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CONTENTS:-

Sr.No. DESCRIPTION PAGE

1 DESIGN DATA 3
2 CALCULATIONS FOR MINIMUM SHELL THICKNESS 4
3 BOTTOM PLATE DESIGN 5
4 INTERMEDIATE WIND GIRDER
4.1 AS PER API 650 SEC. 3.9.7 6
5 SUPPORTED CONICAL ROOF
5.1 DESIGN OF ROOF PLATE 7
5.2 DESIGN OF ROOF PLATE WITH STIFFENING 7
5.3 DESIGN OF COMPRESSION RING 8
5.4 DESIGN OF ROOF RAFTERS 10
6 COMPRESSION AREA AT ROOF TO SHELL JOINT
6.1 DESIGN OF COMPRESSION AREA AS PER API 650 App. F 11
7 STABILITY OF TANK AGAINST WIND LOADS
7.1)RESISTANCE TO SLIDING 13
8 FOUNDATION LOADING DATA 14
9 VENTING CALCULATIONS 16
10 NOZZLE FLEXIBILITY ANALYSIS AS PER APPENDIX P 19
11 SHELL TO ROOF RAFTER JOINT STRESS ANALYSIS 20
1) DESIGN DATA

Design Code : API 650, 10th Edition, Add.4 2005, Appendix F


Client's Specs. : 32-SAMSS-005, BD-407062 Rev.00C
Fluid : FIRE / UTILITY / WASH WATER TANK
Material : SA-516 Gr 70.
Density of contents DL = 1004.9 kg./m3
Specific gravity of contents G = 1.0049
Material's yield strength dy = 260 MPa API 650 Table-3.2
Design Temperature T = 71 o
C
Internal Pressure Pi = 0.747 Kpa = 3.0 inch of water
External Pressure Pe = 0.245 Kpa = 1.0 inch of water
High Liquid Level Hl = 8.560 m
Design Liquid Level HL = 9.000 m
Allowable Design Stress at Design Temp. Sd = 173.00 MPa API 650 Table-3.2
Allowable Test Stress for Hydrostatic Test Condition St = 195.00 MPa API 650 Table-3.2
Corrosion allowance
Bottom = 3.20 mm
Shell = 3.20 mm
Roof = 3.20 mm
Roof Supporting Structure = 3.20 mm
Slope of Tank Roof θ = 9.46 0 1:6
Outside dia. of tank Do = 13.516 m
Inside dia of tank Di = 13.500 m
Nominal dia. of tank D = 13.508 m = 44.32 ft
Height of Shell H = 9.000 m
Weight of roof attachments
(platform, handrail, nozzles, etc.) Wr = 30.00 KN
Weight of attachments (pipe clips, nozzles, etc.) Ws = 5.00 KN
Weight of curb Angle Wc = 6.85 KN
Design Wind Velocity V = 154 Km/hr
Yield Strength of Steel Structure Fy = 250 M Pa = 36.26 Ksi
Live Load on roof Lr = 1.2 Kpa API 650 Sec. 3.2.1d
2) CALCULATIONS FOR MIN. SHELL THICKNESS

Calculations of Shell Thicknesses by Section 3


The minimum thickness of shell plate as per section 3.6.3.2, shall be computed using following formula;
Design Shell Thickness td = 4.9D (HL1 - 0.3)G + CA
Sd
Hydrostatic Test Thickness tt = 4.9D (HL1 - 0.3)
St
Where,
G = Specific Gravity of fluid to be stored = 1.0049
D = Nominal dia. of tank = 13.508 m
HL = Design liquid level for course under consideration = 9.00 m
CA = Corrosion allowance on shell = 3.20 mm

1st Shell Course


Width of 1st course W1 = 2.500 m
Design height for 1st shell course HL1 = 9.076 m
(Including Equivalent head due to internal pressure)
Required Shell Thickness td = 6.57 mm
Required Shell Thickness tt = 3.36 mm
Shell thickness provided t1 = 8.00 mm

2nd Shell Course


Width of 2nd course W2 = 2.500 m
Design height for 2nd shell course HL2 = 6.576 m

Required Shell Thickness td = 5.61 mm


Required Shell Thickness tt = 2.13 mm
Shell thickness provided t2 = 8.00 mm
(As per Tank General Note 3 of Data Sheet)
3rd Shell Course
Width of 3rd course W3 = 1.880 m
Design height for 3rd shell course HL3 = 4.08 m

Required Shell Thickness td = 4.65 mm


Required Shell Thickness tt = 1.28 mm
Shell thickness provided t3 = 6.00 mm

4th Shell Course


Width of 4th course W4 = 2.120 m Including Curb Angle
Design height for 4th. shell course HL4 = 2.196 m

Required Shell Thickness td = 3.93 mm


Required Shell Thickness tt = 0.64 mm
Shell thickness provided t4 = 6.00 mm

Shell Table -1
Shell Course # 1 2 3 4
Shell width (m) 2.500 2.500 1.880 2.000
Shell Thickness (mm) 8.00 8.00 6.00 6.00
Corroded Shell Thk.(mm) 4.80 4.80 2.80 2.80
Shell Weight (KN) 65.36 65.36 36.86 39.22
Shell Weight (KN)Corroded 39.22 39.22 17.20 18.30

Total Shell Weight (KN) = 206.80 KN


Total Shell Wt.(KN) (Corroded) = 113.93 KN
Total weight of corroded shell + Shell attachments, W'ST = 120.78 KN
3) BOTTOM PLATE DESIGN

As per API 650 Sec. 3.4.1


All bottom plates shall have minimum nominal thickness of 6mm, exclusive of any corrosion allowance.
Required Bottom Plate Thickness tb = 6+ CA mm
tb = 9.20 mm
Used bottom plate thickness = 10.00 mm
Weight of bottom Plate = 11430.3 kg = 112.13 KN
Weight of bottom Plate ( Corroded ) = 7772.6 kg = 76.25 KN

3.1) ANNULAR PLATE DESIGN (API 650 Sec. 3.5)


Hydrostatic test stress for first shell course Sh = (4.9D (H1 - 0.3)/tsc)
= 119.97 M Pa < 172 M Pa OK

If hydrostatic test stress for first course is less than 172 Mpa,
lap welded bottom plates may be used in lieu of butt-welded annular bottom plates.
Thickness of annular bottom plate tb = 10.00 mm
Max. design liquid level HL1 = 9.08 m
Width of annular bottom plate Wap = 215 x tb / (HL1 x G)1/2
(between shell ID & lap of bottom plate with annular plate)

Required width of annular bottom plate Wap = 711.91 mm

Width of annular bottom plate provided Wact = 800.0 mm


4) INTERMEDIATE WIND GIRDER
4.1) As per API 650 Sec. 3.9.7

The maximum height of the unstiffened shell H1 = 9.47 t (t / D)3/2 x (190/V)2 API 650 Sec.3.9.7.1
Where,
t = As ordered thickness of top shell course = 6.00 mm
t = As Per Article 3.9.7.1 of 32-SAMSS-005 = 2.80 mm
D = Nominal tank diameter = 13.508 m
V = Design wind speed = 154.00 Km/hr

The maximum height of the unstiffened shell H1 = 3.81 m

Height of transformed Shell


Transposed width of each shell course Wtr = W x (tuniform/tactual)5/2 API 650 Sec.3.9.7.2
Where,
W = Actual width of each shell course (mm)
tuniform = As ordered thickness of top shell course = 6.00 mm
tactual = As ordered thickness of shell course for which transposed width is being calculated (mm)
1st Shell Course
As ordered thickness of 1st shell course t1 = 8.00 mm
Actual width of 1st shell course W1 = 2500 mm

Transposed width of 1st shell course Wtr1 = 1218 mm

2nd Shell Course


As ordered thickness of 2nd shell course t2 = 8.00 mm
Actual width of 2nd shell course W2 = 2500 mm

Transposed width of 2nd shell course Wtr2 = 1218 mm

3rd Shell Course


As ordered thickness of 3rd shell course t3 = 6.00 mm
Actual width of 3rd shell course W3 = 1880 mm

Transposed width of 3rd shell course Wtr3 = 1880 mm

4th Shell Course


As ordered thickness of 4th shell course t4 = 6.00 mm
Actual width of 4th shell course W4 = 2120 mm

Transposed width of 4th shell course Wtr4 = 2120 mm

Height of transformed Shell Htr = Wtr1 + Wtr2 + Wtr3 + Wtr4


= 6436 mm = 6.436 m
As Htr > H1 Intermediate Wind Girder is Required

Intermediate Wind Girder


The required minimum section modulus of an intermediate wind girder shall be calculated as follows.
Zreq. = D2 H1 x (V/190)2 API 650 Sec.3.9.7.6
17
Where: Z = Required minimum section modulus of intermediate wind girder. (cm3)
H1 = Vertical distance (m) between the intermediate wind girder and the top
angle of the shell = 3.218 m
D = Nominal Tank diameter = 13.508 m
Zreq. =
22.69 cm3
From Table 3-20 we provide one angle of 102*76*6 as intermediate wind girder as per fig. 3-20 detail c
Section modulus provided = Zpro.= 50.2 cm3
(Including shell participating width &
corroded thickness of 2.8mm)
As Apov.>Areq. The Intermediate Wind Girder Is Ok
5) Design of Roof Plate
5.1) Supported Conical Roof
Minimum roof plate thickness D x √Tr/2.2 API 650 Sec.3.10.5.1
tR =
4.8 Sinθ
Where, Tr = Greater of load combinations (e)(1) and (e)(2) as per App. R
Combination i, P1 = DL + (Lr or S) + 0.4 Pe API 650 App. R (e)(1)
Combination ii, P2 = DL + Pe + 0.4 (Lr or S) API 650 App. R (e)(2)
Where, Dead Load of the roof, DL = 0.981 kPa
Live Load on the roof, Lr = 1.200 kPa
External Pressure, Pe = 0.245 kPa
Snow Load, S = 0.000 kPa
P1 = 2.279 kPa
P2 = 1.706 kPa
Tr = 2.279 kPa (Max. of P1 & P2) API 650 Sec. 3.10.5
tR = 17.43 mm ≥ 5 mm
tR + C.A. = 20.63 mm
As per API Sec. 3.10.5.1 the Maximum thickness for self supported roof is 12.5mm (excluding corrosion allowance)
but due to high value of calculated roof thickness, it is proposed to provide supported roof.
Used thickness = 10.00 mm
Roof Plate Thickness tprov = 10.00 mm (Including Corrosion Allowance)
Roof developed radius Rr = 6.85 m
Roof developed Area Ar = 147.5 m2
Weight of Roof = 114.72 KN
Weight of Roof (corroded) = 77.22 KN

Roof is designed as a supported cone roof. The system of rafters is provided to support the roof plate. The rafters are
supported at tank shell and load is transferred to tank periphery.
Maximum Spacing of Rafters at Outer Ring = 0.6 * π
= 1.88 m API 650 3.10.4.4
Maximum No. of Rafters Required N = π x D/0.6 X π
= 22.51
5.2) Design of Roof Plate and Stiffening Member ( Brownell & Young - 4.3b)
Roof plate shall be designed as continuous beam with uniform load comprising of roof live load and self weight of roof plate.
The maximum unsupported span of roof plate is equal to the spacing of stiffeners at tank outer dia.
Number of Rafters N2 = 24.00
Roof Plate Span l = 1.77 m = 69.7 inch (Maximum spacing of Rafters at tank outer dia)

Roof plate thickness tr = 6.80 mm = 0.27 inch (corroded plate thickness)


Assumed Plate width b = 1 inch
Design Live Load Lr = 1.20 KN/m2 6.85 ###
Self Wt. of roof plate Wr = 0.78 KN/m 2

Design load for roof plate shall be comprising of roof live load and the total dead load acting on the roof.
Roof Plate Design Load wp = Lr + Wr = 1.98 KN/m2 = 0.29 psi
Assuming width of roof plate 1 inch and calculating the bending moment for strip if roof plate 1 inch wide.
Roof Plate Span l = 69.7 inch
Design load/ length w = wp x b = 0.29 lbs/inch
Bending Moment At Mid Span Mc = wl2 = 58.035 lbs inch
24
Bending Moment At Supports Ms = wl2 = 116.07 lbs inch
12
Section modulus of Plate Zp = b tr2/6 = 0.012 in3

Allowable Bending Stress Fb = 0.6 x Fy = 22625.88 psi ( As per API 650)

Allowable Bending Moment M allow Fb x Zp = 270.3 lbs inch


Mallow>Ms Thickness Is Ok
Therefore Plate Thickness Provided = 6.80 + CA
= 10.00 mm (Including Corrosion Allowance)
5.3) Design of Compression Ring

Fig- 2 : Central Compression Ring Loading Diagram


Live Load on roof Lr = 1.2 KN/m2
Load of roof plate Dr = 1.04 KN/m2 (including weight of rafters & accessories)
g = Lr + Dr = 2.24 KN/m2 (udl due to roof plate and live load)
Radius of tank R = 6.75 m
Radius of central compression ring R2 = 0.80 m
Span of Rafter Ls = 6.03 m
Self weight of Rafter = 25.30 Kg/m
Total weight of Rafter = 3662.6 Kg = 35.93 KN
Total weight of Rafter corroded = 2444.8 Kg = 23.98 KN
Total weight of Rafter/area = 0.24 KN/m2
Weight of Rafter gr = 0.248 KN/m
Weight of Central Ring Wr = 2.76 KN
Number of rafter N2 = 24.00
Height of Roof at center h= 1.12 m
Radius of tank - radius of compression ring = R1 = 5.95 m
g1 = 2πRg = 3.959 KN/m
N2
g2 = 2πR2g = 0.469 KN/m
N2
Calculation of load transferred at joint of stiffener and central ring
Wa = P1 + P2
Weight of Central Ring ,Wr per stiffener
P1 = Wr = 0.12 KN
N
Load transferred to central ring by rafters,P2 = g2 x R2 = 0.38 KN
Wa = P1 + P2 = 0.49 KN
g0 = gr + g2 = 0.72 KN/m
g3 = g1 - g2 = 3.49 KN/m
Considering the equilibrium and taking Moments about point A.
Ha = Wa x R1 +(g0 x R1) R1/2 + g3 (R1/2) ( R1/3)
h
Ha = 32.19 KN

Radial Load transferred to ring through stiffeners, Ha = 32.19 KN = 7.24 Kips


Number of Stiffeners Supported on central Ring, N2 = 24
Radius of central compression ring, R2 = 0.8 m = 2.62 ft

Moment transferred to ring, M= Ha R2 ( cot 180 - N2 ) =


2 N2 π

M = 0.41 Kip ft = 0.562 KN m

Thrust T = Ha Cot 180 = 27 Kips = 122.25 KN


2 N2

Fig -3 : Central Compression Ring

PROPERTIES OF COMPRESSION RING (Corroded)

b1 = 200 A1= b1h1 = 1360 mm2 A1y1 = 4624 mm2


h1 = 6.8 A2= b2h2 = 3400 mm2 A2y2 = 850000 mm2
b2 = 6.8 A3= b3h3 = 1496 mm2 A3y3 = 164560 mm2
h2 = 500 Location of Centroid ( See Fig)
b3 = 6.8 C = A1y1 + A2y2 +A3y3 = 162.91 mm
h3 = 220 A
Moment of Inertia
y1= 3.4 I = b1h13 + A1 (C-y1)2 +b2 h23 +A2(C-y2)2 + b3 h33 + A3 (C-y3)2
y2= 250 12 12 12
y3= 110 I = 141451394.83 mm 4

A = 6256 mm2 = 0.00626 m2

Section Modulus = Z = I / (h2 - C) = 419628.8 mm3 = 0 m3


fb = M = 1340.28 KN/m2
Z
Allowable Bending Stress Fb = 0.6 Fy = 150000 KN/m2

fc = T = 19541.63 KN/m2
A
Allowable Compression Stress Fc = 0.5 Fy = 125000 KN/m2
fb + fc = 0.17
Fb Fc
As fb/Fb+fc/Fc<1 Ok
5.4) Design of Roof Rafters

Number of internal stiffeners N = 24


Section used = (UPN 200)
Corroded properties of Rafter
h = 197 mm
bf = 72 mm
tf = 8.3 mm
tw = 5.3 mm
Area = 2151.32 mm2
I = 1.3E+07 mm4
Span of stiffener, Ls = 6.03 m = 237.48 inch
Wt = 16.9 Kg/m (Wt of corroded section)
Total area of Section A = 2151.32 mm2
Location od centroid from top yc = 98.50 mm
Total moment of inertia I = 13239449.4 mm4
Section modulus Z = I/yc = 134410.65 mm3 = 8.20 in3
From fig - 2, the moment at distance x from compression ring is obtained as follows.
Mx = Ha hx -Wa X-go/2 X2 - gx/6 X2
where,
hx = h X and gx = g3 X
R1 R1
hx = 0.19 X gx = 0.5865 X
Ha = 32.19 KN
Wa = 0.49 KN
Na=Ha/Cosθ = 32.64 KN

Mx = 5.59 X - 0.359 X2 - 0.0978 X3

Therefore Mx = d 5.59 X - 0.717 X2 - 0.293 X3


dx
d = 5.59 - 0.717 X - 0.293 X 2 = 0 for M=M max
dx
Solving above quadratic equation.
a= 0.293
b= 0.717
c= -5.595
X= 3.31 m and -5.8 m 25.45

M max = 11.04 KN-m = 97664.6 lbs-inch

Allowable Stresses
a) Bending stress shall be
Bending stress shall be greater of the Following
= 19994.77 psi
Fb=20000-0.571*(l/r)2
= 6034.79 psi
Fb=12000000Af/(ld)
Therefore Allowable Bending Stress Fb = 19994.77 psi

b) Compression
Fc = 0.5 Fy = 18129.71 psi
Induced Stresses
fb =Mmax/Z = 11907.1 psi
fc = Na/As = 2198.2 psi
Ratio of stresses induced to allowable stresses
fb + fc =
0.717
Fb Fc

As fb/Fb+fc/Fc<1 Ok
6) Compression Ring at Shell to Roof Joint

Minimum required curb angle


Used Curb Angle As per Fig. F2 Detail d = 120 x 120 x 10 API 650 Sec. 3.1.5.9
Curb Angle Area Ac = 1218 mm2 (Corroded Area)
Length of normal to roof from tank C.L. R2 = Rc / sin θ
R2 = 41,069 mm
Inside radius of tank, Rc = 6,750 mm
Max. width of participating roof wh = 0.3 x √ (R2 x th) Ref: API 650 Fig F-2
Thickness of roof plate (corroded) th = 6.80 mm
wh = 158.54 mm
Max. width of participating shell wc = 0.6 x √ (Rc x ts)
Thickness of shell plate (corroded) tc = 2.80 mm
wc = 82.49 mm
Participating area of roof (corroded) Ah = wh x t h
1078 mm2
Participating area of shell (corroded) As = w c x tc
= 231 mm2
Total Area Provided Aprov. = Ah + Ac
Aprov. = 2296 mm2
Minimum required participating area, Amin. = D2 (Pi-0.08th) / (1.1xTanθ) API 650 App.F.5.1
Amin
= 295.30 mm2
Since, 2296 > 295
Aprov. >Amin, Therefore used Curb Angle is satisfactory

6.1) Tank Design As Per Appendix F


Uplift on Tank as per F.1.2
Corroded Roof Thickness tR = 6.80 mm
Nominal dia. of tank (Di + Shell thick) D = 13.508 m
Area of tank At = π x R2
= 143 m2
Internal design pressure of tank Pi = 0.747 kPa
Total upward lifting force acting on roof FR = Pi x At
= 107 kN
Weight of roof (corroded) WR = 77.22 kN
107 > 77.22
Weight of shell, roof and attached framing D'L = 224.75 kN
107 < 224.75
F.2 through F.5 are applicable
Internal design pressure is, P = (1.1 x A x tanθ) / D2 + 0.08 x tR API 650 F.4
= 2.85 kPa
Weight of shell and attached framing W'ST = DLS = 120.78 kN
Max. design pressure, limited by uplift at base of shell is; API 650 F.4.0
Pmax = 0.00127 x DLS / D2 + 0.08 x tR - 0.00425 x Mw / D3
= 0.841 kPa
But, internal design pressure of tank is Pi = 0.747 kPa
0.747 <= 0.841
Condition Satisified - Anchorage is not Required
Min. Required Compression Area is Greater of the following As Per F.5.1
Amin.1 = D2 x (Pi-0.08th)/1.1(tan θ)
= 295.30 mm2
Amin.2 = D2 x [0.4Pi-0.08th+0.72(V/120)2]/1.1(tan θ)
= 973.7 mm2
Since, 1218 > 973.7
Used Curb Angle is satisfactory
7)Stability of Tank Against Wind Load ( Ref: ASCE-7)
Wind velocity V = 154.0 Km/hr = 42.78 m/s
height of tank including roof height Ht = 10.125 m = 33.21 ft.
effective wind gust factor G = 0.85
force coefficient Cf = 0.50
wind directionally factor Kd = 0.95
Velocity Pressure Exposure Co-Eff. Kz = 0.95
Topo Graphic Factor Kzt = 1.0
Importance Factor I = 1.15
Design Wind Pressure qz = 0.613 x Kz x Kzt x Kd x V2 x I/1000
1.164 KN/m2
Design Wind Load P1 = qz x Do x G x Cf x Ht
67.711 KN

Overturning Wind Moment Mw = P1 x Ht


2
342.78 KN-m = 252746.5 ft-lbs
Resisting Moment
Resisting Moment = Mr = 2 D (Ws' + Wr'-Uplift due to Design Pressure )
3 2

Ws' = total weight of tank shell + Curb Angle = = 120.785 KN


Wr' = total weight of tank roof = 101.203 KN (Including Rafters)
Mr = 517.567 KN-m

As Mr > Mw Anchorage is Not Required


7.1)Resistance To Sliding ( Ref: API 650 3.11.4)
The wind load\ pressure on projected area of cylindrical surfaces = 0.86 KN/m2 = 18.0 psf
This pressure is for wind velocity of 100 mph (160 Km/hr) For all other wind velocities
the pressure shall be adjusted in proportion of ratio (V/160)2
O.D of tank = D0 = 13.516 m
Design Wind Velocity V = 154 Km/hr
(Ve/160)2 = 0.926 (Vf=Velocity Factor)
Wind Pressure on vertical plane surfaces = 0.86 KN/m2
Wind Pressure on vertical conical surfaces = 0.72 KN/m2
Projected area of roof = 7.601 m2
Projected area of shell = 121.64 m2
Fwind = Vf(Wind Pressure on Roof X Projected Area of Roof + Wind Pressure on Shell X Projected Area of Shell)
= 101.985 KN
Ffriction = Maximum of 40% of Weight of Tank
= 109.702 KN

Ffriction>Fwind No Anchorage Is Required To Resist Sliding


8) Foundation Loading Data

The self weight of roof and live load will be transferred to tank shell

Live load transferred to foundation

Live Load on roof, Lr = 1.2 KN/m2


Area of Roof, Ar = 147.46 m2
Total Live Load, WL = Lr x A r 176.95 KN
Circumference of Tank C = πxD 42.5 m
Live Load transferred to Foundation wL = WL / C 4.2 KN/m

Dead load transferred to foundation

Self Weight of Roof Wr = 153.41 KN (Including Rafter & Compression Ring)


Self Weight of Shell Ws = 206.80 KN
Self Weight of shell Attachments Wa = 15.00 KN (Including Curb Angle & Inter. Wind Girder)
Total Dead Load acting on shell WD = 375.20 KN (Including Platform Weight)
Dead Load Transferred to Foundation Wd = WD / C 8.84 KN/m

Operating & Hydrostatic Test Loads

Self Weight of Tank = 487.34 KN


Weight
Uniform
of Fluid
LoadinOperating
Tank at Operating
ConditionConditions
= Self wt.+= fluid = Wf = 12715 KN
Weight
Uniform
of Water
Load in
Hydrotest
Tank at Condition
Hydrotest =
Conditions
Self wt.+ =water= Ww = 12638 KN
Uniform Load at Operating Condition = Self Wt. + Fluid Wo = 92.12 KN/m2
Uniform Load at Hydrotest Condition = Self Wt. + Water Wh = 91.59 KN/m2

Wind Load Transferred to Foundation

Base Shear due to wind load, Fw = 70.3 KN


Reaction due to wind load, Rw = 0.6 KN/m
Moment due to wind load, Mw = 342.8 KN-m
Summary of Foundation Loading Data

Dead load, shell, roof & ext. structure loads DL = 8.84 KN/m
Live Load LL = 4.17 KN/m
Uniform load, operating condition Wo = 92.12 KN/m2
Uniform load, hydrotest load Wh= 91.59 KN/m2
Base shear due to wind Fw = 70.32 KN
Reaction due to wind Rw = 0.60 KN/m
Moment due to wind load Mw= 342.78 KN-m

Note: 15% to 20% Variation will be consider while designing the Foundation.

Summary of Tank Major Parts Thickness and Weight

Item Plate Thickness (mm) Weight (Kgs)


8.00 13,325
Shell Plate
6.00 7,755
Bottom Plate 10.00 11,430
Roof Plate 10.00 11,694
Roof Rafter & Compression Ring - 3,944

Tank Capacity Calculations: As per API 650 App. L

I. Nominal Capacity, Qmax.


Qmax. = π x Di2 x H
m3
4
Where: Di = 13.500 m
H = 9.000 m
Qmax. = 1288 m3 = 45,459 ft3

II. Net Working Capacity, Qnet


Qnet. = π x Di2 x (H1-LL)
m3
4
Where: H1 = 8.560 m
LL = 6.97 m
Qnet. = 228.31 m3 = 8,056 ft3
Bolt Connection Stress Analysis

Ultimate Dead Load on the roof including Live Load + Self Weight of Roof + Weight of Accessories, g
gu = Lr + Dr
= 2.24 Mpa ( Refer to 5.3. Design of Compression Ring)

Radial Load transferred to the end of the rafter

gu x πD2
Hr =
4Ls*N2
Where;
D = Tank Diameter = 13.5 m
N2 = Number of Rafter = 24
Ls = Length of Rafter = 6.03 m

Hr = 2.22 KN/m

By applying this load on the rafter


Max. Shear Force Induce,P = 6.12 KN (from STAAD result)

Now, calculating the Shear Stress for 3/4"-10 x 1- 1/2" Hex. Head Bolt, A193-B7.

F = P/A

Where;
A = Bolt Shear Area = 0.7854 ( D-(0.9743/n))2
A= 0.334 in2 = 215.48 mm2
But there are two bolts in this connection, therefore, A = 430.97 mm2

Induced Shear Stress on Bolt


F = 14.20 Mpa

As per ASTM 193


Min. Tensile Strength, Fu = 485 Mpa (Ref. ASTM A193 Table 3)

Allowable Stress;
Shear Stress ( Ref. Table I-D AISC Allowable Stress Design, 9th Edition)
Fv = 0.17 Fu
Fv = 82.45 Mpa > Induced Stress
Allowable Stress of Bolt is greater than the required maximum stress for the connection.
Therefore, the provided Bolt is SAFE and ADEQUATE.
ht of Accessories, gu

gn of Compression Ring)

Design, 9th Edition)

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