Professional Documents
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BR-7800
tighten the shoe fixing bolt. clearance is correct before using the brakes.
WARNING – To avoid serious injuries: Caliper Brake
Direction of
Improper use of your bicycle's brake system may result in a rim rotation
loss of control or an accident, which could lead to a severe
injury. Because each bicycle may handle differently, be sure to
Direction of
learn the proper braking technique (including brake lever
pressure and bicycle control characteristics) for your bicycle.
Technical Service Instructions Toe-in rim rotation
Consult your bicycle dealer and the bicycle's owners manual, 0.5 mm
Tape
and practice your riding and braking technique. In order to realize the best performance, we recommend that the
following combination be used. Depress about
Securely tighten the caliper brake mounting nuts to the Note: 10 times
specified tightening torque. Series DURA-ACE
4. Then wrap the handlebar with handlebar tape. The BR-7800 allows the angle of contact between the
Use lock nuts with nylon inserts (self-locking nuts) for nut-
type brakes.
Brake lever ST-7800 / BL-R600 shoe and the rim (toe-in) to be adjusted. Adjusting the
toe-in makes it possible to obtain smoother braking 7. Arch spring tension adjustment
Caliper Brake BR-7800 operation. You can use the spring adjustment bolt to adjust the spring
For sunken nut type brakes, use sunken nuts of the Note: tension of the arch.
appropriate length which can be turned six times or more; Brake cable Cut the cable at the length at which it is not pulled tight
when the handlebar is turned all the way to the left and 2 mm Allen key
when re-installing, apply sealant (locking adhesive) to the right.
nut threads. Weak
If a squeaking noise occurs after a long period of use,
If the nuts become loose and the brakes fall off, they may get Installation of the brake lever lubricate the A parts.
caught up in the bicycle and the bicycle may fall over.
Particularly if this happens with the front wheel, the bicycle 1. 1 mm or more
may be thrown forward and serious injury could result. Strong
Brakes designed for use as rear brakes should not be used as Shoe fixing bolt Spring adjustment bolt
front brakes. A A
Always make sure that the front and rear brakes are working 2. Cable hook Inner cable end
Installation of the brake
Shoe
FORWARD
FORWARD
Quick release
lever 2 1
If the brake shoes have worn down until the grooves are no The usual position during 1 2
R55C2
R55C2
longer visible, they should be replaced. installation is when the head
R
L
of the centering adjustment Shoe
Parts are not guaranteed against natural wear or deterioration
resulting from normal use. Installation bolt
bolt is as shown in the
illustration.
5. Readjustment of the shoe clearance insertion
direction
Turn the cable adjustment bolt to readjust the shoe clearance. Fixing bolt Fixing bolt
For maximum performance we highly recommend Shimano Cable hook
lubricants and maintenance products.
Cable adjustment bolt 4. Tighten the fixing bolt.
For any questions regarding methods of handling or 3 Tightening torque: 1 – 1.5 N·m {9 – 13 in. lbs.}
maintenance, please contact the place of purchase. 4
Checking the outer casing
These service instructions are printed on recycled paper.
Please note: Specifications are subject to change for improvement without
notice. (English)
Check to be sure that
the outer casing has
been completely and
Note:
A = B
correctly inserted. If the brake arm touches the frame when the handlebar is
turned, attach the frame protection sticker which is
included to the frame.
A + B = 3 -- 4 mm One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003