SattCon 05 Slimline

From Program Version 4.0

SattCon 05 Slimline is a family of

compact programmable controllers for
small to medium-size applications.
A modular configuration, offering four
different processor boards with four I/O
units, means that each system can be
tailored to meet your exact
requirements.
In addition to the systems described in
this data sheet, there are versions of
SattCon 05 Slimline with built-in
operator interface (SattCon OP45/
SattCon OP45SB), and units which can
execute a BASIC program as well as
carrying out control (SattCon 05-65/
SattCon OP65). Details of these
products are presented in separate data
sheets.
Systems in the SattCon 05 Slimline
family are self-contained and handle
both analogue and digital control,
making them suitable for process and
machine control applications. In
addition to their use as stand-alone
controllers, SattCon 05 Slimline
systems have built-in facilities for
network communication. The compact
design allows the most cost effective use
of panel space.
The SattCon 05 Slimline family
includes I/O units for system expansion
(SD32D, SDA, SD24D, SD24RS and
SACV) and other accessories: a backup
unit (SBUP05), a battery-backed real-
time clock (BRT15), digital and
analogue input simulators (PTC05 and
ATC05), pulse encoder interface (IP05),
as well as the DOX 10 and DOX5
software packages. In addition, all
original SattCon 05 expansion units SattCon 05 Slimline has the following ● Serial ports for VDU, printer and
may be used with SattCon 05 Slimline. features: COMLI or SattBus communication.
● Combines a compact format with the ● Text handling includes facilities for
flexibility of a modular system. operator inputs from VDU.
● PID loops and arithmetic functions ● Powerful instruction set permits
for process control. complex applications.
● Programming using a standard VDU
or a personal computer with DOX 10
or DOX5 software installed.
System Functions
Processor boards CU05-25 CU05-25SB CU05-45 CU05-45SB
1
VDU programming X X X X1
Programming and documentation with PC X X1 X X1
Program listing on printer X X1 X X1
Max. number of expansion I/O units (in addition 3 3 3 3
to base unit I/O)
Interrupt-controlled fast loop X2 X2
Internal memory cells (reduced by no. of I/O) 3072 3072 3072 3072
Timers 64 64 64 64
Counters 64 64 64 64
Registers 28000 28000 28000 28000
Sequencers 256 256 256 256
Fast count input (2 kHz) X3 X3
Time channels 16 16
PID loops 8 8
Subroutines X X X X
Shift instructions X X X X
Text messages 512 512 512 512
Operator dialogue X X X X
COMLI slave X X
COMLI master X
VDU port X X1 X X1
Printer port X X1 X X1
SattBus port X X
1
DX232 or DX485 required.
2
Not valid when SD24RS is used as a base unit.
3
Only when SD32D or SDA are the base unit. DX232/DX485G cannot be used.

I/O units SD32D SD24D SD24RS SDA SACV

Can be used as a base unit
DX232 or DX485G can be fitted in base unit
Fast counter input (2 kHz)
Internal power supply via the processor board
External power supply
Digital inputs/outputs
Opto-isolated digital inputs
Opto-isolated digital outputs
Transistor outputs
Relay outputs
Analogue inputs/outputs
4 Only available when DX232 or DX485G is not installed.
System Configuration
A SattCon 05 Slimline system
comprises a base unit and up to three
expansion I/O units, together with any
accessories required. The base unit
consists of an I/O unit where a
processor board is built in.
A communications board (DX232 or
DX485G) can also be built in.
There are five I/O units (SD32D,
SDA, SACV, SD24D, SD24RS),
providing different combinations of
digital and analogue I/O, and four
processor boards (CU05-25, CU05-
25SB, CU05-45, CU05-45SB).
CU05-45 and CU05-45SB provide a
full range of facilities for process
control including PID loops and time
channels, while CU05-25 and
CU05-25SB are intended more for
machine control and do not support
these functions. CU05-25 and CU05-45
support COMLI communication;
X X
X X
X4
X X
32/28 24/24
X X
X X
X X
CU05-25SB and CU05-45SB have an
integral SattBus port.
The facilities provided by the various
processor boards and I/O units are
summarised in the tables above. A table
at the end of this data sheet shows all
permissible combinations of processor
board, I/O unit and communications
board.
Memory
The program memory is battery backed
CMOS RAM; the area used for the
control program is 25 kbytes. An
external Flash EPROM memory unit
(SBUP05) is also available.
Program Functions
The main part of the control software in
SattCon 05 Slimline is the PLC
program. As well as providing
functions for logic and interlocking,
there are arithmetic and data handling
X X
X4
X X X
X X
24/16 16/16
X
X
X
4/2 12/4
instructions, three levels of subroutines,
shift registers and 256 sequencers with
100 steps each.
I/O signals can be used to start a fast
loop capable of executing a section of
the PLC program with a cycle time as
short as 1ms (not provided by
CU0525SB or CU05-45SB).
The system can handle analogue
inputs and outputs. In addition to the
PID loops provided in certain versions,
the PLC program can be used to
implement alarms, ramp functions etc.
There are 28000 16-bit registers
available for common use.
Timers and Counters
Every version of SattCon 05 Slimline
has 64 timers and 64 counters. The PLC
program has access to timer and counter
presets to allow re-use with different
values of operator adjustment.

2
Time channels
16 programmable time channels in
CU05-45 and CU05-45SB can be used
to start and stop activities at
predetermined times and days.
PID controllers
CU05-45 and CU05-45SB have eight
programmable loop controllers with P,
PI, PD or PID functions which can also
be cascaded. Functions such as setpoint
ramping and gain scheduling may be
implemented using the PLC program.
Text handling and dialogue
512 lines of text, each 32 characters
long, can be used for events, alarms and
dialogue messages. The messages can
also include the date, time and process
values.
Large numerical values, and values
with up to five decimal places can be
handled if several consecutive registers
are used.
Numerical information may be scaled
automatically and displayed in physical
units with up to five decimal places.
Limit checking of minimum and
maximum values is performed at input.
Text can be displayed at a VDU
and/or printer. Control codes can be
easily inserted into messages to provide
cursor positioning, flashing, high
intensity text etc. on a VT100-
compatible VDU.
Any ASCII character can be printed
out from a register or from the text line.
A DX232 or DX485G
communication board is required to use
VDU and/or printer with a SattBus
system.
asynchronous token-passing bus.
A maximum of 120 nodes may be
connected over a maximum length of
2000 m. In a SattBus network at least
one of the nodes must include the
supervisor function, e.g. SattBus
Connector (SBC), since the function is
not provided in SattCon 05 Slimline.
Using either SattBus or COMLI,
signal status, register values and other
data can be transferred to and from other
systems. A personal computer can be
used to upload/download data and
programs. On-line programming and
program changes can be performed via
the network (not valid for DOX 10).
Programming and
Documentation
The minimum requirement for
programming SattCon 05 Slimline is a
VDU terminal. All programmed
functions can be listed on a printer.
CU05-25SB and CU05-45SB require a
DX232 or DX485G to provide the VDU
and printer ports.
An IBM compatible personal
computer with the DOX 10 or DOX5
software package serves as an enhanced
programming and documentation tool.
I/O Units
50-pin connector
32 Inputs
00
01
02
Inputs
Programs can be developed off-line
using identifiers (signal names rather
than numeric addresses) and comments.
Function block library handling speeds
up program development. When the
program has been transferred to the
SattCon 05 Slimline, it can be
supervised on-line via DOX 10/DOX5,
which still shows identifiers etc.
For programming via the SattBus
network, a personal computer running
DOX5 is connected via an SBC
connector (see separate data sheet).
SattCon OP45SB must be equipped
with a DX232 or DX485
communication board, if it is to be
programmed via a VDU or DOX 10.
Allowed Combinations of
Boards
Any CPU board can be mounted in any
of the I/O units SD32D, SDA, SD24D
or SD24RS to make a base unit. SACV
must constitute an expansion unit of its
own and cannot be combined with a
CPU board.
The communication boards DX232
and DX485G can only be mounted in
the I/O units SD32D and SDA.
28 Outputs
40
41
42

03 43
Diagnostics 04 44
45
05
SattCon 05 Slimline has a number of 06 46
47
07
built-in functions for error detection and 48 +
fault-finding. These include automatic 10
49 0V

detection of analogue input/output 11

12 50
Inputs

51
faults, and dynamic display of program, 13
14 52
53
I/O status and sequence steps. 15
16 54
17 55
56
Electronics
Communication 57
20
As standard, CU05-25 and CU05-45 21
58 +
59 0V
22
have an opto-isolated serial port for
Inputs

23
60
24
programming or COMLI 25
61
62
26
communication, and a second port for a 27
63
64
printer. Communication is via an RS232 65
66
interface or electrically isolated RS485 30 67
31
(two-wire), but the printer interface is 32 70
Inputs

33 71
RS232 only. Adding a DX232 or 34 72
35 73
DX485G communication board 36
37 78 +
provides programming, printer and two F1 Automatic 79 0V
+24V 38
separate COMLI channels. DX232 has 0V 39 0,5A 24V

two RS232 interfaces and DX485G two 0V

electrically isolated RS485 channels

(four-wire).
The text handling includes facilities
for interface to Hayes modem.
CU05-25SB and CU05-45SB
communicate via SattBus instead of
COMLI. SattBus is a two-wire
50-pin connector for next expansion unit
SD32D outputs (12–50 V DC). When used in a
SD32D is a digital I/O unit with 32 SattCon 05 Slimline base unit,
inputs (16–32 V DC) and 28 transistor DX232/DX485G can also be fitted.

3
SDA
A combination of digital and analogue
50-pin connector
I/Os can be connected to SDA: 16 opto- Inputs Outputs
isolated digital inputs (16–32 V DC), 16
opto-isolated digital outputs (12–50 V Power supply to sensor F2 0,5AT 5x20 mm Analogue power supply
+24V 00 30 +24V
DC), 4 analogue inputs with common AI00 + 01 F3 0,315 AT 31 0V
signal ground (0–5 V/1–5 V/0–10 V/ 0V
AI04 +
02
03
µ ƒuse internal 32
33
PGND
0V
+24VI
0–20 mA/4–20 mA) and 2 analogue 0V 04 Analogue
mA
34 +AO40
+24V 05 circuits 35 +AO60
outputs (0–10 V/0–20 mA/4–20 mA). AI10 + 06 36 0V
0V 07 +24V0 V 37 +AO40
When used in a SattCon 05 Slimline AI14 + 08 38 +AO60
0VA
base unit, DX232/DX485G can also be 0V 09
10k 1µ
39 0V

fitted. 40 D20

D00 10 41 D21
D01 11

Optocoupler
D02 12 42 D22

Inputs
D03 13
D04 14 Electronics 43 D23
D05 15

Optocoupler
D06 16 44 D24
D07 17
+24V 18 45 D25
0V 19
20M 0,01µ
46 D26

D10 20 47 D27
D11 21 48 +D20-27
D12 22 20M 49 0V D20-27

Optocoupler
0,01µ

Inputs
D13 23
D14 24 D30
PNP 50
D15 25 D31
51

coupler
D16 26 D32
52

Opto-
D17 27 D33
XJ4 53
+24V 28
54 D34
0V 29 0V
55 D35
20M 0,01µ D36
56
F1 +24V 57 D37
20M +D30-37
58
0,5AT 5x20 mm 0,01µ 59 0V D30-37

50-pin connector for next expansion unit

SD24D
50-pin connector
SD24D is a digital I/O unit with 24
opto-isolated inputs (16–32 V DC) and 24 Inputs 24 Outputs
24 opto-isolated transistor outputs A1
A2
(12–50 V DC). A3
A4
00 40
01 41
02
Optocoupler

42
Optocoupler

03
Inputs

43
04 44
05 45
06 46
07 47
+C 08 0,01µ 48 +C
0V 09 20M 0,01µ 49 0V
10 20M 50
11 51
Optocoupler

12 52
Optocoupler
Inputs

13 Electronics 53
14 54
15 55
16 56
17 57
+C 18 0,01µ 58 +C
0V 19 20M 0,01µ 59 0V
20 20M 60
21 61
Optocoupler

Optocoupler

22 62
Inputs

23 63
24 64
25 65
26 0V 66
27 67
+C 28 XJ1 68 +C
0V 29 0V 69 0V
0,01µ 0,01µ 20M
20M
F1 +24V
0,5AT

50-pin connector for next expansion unit

4
SD24RS
SD24RS is a digital I/O unit with 24
opto-isolated inputs (16–32 V DC) and 50-pin connector
16 relay outputs. 24 Inputs 16 Outputs

00 40
Relay 40
01 Electronics C40
02 Relay 41 40
03 C41
04 Relay 42 41
05 C42
06 Relay 43 42
07 C43
C08 Relay 44 43
0V09 20M 0,01µ C44
Relay 45 44
10 C45
11 Relay 46 45
12 C46
13 Relay 47 46
14 C47
15 47
16
17 Relay 50 C50
C18 50
0V19 Relay 51
20M 0,01µ C51
Relay 52 51
20 C52
21 52
22 Relay 53
C53
23 53
24 Relay 54
C54
25 54
26 Relay 55
C55
27 55
Relay 56
C28 0V Relay 57 C56
0V29
XJ1 56
0V
57
20M

F1 +24V C57
0,01µ 57
0,5 AT

50-pin connector for next expansion unit

SACV
SACV is an analogue I/O unit having 50-pin connector
Inputs Outputs
12 analogue inputs with common signal
ground (0–20 mA/4–20 mA/0–10 V)
and 4 analogue outputs (0–20 mA/4–20 Power supply for sensors
F1 0.5 AT
mA/0–10 V). SACV must constitute an +24V 00
S1 +24V AI
30
AI00 + 01 31
expansion unit of its own and cannot be 0V 02 32
combined with a CPU board in a base AI04 +
0V
03
04
33
34
S2
unit. +24V 05 35
AI10 + 06 36
0V 07
AI14 + 08 Current
0V 09 0V 40 +AO00
41 0V
42 +AO20
43 0V
+24V 10 S3 44 +AO40
AI20 + 11 45 0V
0V 12 46 +AO60
AI24 + 13 47 0V
0V 14 48 0V
+24V 15
S4 49 0V
AI30 + 16
0V 17 Voltage
50 +AO00
AI34 + 18 0V
51
0V 19 +AO20
52
53 0V
54 +AO40
+24V 20
S5 55 0V
56 +AO60
AI40 + 21
57 0V
0V 22
58 0V
AI44 + 23
59 0V
0V 24
S6
+24V 25 Internal pow-
AI50 + 26 er supply F2 1.0 AT
0V 27 60 +24 V DC
AI54 + 28
0V 29 61 0 V
0V
62 Protective
ground

50-pin connector to next expansion unit

5
Accessories
Communication boards
DX232 and DX485G provide two
additional serial ports each, RS232 and
RS485 respectively. When connected to
CU05-25 or CU05-45 these ports are
used for COMLI communication. When
connected to CU05-25SB or CU05-
45SB they provide ports for a VDU and
a printer.
IOCOP cable
Each expansion unit is supplied with a
short ribbon cable (0.1 m) for
connection between I/O units. Cables
with 0.3, 1.0 respective 2.0 m length can
be ordered as accessory items. The total
cable length between base unit and the
I/O units must not exceed 2.7 m.
PTC05 digital input simulator
PTC05 connects directly to the inputs of
an I/O unit. It can be used to simulate
the status of eight inputs while testing
the operation of the control program.

ATC05 analogue input simulator

ATC05 connects directly to the inputs
on an SDA I/O unit. It provides four
0–10 V signals to simulate signals from
the process.
SBUP05 backup unit
The contents of the program memory
can be stored in the SBUP05 backup
DXDSUB-SL connector
unit, which uses a Flash PROM
A box with two D-sub connectors,
memory. This is a type of non-volatile,
DXDSUB-SL, is available for external
electrically erasable EPROM. If
connection of the communication ports.
SBUP05 is permanently connected, and
This unit is connected via a ribbon cable
the switch is in the position “1”, the
to DX232 or DX485G.
SattCon 05 Slimline's RAM memory is
automatically loaded from the SBUP05
on power-up and program execution
starts. An adapter cable is required for
use with a SattCon OP45 base unit.

IP05 pulse encoder interface

The IP05 pulse encoder interface can be
connected to base units with CU05-25
or CU05-45 processors and SD32D or
SDA I/O units. Pulse encoders with or
without zero pulse and with one or two
pulse trains may be used.

DOX 10/DOX5 software packages

BRT15, battery-backed real time
clock
BRT15 maintains the correct date and
time even when the power is
disconnected.
DOX10/DOX5 software packages can
be installed in IBM compatible personal
computers. Programming and
documentation of SattCon 05 Slimline
functions without a control system
connected are then possible (DOX5
with some limitations). The software
packages can also be used for
commissioning and fault-finding in
existing programs. CU05-25SB and
CU05-45SB require a DX232/DX485G
if the personal computer is to be
connected directly to the control
system. Communication can take place
via DOX 10/DOX5 alternatively via the
SattBus network using an SBC
connector.

6
Technical Data, Processor Boards and I/O Units
CPU Dallas 80C320 or equivalent Digital inputs
Program memory 25 kbytes available for the PLC pro- SD32D 32 separate groups. 16–32 V DC,
gram; CMOS RAM with battery back- 10 mA. Switching level <6 V=
up, battery life approx. 3 years in logic 0, >13 V= logic 1. Filter constant
operation and 5 years in storage 10 ms, max. 50 Hz square wave
(25 °C) SD24D 24 in 3 separate groups. Opto-
Instruction time Bit instructions: typically 1.2 µs/ isolated. Other data as SD32D
instruction. Word instructions: typical- SD24RS See SD24D data
ly 20 µs/instruction
SDA 16 in 2 separate groups. Opto-
Working memory Total of 3072 bits, this number is isolated. Other data as SD32D
reduced by the number of inputs/out-
puts used by the application. 60 bits Digital Outputs
are battery backed SD32D 28 in 3 groups. 12–50 V DC, max.
Timers 64 pcs. 0.1 s–9 h 6 m 7 s 0.8 A/output, max. 3.2 A/group, max.
6 A/unit. Transient current max. 2 A
Counters 64 pcs 65535 steps, up/down counter for 50 ms. Peak voltage max. 75 V
Registers (16-bit) 28000 pcs DC (average max. 50 V DC). Fused
Sequencers 256 pcs. with 100 steps each external
Time channels 16 pcs. programmable. Not valid for SD24D 24 in 3 groups. Opto-isolated. Other
CU05-25/25SB data as SD32D
Text messages 512 x 32 characters. Time, date and SD24RS 16 relay outputs.
process values can be included. AC: Max. 250 V, max. 5 A resistive
Texts can also be sent to printer. Text load.
handling includes dial-up function for DC: Max. 120 V, max.4 A (24 V DC
Hayes modem +20%), max. 0.6 A (48 V DC +20%),
resitive load.
Controllers 8 programmable P, PI, PD or PID. Not See the Installation and Maintenance
valid for CU05-25/25SB manual for more information.
Pulse input On/off switching delay max.
CU05-25 and Max. 2 kHz. Only if the base unit is a 15/10 ms. type 8/4 ms
CU05-45 SD32D or a SDA. Not valid if a com- SDA 16 in 2 groups. Opto-isolated. Other
munication board (DX232 or data as SD32D
DX485G) is fitted in the base unit Analogue inputs
Expansion Max. 3 I/O units in addition to the SDA 4 inputs, common signal ground.
base unit 0–5/1–5/ 0–10 V (>1 MΩ, max. 15 V
Communication continuous) or 0–20 mA/4–20 mA
CU05-25 One serial port, COMLI slave. RS232 (max. 250 Ω, max. 30 mA continu-
or RS485 (galv. separated). With ous). 10 bit resolution. Filter constant
DX232 or DX485G, a total of two 100 ms. Accuracy ±0.5% of full scale
COMLI ports deflection (0–50 °C)
CU05-45 One serial port, optional COMLI mas- SACV 12 inputs 0–10 V (>1 MΩ, max. 15 V
ter/slave. RS232 or RS485 (galv. continuous) or 0–20 mA/4–20 mA
separated). With DX232 or DX485G, (max. 50 Ω, max. 50 mA continuous).
a total of two COMLI ports Accuracy ±0.4% of full scale deflec-
tion (0–50 °C). Other data as SDA
CU05-25SB and SattBus connection. Does not have
CU05-45SB supervisor function. 120 nodes, max. Analogue outputs
2000 m SDA 2 outputs, 0–10 V max. 10 mA or
Programming 0–20 mA/4–20 mA (external load
<750 Ω). 8 bit resolution. Accuracy
CU05-25 and ±0.5% of full scale deflection
CU05-45 VDU or PC with DOX10/DOX5 (0–50 °C)
CU05-25SB and DX232 or DX485G is required to SACV 4 outputs 0–10 V/0–20 mA/4–20 mA.
CU05-45SB allow programming via terminal. Other data as SDA
PC and DOX 10/DOX5 can be used
for programming via SattBus Power consumption Refer to the Installation and
I/O units Maintenance manual
DOX5 Software for personal computer.
Off-line programming with IDF and Environment Industrial premises
comments Approvals CE-marked and meets EMC directive
DOX 10 Software for off-line programming (when product or 89/336/EEC according to the follow-
with personal computer. Graphic pro- packaging is marked) ing standards: EN 50081-2 and
gramming is possible EN 50082-2.
Backup Total with SBUP05, DOX 10 and Low Voltage Directive 73/23/EEC
DOX5 with supplement 93/68/EEC accord-
ing to the following standard:
Printer connection EN61131-2
CU05-25/45 RS232 via 25-pole D-type connector. UL listed according to UL 508
CU05-25SB/45SB DX232 or DX485G is required Protection class IP20
Power supply 24 V DC -15% +20%. Max. ripple 5% Ambient temperature Operating: 0 to +50 °C
(100–120 Hz). No additional supply Non-operating: -25 to +70 °C
for I/O units is normally required. Relative humidity 10–95%, non-condensing.
SDA and SACV require however For SDA and SACV 10–85%,
24 V DC -15% +20% non-condensing
Power consumption Ca. 3 W (processor board only). For Dimensions W342 X H200 X D47 mm
details, refer to the Installation and
Maintenance manual Weight Max. 2.2 kg

7
Technical Data, Accessories
DX232 Power supply From base unit, pulse encoder
Baud rate Max. 19200 baud powered from terminal +12 V,
max. 100 mA
Cable Screened multicore, max. length
15 m at 19200 baud Power consumption 2.5 W (+24 V DC)
Power consumption 1.0 W (+24 V DC) Dimensions (incl.
cable) W45 X H110 X D70 mm
Power supply +5 V DC from CU05
PTC05
DX485G
Output 8
Baud rate Max. 19200 baud
Power supply From base unit with cable supplied
Cable Screened multicore, max. length
1200 m Protection class IP10
Power consumption 2.8 W (+24 V DC) Dimensions W85 X H41 X D28 mm
Power supply +5 V DC and +24 V DC from CU05 ATC05
SBUP05 Outputs 4. 0–10 V
Memory 128 kbytes Flash EPROM Power supply Direct from SDA or SACV
Power consumption 0.6 W (+24 V DC) Dimensions W70 X H50 X D30 mm
Power supply From base unit The following applies to all units unless stated otherwise:
Dimensions W135 X H75 X D35 mm Ambient temperature
BRT15 Operating 0 to +50 °C
Accuracy ±1 min. per month at 25 °C Non-operating -25 to +70 °C
IP05 Relative humidity 10–95%
Pulse encoder inputs 3 for incremental pulse encoders Protection class IP20
(channel 1, 2 plus zero pulse). Environment Industrial premises
1 input for ZER0 ENABLE. Differen- Approvals (when CE-marked and meets EMC direc-
tial or single-ended signals with product or packaging tive 89/336/EEC according to the fol-
active high or active low is marked) lowing standards: EN 50081-2 and
Input voltage 12–24 V DC EN 50082-2.
Pulse rate Selectable from pulse encoder x1, Low Voltage Directive 73/23/EEC
x2 or x0.5 with supplement 93/68/EEC accord-
Pulse frequency To IP05: max. 4 kHz ing to the following standard:
From IP05: max. 2 kHz EN61131-2
UL listed according to UL 508

Dimensions
Ø 6,5

Ø12
47
20

276
15

PWR 24V
25

00 40
01 41
02 42
03 43
04 44
05 45
06 46
07 47
10 48
11 49
12 50
13 51
14 52
15 53
16 54
17 55
150

200

20 56
21 57
22 58
23 59
24 60
25 61
00000. AE Andersson Grafiska AB. Printed in Sweden 1999.

26 62
27 63
30 64
31 65
32 66
33 67
34 70
35 71
36 72
37 73
38 78
25

39 79
INPUT OUTPUT

300
All dimensions are 320
given in mm 342

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Specifications subject to change without notice. 493-0676-11
Printed in Sweden. © 1999 ABB Satt AB. 9908 v. 2-1