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8 FLIGHT N75-75421'
E V A L U A T I O N (C.artin Co.) 290 p
Unclas
00/98 23575
AUNCH
VEHICLE NO. 8
71 '
FLIGHT
EVALUATION (U)
U. S. Gov
PREPARED IY
Engineer!
Issued as Supplement^
to: Gemini Program
Gemini VIII
MSC-G-R-66-U
X67-U13A
(ACCESSION NUMBER) (THRU) y: Gemini VIII Mission Evaluation Team
National Aeronautics and Space Administration
Manned Spacecraft Center
Houston, Texas
April 1966
(NASA CR OR TMX OR AD NUMBER) (CATEGORY)
\
ies Only
ER 13227-8 April 1966
NASA-MSC-G-R-66-U
Supplemental Report 2
LAUNCH
VEHICLE
<£ L. J. Rose
ST,
LAvVS, MILE
TRANSMISSI
IN ANY C. C o r i a n d e r
0 61
A s s i s t a n t Technical Director™ "' ^ Technical Director
Test Evaluation
Issued as Supplemental Report 2
to: Gemini Program Mission Report
Gemini VIII
M3C-G-R-66-1*
by: Gemini VIII Mission Evaluation Team
National Aeronautics and Space Administration
Manned Spacecraft Center
Houston, Texas
Prepared by For
FOREWORD
This report has been prepared by the Gemini Launch Vehicle Pro-
gram Test Evaluation Section of the Martin Company, Baltimore Divi-
sion. It is submitted to the Space Systems Division, Air Force Systems
Command, in compliance with Contract AF04(695)-394.
ER 13227-8
iii
CONTENTS
Page
Foreword ii
Summary vii
I. Introduction 1-1
П. System Performance II-l
A. Trajectory Analysis П-1
B. Payload Capability 11-39
C. Staging 11-39
D. Weight Statement 11-41
HI. Propulsion System Ш-1
A. Engine Subsystem Ш-1
B. Propellant Subsystem Ш-22
C. Pressurization Subsystem Ш-66
D. Environmental Control Ш-77
IV. Flight Control System . IV-1
A. Stage I Flight ,. . . IV-1
B. Stage П Flight IV-8
C. Post-SECO Flight IV-12
V. Hydraulic System V-l
A. Stage I V-l
B. Stage П ' V-5
VI. Guidance Systems VI-1
ER 13227-8
IV
CONTENTS (continued)
Page
A, Radio Guidance System Performance VI-1
B. Spacecraft Inertial Guidance System Ascent
Performance vi-7
VII. Electrical System Analysis VII-1
A. Configuration VII-1
B. Countdown and Plight Performance VII-1
VIII. Instrumentation System ; Vni-1
A. Airborne Instrumentation . VIII-1
B. Landline Instrumentation Vin-1
IX. Range Safety and Ordnance . . . . . . . . . . . . . . . . . . IX-1
A. Command Control Receivers IX-1
B. MISTRAM IX-1
C. Ordnance . IX-2
X. Malfunction Detection System X-l
A. Configuration X-l
B. System Performance X-2
XI. Crew Safety XI-1
A. Prelaunch Winds Operations XI-1
B. Slow Malfunction Monitoring XI-7
XII. Airframe System XII-1
A. Structural Loads ХП-1
B. POGO ХП-13
ER 13227-8
CONTENTS (continued)
Page
ХШ. AGE and Facilities ХШ-1
A. Mechanical AGE ХШ-1
B. Electrical AGE ХШ-1
C. Master Operations Control Set ХШ-1
D. Facilities ХШ-1
XIV. Reliability XIV-1
XV. Range Data XV-1
A. Launch Data Distribution XV-1
B. Film Coverage XV-6
XVI. Prelaunch and Countdown Operations XVI-1
A. Prelaunch XVI-1
B. Launch Countdown XVI-2
XVII. Configuration Summary XVII-1
A. Launch Vehicle Systems Description . XVn-1
B. Major Components XVII-3
XVin. References XVIH-1
Appendix A: Summary of Gemini Launches A-l
ER 13227-8
Page intentionally left blank
SUMMARY
On 16 March 1966 Gemini-Titan No. 8 (GT-8) was launched suc-
cessfully and on schedule from Complex 19, Cape Kennedy, Florida.
Launch vehicle/spacecraft separation was completed 366 seconds after
liftoff. Spacecraft re-entry was accomplished after completion of 6
orbits.
The 240-minute countdown was picked up at 0735 EST on 16 March
and progressed smoothly, with astronaut ingress at approximately
T-120 minutes. The Atlas-Agena was successfully launched at T-95
minutes (1000 EST). The countdown continued normally, and the pro-
grammed hold was initiated automatically at T-3 minutes for 5. 9
minutes to adjust for proper liftoff time. The countdown resumed at
T-3 minutes (1138 EST), and liftoff occurred on schedule at 1141 EST.
The spacecraft was inserted into an elliptical orbit with a perigee of
86. 9 nautical miles and an apogee of 148. 2 nautical miles, all test ob-
jectives for the launch and flight were achieved.
Stages I and II engines operated satisfactorily throughout powered
flight. Stage I burning time was 157.9 seconds, with shutdown initiated
by fuel exhaustion. Stage II engine operation was terminated by a
guidance command after 182.9 seconds of burning.
The flight control system (FCS) maintained satisfactory vehicle
stability during Stages I and II flight. The primary FCS was in com-
mand throughout the flight. Vehicle rates during Stage I flight did not
exceed 2. 5 deg/sec, and the maximum attitude error was 1.89 degrees.
The maximum rate and attitude error that occurred during staging did
not exceed 4.2 deg/sec and 1.8 degrees, respectively.
Performance of the radio guidance system (RGS) was satisfactory.
Pitch and yaw steering signals and SECO discrete commands were
properly executed; ^-^ - — —^_^ __.- _ -__ -_ _ .
IGS pitch, yaw and roll performance for the entire flight appeared
normal. The dispersions between IGS and primary system attitude
errors remained within acceptable limits during powered flight.
The hydraulic system operated satisfactorily during the 240-minute
countdown and both stages of flight. There were no significant pres -
sure perturbations at liftoff or during flight.
ER 13227-8
via
ER 13227-8
IX
Objective Results
Primary
ER 13227-8
1-1
I. INTRODUCTION
This report presents an engineering evaluation of Gemini Launch
Vehicle No. 8 (GLV-8) systems performance during the countdown,
launch and powered flight phase of the Gemini 8 mission.
The Gemini-Titan No. 8 (GT-8) vehicle was launched on schedule
from Complex 19, Cape Kennedy, Florida at 1141 hours EST on
16 March 1966.
Gemini 8 was the eighth mission and the sixth manned flight of the
program, with astronauts Neil A. Armstrong and David R. Scott aboard
the spacecraft. The mission, which included a rendezvous with the
Agena Target Vehicle (ATV), was completed on 16 March 1966.
The GT-,8 vehicle was comprised of the two-stage GLV-8 (similar
to GLV-7) and the Gemini 8 spacecraft. The spacecraft was injected
into an elliptical orbit having a perigee of 86. 9 nautical miles and an
apogee of 148.2 nautical miles.
Significant events and tests for GLV-8 at ETR are summarized in
Fig. 1-1.
ER 13227-8
1-2
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ER 13227-8
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II-1
П. SYSTEM PERFORMANCE
A. TRAJECTORY ANALYSIS
1. Orbit Insertion
Gemini Launch Vehicle No. 8 (GLV-8) performed as predicted and
inserted the Gemini 8 spacecraft into earth orbit well within the allow-
able tolerance limits to permit rendezvous with the Agena target ve-
hicle (ATV).
GT-8 was steered in the lateral plane during Stage II flight to a
set of ephemeris data referenced to the time of insertion (or targeting).
The values of these targeting parameters are given in Table П-l; there
are no observed values of these parameters. The targeted and observed
inclination angles were 28.868 and 28.92 degrees, respectively. The
targeted wedge angle at liftoff was -0. 1245 degree. The observed resi-
dual wedge angle at insertion was 0. 0563 degree, which meant that the
total wedge angle steered was -0. 0682 degree.
TABLE Д-l
Agena Target Vehicle Ephemeris Data
GMTLO 60,062.375 sec
T
R* 147, 563.4375
i 28.868177 deg
n -0.18775463 x 10"5 rad/sec
V
F
25,728.19 fps
ER 13227-8
II-2
TABLE П-2
Comparison of Insertion Conditions at SECO + 20 Seconds
Observed
Predicted GE MOD Minus Preliminary
Nominal Ш-G Planned Tolerance
Altitude (naut mi) 86.734 86.667 -0.067 ±0.394
Inertial velocity (fps) 25,729 25,736 +7 ±29.7
Inertial flight path
angle (deg) 0.001 -0.020 -0.021 ±Q. 134
2. Derivation of Tralectory Uncertainties
The expected maximum vehicle dispersions and RGS dispersions at
BECO and at SECO + 20 seconds were obtained from Refs. 12 and 13,
respectively. A root sum square (RSS) of these dispersions is termed
the preliminary tolerance. After determination of the preliminary
tolerance, the total tolerance may be computed by the arithmetic addi-
tion of the preliminary tolerance to the 3-sigma data error of the in-
strumentation source being considered. Thus,
/ 2 2
Preliminary tolerance = ^[(vehicle dispersions) + (RGS dispersions)
Total tolerance = preliminary tolerance + 3-sigma data error.
The resulting preliminary tolerance is shown in Table II-3. Because
the actual insertion conditions were within the preliminary tolerance,
the data error estimates are not needed and, therefore, have been ex-
cluded from this report.
3. Flight Plan
The primary objective for GLV-8 was to place the Gemini 8 space-
craft into an elliptical earth orbit with an 87-nautical mile perigee*
and 146-nautical mile apogee. * Having achieved orbital insertion at
25, 730 fps, ** the spacecraft then separates from Stage II (adding 10 fps
to spacecraft velocity in the process) and coasts to the desired apogee.
The following flight plan was employed to attain the desired conditions.
A vertical rise is planned for the first 23.04 seconds following liftoff,
during which time a programmed roll rate of 1.25 deg/sec is initiated
to roll the vehicle from a pad orientation of 84. 933 degrees to the flight
azimuth of 99. 9 degrees.
«Relative to Complex 19.
**Does not include the separation velocity imparted by the spacecraft.
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ER 13227-8
II-4
TABLE II-4
Planned GLV Pitch Program
4. Trajectory Results
Analysis of the range data and Mod Ш-G radar data indicates that
the performance of GLV-8 was normal and the vehicle flew close to
the prescribed ascent trajectory throughout Stages I and II.
ER 13227-8
П-5
ER 13227-8
П-6
TABLE П-5
GT-8 Flight Events Summary
ER 13227-8
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ER 13227-8
II-8
A list of the primary tracking sources with the trajectory time inter-
val covered by each is contained in Table II-8.
6. Look Angles
TABLE Ц-8
Data Available for Trajectory Analysis
Flight Coverage
Source Type Station (sec from range -0)
ER 13227-8
П-9
TABLE II-7
Comparison of GT-8 Predicted and Observed Performance
at BECO and at SECO + 20 seconds
SECO + 20 seconds
Time from LO (sec) 356.486 357.536 357. 536 357. 536 357,536
Inertial velocity (fps) 25,729. 1 25,736 25,735 25,737 25,736
Altitude (ft) 527,005. 526.600. 526,951 526,248 526,472
Inertial flight path angle (deg) 0. 0005 -0.0200 -0. 0110 -0. 0448 -0.0330
Ground range (naut mi) 538. 330 538.68 538. 59 538.71 538.88
Geocentric radius (ft) 21,438,572. 21,438,152. 21,438,488. 21,437,787 21,438,008
Downrange position, X_ (ft) 3.340,309. 3,342,304. 3,342,158. 3,342,217. 3,342,200
Crossrange position, Y_ (ft) 77,938. 84, 05T. 89,811. 89,878. 89,818
Vertical position, Zf (ft) 265,329. 264.585. 264,937. 264,218. 264,446
Downrange velocity, Х„ (fps) 24,045. 24,049. 24, 047 24.046 24.046.
Crossrange velocity, Y F (fps) 942.0 960.2 996.9 997. 997.
Vertical velocity, Z p (fps) -3,805. -3,818. -3,814. -3,829. -3824.
Yaw steering velocity, Vy (fps) 3. 26 -16.0 ... --- ---
Biased yaw steering velocity, Vy (fps) -1.26 --- ...
«Updated to reflect actual spacecraft weight (8351 pounds), guidance constants, T-0 hour
wind and atmospheric data, and the -1. 34% pitch programmer bias.
ER 13227-8
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ER 13227-8
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ER 13227-8
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ER 13227-8
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ER 13227-8
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ER 13227-8
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ER 13227-8
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ER 13227-8
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BECO
'(154.615 sec) i
ER 13227-8
IJ-19
/9-/ пщ NTIAL
lauaeJb.
•ЧДЙЯ IDUIIIHL
:
90
. Predicted BECO
Predicted nominal wind run 80-GTA-8 (final)*
G.E. Mod III-G final night data*
(153.847 sec)
.
-, -•
— • •э
/
.•
*Includes ••
~
<0
г
70
e balloon data
edy
16 March 1966
JL 1
, ш *
• •'.«Y--:
BECO
(154.615
-
Bl с)
/
§
3 60
/
5
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50
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0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 16
Time from Liftoff (sec)
J_
П-20
—сомпвшчтттт
•шиишшг
_!....
•« о ..-•r ••
»,...«*«*•• **•••••% «•*.»•
BECO
(154.615 sec)
-зо
-40
10 70 80 90 ЮО ПО 120 130 140 150 160 170
Time from Liftoff (sec)
1
•МПГИПШ
ER 13227-8
И-21
4'tl'l
20
LO Predicted BECO
(153.847 sec)
•••••••.•*% • ;
.•
-40
^Includes
Rawinsonde balloon data
Cape Kennedy
1011 EST, 16 March 1966
-60
•..I , ю 51 80 90 100
Time from Liftoff (sec)
ER 13227-8
• воиготиГ 11-22
28
5
о
|
g•d
1
140 160 180 200 220 240 260 280 300 320 340 360 380 400 4?0 440 460
Time from Liftoff (sec)
ER 13227-8
* '/
II-23
-z
!2
N
в
i '• 1 ••'
-t L •;!,•;
ш I *1П(
О
Ra
Rawinsonde balloon data
Са
Cape Kennedy
r 10 EST, 16 March 1B66
1011
12 ГГ : '
:
r j_
ч
-
; !т
Predicted SECO + 20 (356.486 sec) •
-21 I ! •
1?0 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460
Time from Liftoff (sec)
Fig. 11-15- Inertial Flight Path Angle (y.) Versus Time: Stage II Flight
• :
«ОДША1 ER 13227-8
Predicted SECO + 20 (356.486 sec)
*Includea
Rawinsonde balloon data
Cape Kennedy SECO + 20 (357. 536 sec)
1011 EST, 16 March 1966
г
1'
160 • :
120 140 180 200 220 240 260 280 300 320 340 360 380
Time from Liftoff (sec)
CONFIDENTIAL
ER 13227-8
£ШШЖ 11-25
4.0
~ 3.2
IB
о
2. 8
X SECO + 20 (357.536 sec)
i
• r-l
TJ
2.4
U
2.0
1.6
fl
*In eludes
Rawinsonde balloon data
Cape Kennedy
1011 EST, 16 March 1966
Pig. 11-17. Downrange Position Coordinate (X..,) Versus Time: Stage П Flight
* ER 13227-8
160,
120
J*Includes
I Rawinsonde balloon data
I Cape Kennedy ,
2 юо
1011 EST, 16 March 1966 h i SECO+20 (357.536 sec) —Ы
4j
80 ~
i У
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-80
120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480
Time from Liftoff (sec)
ER 13227-8
. TIAL»
.'/
520
\
I "•: :;1 • I - ' : ! ' '
Predicted nominal wind run 80-GTA-8 (final)*
480
G.E. Mod III-G final night data*
л
440
я
~
.
400 Rawinsonde balloon data
Cape Kennedy
1011 EST, 16 March 1966
360
и
и
320
SECO + 20 (357. 536 sec)
;
: 280
ЙI)
240
Predicted SECO + 20 (356.486 sec)
200 .••
'
160
120
140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480
Time from Liftoff (sec)
Fig. 11-19- Vertical Position Coordinate (ZF) Versus Time: Stage И Plight
.
Fl
13227-8
11-28 -
IDENTIC
: !,
т | !;
Predicted nominal wind run 80-GTA-8 (final)*
G.E. Mod III-G final night data*
HIT
J.-L- нН-iH
ffl i : : i : j
*mcludes Predicted SECO + 20 (356.486 sec) i
Rawinsonde balloon data
Cape Kennedy
1011 EST, 16 March 1966
-Г-+Т-ГГ1
- Г--Н-Г-Н
. ;Ы -••
• ;
160 180 200 260 280 300 320 440
Time from Liftoff (sec)
CONFIDENTIAL
ER 13227-8
П-29
*Includes
-16 Rawinsonde'balloon data
Cape Kennedy
1011 EST, 16 March 1966
ER 13227-8
lAL»
IT-30-I 11-30-
Cross-range velocity
ч Cross range
1
~
_i
•aи tf ilnertial velocity1
•о 0
X ~ "га о II X
5 о- 8 550 - И -300 х 214.5 - 1? о. о » 25.75!-
с 3 .£> •м <! £
о л Цн
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м К
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£ •aи
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Inertial flight path angle
СП
(ч со h с
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Е
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*.
»-•
-50 500 -
>tb
1
to
-350 -0.5 25. 70р
,--i"V\—г.
Ground range
--
334 336 338 340 344 346 348 350 352 354 356 358 360
Time from Liftoff (sec)
Fig. П-22. GE Mod III-G Flight Data from SECO to SECO + 20 Seconds
rU'J
CONFtDENftAk
ER 13227-8
11-31
^ЯуешСУЦЦ^
Predicted nominal wind run 80-GTA-8 (final)* Predicted SECO + 20 (356.486 sec)
G.E. Mod III-G final night data*
1000
.
*Includes
Rawinsonde balloon data
Cape Kennedy
, 1011 EST, 16 March 1966:
—f Нт-f- ! Ь
i_
120 140 160 180 200 220 240 260 280 300 320 340 360
800
Г
-—- 1 — - -. - — г- •7T-jr~ |.::'l: ;- тнгп •-i::::| :—
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Predicted nominal wind run 80-GTA-8 (final)* ' • Ш '/:•].• '•'!:':: :
600
; : -- G.E. Mod III-G final flight data*
"|
4~
::;] ••
ft
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*Includes
Rawinsonde balloon data — f~
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Cape Kennedy '"Т" ':. i: ': •;;•!:: .
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I 1011 EST, 16 March 1966 т-тт'": ~.1~ ~^--~
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:.. 1 .'
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SECO+ 20 (357.536 вес)
i
-200
20 40 bU 80 100 120 140 160 180 200 260 280 300 320 340 360
•
IDENTI
ER 13227-8
-Q
п-зз
Location
Site Complex 19
Site coordinates:
Latitude (deg) 28.507 N
Longitude (deg) 80.554 W
Pad orientation (deg) 84. 933 true azimuth
Weather
Launch
S
% -• ^^ T^W^k.
fcONFIDENIIAL
XDNFIDEN"
ER 13227-8
П-34 COMF1
ПО
100
*Includes
Rawinsonde balloon data
Cape Kennedy
1011 EST, 16 March 1966
0 20 40 60 80 100 120 140 320 360 320 280 240 200 160 120 80
Wind Speed (kn) Wind Azimuth (deg from north)
CONFIDENTIAL
ER 13227-8
-eONFIDENTI И-35
110
*Includes
i Rawinsonde balloon data
I Cape Kennedy
1011 EST, 16 March 1966
30
10
ч
6 8 10 14 16
Pressure (psi)
NFIDENTI/*
ER 13227-8
П-36
; ™ а
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ER 13227-8
NFIDENTI/Nl П-37
:
:
.
tf
и
Рч
FIDENTI
R 13227-8
П-38 CONFIDENTIAL
The maximum dynamic pressure for the GTA-8 trajectory was less
than design limits. Table П-10 compares the predicted and observed
conditions associated with the maximum dynamic pressure. The pre-
dominantly tail wind environment for this flight in itself reduces the
maximum dynamic pressure. A predicted trajectory computation for
a no-wind condition showed that the maximum dynamic pressure would
be 743. 4 psi, and the predicted trajectory with T-0 winds, from Table
11-10, shows a value of 681. 3 psi, verifying the effect of a tail wind.
TABLE Ц-10
Trajectory Parameters at Maximum Dynamic Pressure
Predicted*
(nominal) Observed**
ER 13227-8
II-39
B. PAYLOAD CAPABILITY
Propellants remaining onboard after Stage II low level sensor un-
cover indicated that a burning time margin (BTM) of 1. 327 seconds
existed to a command shutdown. The total propellant weight margin
was 437 pounds, and the corresponding GLV payload capability was
8826 pounds. These values and the predicted nominal and minimum
values appear in Fig. 11-29. The predicted capability curves were ob-
tained from the real-time propellant temperature monitoring digital
program (Run 14) adjusted to reflect the pre-liftoff temperature changes
and the actual Agena ephemeris data used in the guidance equations at
launch. The predicted propellant weight and burning time margins are
based on the difference between these curves and the 8351-pound
spacecraft weight.
The last payload prediction indicated that the minimum payload
capability was 215 pounds less than the spacecraft weight, and the
nominal payload capability was 393 pounds greater than the spacecraft
weight at the predicted launch time. The actual (postflight reconstructed)
GLV capability was 475 pounds greater than the spacecraft weight.
C. STAGING
The staging sequence was normal and physical stage separation oc-
curred as planned. The time interval from staging signal (87FS 9 /91FS 1 )
to start of Stage II engine chamber pressure (P ) rise was 0. 646 second.
C
3
This compares favorably with the nominal expected time of 0. 70 - 0. 08
second. Stage separation occurred 0. 029 second following start of
P rise.
C
3
.
.
II-40
A
"
a
«
иа 200
-300
-400 1
400 :
ibi:7l ;. ; л ::::••-! ^Ш
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300 — Nominal-rtf
Bpi
200
M
100
ight = 8351 lb
cd >— О '
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I's -100
1 _.- - ..
-200 ' : -
:
:.!:. 1 ' '
• Minimum Iff :
-300 :•:,.
: L
: !" -
-400
2
GT-8 Flight Test Value |Nominal
1 — _~— — , „ — — -^—,
— =T ; ,
О
] Minimum
-I
Phase pane
•• • - H -i • • • : • • • • : : • : ; i
20 40 60 80 100 120 140
ER 13227-8
П-41
D. WEIGHT STATEMENT
Table 11-11 shows the GT-8 weight history from launch to orbital
insertion.
The postflight weight report (Ref. 12) provides the background data
for this summary. The report includes a list of dry weight empty
changes at ETR and shows a derivation of weight empty from the actual
vehicle weighing. Other items covered include the derivation of burn-
out, BECO, SECO and shutdown weights; weight comparisons with the
BLH data; and the center of gravity travel envelope as a function of
burn time for the horizontal, vertical and lateral planes.
TABLE II-11
GT-8 Weight Summary
Weight (Ib)
Step I Step II Step III Stage Total
NOTES:
ER 13227-8
ENTIAL-
Ш. PROPULSION SYSTEM
A. ENGINE SUBSYSTEM
The Stages I and П engines operated satisfactorily throughout the
flight, and all launch objectives were met. Stage I burning time was
157. 918 seconds, and shutdown was initiated by fuel exhaustion. Stage
II operation was terminated by a guidance command at 91 PS. + 182. 921
seconds.
•
Several anomalies occurred during the flight, none of which adversely
affected engine performance. These were:
(1) The Stage I oxidizer pressurant pressure switch (OPPS)
cycled once prior to final actuation at Т + 1. 674 seconds.
Approximately 7. 5 milliseconds after initial actuation the
switch deactuated for 7. 5 milliseconds before final "make. "
Pressure fluctuations were not observed in the oxidizer
pressurant orifice inlet pressure (POPOI), although the
low sampling rate may have obscured a perturbation. It is
assumed that the OPPS chattering on GLV-8 was a random
event. Chattering of OPPS cannot influence an engine shut-
down prior to the interrogation time of Т + 2. 2 seconds.
(2) The Stage II thrust chamber pressure start transient indicated
an abnormally slow rise rate. The most probable cause was
a temporary obstruction in the sensing line or transducer
cavity.
(3) Stage II engine performance began to decay and exhibited an
unusual time-dependent characteristic after 91FS. + 90 seconds.
The unusual operation was predominant in oxidizer flow rate,
mixture ratio and thrust. Examination of flight data indicates
abnormal oxidizer pump operation.
(4) Five disturbances were noted in accelerometer data after
SECO and before spacecraft separation. The disturbances
were not characteristic of the post-SECO disturbances ob-
served on previous GLV and Titan II flights. A correlation
of the disturbances with thrust chamber pressures cannot be
established. A post-SECO disturbance, characteristic of
previous flights, was observed after spacecraft separation.
The only significant configuration change affecting performance was
the incorporation of the Stage П Gemini Stability Improvement Program
(GEMSIP) thrust chamber injector. Analysis of the flight data indicated
ER 13227-8
Ill-2
Т I Ч 1ММГ1ЧИ |^
ER 13227-8
1000
/ "гнилищ FIDENTIAL ш
800
+2.5 +3.0
Time from 87FS. (sec)
Fig. III-l. S/A 1 Start Transient
ER 13227-8
Ш-4 -
TWIPFNTIA
1000 гт
800
*lfyJ^VW?tt^^
- 600
и
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MDTCPS (Meas 0357)
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200 -
+2.0 +3.0
Time from 87FS (sec)
an»»11 ER 13227-8
Ш-5
CONFIDENT
TABLE III-1
Stage I Engine Start Parameters
Parameter S/A 1 S/A 2
FSX to initial P rise (sec) 0.773 0.766
P ignition spike (psia) 687 634
P step- -approximate (psia) 455 440
P overshoot (psia) None None
c. Steady-state performance
Stage I engine flight performance agreed closely with the preflight
prediction. Flight integrated average performance parameters were
within 0. 8% of the preflight predictions.
From measured flight data, engine performance was calculated
with the Martin-Baltimore PRESTO computer program, using the
Stage I thrust coefficient relationship as modified by Martin-Baltimore.
The modification increased thrust and specific impulse by approximately
3400 pounds and 2.0 seconds, respectively, above the values calculated
using the Aerojet thrust coefficient relationship. The Martin-Baltimore
modified thrust coefficient was also used for preflight predictions.
The Stage I engine average flight performance, integrated from
liftoff to 87FS2» is compared with the preflight prediction in Table
Ш-2.
TABLE Ш-2
Predicted and Flight Performance Comparison--Stage I Engine
Preflight Flight Difference
Parameter Predicted Average* Average* (%)
Thrust, engine (Ib) 462, 508 461,233 -0.28
Specific impulse,
engine (sec) 278.14 278.51 +0.13
Mixture ratio, engine 1.9443 1.9290 -0.79
Oxidizer flow rate,
overboard (Ib/sec) 1097.78 1090.33 -0.68
Fuel flow rate, over-
board (Ib/sec) 565.11 565.74 +0.11
*Martin-Baltimore modified thrust coefficient relationship used.
FIDENT
ER 13227-8
Ill-6
ER 13227-8
7'/'
490
480
* 470
и
~- 460 Average Engine Performance Integrated
from Liftoff to 87FS-
tT 290 ю 450
з
<я (ч Pre flight Flight
""ш 285 Н 440 Symbol Prediction Average
Ft(lb) 462, 508 461,233
280 с 430
с - (sec)
а 275 420
4 278.14 278.51
- 600 д 1040
•S л \v '
58 fo
я) Cl ° P°OO On о on xU^iAri^ivJ.'
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ER 13227-8
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ER 13227-8
-9
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CONFIDENTI
ER 13227-8
III-10
TABLE Ш-3
Stage I Engine Performance Corrected to Standard Inlet
Conditions at 87FS. + 55 Seconds
Predicted Flight
Acceptance (including 4850-lb Flight
Parameter Test* thrust growth)* Performance*
TABLE III-4
1Г11 Illil^,
ER 13227-8
Ill-11
TABLE Ш-5
Actuation Deactuation
Specification Requirements
All PMDS switches actuated within the specified times and pressures
as shown in Table Ш~6. However, the oxidizer pressurant pressure
switch (OPPS) cycled once, prior to final actuation at MOCS TQ + 1. 674
seconds (87FS, + 1.623 seconds) at a pressure of 414 psia. Approxi-
mately 7. 5 milliseconds after initial actuation, the switch was deactivated
for 7.5 milliseconds before final "make, " as shown in Fig. III-6. The
flight "make" pressure (414 psia) agreed closely with the prefiight
checkout "make" pressure (410 psia).
TABLE III-6
Stage I PMDS Operation
TCPS OPPS FPDSP
Actuation time
Measured time from 87FS. (sec) 1.012 1.623 0.902
Measured time from T n (sec) 1.063 1.674 0.953
Required time (sec)* T0+ 2. 2 TQ + 2. 2 TQ+2.2
Actuation pressure
Measured (psia) ** 414 jjcsfe
46 to 79
Required (psia) 600 to 640 360 to 445 psid
*The shutdown timers start from TQ; 87FSt is 70 to 100 milli-
seconds after TQ.
**Not instrumented.
ER 13227-8 H
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+ 0. 5 + 1.0 + 1.5 + 2.0 + 2.5 + 3.0
87FS, Time from T-0 (sec)
Pig. II1-6. S/A 2 Start Transient
ER 13227-8 ЛИПШИЦ! i
CONFIDENTIAL ш-u
ER 13227-8
III-14
were not inadvertently left in during reassembly. The valve was re-
moved at ETR for inspection and closures were not found in the unit.
As on Stage I, the thrust chamber valve through-bolts were retorqued
to the final 300 to 320 inch-pounds at ETR.
b. Start transient
The engine start transient, as illustrated by the thrust chamber
pressure history in Fig. III-7, showed an abnormally slow P rise rate
from thrust chamber ignition time to staging blackout. Following telem-
etry blackout, normal P operation was observed. The slow P rise
rate is not indicative of engine operation, since the pump discharge
pressures, turbine speed, and MDFJPS actuation exhibited normal
characteristics. A similar phenomenon was observed on GLV-5. The
most likely cause of the GLV-5 and GLV-8 occurrences was moisture
freezing in the P sensing line or transducer cavity during Stage I flight.
Other possibilities include contamination or an improperly sized trans-
ducer orifice.
Significant engine start events are presented in Table III-7.
TABLE Ш-7
Stage П Engine Start Parameters
Parameter S/A3
FS* to initial P C rise (sec) 0.65
3
P C ignition spike (psia) Invalid
3
P C step (psia) Invalid
3
P C overshoot (psia) Not available*
3
*Staging blackout period,
c. Steady-state performance
Stage П engine steady-state flight performance was satisfactory
throughout flight. The average Stage II engine performance integrated
over steady-state operation (from FS. + 1.2 seconds to 91FS2) agreed
closely with preflight predictions. Average flight performance is
compared in Table III-8.
ER 13227-8
CONFIDENTIAL Ill-15
1000 -
'
шьшшй т
t
+3.0
CONFIDENTI
ER 13227-8
Ш-16
TABLE III-8
Predicted and Flight Performance Comparison--Stage II Engine
Preflight
Predicted Flight
Parameter Average Average Difference (%)
ER 13227-8
III-17
"о 104I
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О Flight performance
г -о 200
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о 91FS,
—< Time- frnm fl IF!Ч <KOn)
ER 13227-8
III-18 CONFIDENTIAL
Predicted
Flight
(including
900-lb
Acceptance thrust Flight
Parameter Test growth) Performance
ER 13227-8
Ill-19
d. Shutdown transient
ER 13227-8
ШШЕММ.
P (Meas 0502)
V;
: -'жn »^ . , ...._J
+ 2.0
Time from 91FS, (sec)
Fig. III-9. S/A 3 Shutdown Transient
NFIDENTIAL
ER 13227-8
1П-21
NFIDEN
5000
4000
3000 ;
2000
1000
91FS
)NFIDENTIAL
ER 13227-8
Ill-22
TABLE III-10
Stage II MDS Operation
Parameter
В. PROPELLANT SUBSYSTEM
1. Propellant Loading
a. Loading operations
ER 13227-8
III-23
TABLE III-11
Total Tab Run Volume Shifts
Stage I Stage I Stage II Stage II
Oxidizer Fuel Oxidizer Fuel
+0.137% -0. 045% -0.634% -0. 534
TABLE III-12
GLV-8 Launch Propellant Loading Schedule
Time (EST) 16 March 1966
Stage I Stage II Stage I Stage II
Event Oxidizer Fuel
Oxidizer Fuel
Start pre chill 0031 0031 0300 0300
hutNl
ER 13227-8
ш 24
' , CONFIDENT! ai
TABLE III-13
Summary of Propellant Load Verification at Highlight
CONFIDENTIAL
Difference
Difference
Between Between Observed FM
High- Average FM FM and FM and Tab Run Average
Flow meter Original Corrected
light Temperature Difference Loading
Loading Serial FTPS Calibration Temperature to High- Tab Run Tab Run at Time of Rate
Event Tank No. No. Stage Facility (O F) light (° F) (%)
(2) (2) Test (%) (gpm)
(%)
Special Stage II 199174 442 I Wyle 34.9 32.3 -0.264 +0.370 94
Loading oxidizer 206359 4412 I Wyle 34.9 32.3 -0.319 +0.315
(through 4 204277 446 II Wyle 34.9 32.3 -0.397 +0.237
meters) 199173
(1)
4420 II Wyle 34.9 32.3 -0.369 +0.265 -0.602
Stage I 199174 442 I Wyle 32.4 31.9 +0.297 +0. 177 184
oxidizer 206359 (1) 4412 I Wyle 32.4
(through 4 31.9 +0.249 +0. 129 +0.313
meters) 204277 446 II Wyle 32.4 31.9 +0.371 +0.251
199173 4420 II Wyle 32.4 31. 9 +0. 2-36 +0. 116
Stage II 206362 441 I Denver 33.6 32. 1 -0.530 +0.004
fuel 202146 4411 I Denver 33.6 32. 1 -0. 554 -0.020
(through 4 206361 445 II Denver 33.6 32. 1 -0.554 -0.020
meters) 199171 (1 4419 Denver
II 33.6 32. 1 -0.549 -0.015 -0.533
Stage I 206362 441 I Denver 32.3 32.0 -0.057 -0.012 212
fuel 202146 (1) 4411 I Denver
(through 4 32.3 32.0 -0.079 -0.033 -0.067
meters) 206361 445 II Denver 32.3 32.0 -0.014 +0.031
199171 4419 II Denver 32.3 32.0 -0.043 +0.004
Launch Stage I 199174 (1) 442 I Wyle 26.9 26. 1 +0. 814(4* +0.837 184
oxidizer 206359 4412 I Wyle 26.9 26. 1 4
(3) +0.217 +0.289* )
Stage I 206362 441 I Denver 30.8 30. 1 (3) +0.022 219
fuel 202146* 1 * 4411 I Denver 30.8 30. 1 +0.000 -0.001
Stage П 204277 446 II Wyle 28. 1 27.0 (3) +0. 125 78
oxidizer
199173 (1 4420 II Wyle 28.1 27.0 +0. 186 +0.093
Stage II 206361 445 II Denver 31.9 30.7 (3) +0.032 109
fuel 199171 (1 * 4419 II Denver 31.9 30.7 -0.001 +0.004
FIDENTIAL
ER 13227-8
Ш-26
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ER 13227-8
Ш-27
с. Propellant assay
Prelaunch data from the propellant assay report (sampled on
4 March 1966) for oxidizer and fuel are presented in Table Ш-15.
Specification values are also listed. Satisfactory agreement between
the analysis and specification requirements was obtained. Data are
from the primary RSV propellants which were used to load the vehicle.
TABLE Ш-15
Propellant Assay Summary
Fuel MIL-P-27402 (USAF) Test Requirement
*Not reported.
2. Propellant Temperature
a. Weather
Table 1П-16 presents the F-45 day prediction, the F-l day 1200 EST
prediction and the 16 March actual launch weather for GLV-8. The F-45
day prediction was based on a hot December through March day. Actual
temperatures were in close agreement with those predicted on F-l day.
Wind speed forecasts were as much as 8 knots below the actual velocity,
however.
ONFIDENTIAk
ER 13227-8
Ш-28
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ER 13227-8
RDENT1AI Ш-29
NFIDENTIAL
ER 13227-8
ш-зо с
The two-hour delay in loading oxidizer, while maintaining the same
RSV temperature, was the start of a chain of events which caused a
breakdown of the propellant temperature monitoring program. Other
problems with weather forecast, erector curtain configuration and
thermal stratification prediction resulted in an unnecessarily low
minimum payload capability forecast. Changes to the computer pro-
gram are expected to improve the situation on future flights. RSV and
flowmeter temperatures recorded during loading are shown in Figs.
Ш-11 and III-12.
c. Liftoff temperatures
A comparison of predicted, actual and reconstructed propellant
bulk temperatures appears in Table III-19. Positions of the recon-
structed, actual and predicted temperatures in the mixture ratio band
are shown in Figs. Ill-13 and III-14.
TABLE III-19
Propellant Bulk Temperature Comparison
Figures III-15 through III-18 show a comparison of the F-l day, re-
constructed and actual tank bottom probe temperatures for each pro-
pellant tank from loading to liftoff.
Correlation of actual, F-l day predicted and reconstructed bulk
temperature was good, except in the case of the Stage II fuel tank on
which the actual bulk rise was 25% greater than the reconstructed.
The discrepancy in this tank was similar to the one experienced on
GLV-1, which was the only other flight on which erector curtains were
ER 13227-8
CONFIDENTIAL Ш-31
тэ
И
ч
rt
И
ill
CONFIDENTIAL
ER 13227-8
Ш-32 iNriDCNTIAL
\ •
•Г
Stage I
; Start Resume
loading load
Hi- Loading ij
!r "Resume!: : ; Lite
complete Ij
4
> load
(Stage II
Resume
load
Load j
35 comp i
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c_
^
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30
Meas 4432
(Stage II flowmeter)|
25 Meas 4431
(Stage I flowmeter)
Meas 4425 (RSV) -
20
0200 0300 0400
ER 13227-8
IDENTIAL ш-зз
-
1
h
~
a
•-и
-
- F-45 days predicted
launch window
L
-
a
8 MR (minimum)
Reconstructed
Actual
_ MR (maximum)
MR (optimum)
40 45 50
Bulk Fuel Temperature (° F)
CONFIDENTIAL
ER 13227-i
Ш-34 —COF СЩ| ITIAL
5
ц
и
I F-45 days predicted
launch window
-
N
3
cq
Actual
l_
Reconstructed j
30
40 45 50
Bulk Fuel Temperature (" F)
CONFIDENTIAL
ER 13227-8
CONFIDENTIAL Ш-35
I
a
CONFIDENTIAL *
ER 13227-8
Ш-36
45 -
Actual
Reconstructed
- F-l day prediction
40
t
i
=
h
35'
aв
I
30
25 "
0400 0800 1200
QjliiriPn III'I
ER 13227-8
Ш-37
45
, О О О Actual
Reconstructed
F-l dav
40
35
h
<u
30
25
Fig. 111-17- Stage И Oxidlzer Tank Bottom Probe Temperature (Meas 4604)
NFIDENTIAL
ER 13227-8
Ш-38
45
О О О Actual
Reconstructed
F-l day prediction
Fig. m-18. Stage II Fuel Tank Bottom Probe Temperature (Meas 4601)
CONFIDENTIAL
ER 13227-8
.CONFIDENTIAL m-39
The lack of correlation of the tank bottom probe readings with pre-
dictions after the curtains were opened was also similar to the GLV-1
experience. Analysis of previous flights shows that the thermal
stratification experienced on GLV-1 and GLV-8 was as much as 15%
greater than predicted. Table Ш-20 shows the predicted and actual
stratification for GLV-1, GLV-5 and GLV-8; GLV-5 is typical of the
"no curtains opened" operation.
TABLE III-20
Thermal Stratification--Predicted and Actual
Stage I
Oxidizer 25% 31% 23% 39%
Fuel 5% 18% 5% 15%
Stage II
Oxidizer 10% 19% 10% 17%
Fuel 15% 32% 19% 30%
d. Suction temperatures
ONFIDENTIAL .
ER 13227-8
Ш-40
Fig. 111-19. Stage I Oxidizer Pump Inlet Temperature (Meas 0023 and 002^)
ЕЕ 13227-8
CONFIDENTIAL Ш-41
60
пт \т.
•
• ST I Fuel
Pump Inlet Temp
55
F-45 day prediction - --
] Meas 0013 °
Tank bottom
i>rna
probe A
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CONFIDENTIAL
ER 13227-8
Ш-42
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CONFIDENTIAL
ER 13227-8
CONFIDENTIAL Ш-43
V
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CONFIDENTIAL
ER 13227-8
Ш-44
TABLE Ш-21
Propellant Temperature Comparison--
Tank Bottom Probe and Pump Inlet
Tank Bottom
Suction Probe Probe Delta
Time Temperature Temperature Temperature
System (sec) (°F) (°F) (°F)
Due to the greater accuracy of the tank bottom probes, the best
estimate propellant temperatures are those that would be obtained if
the suction probe profile were shifted to agree with the tank bottom
probe. In the postflight propellant temperature analyses this shift has
been applied to all four tanks.
a. Feedline transients
--TONFIDENTIAL
ER 13227-8
NFIDENTIAL Ш-45
TABLE III-22
Maximum Transient Pressures at Pump Inlet
At At Design
Prevalve Initial At At Operating
Meas Opening* Pressure Ignition TCV Pressure
(psia) Wave (psia) Closing (psia)
The Stage I oxidizer best estimate curve of the static suction pres-
sures at the measurement boss (Meas 0017) consists of an average of
the measured pressure and the two oxidizer standpipe pressures (Meas
0033 and 0034) adjusted to the Meas 0017 boss location. The Stage I
fuel suction pressure best estimate at Meas 0014 boss location is an
average of measured pressure and the two fuel accumulator pressures
(Meas 0037 and 0038) adjusted to the Meas 0014 boss location. The
Stage II oxidizer and fuel best estimate suction pressures are the
pressures measured by Meas 0510 and 0507, respectively.
CONFIDENTIAL
ER 13227-8
111-46 СОМПРР i|Tt.'\L
c. NPSH supplied
The NPSH supplied at the engine turbopump inlet during the start
phase and during steady-state operation is shown in Table Ш-23.
TABLE Ш-23
Minimum NPSH Supplied
Minimum
NPSH Unlimited
Supplied Starting Minimum Operation
During NPSH Steady- NPSH
Start Limited Operation State NPSH
Transient Required'4-' Supplied Required^
System (psia) (psia) NPSH Required© (psia) (psia)
Stage I 24.2 © 28. 2 psia for 135 sec 53.2 46. 1
oxidizer
Stage I 30.5 17. 1 17. 1 psia for 120 sec 30.2 23. 1
fuel
Stage II ® 38.4 19. 2 psia for 120 sec 28. 0 22. 4
oxidizer
Stage II ® 39. 8 39. 8 psia for 120 sec 47.5 43.4
fuel
CONFIDENTIAL
ER 13227-8
ONFIDENTIA Ш-47
Postflight reconstruction
A A Best estimate of flight suction pressure
"ilif
iiii|j •-
140 ТбО
CONFIDENTIA
ER 13227-8
Ш-48 CGHIIULNIJ/'fl-
40
Preflight prediction
Postflight reconstruction
АДА Best estimate of flight
suction pressure
32
:
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т 28
со
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-
24
' • • fi\iи
20
<: > ;
CONFIDENTIAL
ER 13227-8
CONFIDENTIAL Ш-49
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NflDENTIAL
ER 13227-8
III-5 О CONFIDENTIAL
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CONFIDENTIAL
ER 13227-8
ONFIDENTIAL Ш-51
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CONF DENTIAL
ER 13227-8
Ш-52
TABLE III-25
Best Estimate Average Sensor Uncover Time
Average
Uncover At
Quadrant Meas Sensor Time (GMT) (sec)
I 0056 Stage I oxidizer high 1641:13. 2 1 4 )
141. 124
I/IV 0058 Stage I oxidizer outages
1643:34.338)
Ы/Ш 0059 Stage I oxidizer outage/
I 0054 Stage I fuel high 1641:15.314)
III 0052 Stage I fuel outage -j 135.074
1643:30. 388 )
II 0053 Stage I fuel outage /
I 0050 Stage I fuel shutdown )
1643:36. 188
III 0060 Stage I fuel shutdown /
IV 0542 Stage II oxidizer high 1644:35. 563)
I/IV 0548 Stage II oxidizer outage ) 115.920
1646:31. 489)
II /III 0549 Stage II oxidizer outage/
I 0540 Stage II fuel high 1643:54.013)
I 0546 Stage II fuel outage ) 161.001
1646:35.014)
Ш 0547 Stage II fuel outage /
II 0545 Stage II oxidizer shutdown)
1646:38.989
IV 0550 Stage II oxidizer shutdown/
II 0544 Stage II fuel shutdown Did not
uncover
IV 0551 Stage II fuel shutdown Did not
uncover
Integrated Average
Temperature Corresponding Density
System (between uncoverings) (° F) (lb/ft 3 )
Stage I oxidizer 42.8 92. 170
Stage I fuel 43.4 57.341
Stage II oxidizer 44. 1 92.068
Stage II fuel 42. 1 57.220
IDENTIAL
ER 13227-8
NFIDENTIAL Ш-53
4. Propellant Utilization
Figures Ш-27 and 111-28 show the predicted, actual and reconstructed
level sensor uncover times for Stages I and II. Measured level sensor
uncover times are tabulated in Table 111-24.
Table 111-25 contains the best estimate average level sensor uncover
times for the GT-8 flight. Also shown are the integrated average
temperatures between level sensor uncoverings and the corresponding
densities. The measured average uncover times shown in Table 111-24
were decreased by 0. 058 second to allow for the built-in level sensor
delay of 0. 033 second and for the PCM digital sampling rate of 0. 05
second.
Table Ш>26 contains the level sensor volumes and delta volumes
used in the level sensor flow rate analysis. The Stages I and II
oxidizer and fuel high level sensor volumes were reconstructed to
reflect the volumes which were determined by calibration at Cape
Kennedy using the propellant transfer and pressurization system.
The Stages I and II outages and shutdown level sensor volumes were
calculated using the actual counts of flowmeter pulses during the
special loading.
TABLE III-26
Averaged Volumes at Level Sensor Locations
NFIDENTIAU
ER 13227-8
Ш-54 CONFIDENTIAL
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ER 13227-8
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CONFIDENTIAL'
ER 13227-8
Ш-56
с. Flow rates
Table Ш-27 presents the predicted and the actual volumetric flow
rates between level sensors.
TABLE III-27
Propellant Volumetric Flow Rate
Predicted Actual
3
Tank (ft /sec) (ft 3 /sec)
Stage I oxidizer 10. 529 11. 850
Stage I fuel 10. 067 9. 898
Stage II oxidizer 2. 097 2. 274
Stage II fuel 2. 115 2. 059
d. Mixture ratio
Table Ш-28 shows the Stages I and II predicted and actual in-flight
average engine mixture ratios for GLV-8.
TABLE III-28
Engine Mixture Ratio
Mixture Ratio
System Predicted Actual
TABLE III-29
Mixture Ratio Pressure and Temperature
AMixture AMixture AMixture
APressure Ratio ATemper- Ratio Ratio
System (psi) (press. ) ature (° F) (temp) (total)
Stage I
Oxidizer Э.О -0.0 -1. 3 +0. 003013 +0. 003013
Fuel +1. 8 -0.006336 -0. 7 -0.001139 -0. 007475
Total Stage I -0. 006336 +0. 001874 -0. 004462
'NFIDEN1IAI
ER 1322-7-8
IFIDENTIAL Ш-57
Stage II
Oxidize г 0.0 +0.0 -2.0 +0. 005230 +0.005230
Fuel -2.0 +0. 008850 +1.9 +0.003162 +0. 012012
TABLE III-30
Mixture Ratio Deviation
Allowable
Actual Run -to -Run
Predicted Mixture Deviation Dispersion
System Mixture Ratio* Ratio
Table 111-31 shows the mean and maximum (99%) outages predicted
for GLV-8. Also shown are the actual outages as calculated using the
information contained in the reconstructed propellant inventories of
Tables 111-37 and Ш-38.
TABLE Ш-31
Outage Prediction
CONFIDENTIAL
ER 13227-8
Ш-58 CONFIDENTIAL
CONFIDENTIAL
ER 13227-8
CONFIDENTIAL Ш-59
CONFIDENTIAL.
ER 13227-8
Ш-60 CONFIDENTIAL
h. Shutdown
Stage I shutdown was due to fuel exhaustion. The predicted and
actual values for the propellants consumed during shutdown are pre-
sented in Table 1П-35. The actual values were obtained by integrat-
ing a curve (derived from PRESTO) of flight flow rate versus time
after 87FS2-
Stage II shutdown was initiated by a guidance command; therefore,
the propellants were not exhausted as in Stage I. The predicted and
actual values for the propellants consumed during shutdown are shown
in Table Ш-36. The actual values were computed using altitude shut-
down impulse data.
TABLE Ш-36
Propellant Shutdown Consumption
Oxidizer (Ib) Fuel (Ib)
Predicted Actual Predicted Actual
Stage I 446 312 27 41
Stage II 76 76 60 60
i. Propellant inventory
The reconstructed propellant inventories for GT~8 are shown in
Tables Ш-37 and 111-38 for Stages I and II, respectively. The inven-
tory consists of both nonusable and usable propellants. The burning
time margin for Stage II was 1. 327 seconds.
5. Components
a. Prevalves
During the launch countdown, all prevalve functions were per-
formed without incident. Prevalves installed for the flight are
identified in Table Ш-39.
ER 13227-8
CONFIDENTIAL III-61
TABLE III-37
GLV-8 Stage I Reconstructed Propellant Loading
Predicted in-flight engine mixture ratio 1.9443 + 1. 54%
Average in-flight mixture ratio (engine) 1.9290 + 1.71%
Outage (percent of total usable propellants) 0. 098%
Oxidizer Fuel Total
(lb) (lb) (lb)
Nonusable propellants
A. Fuel bleed 0 23 23
B. Start consumption (87 FS- 209 45 254
to TCPS)
C. Holddown (TCPS to liftoff 2,218 1,184
(-2 sec))
D. Trapped above interface at 0 20 20
shutdown
E. Trapped below interface at 235 309 544
shutdown
F. Vapor retained at shutdown
1. For pressurization
a. Oxidizer tank 317 317
b. Fuel tank 8 92 100
2. Vaporized 6 6
G. Total nonusable 2,993" "17673" 4,666
Usable propellants
A. Steady-state overboard 168.799 87,585 256,384
(liftoff to 87FS )
B. Shutdown transient 312 41 353
(FS0л to 0% thrust)
C. Outage 252 252
D. Total usable 169,363 ~87Гб2"б' " 256,989 ~
Total propellant loaded 172.356 89,299 261, 655
Propellant load at liftoff 169.929 88,047 257,976
Weight of initial pressuriz-
ing gas
A. Fuel tank (N2) 11
B. Oxidizer tank (N2 + NO ) 17
* CONFIDENTIAL
ER 13227-8
Ш-62
CONFIDENTIAL
TABLE Ш-38
GLV-8 Stage II Reconstructed Propellant Loading
Predicted in-flight engine mixture ratio 1. 7680 ± 2. 52%
Average in-flight mixture ratio (engine) 1. 7901 ±1. 55%
Outage (percent of total usable propellants) iO.436%
Burning time margin 1.327 sec
Oxidizer Fuel Total
Ob) (lb) (lb)
Nonusable propellants
A. Fuel bleed 0 11 11
B. Trapped above interface 0 0 0
at FS2 + 20 sec (0% thrust)
C. Trapped below interface at 20 14 34
FS2 + 20 sec (0% thrust)
D. Vapor retained after FS_
1. Pressurization (fuel tank! 4 49 53
2. Vaporization (oxidizer 9 9
tank)
E. Total nonusable зТ ' 74 107"
Usable propellants
A. Start consumption (FS1 to 135 54 189
90% thrust)
B. Steady-state overboard 38,154 21,268 59,422
(90% thrust to FS.)
C. Shutdown consumption 76 60 136
(FS2 to 0% thrust)
D. Steady-state residuals
(after FS2)
1. Burning time margin 281 156 437
2. Outage 261 261
E. Total usable ~387б4~6 " 21,799 60,445
Total propellants loaded 38,679 21,873 60, 552
Weight of initial pressurizing
gas
A. Fuel tank (N ) 5
B. Oxidizer tank (N_
ft
+ NO.)
£
31
-CONFIDENTIAL
ER 13227-8
CONFIDENTIAL Ш-63
TABLE III-39
Prevalve Identification
b. Level sensors
c. Oxidizer standpipe
The oxidizer suction line standpipes were charged with the remote
charge system at Т-59 minutes. No problems were encountered during
the charging operation. Flight data obtained from pressure Meas 0033
and 0034, located in the standpipes, show surge chamber performance
to be normal and consistent with the low longitudinal oscillatory levels
experienced on this flight.
d. Fuel accumulators
CONFIDENTIAL
ER 13227-8
Ш-64
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ER 1227-8
ш 65
CONFIDENTIAL '
CONFIDENTIAL
87FS
CONFIDENTIAL
CONFIDENTIAL
ER 13227-8
Ш-66 CONFIDENTIAL
TABLE Ш-41
Dynamic Friction Levels for Dry Accumulators
Peak-to-Peak
Friction* (psi)
S/A Serial Bench Preflight
6. POGO Performance
C. PRESSURIZATION SUBSYSTEM
1. Prelaunch Pressurization
'flfl
'•- NFIDENTIAL
ER 13227-8
CONFIDENTI III-6 7
M M e a s 4605
! Stage II oxidizer
Meas 4602
Stage II fuel
Meas 4129
Stage I oxidizer ,
Meas 4125
Stage I fuel
CONFIDENT!/^.
ER 13227-8
Ш-68 CONFIDENTIAL
TABLE Ш-42
Tank Ullage Lockup Pressures
2. Flight Pressurization
CONFIDENTIAL
ER 13227-8
CONFIDENTIAL III-6 9
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CONFIDENTIAL
ER 13227-8
Ill-70
•
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(Bisd) SBQ эЗвпп
ER 13227-8
Ш-71
(Btsd) aanssajj SBQ эЗепЛ
ER 13227-8
Ill-72
(Bisd) SBQ
ER 13227-8
111-73
3. Component Performance
ER 13227-8
Щ-74
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ER 13227-8
Ill-75
430
Д Preflight prediction
О Flight performance, Т
250
0.12 0.13 0.14 0.15 0.16 0.17 0.18 0.19
ER 13227-8
Ш-76
ER 13227-8
Ш-77
TABLE III-44
Pressure Difference Between Tank
Pressure Transducer Pairs
Maximum
Maximum Mean Allowable
Difference Difference Difference
Tank (psi) (psi) (psi)
Stage I oxidizer 0.32 0. 16 1.50
Stage I fuel 0.28 0. 10 1. 50
Stage II oxidizer 0.78 0.36 2. 25
Stage II fuel 0. 42 0. 14 2.25
D. ENVIRONMENTAL CONTROL
TABLE 1П-45
Air-Conditioning System Performance Summary
ER 13227-8
IV-1
A. STAGE I FLIGHT
TABLE IV-1
Transients During Stage I Holddown Period
Maximum During Ignition
Actuator Travel Time from LO Maximum During Hold-
Designation (in.) (sec) down Null Check (in.)
Roll ±0.3 --
ER 13227-8
IV-2
i — тэ
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0.5 1.0 1.5 2.0 2.5 а.о
Time from Liftoff (sec)
ER 13227-8
IV-3
TABLE IV-2
TARS Roll and Pitch Programs
Torquer
Time from Nominal Rate Gyro Monitor Nominal
LO Time Average Indication Rate
Program (sec) (sec) (deg/sec) (deg/sec) (deg/sec)
Roll
Start 8.48 8.48 -1.28 -1.25 -1.25
Stop 20.48 20.48
Pitch Step 1
Start 23.04 23.04 -0.71 -0.69 -0.709
Pitch Step 2
Start 88.24 88.32 -0.52 -0.50 -0.516
Pitch Step 3
Start 118.87 119.04 -0.24 -0.25 -0.235
Stop 161.72 162.56
The TARS and IGS attitude error signals during Stage I flight for the
pitch, yaw and roll axes are presented in Figs. IV-2, IV-3 and IV-4,
respectively. The dispersion between the TARS and IGS signals was
caused by a combination of TARS gyro and IGS-IMU drifts, errors in
open-loop guidance programs, and reference axis cross-coupling. The
dispersion (TARS attitude minus IGS attitude) at BECO was -1. 10 degrees
in the pitch axis, +0. 28 degree in the yaw axis, and +1. 94 degrees in the
roll axis.
ER 13227-8
IV-4
j
I
IStep 3 -|
- . о I! Ш
О 20 40 60 80 100 120 140 160
Timer from Liftoff (sec)
Fig. IV-2. Pitch Attitude Error History During Stage I Flight
ER 13227-8
IV-5
+2.0
h
I -2.0
и
'5 + 2.0
20 40 60 80 100" 120
Time from Liftoff (sec) BECO
ER 13227-8
IV-6
+ 1.0
и
и
-1.0
1
IT IGS I •
(Meas 0745}
• I Roll programpi
-2.0J-
20 40 60 80 100 120
Time from Liftoff (sec)
ER 13227-8
IV-7
TABLE IV-3
Maximum Rate and Attitude Errors During Stage I Flight
Yaw
+0.79 72.7 & +0.79 72.3 &
81.9 81.7
-0.48 67.7 -0.48 67.4
*Bias removed.
ER 13227-8
IV-8
Maximum
Attitude Time from
Error* Liftoff
Axis (deg) (sec)
+ 1.89 108.0
Pitch
-1.26 69.5
+0.86 82.8
Yaw
-1.36 70.8
*Bias removed.
These attitude errors are attributed to changing gains and the reaction
of the vehicle to changes in relative wind velocity and direction during
this period.
B. STAGE П FLIGHT
1. Staging Transients
The pitch and yaw attitude errors are shown in Figs. IV-5 and IV-6,
respectively; it should be noted that the roll attitude error remained con-
stant at -0. 10 degree after the staging transient. The predicted pitch
and yaw attitudes are for the center-of-gravity displacement from the
vehicle longitudinal axis and for the position of the roll thrust off the
longitudinal axis. Additional biases from the predicted attitudes, -0. 70
degree in pitch and +1. 18 degrees in yaw, were caused by engine thrust
ER 13227-8
IV-9
TABLE IV-4
Maximum Staging Rates and Attitude Errors
From BECO From Stage Sepa- From Telemetry
to Stage ration to Telem- Blackout to Plus
Separation etry Blackout One Second
Time Time Time
Maximum from Maximum from Maximum from
Rates BECO Rates BECO Rates BECO
Axis (deg/ sec) (sec) (deg/ sec) (sec) (dej*/sec) (sec)
Pitch
+ 1.09 0.573 +0 .69 0.706
Primary -2 .53
-1.27 0.071 0.718 -1.66 1. 188
Yaw
+ 1. 18 0.328 +2 .07 0.716 + 1. 57 1.366
Primary -1 .37
-0.68 0. 353 0.706
Roll
+0.60 0.002 +0 .49 0.722 +0.69 1.760
Primary -4. 16 0.264 -3 .30 0.710 -0.87 1. 150
ER 13227-8
IV-10
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ER 13227-8
IV-11
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ER 13227-8
IV-12
С. POST-SECO FLIGHT
Time histories of the pitch, yaw and roll primary and secondary at-
titude errors and rates while operating on primary system control are
shown in Fig. IV-7. The maximum sustained rates measured during the
period following SECO appear in Table IV-5.
TABLE IV-5
GT-8 Post-SECO Vehicle Rates
Pitch Axis
Yaw Axis
ER 13227-8
IV-13
+ 7
- 6
& +3;
Ы +2 '
И
и
E -i
-2
= -0.18
-6 = +0. 88 deg/seci
-3 и - -0. О
= 6 = -0.38 deg/soc
-4
+6 ,
+ 5
+ 4
И
* +з!
ък
-2
-3
——•— _.
-4
I -3
-4
\
Г,
\ Г SECO
SECO jjufTr! + 20 sec *
-6
34-0 355 ' ^ЪйГ ЗЬЬ
91FS. + 20 sec Spacecraft Separation
Time from Liftoff (sec)
Fig. IV-T. Pitch, Koll, and Yav Attitude Errors During Poet-SBCO Flight
ER 13227-8
IV-14
Roll Axis
ER 13227-8
v-i
V. HYDRAULIC SYSTEM
Analysis of the telemetered data revealed that the GT-8 hydraulic system
performed satisfactorily during Stage I and Stage II flight.
Prior to SFT, the engine-driven hydraulic pumps were replaced with
newly cleaned units, thereby minimizing the probability of contamination
during vehicle systems tests requiring hydraulic power. The newly
installed pumps were checked with a Gaussmeter to verify free motion
of the compensator.
A. STAGE I
1. Primary Subsystem
The final Stage I hydraulic system pressure and level check in the
countdown was performed automatically by the sequencer. At T-180
seconds, function control A-7 initiated the motor-driven pump run,
which pressurized the secondary system. Approximately 70 seconds
later, AGE, using the motor pump, automatically selected and pres-
surized the primary system. Electric motor pump pressure was a
normal 3110 psia at T-0. Engine start transients, starting at 87FS1 +
0. 73 second, produced flow demands which dropped primary pressure to
2430 psia at 87FS- + 0. 87 second. Pressure recovery occurred imme-
diately, indicating proper pump compensator response. The pressure
overshoot on recovery peaked at 3370 psia at 87FS + 1. 13 seconds.
A steady-state pressure of 3050 psia was reached at 87FS + 1 . 7 sec-
onds. There were no significant pressure perturbations either at lift-
off or during flight. Pressure decayed normally during flight to 2790
psia at staging.
Prior to T-110 seconds, the static reservoir level was 55. 6% full,
and it decreased to a normal 35. 6% full at T-0. The level increased
during flight to 48% full at staging. This 12. 4% increase is a result of
normal fluid expansion with increasing fluid temperature.
The steady-state reservoir levels and the level changes during system
pressurization were normal.
Primary and secondary system pressures and pressure switch ac-
tuation points are shown in Fig. V-l. A comparison of primary sys-
tem pressure for GT-8 and GT-6A launches during engine start and
holddown is presented in Fig. V-2.
ER 13227-8
V-2
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ER 13227-8
V-3
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ER 13227-8
V-4
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ER 13227-8
V-5
2. Secondary System
The final Stage I secondary hydraulic system pressure and reser-
voir level check was performed during a sequencer-initiated, motor-
driven pump run from T-180 seconds to T-110 seconds. The indicated
accumulator precharge was 1780 psia. Motor pump pressure was a
normal 3040 psia at T-110 seconds.
The static reservoir level, whicb was a normal 54. 6% full prior to
pressurization at T-3 minutes, decreased to 30. 2% full at T-110 sec-
onds. These levels and the level changes during pressurization and
depressurization of the system were normal.
At T-0 the system was unpressurized (soft). Pressure began to
develop immediately as start cartridge energy rotated the engine tur-
bine. Pressure overshoot reached a maximum of 3340 psia, indicating
very good pump compensator response. A steady-state pressure of
2980 psia was reached at 87FS1 + 1. 19 seconds. At the pressure shut-
down interrogation point the pressure remained steady at 2980 psia.
There were no pressure perturbations during flight since the system
remained in a standby condition. Pressure decayed normally during
flight to 2810 psia at staging.
The reservoir level stabilized at 33. 4% full after engine start,
increasing during flight to 44. 6% full at staging. This 11. 2% increase
is a result of normal fluid expansion with increasing fluid temperature.
A comparison of secondary system pressures during engine start
and holddown for GT-8 and GT-6A launches is presented in Fig.
V-3. The pressure values quoted were obtained from telemetered data.
It has been determined that the primary and secondary pressure data
readings are low by approximately 55 psia and 110 psia, re'spectively.
This bias was due to a change in transducer outputs subsequent to
calibration by the vendor. The magnitude of the error was determined
by comparing vendor acceptance data on the Stage I pumps with tele-
metered data. The GT-8 curves plotted in Figs. V-l, V-2 and V-3
were corrected to include the respective bias.
B. STAGE II
The final Stage II hydraulic system pressure and level check was
performed during a sequencer-initiated, motor-driven pump run from
T-240 seconds to T-180 seconds; however, no data were recorded at
this time.
During engine startup at staging, the indicated accumulator pre-
charge was 1870 psia, and pressure overshoot was to 3910 psia.
ER 13227-8
V-6
ER 13227-8
VI-1
ER 13227-8
VI-2
2. Pulse Beacon
Pulse beacon performance also was satisfactory. Good lock* was main-
tained through Stage I engine ignition and up to approximately SECO +
54 seconds, well beyond spacecraft separation.
Normal oscillations during the antenna crossover period were ob-
served in AGC from approximately LO + 30 seconds to LO + 73 seconds.
During this time the minimum signal level received by the beacon
was -55. 8 dbm. A very small percentage of messages was not re-
ceived by the pulse beacon in the period of peak AGC oscillations
(which occurs during antenna crossover). This condition has occurred
on five of the eight Gemmi flights and is expected. The normal ground
station signal level increase occurred at LO + 88 seconds and was
observed on telemetry to be approximately 13 dbm.
Values of the pulse beacon telemetered functions during flight are
listed in Table VI-1.
3. Decoder
Decoder performance was normal. Comparisons of the decoder
telemetry data with the Burroughs computer-generated output data in-
dicate that pitch and yaw steering signals and the SECO discrete were
received and executed properly.
Values of the decoder telemetered functions are listed in Table VI-1.
4. Guidance Commands
a. Pitch steering
A profile of early closed-loop pitch steering in terms of Burroughs
computer pitch steering commands, airborne decoder pitch steering
commands, TARS gyro torquer monitor, and primary Stage II rate
gyro output is shown in Fig. VI-1. The decoder pitch steering output
is also shown in Fig. VI-2 for the entire Stage II flight period.
TARS discrete No. 3.(RGS enable) was issued at approximately LO +
161. 65 seconds, thereby energizing the airborne guidance initiate relay.
At the same approximate time, pitch program No. 3 was terminated.
This effect can be observed on curves (c) and (d) of Fig. VI-1.
The initial decoder output command began at about LO -I- 168 seconds
and built up to the maximum 2. 0 deg/sec pitch-down. This command
* "Good lock" is defined as the condition in which no messages are
missed by the pulse beacon. The ground station does not lose lock,
however, unless a number of consecutive messages are missed.
ER 13227-8
VI-3
-•••
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n
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(pitch-down^
"^• rate)
ц: •
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щЗ
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: 1.
т!:^-
-2 0 ..(pitch-down I—-
rate) • в
2 :
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-
Pitch Rate
(deg/sec)
•- : •
. J ..
о
i
J: --- .:!
.,,.,.!.... • •! -:
т
(cl_ Pi tch Т "orquer Moi ntor (Мег is 07 32>
Ж
~
<г
r
iffl
i -•••. ! 1 !.);.;- 1 1 (•-'
t/fj\ g* 3.ge II Primary Rate Gyro- Pitch (Meas 0723)
-1.0
•?, м
.2.0 (pitch-d<
rate)
ER 13227-8
VI-4
+6.o Vtch-
error)
2
W
'
.L , . .
;
. •t : •
! '•'
'.'• !' ' • 1 •
:. . •;:: 1
ER 13227-b
VI-5
b. Yaw steering
c. Discrete commands
TABLE VI-2
SECO/ASCO Events
Time from Liftoff
Signal Meas (sec)
Ground station SECO -- 337.484 ± 0.003
Ground station A SCO -- 337.491 ± 0.003
Decoder discrete output 0777 337. 516 ± 0.005
91FS2 0519 337. 536 ± 0. 005
ER 13227-8
VI-6 /
6 Q.(yaw-right _
error)
о
i-:
Primary system yaw error (Meas 0767)
EH
IGS yaw error (Meas 0744)
a) ^
4i О
Л Ш
га
Рй
> Ы)
-2.0- (yaw-left!_
rate)
—т ...У;:! Ui
-
3
1ч ^
W 4)
^ fcuD
(roll-CCW
error)
155 165 175 185
Time from Liftoff (sec)
ER 13227-b
VI-7
The data shown in Table VI-2 indicate that the SECO time delay from
ground station issuance to 91FS9 was 52 ± 8 milliseconds. The time
delay between 91FS2 and ASCO reception was 44 ± 30 milliseconds.
ER 13227-8
VI-8
ER 13227-8
vn-i
A. CONFIGURATION
ER 13227-8
VII-2
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ER 13227-8
VIII-1
2. Data Acquisition
The Cape Kennedy Tel П and Tel III ground stations monitored the
entire flight of the launch vehicle. The Grand Bahama Island station
acquired data from approximately LO + 49 seconds to the end of
flight. The San Salvador station acquired data during Stage I flight
at approximately LO + 83 seconds and during all of Stage II flight.
B. LANDLINE INSTRUMENTATION
1. Countdown Status
ER 13227-8
VIH-2
о
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ER 13227-8
VIII-3
2. Data Acquisition
During propellant loading and launch countdown for GT-8, a total
of 140 measurements consisting of 30 measurements on stripchart
recorders for loading, 55 landline measurements on stripchart re-
corders for launch countdown, and 55 airborne measurements in
real-time on chart recorders were monitored and recorded.
Data acquisition for all landline monitored data was 100%.
ER 13227-8
IX-1
ER 13227-8
IX-2
С. ORDNANCE
ER 13227-8
IX-3
TABLE IX-1
Range Safety Plotboards Impact Prediction
ER 13227-8
X-l
Serial
Nomenclature Part Number Manufacturer Number
Rate switch PS830600015-027 Giannini 4019
package
Malfunction 424-7569205-189 Martin B020
detection
package
Tank pres- PS74600002-023 Servonics Fuel A, 1122
sure trans- Fuel B, 1124
ducers, Oxidizer A, 1132
Stage I Oxidizer B, 1114
Tank pres- PS746000002-025 Servonics Fuel A, 2120
sure trans- Fuel B, 2124
ducers, Oxidizer A, 2117
Stage II Oxidizer B, 2118
Stage CCI8119A1-9 Cannon 00112
separation CC18119A1-6 00023
connectors
MDS engine 284321 Aerojet S/A 1 primary,
switches, 0000816
Stage I S/A 1 redundant,
0000815
S/A 2 primary,
0001238
S/A 2 redundant,
0000791
MDS engine 711049-1 Aerojet S/A 3 primary,
switches, 0000814
Stage II S/A 3 redundant,
0001240
ER 13227-8
Х-2
В. SYSTEM PERFORMANCE
Performance of the MDS during the countdown and flight of GLV-8
was satisfactory.
1. Engine Pressure Switches
Operation of the Stage I engine malfunction detection thrust chamber
pressure switches (MDTCPS) and the Stage II engine malfunction detec-
tion fuel injector pressure switches (MDFJPS) for the flight is sum-
marized in Table X-2. These switches are required to 'make" in a
pressure range of 540 to 600 psia and "break" in a pressure range of
585 to 515 psia. During the flight, the Stage I engine start transient
was of sufficient amplitude and time duration to cause the S/A 2
MDTCPS switches to respond momentarily to the thrust chamber pres-
sure. All MDS engine pressure switches operated properly and within
specification requirements.
TABLE X-2
Flight Operation of MDS Engine Pressure Switches
S/A 1 S/A 2 S/A 3
(Meas 0356) (Meas 0357) (Meas 0855)
Make 1641:00.030 1641:00.021 1643:37.661
(540 to 600 psia) at 595 psia at 575 psia *
Break 1643:36.969 1643:36.980 1646:40.065
(585 to 515 psia) at 580 psia at 535 psia *
*S/A 3 fuel injector pressure is not instrumented on the Gemini
Launch Vehicle; hence, make and break pressures were not
available.
2. Switchover
The MDS switchover circuitry functioned properly throughout the
flight. There were no switchover commands and no switchover was
executed--indicating proper performance of the switchover circuitry.
3. Vehicle Rate Detection
The spin motor rotation detectors (SMRDs) contained in the malfunc
tion detection package functioned properly. The SMRDs monitor rate
switch package (RSP) gyro rotational speed and thereby its rate sens-
ing capability.
ER 13227-8
х-з
ER 13227-8
X-4
Maximum Difference
Percent of Percent of
Volts Transducer Transducer
(telemetry) Full Range A psi Full Range
ER 13227-8
X-5
50
4!)
юг В
U
Ц
• 20
<П
£h
10
Sensor A
X
0 1 2 3 4 5
Voltag*
Fig. X-l. Calibration Curves for Stage I Fuel Tank Pressure Transducers
ER 13227-8
XI-1
ER 13227-8
XI- 2
Balloon Data
soundings Data card Data IBM 1620
Launch Datafax card
in the reduction trans- officials digital computer
field mitter receiver
EAI
analog
computer
| Trajectory**
card output
Data L
card
Tank Philco trans- i SW/O load &**
Guidance & scribe Data
pressure yaw mitter f SW/O temperature !
plotboard card | constraints
monitor monitors slides receiver I card output
L_
ER 13227-8
XI-3
F'2 day'
30'i_
т
tern
QT-8 Prelaunch Wind Profiles
ER 13227-8
XI-4
•л
5
о
i
s
EH 13227^8
XI-5
Wind Velocity (fps) 30° 320340 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300
Wind Azimuth (deg)
ER 13227-8
XI-6
TABLE XI-1
Summary of Prelaunch Winds Operations
Time of Data
Run Release to
No. Martin-Baltimore Operation
ER 13227-8
XI-7
1. Prelaunch Phase
2. Launch Phase
a. Stage I
ER 13227-8
XI-8
ER 13227-8
XI-9
"i
Spacecraft separation
Stage II Stage 1 10 Sec
IGS catch-up mode
1-Sec Marks from Liftoff 1
1 , , ..f п.,„. , „T1 „ f... '
f n T
743 ± 6е ee 743 ± 6° i
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5 I
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П — [ i i 1 и i , • i 1 1 1 - Им — i— 1—|— |- ••
±2°/sec
Mi11 ~~»—i — 1 1- ; II — ' 1 i i i ; •in
: ! ! 1
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59
651 + 3°
SWO Command
AP92
771 MSB
7
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CW f 734 MSB
r :3$5£СЕх:;;:::±;:: ..
, •
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Stage I -^-
-* Stage II SECO SCR No. 1
Lift off
- i• • • *
ER 13227-8
Spacecraft separation
IGS catch-up mode—n
1-Sec Marks from Liftoff ....
MIIIIITIIII|IIIIIIIIIM"lllllllllllflHllinlllHI)IJ|
:
SCR No. 2
Lift off SECO
ER 13227-8
XI-11
ER 13227-8
XI-12
Tgo TIME TO GO TO SECO
1191
No SWO for
wedge angle
constraint
SO to 100 вес Т
ER 13227-8
XI-13
The pitch axis initial rate was 0.62 deg/sec nose-up, decaying to 0
deg/sec and, at spacecraft separation, incurred a nose-up rate of 0. 8
deg/sec.
The yaw axis average initial rate was 0, 33 deg/sec nose-left, and
at spacecraft separation it changed to 1.6 degrees nose-right.
ER 13227-8
XII-1
A. STRUCTURAL LOADS
Analysis of GT-8 flight data indicates that the loads experienced
were well within the structural capability of the launch vehicle. The
most critical loading occurred, characteristically, at pre-BECO,
where the load aft of Station 320 reached 103.0% of design limit load in
compression (DLL ). Instrumentation for dynamic response data con-
sisted of rate gyros and spacecraft accelerometers for lateral dynamic
loads and axially mounted accelerometers for longitudinal dynamic
loads. No major anomalies affecting the airframe occurred during
flight. Unusually high amplitude axial oscillations occurred continu-
ously during Stage II flight but were not considered to be detrimental.
1. Preignition
The 1 g deadweight distribution is the only contribution to steady
axial loading in the preignition period. Ground winds were approxi-
mately 16 to 18 mph with gusts up to 22 mph from a direction of 333 to
340 degrees, resulting in steady bending loads of 153, 000 in. -Ib and
wind induced osciUatory (WIO) loads of + 860, 000 in. -Ib (Fig. XII-1) at
Station 1224. The WIO response represents approximately 46% of the
WIO design limit bending moment; Table XII-1 shows the comparison
of GLV WIO loads to date.
TABLE XII-1
Comparison of WIO Loads
WIO Load at Station 1224
(% of WIO design limit
Flight bending moment)
GT-1 52
GT-2 5
GT-3 29
GT-4 3
GT-5 2
GT-7 40
GT-6A 2
GT-8 46
ER 13227-8
XII-2
2.2
2.0
Oscillatory loads
Steady-state loads
-
с
ER 13227-8
хи-з
2. Launch Prerelease
3. Launch Postrelease
A comparison (Table XII-2) of the GT-8 liftoff load factor with those
of previous launches indicates that this flight experienced an initial
steady acceleration which was somewhat lower than usual but within
Stage I engine tolerances.
TABLE ХД-2
Comparison of Liftoff Load Factors
GT-2 1.27
GT-3 1.27
GT-4 1.27
GT-5 1.28
GT-7 1.26
GT-6A 1.25
GT-8 1.26
4. Stage I Flight
ER 13227-8
XII-4
и
о
и
л
-
-
--
н
:
-
ER 13227-8
XII-5
ER 13227-8
XII-6
-
j Stage I Engine Modes
I Calculated Mode 6
о /e,:--h-e
-LiCalculated Mode
. • •-• •
птгштшшгт
Calculated Mod*
12
ilculated Mode
.
alculated Mode 1
ER 13227-8
XII-7
0. 5, -
Stage I
engine mode'
ER 13227-8
XII-8
TABLE ХП-3
Structural Loads Comparison
GT-3 78.5 97
ER 13227-8
XII-9
0.6
--сГ 0. 4|
с Interface—,
—I
>:
и
i
0. 2
5
о о:
я
I -0. 2J
.Second struc-'
tural mode
-0.4
Frequency (cps)
-0.6
Mode GT-8 Calc
(О 1 3. 11 2.99
о
-0.8 2 7.95 7.53
0.2 A
О
200 400 600 800 1000 1200 1400
ER 13227-8
XII-10
engine~modef
ю
о
I ojO
С -0.2
1
РР
-0.4
Frequency (cps)
Mode GT-8 Calc^
-0.6 1.50
Stage П 1.819
fuel slosh
1 5.10 5.31
Stage I 19.0 19.57
engine
0.8
to
о
0.6
ас
•О
и
РР
ER 13227-8
XII-11
TABLE ХП-4
Steady Axial Accelerations at Pre-BECO
Pre-BECO Axial
Flight Acceleration (g)
GT-1 5.61
GT-2 5.69
GT-3 5.63
GT-4 5.63
GT-5 5.55
GT-7 5.56
GT-6A 5.46
GT-8 5.57
5. Stage II Flight
ER 13227-8
XII-12
GT-3 7.50
GT-4 7.42
GT-5 7.56
GT-7 7.23
GT-6A 7.33
GT-8 7.20
ER 13227-8
ХП-13
TABLE XII-6
Summary of Total Airframe Loads
В. POGO
ER 13227-8
XII-14
.
Design envelope
Design envelope code
Д Prerelease
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XII-18
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ER 13227-8
XII-20
ER 13227-8
XII-3
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ER 13227-8
XIII-1
A. MECHANICAL AGE
1. Precount Operations
The mechanical AGE utilized prior to countdown is primarily for
transport and erection of Stages I and II. Both stages of GLV-8 were
airlifted successfully to Cape Kennedy by B-377PG aircraft. During
erection, all equipment functioned as designed.
2. Countdown and Launch Operations GLV-8 (March 16, 1966)
Analysis of magnetic tape recordings of functions carried through
the umbilicals and inspection films confirm that all launch vehicle
umbilicals separated cleanly in the planned sequence. The release
times of the electrical umbilicals are presented in Table XIII-1.
TABLE XIII-1
3D1M/3D2M 1641:02.383
3D1E 1641:02.526
3D2E 1641:02.780
3B1E 1641:03.030
2B1E 1641:03.200
2B2E 1641:03. 208
During launch, the spacecraft umbilical (Cable A) did not respond
to the force exerted by the drop-weight system, but immediately there-
after it was separated from the spacecraft by the static lanyard.
3. Post-Launch Operations
Mechanical AGE suffered no significant damage other than normal
weather curtain tears and fraying. However, the weather curtains
were disturbed one level higher on the erector than usual. This was
caused by the prevailing north wind driving the blast cone effects up the
erector.
ER 13227-8
XIII-2
В. ELECTRICAL AGE
Except for one anomaly during the FCS test, the launch and check-
out equipment operated satisfactorily during prelaunch and launch
operations. At T-60 minutes in the countdown, the TARS programmer
test was performed using the CP 2650 recorder to indicate the values
of the TARS torquer monitor voltages and program times of the roll
and pitch programs. The torquer monitor voltage traces were 9. 6 to
13. 4% above nominal, indicating an out-of-specification condition. The
test was rerun at T-32 minutes using airborne telemetry to measure
the torquer monitor voltages; the telemetry indicated normal, in-speci-
fication voltages. Investigation of the CP 2650 recorder indicates that
a variation in amplitude of the 20-kc oscillator power supply will cause
a corresponding change in gain of the recorder; this is presently being
analyzed.
TCPS + 1 . 6 seconds
TCPS + 1 . 8 seconds
D. FACILITIES
Damage to AGE and facility items caused by engine blast and heat
was minor. All damaged items will be refurbished to their original
configuration. A list of the most significant damaged items follows:
ER 13227-8
XIII-3
ER 13227-8
XIII-4
Deck Area
(1) Flame shield on second stage erector (SSE) west leg lock
was damaged.
(2) Deck grating was loose at the side of spacecraft elevator
ramp.
(3) Floodlight damage was as follows:
(a) Floodlight standard on west side near CVUT was
bent.
(b) Spray header support was bent outward from deck
at the west side next to CVUT.
(4) Emergency shower frame and sides were bent on the east
side.
(5) Portable erector control J-box and conduit were torn loose
from the east side of CVUT near the deck.
ER 13227-8
XIV-1
XIV. RELIABILITY
ER 13227-8
XIV-2
TABLE XIV-1
Countdown Data for 45-Day Report
Number Number
Vehicle No. of Countdowns of Holds Remarks
GLV-1 1 0
GLV-5 1 0
GLV-7 1 0
GLV-6 1 0
(launched on
15 Dec 65)
GLV-8 1 0
Total 11 1
Note: Prediction for GT-9 based on data through GT-8.
*Based on Martin holds only.
ER 13227-8
xv-1
2. Martin Data
Test data and records acquired and generated by Martin at Cape
Kennedy were received in Baltimore within two days after launch.
These data consisted of the following items:
(1) One set of quick-look records from RCA tape
(2) High speed records of engine parameters
(3) Landline records (events, Bristol, Multipoint and Sanborn)
with associated calibrations
ER 13227-8
XV-2
3. Range Data
All data supplied by the ETR are summarized in Table XV-2. The
time requested for delivery to Martin-Canaveral (Ref. 6555th ATW
Form 1-116, dated 9 March 1966) and the time received at Baltimore
are shown in this table.
TABLE XV-2
Range Supplied Data
Time Time
OD Requested Received
Item No. Description (Canaveral) (Baltimore)
ER 13227-8
xv-з
ER 13227-8
XV-4
ER 13227-8
XV-5
•
TABLE XV-2 (continued)
Time Time
OD Requested Received
Item No. Description (Canaveral) (Baltimore)
1. 11-4 Command control operators 3 WD 15 WD
log (Station 1)
3. 11-2 Command control operators 3 WD 15 WD
log (GBI)
ER 13227-8
XV-6
В. FILM COVERAGE
Photographic coverage of the GT-8 launch (16 March 1966) was
good; however, the high altitude tracking coverage was partially ob-
scured by a thin cloud cover. Table XV-4 contains a listing of the
films obtained from the fixed and the tracking cameras.
The 70-mm tracking films (Items 1. 2~40 and 1. 2~41) were reviewed
for information pertaining to the booster staging event. The portion of
film received for item 1. 2-41 did not include the staging event, and item
1. 2-40 was not clear enough to observe particles from the normal break-
up of the transportation section.
ER 13227-8
XV-7
(Baltimore
Received
Time
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ER 13227-8
XVI-1
A. PRELAUNCH
1. Simulated Flight Test
ER 13227-8
XVI-2
В. LAUNCH COUNTDOWN
ER 13227-8
XVI-3
Propulsion
-2-
Propellant loading | PropeUant Loading ]
Mod III-G interface test Q^^pm NO. i | | Mod Щ-С interface test
ООТ
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System test (noninterface) \V-Tank sensor [JSMRD Simulated malfunction [ Tank sensor | |
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Shutdown and destruct test Destruct battery check П IASCO shutdown and destruct test
RF silence -i
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Instrumentation
CZ^tange readout CJ. Range readout j f
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Countdown
*• Power up RF silence^ Pad clear Pad clear
Status check /~ (blockhouse sealed) (blockhouse sealed)^
Status check Status check f Ordnance crew only^ / Status check П П Status check ,/
Range Sequencer Time T-770 T- 530 480 420 360 300 240 230 220 210 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 SO 40 30 20 10 0
(mm)
. Precountdown preparation! J- Countdown operations —I
4 N 3:00 2:00 , M
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ER 13227-8
XVII-1
ER 13227-8
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ER 13227-8
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XVII-3
B. MAJOR COMPONENTS
The two major GT-8 components were as follows:
(1) Spacecraft
(a) Manufacturer: McDonnell Aircraft Corporation
(b) Serial Number: Spacecraft Number 8
(2) Gemini Launch Vehicle
(a) Manufacturer: Martin Company
(b) Serial Number: GLV-8
(c) Air Force Serial Number: 62-12563.
Figure XVII-1 shows the general arrangement of the GLV.
ER 13227-8
XVII-4 _
'3
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2 THIS DRAWING RELEASES NO PARTS
REF ONLY
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ER 13227-8
xvm-
XVIII. REFERENCES
ER 13227-8
VIII-2
ER 13227-8
A-l
APPENDIX A
'
ER 13227-8
Summary of Gemini Launches
Launch Launch
Vehicle Burning Time Time in Orbit ® Evaluation
Launch Inertial Flight Path Angle (deg) (hr) Orbit (naut mi)
Date and Inertial Velocity (fps) Altitude (ft) Report
Payload Stage I Stage II
Mission Time (hr EST) (lb) (sec) (sec) BECO SEC О SECO + 20 Sec BECO SEC О SECO + 20 Sec BECO SECO SECO + 20 Sec Stage II Spacecraft Apogee Perigee Number
GT-1 4-8-64 7029 ® 157.5 185.3 9,752 25,679 25. 786 208, 262 531,500 528, 184 20.00 0.0 -0.03 95.2® 173 86.6 ER 13227-1
1100 (64 orbits) (64 orbits)
GT-2 N/A® N/A®
1-19-65 6890® 155.1 180.4 9,916 25,611 25, 738 229, 743 546, 960 526,380 26.219 -2.4523 -2.3431 N/A® N / A ^ ER 13227-2X®
0904 ER 13227-2
GT-3 3-23-65 7112 155.8 181.3 9,981 25,587 25,688 224,777 531,477 532, 338 21.79 0.0 0. 0323 18 4.6 121 87 ER 13227-3
0924 (13 orbits) (3 orbits)
QT-4 6-3-65 7868 155.7 181.3 9,844 25,670 25, 745 214,775 531,522 532,886 18.66 -0. 0235 0.059 47.7 97. 7 152.3 87 ER 13227-4
1016 (34 orbits) (66 orbits)
GT-5 8-21-65 7947 156.8 179.7 9,848 25,713 25,806 215,607 531,276 531, 118 19.90 -0.0279 -0.0129 72 190.9 189 87 ER 13227-5
0900 (51 orbits) (127.9 orbits
GT-7 12-4-65 8085 159.1 181.4 10,049 25,735 25,789 207,088 529, 583 529,738 18.66 0.0500 0.0285 66 330.6 177. 1 87 ER 13227-7
1430 (4 6. 6 orbits) (2 19. 8 orbits 1
GT-6A 12-15-65 7821 160.4 181.6 9,992 25,634 25, 728 202,186 529,891 530,201 17. 94 0.08 -0.054 31 25 8 140.4 87 ER 13227-6
0837 (21 orbits) (17. 1 orbits)
GT-8 3-16-66 8351 157.9 182.9 9,917 25, 663 25, 736 209,005 527, 191 526,600 19.34 -0.141 -0.02 29 10.7 148.2 86.9 ER 13227-8
1141 (2 1.1 orbits) (7 orbits)
ER 13227-8
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