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PCB ASSEMBLY LINES
FUJI AUTOMATIC SMT LINE
m
SCREEN PRINTER GSP- II E
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ADHESIVE DISPENSER GL - VE
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PICK-AND-PLACE MACHINE CP - IV - 2
m
MULTIFUNCTIONAL PICK-AND-PLACE MACHINE IP - II
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REFLOW / CURING OVEN SMT 400 - 32 C
m
WAVE SOLDERING MACHINE ERSA- 500 N
m
component range from 1005 to 54 x 54 mm IC
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board material copper clad glass epoxy laminate
m
board thickness 0.8 - 4 mm
m
board width 500 mm
m
minimal board dimensions 80 x 50 mm
m
placement accuracy +/- 0.10 mm
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placement rate 0.7 sec/comp
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placement repeatability 99.99 %
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maximal component height 6 mm
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temperature 00...6000C
DYNAPERT AUTOMATIC THT LINE
UCSM - C SEQUENCER
m
feed roller conveyer
m
component spacing 5 mm or 10 mm
m
number of stations (types of components) 60
m
feed roller conveyer
m
dimensions of components φ 9,5x28 mm max.
m
component lead diameter 0.42...0.91 mm
m
tape size 41.65...77.72
m
insertion area 457.2 mm x 457.2 mm
m
placement speed 16,000 components/hour
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deposition of solder paste by means of a syringe type device
m
manual mounting of components
m
it allows component soldering on both sides
m
it allows temperature correlation to conveyer belt speed
m
maximal allowed dimensions for PCBs:
- width 262 mm
- height 38 mm
Rework stations
mFRC 2000 : IC mounting - dismounting
mSMT 2000 : troubleshooting and rework with vacuum pickup
and profiled soldering gun
DIE - TOOLS
MANUFACTURING DEPARTMENT
m programming by means of PC
m POWERMILL software
m Siemens numerical control
m performs complex geometry cutting operations
m works with titanate high-speed steel or hard-cutting alloy tools
m maximal weight of the part to be worked 10,000 Kg
m work table dimensions 2,000x1000x800 mm
m tool rotation speed 28,000 rot / min.max.
m feed rate on the 5 axes 20,000 mm / min.
m 15 tool-hole magazine
m C axis rotation continues from +360° ÷ -360°
m B axis rotation continues from +110° ÷ -110°
m manufacture year 1996
FERRARI S82 4 AXIS MACHINING CENTER
m
programming by means of PC
m
POWERMILL software
m
Selca 3045 P numerical control
m
performs complex geometry cutting operations
m
works with titanate high-speed steel or hard-cutting alloy tools
m
maximal weight of the part to be worked 7,000 Kg
m
work table dimensions 2,000x820x1,000 mm
m
standard tool rotation speed 2,500 rot / min
m
feed rate on the 3 axes 5,000 mm / min.
m
24 tool-hole magazine
m
C axis rotation index from +90° ÷ -90°
m
manufacture year 1996
m
programming by means of PC
m
POWERMILL software
m
Selca S1200 numerical control
m
performs complex geometrical cutting operations
m
works with titanate high-speed steel or hard-cutting alloy tools
m
maximal weight of the part to be worked 1,000 Kg
m
work table dimensions 1,050x560x400 mm
m
tool rotation speed 2,500 rot / min.
m
feed rate on the 3 axes 3,000 mm / min.
m
30 tool-hole magazine
m
C axis rotation index from +90° ÷ -90° at 5°
m
manufacture year 1993
m
programming by means of PC
m
POWERMILL software
m
Selca S1200 numerical control
m
performs complex geometrical cutting operations
m
works with titanate high-speed steel or hard-cutting alloy tools
m
maximal weight of the part to be worked 1,000 Kg
m
work table dimensions 1,050x560x400 mm
m
tool rotation speed 4,000 rot / min.max.
m
feed rate on the 3 axes 3,000 mm / min.
m
21 tool-hole magazine
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manufacture year 1991
DIE - TOOLS
MANUFACTURING DEPARTMENT
SABRE 1000 4 AXIS MACHINING CENTER
m
Euclid 3D and Gibbs 2D graphical programming -software
m
high capacity ACRAMATIC 2100 numerical control
m
it can perform cutting operations of complex geometry
m
it works with high-speed titanium steel or hard-cutting alloy tools
m
maximal weight of the workpiece to be processed 700 Kg
m
dimensions of the work table 1020x510x560 mm
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tool rotation speed 60 - 8000 rot / min
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feed rate on the 4 axes 3 -15000 mm / min
m
21 tool locations magazine
m
manufacture year 1996
Al housing
m
Euclid 3D graphical programming software
m
high capacity ACRAMATIC 2100 numerical control
m
it can perform cutting operations of complex geometry
m
it works with high-speed titanium steel or hard-cutting alloy tools
m
maximal weight of the workpiece to be processed 500 Kg
m
dimensions of the work table 600x510x560 mm
m
tool rotation speed 60 - 10000 rot / min
m
feed rate on the 4 axes 3 -15000 mm / min
m
21 tool locations magazine
m
manufacture year 2001
Al housing
Al housing
DIE - TOOLS
MANUFACTURING DEPARTMENT
ROBOFORM 30 ELECTROEROSION MACHINES
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massive copper or graphite electrode
m
application range:
l 3D profiles
l heat treated parts, with hardness over 65 HRC,
including hard-cutting alloys;
m
stroke:
l x = 350 mm, y = 250 mm, z =340 mm, c = 360°
m
accuracy 0,01m m
m
generator power 32 A
m
maximal electrode weight 30 Kg
m
manufacture year 1999
Tool plate
Plastic injection tool
Tool plate
Plastic injection tool
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processing accuracy 0.003 mm
m
workpiece dimensions 250 x 125 x 100 mm
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grinding wheel dimensions
l width: 4 mm max.
l φmax. 150 mm
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grinding range l active die parts
l heat treated parts of high hardness
m
the processed surface is magnified and displayed on a screen by
means of a light spot
m
manufacture year 1989
Steel pellets
62 HRC punch
m
grinding accuracy 0.01 mm
m
workpiece diameter 0.5 . . . 250 mm
m
workpiece height 90 mm max.
m
workpiece material hardness 60 . . . 65 HRC
m
grinding with diamond tool
m
tool rotation speed
l electrically 6 000 . . . 80 000 rot/min
l pneumatically 250 000 rot/min max.
m
manufacture year 1992
m
accuracy 0.0 1 mm
m
maximal dimensions of the workpiece
600 x 400 x 400 mm
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rotation range 40 . . . 6 300 rot/min
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automatic feed 8 . . . 400 mm/min
m
1 direction processing option
m
processing possibilities:
l cylindrical surfaces
l gear wheels
m
manufacture year 1988
mhigh alloy steels, as well as the modern units for thermal and
thermochemical treatment play an important role in manufacturing
of tools.
mthe thermal treatment department is endowed with electrical ovens,
working in controlled atmosphere.
mthe usual thermal and thermochemical treatments are: methane gas
carburizing and ionic nitridation, which confer the tools, especially plastic
injection ones, high wearing resistance; thus millions of pieces can be
injected with a single tool.
DIE - TOOLS
MANUFACTURING DEPARTMENT
EPDM INJECTION MOULD FOR ADHESION ON GLASS SUITABLE FOR CAR GLASS ENCAPSULATION .
PLASTIC INJECTION MOULD EQUIPPED WITH HOT RUNNER SYSTEM WITHOUT VALVES AND SLIDES ACTUATED MECHANICALLY AND HYDRAULICALLY
m
application l punching, stamping, drawing, flattening,
notching, bending, cutting for brass, copper,
bronze, aluminium, stainless steel and
nickel-silver strips up to 1.5 mm tickness
m
technical l capacity 400 kN
characteristics l no. of strokes/min 100I500
l stroke 70 mm. max.
l belt width 8-160 mm
l maximal tool dimensions 690x610x420 mm
m
manufacture year 2001
Earthing blade
Protection module for 10 pair
disconnection module
Earthing blade
Connection/disconnection module
m
application l punching, stamping, drawing, flattening,
notching, bending, cutting for brass, copper,
bronze, aluminium, stainless steel and
nickel-silver strips up to 1.5 mm tickness
m
technical l capacity 180 kN
characteristics l no. of strokes/min 100I1000
l stroke 40 mm max.
l belt width 100 mm max.
l maximal tool dimensions 359x300x400 mm
m
manufacture year 1995
Contact blade
Connection/disconnection module
Contact blade
Protection module for 10 pair
disconnection module
PUNCHING, STAMPING, DRAWING
PROCESSING LINE
BRUDERER - BSTA 30 AUTOMATIC PRESS
m
application l punching, stamping, drawing, flattening,
notching, bending, cutting for steel, brass,
copper, bronze, aluminium, stainless
steel and nickel-silver strips
m
technical l capacity 30 tf
characteristics l no. of strokes/min 100I250
l stroke 48 mm max.
l belt width 160 mm max.
l maximal tool dimensions 480x230x300mm
m
manufacture year 1975
Contact lamella
Individual protection module
Cutter lamella
10 pair modular connector
Contact lamella
Protection module for
10 pair disconnection module
TOX
BLISS - CSHEET JOINING MACHINE
22 ECCENTRIC-GEAR PRESS
m
application: l
joining sheet steel thickness 1-4 mm
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caracteristici tehnice l
presure force 35-50 kN
l
breking strenght 2100-4000 N
m
manufacture year 2008
TOX clinching
assembled frame
METAL SHEET PROCESSING LINES
TRUMATIC 200 R SHEET METAL WORKING MACHINE
m
Application:
w punching and stamping of different profiles, including
contouring for steel and aluminium sheet up to 2.5 mm
thickness and stainless steel sheet of 1mm and 1.5 mm
w forming of ribs, air ventilation holes, wall supporting surfaces,
deep drawings for M3, M4 threads in steel or aluminium sheet
of 1mm and 1.5 mm thickness
m
Technical characteristics:
w maximal sheet dimensions
2500 x 1250 mm
w maximal sheet thickness
5 mm
w maximal sheet weight
150 Kg
w profiles generated by a programmable increment of ± 0,03 mm
w CNC processing and PC connection
w overall dimensions (including protection area)
6000 x 6000 x 2100 mm max.
w tools included: punches and dies for steel and aluminium
sheet up to 2.5 mm thickness and stainless steel sheet of
1mm and 1.5 mm
m
Manufacture year 1998
2000
Lateral panel
General distribution panels
Vertical holders
Rack 19” 44”
m
Application:
w bending of sheet of
- maximal thickness 3 mm
- maximal bending length 2550 mm
- minimal width of the bended side
8.5 mm for sheet up to 1.5 mm thickness
13.5 mm for sheet of 2 I3 mm thickness
m
Technical characteristics:
w maximal bending force 85 tf
w automatic positioning of back-stops
w CNC system for bending programs
w possibility to operate simultaneously with several work stations
m
Manufacture year 1999
Lower cover
Cross connect cabinet
Upper cover
Cross connect cabinet
METAL SHEET PROCESSING LINES
m
Application:
w bending of metal sheet of
- maximal thickness 3 mm
- maximal bending length 1250 mm
- minimal width of the bended side
8.5 mm for sheet up to 1.5 mm thickness
13.5 mm for sheet of 2 /3 mm thickness
m
Technical characteristics:
w maximal bending force 50 tf
w automatic positioning of back-stops
w CNC system for bending programs
w possibility to operate simultaneously with several work stations
m
Manufacture year 2001
Box wall
Telephone niche
Fuses support
Power distribution and metering
indoor cabinet
m
Application: l
cutting of metal profiles:aluminium,steel,
staineless
m
Technical characteristics l
cutting lengh 3000mm
lSheet thickness Steel: 10mm
Auminium: 10mm
Stainless : 6.5mm
m
Manufacture year 2006
WELDING ASSEMBLING LINE
Door holder
Assembling by manual electric welding
Axle carrier
Assembling by manual electric welding
m
maximum loading 320 A / 35%
m
wire speed 1.9 - 19 m / min
iron, stainless steel welding wire φ
m 0.6÷1.6 mm
m
protection degree IP 23
m
application semiautomatic electric welding in protective
atmosphere with fusible electrode of the
following materials:
low-alloy steel: 1÷10 mm
stainless steel:1÷10 mm
m
manufacture year 2000 ESAB Sweden
m
pneumatic drive
m
maximal short-circuit power 104 kVA
m
maximal short-circuit current 21 kA
m
TE-180 welding microprocessor with 15 programs
m
application dot welding of the following materials:
w sheet (pickled, galvanized, stainless steel,
nickel silver) of maximal thickness 4 + 4 mm
w brass, 1.5 + 1.5 mm max.
w round, φ 12 + φ 12 mm max.
m
manufacture year 1998
2000 - TECNA Italy
KES 1600 - PMK 20 STORED ENERGY PRESSURE WELDING EQUIPMENT FOR THREADED BOLTS
m
power source 66,000µ F capacitor
m
welding frequency 25 bolts/min max.
m
welding time 1 - 3 msec
m
application welding of bolts made of copper covered
steel, stainless steel, AlMg3, (M3 - M8)
m
basic material to be welded - steel, stainless steel, aluminium
m
manufacture year 1999 KOCO Germany
m grams 3 kg
m clamping force 5500 kN
m consumption 37 kW
m minimal tool height 536 mm
m maximal tool height 1676 mm
m table dimensions 870 x 870 mm
m manufacture year 2002
m injected materials
ABS, PC, PC with 30% max. fibre glass, PA 6.0, PA 6.6, PA with 30%
max. fibre glass, PPO, PS, POM,PE, PP, PMMA, TPE.
m grams 723 g
m clamping force 2750 kN
m consumption 10 kW
m minimal tool height 350 mm
m maximal tool height 1200 mm
m table dimensions 970 x 970 mm
m distance between columns 630 x 630 mm
m manufacture year 1999
m injected materials
ABS, PC, PC with 30% max. fibre glass, PA 6.0, PA 6.6, PA with 30%
max. fibre glass, PPO, PS, POM,PE, PP, PMMA, TPE.
HOUSING - Siemens
Material: NORYL
Number of cavities: 1
HOUSING - ABB
Material: PA 6A GF 20%
Number of cavities: 4
PLASTIC INJECTION MOULDING LINE
m grams 146 g
m clamping force 1100 kN
m injection pressure 2400 bar
m plasticating screw 35 mm
m consumption 25 kW
m minimal tool height 250 mm
m maximal tool height 750 mm
m table dimensions 730 x 420 mm
m distance between columns no columns
m heater heads working system
m proportioning devices
m mill
m grain aspirators
m manufacture year 2000
m injected materials
ABS, PC, PC with 45 % max. fibre glass, PA 6.0, PA 6.6, PA with 45%
max. fibre glass, PPO, PS, POM,PE, PP, PMMA, TPE.
Modular connector part
Material: Polycarbonate
Number of cavities: 4
Injection system with hot injection nozle
and hydraulic locking
m grams 100 g
m clamping force 900 kN
m injection pressure 2400 bar
m plasticating screw 30 mm
m consumption 20 kW
m minimal tool height 250 mm
m maximal tool height 750 mm
m table dimensions 730 x 420 mm
m distance between columns no columns
m heater heads working system
m proportioning devices
m mill
m grains aspirator
m manufacture year 2000
m injected materials
ABS, PC, PC with 45% max. fibre glass, PA 6.0, PA 6.6, PA with 45%
max. fibre glass, PPO, PS, POM,PE, PP, PMMA, TPE.
CASE - SIDLER
Material: PC+ABS
Number of cavities: 1
m grams 110 g
m clamping force 750 kN
m injection pressure 2400 bar
m plasticating screw 35 mm
m consumption 25 kW
m minimal tool height 200 mm
m maximal tool height 450 mm
m table dimensions 660 x 400 mm
m distance between columns no columns
m heater heads working system
m proportioning devices
m mill
m grain aspirators
m manufacture year 1998
m injected materials
ABS, PC, PC with 30% max. fibre glass, PA 6.0, PA 6.6, PA with 30% max.
fibre glass, PPO, PS, POM, PE, PP, PMMA, TPE.
SLIDE - ABB
Material: PA66 GF 25%
Number of cavities: 4
Relay socket
Material: Polyamide 6.0
Number of cavities: 4
Pointlike injection system and with
distribution channels
PLASTIC INJECTION MOULDING LINE
m grams 35 g
m clamping force 250 kN
m injection pressure 2200 bar
m plasticating screw 22 mm
m consumption 10 kW
m minimal tool height 150 mm
m maximal tool height 330 mm
m table dimensions 380 x 432 mm
m distance between columns 260 x 260 mm
m heater heads working system
m proportioning devices
m mill
m grains aspirator
m manufacture year 1996
m injected materials
ABS, PC, PC with 30% max. fibre glass, PA 6.0, PA 6.6, PA with 30%
max. fibre glass, PPO, PS, POM,PE, PP, PMMA, TPE.
Automotive subassemblies
Material: Polyamide 6.6
Number of cavities: 4 + 4
Injection system with tunnel channel
STOPPER+LAMELLA
Material: PA 6A GF 20%
Nr cuiburi: 8+2
PLASTIC INJECTION MOULDING LINE
m grams 35 g
m clamping force 250 kN
m injection pressure 2200 bar
m plasticating screw 22 mm
m consumption 10 kW
m minimal tool height 150 mm
m maximal tool height 330 mm
m table dimensions 380 x 432 mm
m distance between columns 260 x 260 mm
m heater heads working system
m proportioning devices
m mill
m grains aspirator
m manufacture year 1996
m injected materials
ABS, PC, PC with 30% max. fibre glass, PA 6.0, PA 6.6, PA with 30%
max. fibre glass, PPO, PS, POM,PE, PP, PMMA, TPE.
Automotive subassemblies
Material: Polyamide 6.6
Number of cavities: 4 + 4
Injection system with tunnel channel
STOPPER+LAMELLA
Material: PA 6A GF 20%
Nr cuiburi: 8+2
PLASTIC INJECTION MOULDING LINE
m grams 450 g
m clamping force 2100 KN
m injection pressure 2500 bar
m minimal tool height 250 mm
m maximal tool opening 600 mm
m table dimensions 840 x 900 mm
m distance between columns 570 x 570 mm
m robots
m thermostatting equipment
m automatic drying of materials
m material proportioning devices
m conveyor belts
m hydraulic cores
m air valve
m control zones of hot blocks
m manufacture year 2004
m injected materials:
ABS, PC, PC with 30% max. fiber glass, PA 6.0, PA 6.6, PA with
30% max. fiber glass, PPO, PS, POM, PE, PP, PMMA, TPE,
poly-phenylene oxide