TRUNNION CALCULATION SHEET Operating Case

Client: Yanbu National Petrochemical Co. Pipe Support Number: GS70-76B-632

Project: HDPE Project By: jagadish Chkd:
Location: Yanbu , Saudi Arabia Date: 21/01/2008 Date:

Job №: 119784 Area: 46 Line Number: 46-SM-1111-1CS1S02H1-4"-IH

GA №: Stress Sketch Number:

INPUT DATA: Metric or Imperial Sizes : IMP

Nominal Pipe Size = 16" (400) Diameter (D) = 406.4 mm Radius (R) = 203.2 mm
(inc. rolling
Nominal Thickness (T) = 12.7 mm Pipe Minimum Thickness = 9.513 mm tolerance)

Corrosion Allowance = 1.6 mm Effective Wall Thickness (t) = 9.513 mm

Nom.Trunnion Size = 14" (350) Diameter (d) = 355.6 mm Radius (r) = 177.8 mm

Trunnion Wall Thickness = 9525 mm Longitudinal Force (Fl) = 2360 N

Pad Nominal Thickness = 0 mm Circumferential Force (Fc) = 2434 N
Moment Arm (L) = 700 mm Direct Axial Load (Fa) = 33256 N
Max Design Pressure (P) = 28 bar Maximum Operating Temp. = 150 C°
Material Type = CS Allowable Stress (Sh) =. 137 N/mm²

SUMMARY: 16" HEADER 14" TRUNNION(NO REPAD REQUIRED)

HEADER STRESS = 49% OF ALLOWABLE UNITY CHECK = 0% OF ALLOWABLE

HEADER STRESSES OK TRUNNION UNITY CHECK OK

CALCULATION: fl = [ ( Fl x L ) / πr² ] = 16.634 N/mm (longitudinal lineal load)
(Using Kellogg's Method) fc = [ ( Fc x L ) / πr² ] = 17.1556 N/mm (circumferential lineal load)
fa = [ Fa / 2πr ] = 29.7686 N/mm (direct lineal load)

f1 = [ ( 1.5 fa ) + fl ] = 61.3 N/mm f2 = [ 1.5 ( fc + fa ) ] = 70.386 N/mm

Sbl = ( 1.17 x f1 x √ R ) / t1.5 =. 34.8396 N/mm² (longitudinal bending stress)

Sbc = ( 1.17 x f2 x √ R ) / t1.5 =. 40.0123 N/mm² (circumferential bending stress)
Spl = P x R / 20t =. 29.9059 N/mm² (longitudinal primary stress)
Sph = P x R / 10t =. 59.8118 N/mm² (hoop primary stress)
Sl = Sbl + Spl =. 64.7455 N/mm² (combined longitudinal stress)
Sc = Sbc + Sph =. 99.8241 N/mm² (combined circumferential stress)

Sh = 137 N/mm² (allowable stress) 1.5 x Sh = 205.5 N/mm² 99.8

Maximum Combined Stress (Sc or Sl)

= 0.49 < 1.0 HEADER STRESSES OK
1.5 x Sh

UNITY CHECK: Pc = 80 N/mm² Area (a) = ### mm²

Pbc = 100 N/mm² Section Modulus (Z) = ### mm3
fbc xx = ML / Z = 0.00 N/mm²
fbc zz = MC / Z = 0.00 N/mm²
f dir = Fa / a = 0.00 N/mm²

f dir fbc xx + fbc zz

+ = 0.00 < 1.0 UNITY CHECK OK
Pc Pbc