Professional Documents
Culture Documents
PA G E O N E ~ A u s t r a l a s i a n S o c i e t y f o r T r e n c h l e s s T e c h n o l o g y N e w s l e t t e r
Trenchless Technology
competency standards update
Background competencies developed through this BCCCM2014B Identify, locate and
The Trenchless Technology project was project and they were included in the protect underground services
initiated by the ASTT and the CCF to training package review process. BCCRC2003B Install sub-soil drainage
establish a training regime specifically for Also, at the final meeting of the National BCCCM3002B Control construction site
Trenchless Technology (TT). Funding was Steering Committee/Stream Advisory water table
provided by ASTT, BCITF and CCF for Committee for Civil Construction, a new BCCCM3005B Carry out site based risk
discrete components of the project. qualification was agreed to come on line control processes
It was identified some time ago that TT - Certificate 3 in Civil Construction Electives:
was emerging as a major industry sector (Trenchless Technology). BCCCM2013B Control traffic with a
in its own right within the civil Despite some challenges along the way, stop-slow bat
construction stream. TT has become including a steep learning curve with BCCRC2008B Lay pipes
one of the major methods for installing, respect to the complexities inherent in BCCTT3001B Conduct fluid assisted
upgrading, repairing, replacing and TT, we believe the outcomes of the directional boring
maintaining utilities and communications Trenchless Technology project will BCCTT3002B Conduct impact moling,
services, as the process eliminates or provide a great benefit for the industry. ramming, and augering
reduces the need for open excavation The TT sector now has a set of BCCTT3003B Control micro tunnelling
depending on the method used. competency standards and a qualification and pipe jacking
TT work activities are closely aligned and which will be nationally endorsed in the BCCTT3004B Undertake on-line
most often associated with civil very new future; and we have managed to replacement for existing pipeline
construction works. Previously, there make TT a home in the civil construction systems
had not been a formal process in place to sector. BCCTT3005B Undertake localised
either identify current skills or Current
improve/increase skills for those working repair and sealing of existing pipeline
in the trenchless technology industry. At the present time, CCF is working on systems
This includes the lack of any formal entry writing the learning materials for the BCCTT3006B Cure in-place linings for
level training for those wishing to join the three (3) HDD competencies. This will existing pipeline systems
field of trenchless technology. provide a resource to commence training BCCTT3007B Spray linings for existing
delivery once the new competencies and pipeline systems
Throughout the project, CCF has qualification are declared. Funding for
consulted closely with the Australian BCCTT3008B Install close-fit linings for
this component is again from ASTT, ANTA existing pipeline systems
National Training Authority (ANTA) and its
and CCF. BCCTT3009B Install slip lining in
project consultants on the development
of Trenchless Technology competencies Listed below is the Qualification structure existing pipeline systems
and the inclusion of a Trenchless for the Certificate 3 in Civil Construction BCCTT3010B Renovate large diameter
Technology qualification in the Civil (Trenchless Technology) pipes and chambers
Construction stream. CCF also liaised Certificate III in Trenchless Technology BCGCM2002B Cut material using Oxy-
with the Australian Drilling Industry (26 units in total) LPG acetylene equipment
Training Committee (ADITC) re Mandatory Units: BCGCM2007B Operate elevated work
competencies they have developed. BCCCM1001B Conduct workplace platforms
At a meeting to sign off their training communication BCGCM2AKAB Erect and dismantle
package to go to ANTA for endorsement, BCCCM1002B Follow OH&S policies and restricted height scaffolding
the ADITC endorsed the HDD and REHAB procedures BCGCM2AOAB Operate a truck mounted
competencies developed by CCF to be BCCCM1003B Plan and organise work loading crane
imported into the drilling packages when BCCCM1004B Carry out measurements • Please note that BCG unit numbers are
required. and calculations currently temporary as they are under
This provided 3 immediate win-win BCCCM1005B Handle construction review.
outcomes: materials and safely dispose of non-toxic Rules:
• The TT competencies developed materials • Complete all mandatory units and six
through this project received further BCCCM2001B Use civil construction electives.
endorsement. hand and power tools
• Three electives may be replaced with
• The TT competencies reside in the civil BCCCM2002B Use small plant and
relevant AQF3 units from: - another civil
sector as the primary industry sector equipment
qualification; or another Training
• The ADITC drilling package BCCCM2003B Read and interpret plans
Package.
endorsement project was not held up and specifications
through a potential turf dispute over BCCCM2004B Drain and dewater site • One of the three AQF3 units may be
competencies. BCCCM2005B Carry out manual interchanged for selection of an
excavation alternate AQF2 or AQF4 Civil
The complete civil construction training
BCCCM2006B Support plant operations Construction unit.
package is in the final stages of a review
process, in terms of all competencies BCCCM2007B Spread and compact CCF extends its sincere thanks to the
and qualifications, through a CTA/ANTA materials manually ASTT, BCITF and the TT project team for
project. BCCCM2008B Carry out basic levelling its support and patience with the
As a major player in the review process, BCCCM2009B Work in confined spaces challenges this project has put before us.
CCF was able to provide the ANTA project BCCCM2010B Install trench support Article by Mike Morris
consultants with a copy of the TT BCCCM2012B Carry out concrete work Civil Contractors Federation - Perth
A u s t r a l a s i a n S o c i e t y f o r T r e n c h l e s s T e c h n o l o g y N e w s l e t t e r ~ PA G E T W O
Grundoburst in China
Australasian Company, TT Asia
Pacific supplies first 80 Ton
GrundoBurst 800G Pipe Bursting
Machine into China
TT Asia Pacific, headed by
Tom Hughes and supported
by his staff has supplied the
first of potentially many pipe
bursting machines out of
Australia and into China. The
machines originally from the
Tracto-Technik Group in Germany
cover a broad range of pipe sizes
and materials from 50mm with
the 400G (40 ton pullback)
machine and upto 600mm with
the larger 1000G (100 ton
pullback) machine installing new,
size for size systems and
upsizing systems where required
800G machine and Power Pack ready for another Burst outside the Beijing Union
in suitable conditions. University.
The unique features of Click together
QuickLock rods (No screwing together The Puhanuangyu Sewer Rehabilitation main, some 270 metres of this was to
of rods) and the patented Roller-Blade Project - Beijing, China — July 2003. be done by Trenchless Pipe Bursting.
technology for cutting through a variety
Late 2002, The Beijing Municipal The existing 400mm concrete pipe of
of attachments and ductile pipe Administration contracted well known 30mm wall thickness was laid on a
systems as well as excellent service and respected company Beijing solid slump concrete base of 700mm
and support, convinced the Chinese Chuanganya Trenchless Technology width and 150mm thickness at the
Contracting group that they were and Engineering Co Ltd to co-ordinate invert with steel reinforced concrete
receiving the best value-for-money the total reconstruction of over 300 caps at each pipe joint, every two
system available world wide. Metres of an existing concrete sewer metres apart.
PA G E T H R E E ~ A u s t r a l a s i a n S o c i e t y f o r T r e n c h l e s s T e c h n o l o g y N e w s l e t t e r
Grundoburst in China - continued
A u s t r a l a s i a n S o c i e t y f o r T r e n c h l e s s T e c h n o l o g y N e w s l e t t e r ~ PA G E F O U R
Brisbane sees the light (
technology used in Down
Client: Leightons
Location: Inner City Bypass,
Brisbane, QLD
Project: Relining of 153 metres of
700mm Sewer Pipeline
Collex Nodig, an Australian
based pipeline rehabilitation
company, recently completed a
sewer rehabilitation project, which
established a new “first” for UV
cured, fibreglass lining technology
in Australia. The project located
in Brisbane, QLD, involved the
installation of 153 metres of
700mm “Berolina” liner - a product
manufactured by BKP-Berolina of
Curing.
Berlin, and introduced in 2001 to
Australia by our company. The failure of this project would have a pipeline, however significant water
following case study is a prime significant affect on the future viability remained in the pipeline. A decision was
example of how this technology of this product with Brisbane Water and made to proceed with the liner,
provides a long-term structural we wanted to demonstrate that this although it was recognised that there
solution to failing pipelines. process would work where other lining was a possibility of some water
There were some significant obstacles systems had failed. We worked closely remaining behind the liner. A winch was
involved with this project that needed to with the people from Berolina in setup at the downstream manhole and
be overcome. The pipeline ran at a designing the liner to suit the conditions the liner was prepared for towing in.
depth of approximately 9 metres. The presented with this very difficult job. Winching of the liner took
upstream manhole was located beside Due to heavy flows, it was necessary to approximately 1 hour with tonnage not
a tidal creek, and the main ran directly have a clear weather window so that exceeding 1.8 tons at any time. We
under a busy freeway to a downstream Brisbane Water could manage the were concerned that the liner could
manhole in a major arterial road. The bypass operations safely and effectively. have been damaged on some of the off
original concrete host pipe was We had agreed to a timeline of 25 hours set joints or broken PVC sections which
approximately 750mm in diameter, but in total to carry out the work. After a few were protruding, however the liner
the main had already been rehabilitated false starts due to adverse weather insertion went without complications.
2 years previously by a spiral wound conditions, we arrived on site to There were 5 people assisting with the
PVC lining system. The pipeline showed commence work on Wednesday, 9th of lowering of the liner and they were quite
obvious signs of infiltration in numerous July, 2003. Brisbane Water had the relieved to see the last few metres
places, with variations in the internal bypass in place by 11:00 am that going in as it was quite difficult lowering
diameter of the pipeline, a number of morning and we began cleaning the line. this dimension liner into a 9 metre deep
undulations in the line which totally In the initial survey that we were manhole. Within a few hours, we had
submersed the inspection camera for provided, there was evidence of some installed packers at either end, and we
almost 50 metres and also some minor debris in the pipeline for the first commenced inflation of the liner. We
significant off-set joints and sections 30 metres, but after a few hours of were confident that the inflation would
that were falling apart. cleaning work, it became evident that disperse the majority of the residual
Before we undertook this project, we there was significantly more debris in the water. We had positioned our tankers
knew without doubt that the success or line than everyone involved had with suction hoses at either end of the
expected. A CCTV camera was lowered line to assist with this task. We ended
into the pipeline to follow the high- up taking approximately 60,000 litres
pressure water cleaning nozzle, and it of water out of the manhole, which was
showed blockages of up to 80% in dispersed from the host pipe. After
sections. Removal of this was further calibration of the liner we
complicated by the undulations in the
line. What we had expected to take only
a few hours turned into a 24-hour task! It
also became evident that the PVC liner
had deteriorated further since the last
survey work and sections of the main
were coming away from the host pipe
wall as cleaning was being done. In some
sections it was completely missing.
We were reasonably confident that all
Towing in liner.
debris had been removed from the Finished pipe.
PA G E F I V E ~ A u s t r a l a s i a n S o c i e t y f o r T r e n c h l e s s T e c h n o l o g y N e w s l e t t e r
UV light cured lining
Under ‘First”)
ribbed liner was fully grouted to the winching process, and there were no
original concrete host pipe. It was defects in the liner other than those
essential that the client was guaranteed contributed by the deteriorated host
of no further migration of groundwater pipe. Brisbane Water are now looking at
and surrounding soil into the pipeline, so other areas where this process has
we installed a patch repair at this location. similar applications in their system and
A post CCTV survey was carried out with another successful installation
and the outcome exceeded all behind us, Collex Nodig’s position in the
expectations. The liner had inflated Australian pipe relining market looks
tightly against the host pipe for its “brighter” than ever.
entire length. There were no signs of Article supplied by
any damage to the liner during the Trevor Groeneveld
Coupling.
installed our light train with an infrared
inspection camera positioned on the
front. The ability to inspect the liner
internally before and during curing is
one of the many advantages this
technology offers, and it was
reassuring in this instance to see that
the liner was inflated tightly against the
host pipe for its entire length. We Winching.
increased the calibration pressure to
ensure we would also overcome any
potential groundwater infiltrating
through the many defects in the host
pipe and then commenced curing. The
light train was turned on at 9:00pm on
COLLEX NODIG
Friday night, some 60 hours behind our
original schedule due to the major
cleaning issues. Curing was completed
Pipeline Renovation
by 5:00am the following morning.
We had agreed to cut the liner back
600mm at either end and remove the Adding value through:
section of PVC liner at this location as • Safety accreditation
well. Although there is no annular space • World’s best practice
with Berolina, we were installing this • International support network
inside a PVC liner, and could not be • Reliable people and systems
certain that the annulus space behind the
Total Service Solutions for:
• Pipeline cleaning & CCTV
• Pipe bursting & slip lining
• Pipe lining
• Robotic repairs & Patchlining
• Chemical grouting
• House service relining
COLLEX NODIG
Collex Nodig Industrial Services are part of the world leading Vivendi Environnement Group
A u s t r a l a s i a n S o c i e t y f o r T r e n c h l e s s T e c h n o l o g y N e w s l e t t e r ~ PA G E S I X
EnviroNZ 03 Conference -
Auckland
The Australasian Society for
Trenchless Technology held it’s
inaugural combined Conference
and Exhibition with the New
Zealand Water and Wastes
Association and the Pacific Water
Association last month at the
Aotea Centre, Auckland.
Attendance was estimated at around
600 with many delegates coming from
overseas. The event was supported by
a trade display which had around 100
exhibitors.
Conference Programme Part of the large crowd gathered for the NoDig Live demonstration.
The structure of the paper presentations ❖ Repair of large diameter interceptor omitted anybody from this listing.
was such that it consisted of five using an innovative by-pass technique
streams, four of which were water Industry Breakfast
and high performance calcium
industry related and the fifth stream aluminate concrete by M. Lawson. Outside the main program, a well
being totally dedicated to trenchless attended industry breakfast was held
technology. Grant Binns, the ASTT New ❖ Overview of pipejacking and prior to the official opening where
microtunnelling techniques by B. attendees were briefed on the many
Zealand Councillor and the person who
Fourie benefits that trenchless technology can
had the responsibility for the trenchless
component of the event was not sure ❖ Challenges in tunnelling a 750mm be applied to.
what to expect when the first session sewer by T. Liew. No-Dig Live
commenced. When asked what he ❖ Lasers and machine vision for
thought the attendance would be, he This event was no exception, there
pipeline precision measurement by was half a day set aside for the
responded by saying, “I hope we get at J. Logan.
least 30 attending these sessions as the field demonstration. The actual
goal is to promote trenchless ❖ Partnering - The Wanganui demonstrations were held outside the
technology to those who are not familiar experience so far by D. Taylor. Aotea Centre which made it extremely
with it.” Well Grant was totally blown ❖ Infrastructure tendering by G. Binns. easy for the delegates to view. The No-
away when the first session began and Dig Live demonstration allowed several
❖ Benefits of combined tendering by leading companies to show their latest
approx 100 delegates sat themselves
water authorities by I. Knabel and N. equipment in working mode to delegates.
down. Grant’s main concern then L’Oste-Brown.
escalated to “Do we have enough Organising Committee
chairs?” On average, all sessions were ❖ Investing in new technology by G.
Binns. Also it would be remiss of me to not
attended by some 75 delegates which is acknowledge the huge effort that the
a reflection of the interest that is for ever Sponsorship small team of people made to bring the
present with the trenchless industry. ASTT component of this event to us.
A special thankyou goes to the
It was really no wonder that the following key sponsors namely Rib Loc, These were Philip McFarlane, Don
technical sessions were well attended Interflow and Iplex Pipelines. Their Berry, Andy Spittal, Murray Keys, Tim
because the topics covered were all financial support has greatly assisted Balemi, Grant Binns and from NZWWA,
extremely interesting and topical. the ASTT with its goal of achieving the Len Clapham and Liz Alexander.
These were as follows: promotion of trenchless technology What Next
❖ Junction sealing and house service throughout Australasia, thanks guys.
At the conference, a meeting was held
line rehabilitation by J. Monro. Exhibition with Len Clapham, Chief Executive
❖ Delivering sewer fix projects by S. As previously mentioned, there were Officer of the NZWWA, Menno
Basu. approximately 100 exhibitors at the trade Henneveld, Chairman of the ASTT and
exhibition. The following ASTT members myself were we discussed the success
❖ CIPP selection criteria for large
that contributed to the expo include: of this inaugural experiment. We all
pipes and risk management of
agreed that our objectives were
installation by F. Wylie. AB Equipment, ADS Environmental achieved and that we would undertake
❖ Sewer rehabilitation by A. DeFresne. Solutions, Autex Reline, AWT New a similar exercise again. It was agreed
Zealand, GHD, JB Pipeline Services, JB that the ASTT and NZWWA would
❖ Long distance and curved Sales International, Pipeworks
pipejacking by J. Broomfield. undertake another combined
Rehabilitation Solutions, Plastic conference and exhibition in Auckland
❖ Addressing the issue of the annulus Systems, Rib Loc Australia, Smythe around September/October 2005.
between a conduit liner and the host Contractors, Tyco, and TunnelTeq.
pipe by R. Cadden. I apologise if I have accidentally Article by Jeff Pace
PA G E S E V E N ~ A u s t r a l a s i a n S o c i e t y f o r T r e n c h l e s s T e c h n o l o g y N e w s l e t t e r
EnviroNZ 03 Conference -
Auckland
Conference captions.
A u s t r a l a s i a n S o c i e t y f o r T r e n c h l e s s T e c h n o l o g y N e w s l e t t e r ~ PA G E E I G H T
Meet your new Councillors
Hi, I am Tom Galek. Hi, I am Ken Walter.
I have recently been "I am currently employed
elected as Councillor for by the Water Corporation
South Australia to the as the Manager Strategic
Australasian Society of Projects Branch in
Trenchless Technology. the Engineering and
I am currently working as a Contracts Division. Our
Senior Planning Engineer, main function is
Wastewater Systems for project management of
the South Australian Water the Corporation's asset
Corporation (SA Water) and creation process.
have been with the My interest in trenchless
Corporation since 1987 issues began in the
after migrating to Australia late 70's with manual
from Poland. tunnelling and basic no
Shortly I will occupy the dig methods of pipe
position of Principal installation.
Engineer Networks Design for SA Water and will be In 1991 my enthusiasm was again raised when we undertook
responsible for all water supply and wastewater network an R&D project to install small diameter sewers by guided
designs throughout South Australia. boring methods.
In the past I have worked with Mr Fred Flood (the former SA Although not a complete success this lead to the change in
Councillor for ASTT) on projects involving: our thinking to less disruption to our customers while
• Infrastructure rehabilitation by utilising various sewer lining installing services in built up areas.
techniques - eg Rib Loc and Insituform, ASTT has been part of my life since 1992 and I have
• Sewer construction using microtunneling, attended conferences in Melbourne, Sydney, Brisbane, Perth
and Taipei, have presented papers at three of these, and was
• Installation of new sewers and drains using directional the Program Chairman for the highly successful ISTT
drilling, and conference in Perth.
• Arranging Closed Circuit Television inspection programs.
It is my wish to continue as an advocate for all forms of
I would like to continue to encourage the use of trenchless trenchless systems in our industry and to support their use
technologies - where they provide benefits - and I am looking where they provide benefits socially and financially. I look
forward to filling my Councillor’s role. forward to a continuing involvement with ASTT. "
PA G E N I N E ~ A u s t r a l a s i a n S o c i e t y f o r T r e n c h l e s s T e c h n o l o g y N e w s l e t t e r
STOP PRESS
The 6th National Conference and Exhibition will be held in Melbourne over 27 to 29 September, 2004. The venue will be
the Melbourne Exhibition and Conference Centre. “Expressions of Interest” and the “Call for Papers” will be posted out
throughout Australia and New Zealand within the next few weeks.
The Conference Organiser Committee currently comprises the following members:
John De Grazia (Victorian Councillor) - Melbourne Water
Stewart Burn - CSIRO
Chris Geehman - South East Water
Tony Norrish - GHD
David Harrington - Sideliner
David Collins - Sideliner
David Dodemaide - Interflow
Ahmet Hashim - City West Water
Chris Frangos - Kembla Watertech
For those that have been previously involved in organising similar conferences, you will recognise that a reasonable
amount of effort is required for a conference of this magnitude. The Organising Committee is keen to encourage anyone
else that would like to contribute to do so as soon as possible. Please contact John DeGrazia if you can assist in any
way. Phone (03) 9235 2574.
The Conference Organising Committee headed by the John De Grazia, the Victorian Councillor has advised that they have
now appointed International Conferences and Events Australia Pty Ltd, known as ICE Australia to once again look after
the interests of the ASTT and assist us with our event. For those that do not know, ICE Australia was the PCO that
successfully guided us with our 5th National Conference and Exhibition that was held in Sydney last year. They can be
contacted on (02) 9544 9134 should you have any enquiries relating to the Melbourne Conference and Exhibition.
Shortly also, ICE Australia will be creating a dedicated website for this event. When this site is created, the ASTT will
ensure that there is a direct link to it from the ASTT’s web site, refer the Events link on the ASTT site.
Events
A u s t r a l a s i a n S o c i e t y f o r T r e n c h l e s s T e c h n o l o g y N e w s l e t t e r – PA G E T E N
Acknowledgement of ASTT
Corporate Members
A.J. Lucas Contracting Pty Ltd Lely West - Vermeer
AB Equipment Logan City Council
Airpipe Pty Ltd Main Roads Western Australia
Austeck Pty Ltd Manukau Water
Australian Mud Company Ltd Murrays Earthmoving Pty Ltd
Australian Pipe Relining Pty Ltd Napier City Council
Autex Industries Ltd North Shore City Council
Bothar Boring Perma-Liner Industries Australia Pty Ltd
Brisbane Water Pezzimenti Laserbore Pty Ltd
BTB Australia PIHA Pty Ltd
C.S.R. Humes Limited
Pipe Shield Pty Ltd
Cable Layers WA Pty Ltd
Quinn Civil Pty Ltd
Christchurch City Council
Rib Loc Australia Pty Ltd (SA)
City West Water Ltd
Rob Carr Pty Ltd
Coe Drilling Australia Pty Ltd
Rod Davies Infrastructor
Collex No-Dig
Rowland’s Underground Technology Pty Ltd
Connell Wagner Pty Ltd
S.A. Water
David Moss Corporation Pty Ltd
Sinclair Knight Merz
Delta Contracting Services
South East Water Ltd
Derby Rubber Products Pty Ltd
Standard Roads (Const) Pty Ltd
Ditchwitch Australia c/- Bateman Equipment
Sydney Water
Diversified Services Australia
Tenix Alliance Pty Ltd
Energy Australia
Thiess Environmental Services Pty Ltd
General and Civil (Australia) Pty Ltd
TT Asia Pacific Pty Ltd
GHD Pty Ltd
Hobart City Council Tunnel Boring Australia Pty Ltd
Iplex Pipelines New Zealand Vermeer Sales & Service Qld Pty Ltd
Ipswich Water Vinidex Pty Limited
J.B. Sales International Pty Ltd Water Corporation
JB Pipeline Services Ltd Watercare Services Ltd
Kembla Watertech Pty Ltd Webb Excavations Pty Ltd
PA G E E L E V E N ~ A u s t r a l a s i a n S o c i e t y f o r T r e n c h l e s s T e c h n o l o g y N e w s l e t t e r