (Meas 0755) g
-2 (pitch-down B
150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330
ER 13227-5
VI-5
b. Yaw steering
c. Discrete commands.
The data shown in this tabulation indicate that the SECO time delay
from ground station issuance to 91FS was 47 ± 8 milliseconds. The
time delay between 91FS, and ASCO reception was 53 ± 30 milliseconds.
ER 13227-5
VI-6 -/
+2.0
Primary system yaw error (Meas 0767)
+ 1.0
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+150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330
Time from Liftoff (sec)
ER 13227-5
VI-7
ER 13227-5
VI-8
ER 13227-5
VI-9
c. Stage II roll
IGS roll attitude error for Stage II is shown in Fig. VI-3, with
TARS roll attitude error shown for comparison. There was a small
apparent drift rate between TARS and IGS roll as shown by the small
increase in IGS roll output between approximately LO + 1 6 0 seconds
and SECO. The drift rate was CCW, IGS with respect to TARS, and
the buildup in IGS error between the referenced times was about -0. 25
degree. This dispersion is in the same direction, but of much smaller
magnitude than that observed on the GT-4 flight. The dispersion is
predominantly due to TARS roll gyro g-sensitive drift.
Figure VI-3 denotes areas and upper and lower limits of apparent
oscillations seen on the IGS roll output. These oscillations are simply
the effect of indecision due to quantization (0. 12 deg/quanta) in the
IGS computer, and therefore do not reflect any actual GLV oscillations.
Similar motions are not apparent on the TARS roll output shown on
Fig. VI-3.
d. IGS SECO
The IGS SECO discrete was issued at LO +333. 230 + 0, -0. 1 seconds.
This compares to the RGS SECO time of 333. 274 ± 0. 005 seconds.
Therefore, if shutdown had occurred by IGS command, the GLV veloc-
ity would have been slightly lower (approximately 11 fps) at SECO.
ER 13227-5
VII-1
A. CONFIGURATION
During staging, examination of the APS and IPS current traces indi-
cated that both Stage II engine start squibs shorted to structure and
maintained currents of 9 to 13 amperes until stage separation. These
shorts were considerably less than those encountered on GT~1 and
GT-2 flights, but were more than on G T ~ 3 and GT-4 flights when no
staging shorts were noted.
a
Text change by NASA Gemini V Mission Evaluation Team.
Normal operation may or may not happen but of no significance other than
recognition of cause of current readings.
ER 13227-5
VII-2
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ER 13227-5
VIII-1
A. AIRBORNE INSTRUMENTATION
1. Prelaunch and Countdown Status
2. Data Acquisition
The Cape Kennedy Tel II and Tel III ground stations monitored the
entire flight of the launch vehicle. The Grand Bahama Island (GBI)
station acquired data from approximately LO + 47.seconds to the end
of flight. The Grand Turk station acquired data during Stage II flight,
beginning at approximately LO + 179 seconds.
B. LANDLINE INSTRUMENTATION
1. Countdown Status
ER 13227-5
VIII-2
2. Data Acquisition
3. Anomalies
ER 13227-5
VIII-3
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ER 1 3 2 2 7 - 5
IX-1
B. MISTRAM
1. Countdown
The MISTRAM open-loop checks with the MACK station were suc-
cessfully completed. Telemetry shows that the transponder was locked
on to the MACK station from T-3 minutes until LO + 0.482 second.
The MACK station signal is manually removed as close to liftoff as
possible.
ER 13227-5
IX-2
2. Flight
a. Airborne transponder
Level seven data were obtained for a total of 290 seconds. The
impact predictor (IP) selected MISTRAM I data for a total of 282.4
seconds or approximately 71% of powered flight. Since program re-
quirements direct that MISTRAM shall not be used as the IP data source
for the first 60 seconds of flight, MISTRAM I data were actually used
for 87% of expected powered flight coverage. Utilization of the primary
and secondary IP plots is included as Table IX-1.
ER 13227-5
IX-3
C. ORDNANCE
Launch release ordnance nuts operated properly with all nuts de-
tonating, as evidenced by recovery of all four holddown bolts and all
lower launch nuts.
ER 13227-5
IX-4
TABLE IX-1
ER 13227-5
x-i
A. CONFIGURATION
. TABLE X-l
GLV-5 MDS Components
Manufac-
Nomenclature Part Number turer Serial Number
ER 13227-5
B. SYSTEM PERFORMANCE
2. Switchover
ER 13227-5
X-3
TABLE X-3
Maximum Vehicle Rates Compared with Rate Switch Settings
TABLE X-4
Rate Switch Operation
Specification
Switch
RSP Calibration Data Rate Gyro Output
Operation Time of
(deg/sec) (deg/sec)
Limits Rate Switch
(deg/sec) Primary Redundant Operation Primary Redundant
ER 13227-5
X-4
Maximum Difference
Percent of Percent of
A Volts Transducer Transducer
(telemetry) Full Range A psi Full Range
Stage I fuel 0.050 1.00 0.36 0. 72
Stage I oxidizer 0.060 1.20 0.32 0.64
Stage II fuel 0. 100 2.00 2. 15 2.86
Stage II oxidizer 0.040 ' 0.80 0.59 0. 79
Figure X-l presents the calibration curves for the Stage I fuel tank
pressure transducer pairs (A and B) to clarify the percentage varia-
tions between voltage and psi (shown in Table X-5). The maximum
difference of 2. 00% of transducer full-range output voltage is well
within the transducer and telemetry system errors.
The output of the Stage II fuel B sensor exhibited minor variations
during flight. However, its output remained within 100 mv of the
Stage II fuel A sensor. At SECO the output of the Stage II fuel B sensor
showed a 100 mv shift which is indicative of the sensor load in the space-
craft being open circuit. The astronauts reported erratic behavior
(full-scale deflections) of the Stage II fuel B spacecraft meter during
portions of both Stage I and Stage II flight. However, launch vehicle
telemetry data indicated that the Stage II fuel B tank sensor output re-
mained essentially constant. This anomaly is under investigation and
the spacecraft meter is undergoing failure analysis at this writing.
ER 13227-5
X-5
Fig. X-l. Calibration Curves for Stage I Fuel Tank Pressure Transducers
ER 13227-5
XI-1
TABLE XI-1
Summary of Prelaunch Operations
Time of Data
Release to
Run No. Martin-Baltimore Operation
1 F-l day Wind comparison to specification.
1100 EST Sent to Cape and MCC -Houston.
8-20-65
2 T-12 hr Computation of wind comparison, load,
2100 EST analog and trajectory simulations and
8-20-65 constraints. Data sent to Cape and to
MCC -Houston; winds were "go. "
3 T-5 hr Computation of wind comparison, load,
0400 EST analog and trajectory simulations and
8-21-65 constraints. Data sent to Cape and to
MCC -Houston; winds were "go. "
ER 13227-5
XI-.2
Time of Data
Release to
Run No. Martin-Baltimore Operation
T-3 hr Computation of wind comparison, load,
0600 EST analog and trajectory simulations
8-21-65 cancelled because of minor wind change;
winds were "go. "
T-l hr Computation of wind comparison;
0800 EST minor wind change; simulations
8-21-65 cancelled; unchanged data verified
by telephone to Cape and MCC-Houston;
winds were "go. "
1. Trajectory Simulation
Of the six wind profiles (Figs. XI-1, XI-2 and XI-3), the soundings
released by the Air Force at T-12 and T-5 hours (Fig. XI-2) were .
programmed into the IBM 7094 Gemini Trajectory Program. The T-3
hour sounding data release was not run because it had not changed from
the T-5 hour wind. Results of the T-12 and T-5 trajectory simula-
tions were delivered to MCC-Houston in time for use in plotboard re-
visions of the nominal trajectory as affected by winds.
2. Loads Simulation
The winds-aloft launch recommendations for the GT-5 flight were
based upon the results obtained from analog computer load simulation
runs performed at Martin-Baltimore. Three simulations were run
using winds data released at T-12, T-5 and T-3 hours. These loads,
the lightest so far encountered, were 71% of limit strength; thus, all
recommendations were "go. "
3. Analog Transient Simulations
The engine gimbal angles, attitude errors, and pitch and yaw
angles of attack as obtained from the wind load analog simulations
were sent to the Monitors in the MCC-Houston for use as a preview
of vehicle and control system responses to the winds aloft.
4. First-Stage Propellant Tank Underpressure Constraints
The Stage I tank underpressure constraints for GT-5 were selected
to maintain structural integrity for the simulated loads. The con-
straints used were lower than the constraints required to withstand
ER 13227-5
XI-3
X
*J
'0 10 20 30 40 50 60 160 180 200 220 240 260 280 300 320 340 0 20 40 60 80 100
Wind Speed (fps) Wind Azimuth (deg)
ER 13227-5
XI-4
ER 13227-5
XI-5
ER 13227-5
XI-6
design winds which are more severe than those measured during GT-5
prelaunch operations. The selected constraints were transmitted in
timely fashion to the MCC-Houston.
2. Launch Countdown
3. Stage I Flight
ER 13227-5
CONFIDENTIAL XI-7
CONFIDENTIAL
ER 13227-5
XI-9 I § ,-';r .v ••?"•;_'•>-s v
(Fig. XI-6), confirmed the low TARS pitch program by a demand nose-
down signal starting at pitch program initiate. >p was approximately
0. 88 degree high at BECO (Fig. XI-4). There was a roll thrust mis-
alignment at liftoff that required approximately 0. 28 degree of demand
roll CCW to compensate (Fig. XI-7). The roll thrust misalignment
caused a buildup in V y , left of course, to -130 fps at BECO (Fig. XI-5).
Both the IGS and TARS yaw axes appeared nominal.
A telemetry dropout of 1. 5 seconds was displayed on both strip
chart recorders (SCRs) at T + 114 seconds. Postflight investigations
at Tel II and Tel III did not confirm this signal dropout. NASA-MSC
is investigating this problem.
4. Stage II Flight
Both IGS and RGS steering commands responded properly at 66 = 1
for the dispersed BECO conditions. However, RGS pitch steering
commands, WpN , were noisy for the last 50 seconds of flight. The
noisy steering was apparently caused by poor radar data since V-y p
was also noisy for that portion of the flight. The radar flags ( 6 j , 6 2
and 63) showed solid lock throughout Stage II flight. Both IGS and RGS
yaw steering were nominal throughout powered flight.
5. Post-SECO Flight
The IGS yaw error signal stepped to 0 degree, at SECO + 4 seconds.
This anomaly has been attributed to a faulty FVAR routine in the IGS
computer and is under investigation by the cognizant personnel. A
telemetry dropout of 3 seconds was experienced at SECO + 7 seconds.
This was identical to the dropout noted at T + 114 seconds and is also
under investigation by NASA.
ER 13227-5
XI-10 -/
&--T-- .-
Stage II
10-Sec Marks from Liftoff
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ER 13227-5
XI-ll-J
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ER 13227-5
XII-1
A. STRUCTURAL LOADS
GT-5 flight data analyses indicate that the experienced loads were
well within the launch vehicle's structural capabilities. The most
critical loading occurred at pre-BECO where the load aft of Station
320 reached 98. 5% of design limit load; however, this represents only
72. 5% of tested strength. Dynamic response data from the rate gyros
were used in lateral dynamic loads analyses, and axial accelerometers
were the data source for longitudinal dynamic loads.
The design limit lines shown on the equivalent axial load graphs in
this chapter have been based on material from the GLV final structural
loads and stiffness data report (Ref. 21). This report updates the loads
and stiffness design data report (Ref. 22) which had been utilized for
the postflight evaluations of GT-1 through GT-4.
The percentage that the total calculated flight load bears to design
limit load should be regarded as a measure of the airframe design
efficiency.
1. Preignition
2. Launch Prerelease
The prerelease static axial loads have been based on the GT-5
weight and thrust values. Axial dynamic loads were obtained using
the response of the BLH axial load measurement. The axial loading
envelope (static ± dynamic) during the holddown period is shown in
Fig. XII-3.
ER 13227-5
xn-2
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XII-3
ER 13227-5
XII-4
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ER 13227-5
XII-5
3.2
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Vehicle Station (in.)
ER 13227-5
XII-6
3. Launch Postrelease
ER 13227-5
XII-7
ER 13227-5
XII-8
0. 6
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Fig. XII-6. Total Lateral Dynamic Load Envelope: Max q a
ER 13227-5
XII -9
Low level lateral oscillations (1.6 cps) occurred at the end of Stage
I flight and continued into Stage II flight at 0. 8 cps. These' frequencies
are associated with the Stage II fuel slosh mode. Approximately five
seconds after Stage II engine ignition, these oscillations were essen-
tially damped out although a continuous low frequency oscillation of
negligible amplitude (1 to 2 cps) was evident. At a crew debriefing, it
was stated that the expected low frequency Stage II oscillation was in-
significant.
ER 13227-5
XII-10
ER 13227-5
XII-11
2.0
O GT-5
Analysis
Difference between
Stage II fuel and
Stage II oxidizer
ER 13227-5
XII-12
0.5
0 Pitch Mode 1
Yaw Mode 1
Pitch Mode.2
(3 Yaw Mode 2
Fig. XII-9- Peak Modal Bending Moment as Determined by Stage II Fate Gyros
ER 13227-5.
XII-13
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ER 13227-5
XII-14
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ER 13227-5
XII-15
Design envelope
Design envelope code
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Design limit
Tension
(65,000 Ib max)
ER 13227-5
XII-16
Desxgn envelope
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ER 13227-5
XII-17
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ER 13227-5
XII-18
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ER 13227-5
XII-19
ER 13227-5
XII-20
TABLE XII-2
Summary of GT-5 Total Airframe Loads
% of Design Limit
at Critical Critical
Flight Condition Station '. .Station
B. POGO
During the latter part of the first-stage flight of GT-5, the astro-
nauts reported the unexpected occurrence of "a lot of POGO. " This
was the first actual observation of a sustained longitudinal oscillation
instability (POGO) on a Gemini Launch Vehicle. It had previously
been demonstrated analytically (Ref. 25) and verified by seven consec-
utive POGO suppression flights of both Titan II and Gemini-Titan
vehicles that the instability which characterized the original Titan II
configuration could be successfully eliminated by the use of tuned hy-
draulic resonators inserted into the Stage I propellant feedlines. The
POGO occurrence on GT-5 was particularly surprising since these
suppression devices (piston-type fuel accumulators and oxidizer line
standpipes) were incorporated on GLV-5.
ER 13227-5
XII-21
ER 13227-5
XII-22
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ER 13227-5
XII-23
Longitudinal accelerometer, Sta 280, Meas 0670
Oxidizer suction line pressure, S/A 2 (21 in. above pump inlet), Meas 0017
Fuel suction line pressure, S/A 1 (27 in. above pump inlet). Meas 0014
^Vt^>
Q. _fl
Begin 125
Time from Liftoff (sec)
ER 13227-5
XII-24
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ER 13227-5
XII-2 5
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ER 13227-5
XII-2 7
ER 13227-5
XII-28
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. ..^ ^ ^ XIII. AGE AND FACILITIES ..
1. Precount Operations" • i ' ;.u! t yy.r-:?;:-3-« :••; -•• •>->-> ju r ;q .".•.;- ;.-;rv:-t.: ::>«-'•;
' ' Th^e' mecfrariibal AGE 'equipment' utiii^ed prib¥ to;ic'puritdbwn' i s pri-
rri'krily'fbr tr'ahs'p'ort arid erection of "Stages' I a'nd'iF.' Both'stages'of"''
GLV-5 were airlifted successfully to Cape Kennedy by the B'^377'-PG''
aircraft. During erection, all equipment functioned as designed.
TABLE. XIII-1
Electrical.Umbilical Disconnect Sequence
Umbilical. Time of Disconnect
Designation (GMT)
3DIM/3D2M 1359:59.512 --~~:
-.- 3 DIE., v" •- • '^ r-.— -. ••'<• 1359:59.!-.723
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The oxidizer standpipe remote charging .system; dis.connects|[wjer.e-1 . .
manually disconnected and stowed prior to liftoff'""'A"~de"sign"change""to
the fly-away disconnect cable system was in^oBporiated-iiniiGLi^jS, but
was not utilized due to the manual disconnect.
svod.ii :h:.3l c ./lo.Tno'is io afci:^ .1=,.3S;:i.-i-;iO3 10 assig ag^O (.s)
; .nSil'.J'ld 3£ W .ISv'Sl ;-lo9D
B. MASTER OPERATIONS CONTROL SET (MOCS)
•lonioo Jasvvriijjoa is -zevoa norisja "gni5.GL r j^9TE-9 j :rua39i c :i. (d)
Review ofithefMOCSiautorriatifc'rsequeneelriecoFds "shows that all
functions except Holdfire B3 (HF-B3) were performed properly. The
automatic activation of HF-B3 did not occur at T-35:00 minutes as pro-
grammed, due to a malfunction caused by a poorly soldered connection
xni-2
C. FACILITIES
All facility items functioned properly throughout the launch and
countdown.
1. Pad Damage
Damage to AGE and facility items caused by engine blast and heat
was minor. The damage was less than that'which had occurred on
previous Gemini launches. All damaged items will be refurbished
to their original configuration. The most significant damaged items
follow.
Complete Vehicle Erector
(1) Nitrogen system
(a) Gage glass or southeast side of erector, 5 feet above
deck level, was broken.
(b) Pressure-regulating station cover at southwest corner
of CVE at 9 foot 8 inch level was damaged.
' ER 13227-5
XIII-3
ER 13227-5
loose
'
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sure reducing station was damaged and the cover was bent.
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rnci'i 9Bc(<5.) iTTLe^.elj.^o.'x6:tBv\KhiteTBo.QBa.fairs,GOji4iitifonirigv,duc;t insulation
was damaged. .a or--;'/! F-.rh
. a I •> n.(;6i );B Le^el cNo/.;ri7 tn i.Crlaj&s jw a g 4jr oken; .orif light j:( s;outh) s ide) .
XIV. RELIABILITY
A. ENVIRONMENTAL CRITERIA
1. Compartment Temperatures
2. Skin Temperature
3. Random Vibration ,
4. Steady-State Accelerations
5. Shock '
!
No separate shock measurements were made on this night. ;
6. Acoustic Noise !
ER 13227-5
XIV- 2 -/
TABLE XIV-1
Environmental Criteria Summary
Compartment
Parameter Source 1 2 3A 3B 4 5
Compartment exhaust air temperature (° F) Qualification test'-' 120 90 100 100 110 160
f*f\
Analysis^ 100 75 80 80 100 100
Flight data, GLV-1 N/A 60 (at T-0) N/A N/A N/A N/A
Flight data,GLV-2 N/A 58 (at T-0) N/A N/A ' N/A N/A •
Flight data,GLV-3 N/A - 61 (at T-0) N/A 88 (at T-150) N/A N/A
Flight data,GLV-4 N/A 63 (at T-0) N/A N/A N/A N/A
Flight data, GLV-5 N/A 63 (at T-0) N/A N/A N/A N/A
Maximum skin temperature (" F) Qualification test - - - - - -
(*$}
Analysis^ 372 485 470 305 310 - 297
Flight data, GLV-1 153 N/A N/A N/A N/A N/A
Flight data,GLV-2 150 236 N/A 152 168 N/A
Flight data,GLV-3 N/A 258 N/A 177 198 N/A
Flight data,GLV-4 N/A N/A N/A N/A N/A N/A
Flight data, GLV-5 N/A N/A N/A N/A N/A N/A
®
Qualification test^ 41 65 (truss 14. 3) 97
Random vibration (max g rms) 29 44 92. 5
PMT level® 20. 5 32. 5 (truss 9) 48. 5 14. 5 22 46. 3
Flight data, Titan II® 10 15 (truss 6) 22 21 33 37
Flight data, GLV-1 2. 0 lateral truss 0. 95 axial N/A N/A N/A 12 axial
Flight data,GLV-2 N/A truss 1. 96 lateral N/A N/A N/A 8. 5 axial
Flight data.GLV-3 / truss 1. 45 lateral
N/A
\ truss 3. 30 vertical N/A N/A N/A 7. 0 vertical
Flight data.GLV-4 N/A truss 1. 73 lateral N/A N/A ' N/A N/A
:
Flight data, GLV-5 N/A N/A N/A N/A N'/A N/A
Steady-state acceleration (max g) Qualification test^ 12 12 12 8 8 8
Flight data, GLV-1 7. 35 N/A N/A N/A N/A 5. 61
Flight data.GLV-2 7. 70 N/A N/A N/A N/A 5. 69
Flight data,GLV-3 7. 50 N/A N/A N/A N/A •'• 5.63
:
Flight data.GLV-4 7. 42 N/A N/A N/A N/A 5. 63
Flight data, GLV-5 7. 56 N/A N/A N/A N/A 5. 55
Maximum shock (g) Qualification test^ None None 100 None None .100
Flight data, GLV-1, -2,
-3, -4 and -5 N/A N/A N/A . N/A N/A N/A
Acoustics (db) Qualification test^ 154 151 159 151 154 159
Average inside compartment noise level Analysis 154 151 159 151 154 159
Flight data, Titan II 154 151 159 - 154 159
Flight data, GLV-1, -2
and -3 N/A N/A N/A N/A N/A N/A
Flight data.GLV-4 166. 5 137 N/A N/A N/A N/A
Flight data, GLV-5 N/A N/A N/A N/A N/A N/A
ER 13227-5
XIV-3
B. PROBABILITY
1. Countdown
P C / D (h = 0.4) = 0 . 6 7
Since publication of the GLV-4 flight evaluation report (Ref. 1), the
countdown holds have been reviewed and the hold previously counted
against GLV-3 has been dropped since it was not associated with Martin-
responsible equipment. On this basis, the probability of GLV-5 com-
pleting the countdown without a hold should have been predicted to be:
P (K =
C/D °' 2) =
°' 82
Including the GLV^_5 countdown (two attempts) the average number of
holds per countdown (h) is calculated to be 0. 143, i.e. , one hold in
seven countdowns. The probability of GLV-6 completing countdown
without a hold is predicted to be P C / D (H = 0. 143) = 0.87.
ER 13227-5
XV-
ER 13227-5
XV-2
(10) Fuel and oxidizer loading and detanking records for the
launch attempt.
3. Range Data
TABLE XV-2
Range-Supplied Data
Time Time
OD Requested Received
Item No. Description (Canaveral) (Baltimore)
4 Position, velocity and acceleration, 3 CD 6 CD
radar tabulation
4 Position velocity and acceleration, 3 CD 17 CD
radar magnetic tape
7 Position, velocity and acceleration,' 5 CD 6 CD
MIS TRAM I
8 Position, velocity and acceleration, 10 CD 17 WD
MIS TRAM I and MISTRAM II
3 Attitude, camera 3 CD 6 CD
5 Special parameters, radar 4 WD 13 WD
9 Special parameters, MISTRAM 11 WD 15 WD
:
4 . 9 / 2 9 . 9 MISTRAM function recordings 3 WD 7 WD
15 Best estimate of trajectory .14 WD', 16 WD
16 Special parameters ' 15 WD 16 WD
1. 5-2 Serial PCM, post-detection magnetic 1 hr 1 hr
tape, FR 600
ER 132.27-5
XV-3
ER 13227-5
XV-4
ER 13227-5
XV-5
TABLE XV-3
Agency /.Contractor Supplied Data
.Received
Description Supplier (Baltimore)
Mod III-G, AMRO guided missile con- GE, ETR 9 CD
trol facility
Mod III-G, radio guidance system GE, Syracuse 6 CD
IGS ascent parameters McDonnell 5 CD
Spacecraft measurements NASA 9 CD
B. FILM COVERAGE
Photographic conditions at Cape Kennedy preceding and during the
GT-5 launch were excellent, and motion picture coverage was very
good. Table XV-4 contains a listing of the films obtained from the
fixed cameras ; and the tracking cameras.
The 70-mm tracking films (Items 1.2-38, 1.2-39 and 1. 2-40)
were reviewed for information pertaining to the,booster staging event.
Inspection of these films shows that the normal breakup of the first-
stage transportation section occurred after Stage II had separated
cleanly from Stage I. • .
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ER 13227-5
XVI-1
ER 13227-5
XVI-2
The GT-5 launch was rescheduled for a T-0 time of 0900 EST on
21 August 1965.
1 . Recycle . . . . - •
ER 13227-5
XVI-3
2. Precountdown Activities
D. COUNTDOWN SUMMARY
ER 13227-5
XVI-4 -I
Propulsion
Programmed sequence test [1 Programmed sequence test Programmed sequence test [^ _^_ ^J
PIR No. 2 7 ,
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[JnppIR Nos. 1 and 2 Programmer. test 1 1 PIR Nos. 1 and 2
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\ ' Ah t C^ V/S/S//S//A
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| Restricted | Propellant load crew .only Restricted | | | Restricted ' |
Pad access
Range countdown *- Pad clear (blockhouse roadblocks) Range countdown
Range Sequencer Time T-770 710 650 590 530 -—480 420 360 300 240 230 220 210 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0
(min)
ER 13227-5
XVII -2
TABLE XVII -1
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B. MAJOR COMPONENTS
The two major GT-5 components were as follows:
(1) Spacecraft
(a) Manufacturer: McDonnell Aircraft Corporation
ER 13227-5
xvn-4
3BA
HYDRAULIC
AIR CONDITIONING
HYDRAULIC STG H
ER 13227-5
XVIII-1
X V I I I . REFERENCES
ER 13227-5
XV III-2
ER 13227-5
A-l
APPENDIX
ER 13227-5
A-2 -I
Launch Launch
Launch Vehicle Burning Time Time in Orbit ® Evaluation
Date and Payload Stage I Stage II Inertial Velocity (fps) Altitude (ft) Inertial Flight Path Angle (deg) (hr) Orbit (naut mi)
Report
Mission Time (hr EST) (lb) (sec) (sec) BECO SECO SECO + 20 Sec BECO SECO SECO + 20 Sec BECO SECO SECO + 20 Sec Stage II Spacecraft Apogee Perigee Number
GT-1 4-8-64 7029 ® 157. 5 185. 3 9752 25,679 25, 786 208,262 531, 500 528, 184 20. 00 0. 0 -0. 03 95.2® 95.2®. 173 86. 6 ER 13227-1
1100 (64 orbits) (64 orbits) /
/
GT-2 1-19-65 6890 ® 155. 1 180.4 9916 25,611 25, 738 229, 743 546, 960 526, 380 26. 219 -2.4523 -2.3431 N/A© N/A® N/A® N / A ® ER 13227-2X®
0904 ER 13227-2
GT-3 3-23-65 7112 155. 8 181. 3 9981 25, 587 25, 688 224, 777 531,477 532,338 21. 79 0.0 0.0323 18 4. 6 121 87 ER 13227-3
0924 (13 orbits) (3 orbits)
GT-4 6-3-65 7868 155. 7 181. 3 9844 25,670 25, 745 214, 775 531, 522 532, 886 18. 66 -0. 0235 0. 059 47. 7 97. 7 152. 3 87 ER 13227-4
1016 (34 orbits) (66 orbits)
GT-5 8-21-65 7947 156.8 179.7 9848 25, 713 25, 806 215, 607 531, 276 531, 118 19. 90 -0.0279 -0. 0129 72 190. 9 189 87 ER 13227-5
0900 (51 orbits) (12 7. 9 or bits'
Inertial orbit.
ER 13227-5
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