Professional Documents
Culture Documents
TECHNICAL MANUAL
OPERATION AND MAINTENANCE INSTRUCTIONS
COPYRIGHT © 2005 by
CONTINENTAL ELECTRONICS
4212 S. BUCKNER BLVD.
DALLAS, TEXAS 75227
PREFACE
This Operation and Maintenance manual gives the physical and functional description, installation, operation, theory of
operation, maintenance, parts lists, and diagrams for the identified equipment. Operator and service personnel should
become familiar with the manual contents before attempting to install, operate, or maintain the equipment. In addition to the
Safety Summary which follows the Table of Contents, specific WARNINGS, CAUTIONS and NOTES are located
throughout this manual where they apply. Continental Electronics (CE) manufactured this equipment to conform with
current electrical, radiation, and safety codes of the United States to the extent that they apply. It is the user's responsibility
to comply with all local and national codes during installation and operation of the equipment.
CE reserves the right to make any changes, without notice, to this or any of CE' s products to improve reliability,
performance, function, or design.
CE does not assume any liability resulting from the application or use of any product or circuit described herein; nor does CE
convey any license under its patent rights or the rights of others.
The information in this document has been carefully checked and is believed to be entirely reliable. While all reasonable
efforts to ensure accuracy have been taken in the preparation of this manual, CE assumes no responsibility resulting from
omissions or errors in this manual, or from the use of information contained herein.
These instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency
that might be met during installation, operation, or maintenance. Should further infonnation be desired or should particular
problems arise which are not covered sufficiently for the user's purpose, the matter should be referred to CEo
CUSTOMER SERVICE
Continental Electronics customer service is available for assistance at any time, 24 hours a day, weekends and holidays
included. Call anytime day or night:
You may write to any of these services at 4212 S. Buckner Blvd, Dallas, Texas 75227-0879, or FAX (214) 381-4949.
Change 6
816R-2C
INSERT LATEST CHANGE PAGES. DESTROY SUPERSEDED PAGES.
A Change 6
816R-2C TABLE OF CONTENTS
SECTION 1 - GENERAL
SECTION 2 - INSTALLATION
SECTION 3 - OPERATION
Change 4
TABLE OF CONTENTS 816R-2C
SECTION 5 - MAINTENANCE
ii Change 5
816R-2C TABLE OF CONTENTS
SECTION 7 - DIAGRAMS
Change 3 iii
TABLE OF CONTENTS 816R-2C
LIST OF ILLUSTRATIONS
SECTION 1 - GENERAL
SECTION 2 - INSTALLATION
SECTION 3 - OPERATION
iv Change 3
816R-2C TABLE OF CONTENTS
SECTION 5 - MAINTENANCE
Change 3 v
TABLE OF CONTENTS 816R-2C
SECTION 7 - DIAGRAMS
17-12
7-13
RF Circuit Card Assembly Schematic Diagram
Remote Control Schematic Diagram
.
.
7-29
7-31
vi Change 3
816R-2C TABLE OF CONTENTS
LIST OF TABLES
SECTION 1 - GENERAL
SECTION 2 - INSTALLATION
SECTION 3 - OPERATION
SECTION 5 -MAINTENANCE
SECTION 7 -DIAGRAMS
Change 3 vii
TABLE OF CONTENTS 816R-2C
viii Change 3
816R-2C SAFETY SUMMARY
SAFETY INFORMATION
I GENERAL
WARNING
This safety summary is intended for trained and qualified BITE HAZARD
personnel who are aware of the dangers inherent in handling
potentially hazardous electrical circuits. It is not intended as USE CAUTION WHEN PLACING
a complete or authoritative medical treatment course, but FINGERS IN VICTIMS MOUTH, MUSCLE
should serve as a reminded of accepted emergency SPASMS CAN CAUSE THE MOUTH TO
techniques. The equipment documentation must be reviewed CLOSE WITH FORCE SUFFICIENT TO
for familiarization with safety markings and instructions SEVER YOUR FINGERS. FAILURE TO
before operation or maintenance activities are attempted. COMPLY MAY RESULT IN LOSS OF
Know where and how to tum off main electrical power to FINGERS.
the equipment. User personnel should have training in first
aid and cardiopulmonary resuscitation (CPR) techniques.
Emergency medical, fire, and ambulance telephone numbers a. Airway - If victim is unconscious, open airway
should be posted in clear view adjacent to each telephone. by lifting up the neck while pushing back on the
Make a note if 911 service is available. victims forehead. Refer to Figure 1A. Clear
mouth of obstructions and observe for breathing.
ix
SAFETY SUMMARY 816R-2C
... -.
• • • • • • • • fit
94G0309
2. If the victim is responsive treat for shock in the 1. In case of extensive electrical bums and broken skin:
following way:
a. Cover area with clean sheet or cloth. (Cleanest
a. Keep victim warm. available cloth article.)
b. Keep victim as quite as possible. b. Do Not break blisters, remove tissue, remove
adhered particles of clothing, or apply any salve
c. Loosen victims clothing. or ointment.
d. Place victim in a reclining position if possible. c. Treat victim for shock as follows: Keep victim
warm, quite, reclined, and loosen clothing.
x
816R-2C SAFETY SUMMARY
c. Apply clean dry dressing if necessary. 1. Never work on electronic equipment unless there is
another person present who is familiar with the
d. Treat victim for shock as follows: Keep victim operation and hazards of the equipment and who is
warm, quite, reclined, and loosen clothing. competent in administering first aid. When the
engineer or technician is aided by operators, he must
e. Arrange transportation to a hospital as quickly as warn them about dangerous areas.
possible.
2. Do not contact high voltage or current connections
f. If arms or legs are affected keep them elevated. when power is applied to this equipment.
WARNING
xi
SAFETY SUMMARY 816R-2C
4. Make sure that all rings, watches, necklaces, metallic b. Ensure that radiation restrictions for nearby
ear-rings, and other similar items are removed before equipment or other high power rf radiation
working with this equipment. sources are observed before performing
maintenance on this equipment.
5. Whenever possible, the power supply to the equipment
must be turned-off and tagged or locked before c. Prior to and during operation and maintenance,
beginning work on the equipment. observe all radiation restrictions in effect at the
site.
6. Extremely high current, low voltage, dc is used in
portions of the equipment. Do not be misled by the d. If personnel are suspected or known to have been
low voltage rating (5 to 30 V dc) of the current exposed to rf radiation in excess of rf radiation
sources. Severe injury to personnel and damage to the protection guidelines, consult medical personnel
equipment can occur if the voltage sources are shorted immediately.
(directly connected) to ground or ground returns by
tools or test equipment.
VIII TOXIC MATERIAL/ENVIRONMENTAL
VI VOLTAGE, CURRENT, and LIGHTNING HAZARDS
HAZARDS
The hazards listed in 1 and 2 below may exist when
The voltage, current, and lightning hazards listed in 1 performing maintenance of the equipment. For hazards
through 3 below exist for the equipment. For hazards associated with vendor equipment, refer to appropriate
associated with vendor equipment, refer to appropriate manuals furnished with the item.
manuals furnished with the item.
1. Toxic or flammable solvents and corrosive chemicals
1. The dc voltage hazards consist of potentials of 5 V dc used in cleaning operations may involve the use of
to 10kV dc between power supply lines within the caustic or acid solutions, skin irritants, and organic
equipment. solvents that are flammable and/or toxic. The
following precautions, as a minimum, must be
2. High voltage, high current, 50/60 Hz ac power is observed by personnel using such materials.
supplied to the equipment.
a. Work only in well ventilated areas.
3. Antenna systems acting as an attracting device
presents a lightning hazard to personnel performing b. Wear organic vapor respirators when using
maintenance on the equipment. No maintenance organic solvents or corrosive chemicals.
should be performed on the unit when thunderstorms
are imminent or in progress, while the antenna is c. Wear chemical safety goggles, gloves and aprons
connected. when using corrosive chemicals.
1. RF radiation from the equipment could present a f. Flush away coolant or cleaning solvent
potential hazard to personnel wearing cardiac contamination from any part of the body.
pacemakers.
2. Benzene, Carbon Tetrachloride, Freon,and
2. The following rf radiation hazard precautions shall be Trichloroethane based Solvents should only be used in
observed when operating or performing maintenance well ventilated areas. The fumes are toxic and may be
on the equipment: hazardous to your health or can cause death by
suffocation.
xii
816R-2C SAFETY SUMMARY
a. Maintenance of equipment shall not be c. Devices, or circuit cards with devices, should not
performed when thunderstorms and lightning are be inserted into or removed from circuits with
imminent or in progress. the power on because transient voltages may
cause permanent damage.
b. When performing maintenance on the equipment
make sure all ac power to the unit is removed. d. Use a conductive wrist strap when removing a
circuit card containing MaS/CMOS devices
from a card cage or when removing a device
X STATIC SENSITIVE DEVICES from a circuit card.
There are some circuits throughout the equipment using e. The devices are to be stored or transported in
metal-oxide-semiconductor (MaS) and complementary static shielding bags, anti-static rails, or
MaS (CMOS) integrated circuits. This requires stringent conductive foam.
attention to handling techniques due to the sensitivity to
static electricity. The following paragraphs outline the 3. ESD grounding is critical to safe handling of ESD
procedures to use when handling MaS or CMOS devices. sensitive devices. Earth ground rods for ESD
protection shall be solid copper or copper jacketed
1. Electrostatic discharge hazards in MaS/CMOS steel and shall be driven six to eight feet into the earth
devices are prevalent. Such damage can be produced beyond the work area floor slab with approximately
by Electrostatic Discharge (ESD) due to improper six inches exposed for making connection. Dry soil
handling or installation. All MaS/CMOS devices are conditions may require a copper sulfate drip. Electrical
susceptible to damage by the discharge of electrostatic grounds shall be isolated from static grounds.
energy between any two pins. This sensitivity to static
charge is due to the fact that gate input capacitance (5 Water pipes offer convenient grounds; however, they
picofarads typical) in parallel with an extremely high may not be connected to earth ground. These
input resistance (10 12 ohms typical) lends itself to a techniques are for minimizing the difference of
high input impedance and hence readily builds up the potential between separate grounds, and not for
electrostatic charges. reducing the ohmic resistance to earth.
xiii
SAFETY SUMMARY 816R-2C
xiv
816R-2C GENERAL DESCRIPTION
The 816R-2C transmitter operates in the FM broadcast The transmitter is housed in a unistrut cabinet that contains
range (88-108 MHz) with an RF output power 01'21.5 kW. all transmitter components. Refer to Figure 1-1. The
Reduced power is available by tap changes of the plate and transmitter contains three sections. The section on the left in
screen transformer to meet customer requirements. When Figure 1-1 contains the power amplifier. The center section
the exciter receives input from the optional stereo generator houses the control panel, control circuits, exciter, and driver
and SCA generator, the transmitter provides continuous circuits. The section on the right contains the power
monaural, stereophonic, and SCA (subsidiary supplies, the circuit breakers, and fuse panel.
communication authorization) frequency-modulated
programs. 1-4. TECHNICAL CHARACTERISTICS
Change 5 1-1
GENERAL DESCRIPTION 816R-2C
Cl Cl «) .:) Cl«) C)
Cl«)«)«)«JCl4[)
95G0192
1-2 Change 5
816R-2C GENERAL DESCRIPTION
Function Characteristic
MECHANICAL
ENVIRONMENTAL
Ventilation: Squirrel cage type blower mounted under the cavity. Axial fan in the right
section that provides positive air pressure within the entire cabinet
ELECTRICAL
Power Line Variations: ±5% overall power line variations; in addition, the phase angle and voltage
unbalance shall be within 5% of the average of all three phases
Change 3 1-3
GENERAL DESCRIPTION 816R-2C
Function Characteristic
ELECTRICAL - Continued
Harmonic & Spurious Any emission appearing on a frequency removed from the carrier by
Radiation: between 120 kHz and 240 kHz inclusive is attenuated at least 25 dB belo\v the
level of the unmodulated carrier.
Any emission appearing on a frequency removed from the carrier by more than
240 kHz and up to and including 600 kHz is attenuated at least 35 dB below the
level of the unmodulated carrier.
Any emission appearing on a frequency removed from the carrier by more than
600 kHz is attenuated at least 80 dB below the level of the unmodulated carrier.
Carrier Frequency Stability: Frequency will not vary more than ±250 Hz for an ambient temperature range of
+32°F to +131°F (0 to +55°C).
Modulation Input: °
Monaural - 600 Ohms, balanced, + 1 dBm ±2 dB, for ±75kHz deviation
SCA: 3 adjustable, 15,000 Ohms, unbalanced, 1.25 Vrms, for 100/0 injection
Audio Frequency Response: Monaural - ±0.5 dB; flat, 25,50,75 microsecond pre-emphasis, 20 Hz to 15
kHz.
Audio Frequency Distortion: Monaural- Not more than 0.08%,20 Hz to 15 kHz (Measured with spectrum
analyzer)
1-4
816R-2C INSTALLATION
SECTION 2 - INSTALLATION
2-1. PRE-INSTALLATION INFORMATION 2-1.3.1 Exhaust Fans. There are times when exhaust fans
are the best means of ventilating a transmitter space. If the
The transmitter requires three phase 200 to 250 volts, 50 or room is large and it is not possible to locate the transmitter
60 Hz, AC primary power of either Wye or closed Delta
configuration. Line-to-line balance must be within five
percent both for voltage and phase. near an outside wall, exhaust fans may be the only
reasonable way to ventilate a room. It is better in this
Refer to Figure 2-1 for location of air ports, wire ports, and situation to vent the transmitter directly to the room or
cabinet dimensions. The transmitter should be located to through a short duct to the attic and use exhaust fans in the
allow access to front and rear. room or the attic. It is important to arrange the transmitter
exhaust so that there is no chance of recirculation of exhaust
2-1.1 AC Power. air back into the transmitter.
Figure 2-1 shows the location of the openings in the top and There are many good ways to make an installation utilizing
floor of the transmitter that can be used to bring the power exhaust fans and one method will be described here. If the
cables into the transmitter. Power cables may be brought room has a high ceiling (more than 10 feet), install a drop
through either a two-inch (5 em) knockout in the top of the ceiling about eight feet from the floor. Vent the transmitter
cabinet or through a two-inch round opening in the floor of exhaust directly into the space above the drop ceiling. Let
the transmitter. The size of the power wiring is determined the transmitter take air from the room. At the four corners of
by local electrical code and good engineering practice. In no the drop ceiling install air registers that will allow air from
case should the wiring be smaller than number #1/0 AWG the room to escape into the area above the drop ceiling.
wire where the wire length is up to 100 feet (31 m). The Install an exhaust fan that will evacuate the area above the
disconnect fuses should be 150 ampere slo-blow. The drop ceiling. This method will not have the exhaust fan
transmitter has a 150 ampere primary power disconnect competing with the transmitter fan and blower, will prevent
breaker. recirculation (providing exhaust fan does not fail), and \vill
provide ventilation for the transmitter space. There are
AC line transient suppressors are suggested for the primary variations of this scheme that will allow recirculation
I lines. For recommendation of suppressors, call CE Field (controlled by a thermostat) in the winter to heat the
Service. transmitter space.
2-1.2 RF Output Power. Although exhaust fans and blowers are the most common
method of ventilating transmitter spaces they are not the best
The RF output power termination is a 3-1/8" EIA flange in some cases. The three cautions listed below are some
located at the top of the directional coupler just above the reasons for choosing another method when there is a choice.
PA cavity.
1. An exhaust fan allows unfiltered air into the transmitter
2-1.3 Transmitter Cooling. by expelling air from the room or building and pulling
air into the room through any and all openings in the
In many locations ventilating a building is preferred over air room. The transmitter space should be as clean and dust
conditioning. Air conditioning equipment is mechanical and free as possible. It is not likely that the transmitter space
can break down, is initially expensive, and is expensive to can be air tight except for the filtered air intake. The
maintain and operate. The 816R-2C transmitter can operate unfiltered openings will allow dust and dirt into the
in a room environment where temperatures can be as low as transmitter space.
0
-4 F to as high as 122 F. There are several different ways
0
to ventilate a room that will be discussed in following 2. An exhaust fan results in dead air spaces since it does
paragraphs. Refer to Figure 2-2 for nominal heat balance not "stir" the air in a room which makes "dead air
values. spaces" possible. There is usually only one intended air
inlet to a transmitter space and the air movement is from
that inlet directly to the exhaust fan.
Change 5 2-1
INSTALLATION 816R-2C
2-1.3.1 Exhaust Fans. - Continued duct run is eight feet or less and there are no more than two
elbows, 16 inch round or the equivalent square duct can be
3. In installations where the transmitter is ducted to the connected directly over the transmitter exhaust output using
outside and takes air from the room, the exhaust fan is sheet metal screws. (Dse care when drilling holes for sheet
competing with the transmitter cabinet fan and cavity metal screws so as to avoid metal shavings falling into the
blower for air through the same room air inlet. In this transmitter.) The duct will have to be turned down at the
situation, the greater capacity of the exhaust fan will outside to prevent rain and snow from getting into it. A bell
reduce the transmitter cooling if the room air inlet is not type transition should be used at the end of the duct to
large in size. Where exhaust fans or blowers are used, reduce turbulence.
the room air intake must be large enough so that the
room in not under negative pressure. Negative pressure The duct above the transmitter will have two dampers and
at the transmitter air inlet has the same detrimental effect an opening to the room. The dampers will be motor
as back pressure of the same amount at the transmitter controlled and mechanically linked together so that the
air exhaust. opening to the room will be closed off at the same time that
the air from the transmitter will be directed to the outside.
2-1.3.2 Positive Pressure. Positive pressure ventilation With the dampers in the second position, the air from the
forces air into the room and the air escapes through transmitter will be directed to the room instead of outside.
openings in the room. The air may be forced into the room The mechanical linkage is necessary to prevent the
with propeller type fans or with centrifugal blo\vers. possibility of both dampers being closed at the same time.
Propeller type fans move more air with smaller motors than This arrangement will allow the transmitter to exhaust to the
will centrifugal blowers. A 30 or 36 inch fan is quiet and outside in the summer and recirculate to the inside in the
can move more than 3000 cfm of air into a room and use w·inter.
only a 1/4HP motor. Some of the advantages of positive
pressure ventilation are: A fan that has enough capacity to change the room air at
least once each minute is installed in the wall. This fan pulls
1. All the air entering the room comes through one opening filtered air into the room through motor controlled louvers.
which can be easily filtered. When doors or windows are A 3000 cfm fan will change the air once a minute in a
opened, air moves out through the opening. 15X20 foot room having a 10 foot ceiling.
2. A fan blowing air into a room will "stir" the room air An opening with motor controlled louvers is provided in the
reducing the risk of dead air space. Deflectors at the fan same wall where the fan is mounted. The reason for intake
can be used to direct air into areas that might not fan and room air outlet being on the same wall is to
otherwise have moving air. minimize the effects of wind on the ventilation system. If
both inlet and outlet are on the same wall, the effects of
3. All fans aid each other. The fan that is forcing air into a wind, regardless of direction, is neutralized since the wind
room is aiding the transmitter fans in cooling the pressure is the same on both. The transmitter air exhaust
transmitter. All the fans, the room fan, the transmitter should be on this wall also. The transmitter exhaust should
cabinet fan, and the power amplifier cavity blower are not be positioned so that there is a risk of recirculation.
moving the air in the same direction through the
transmitter. With motor control on inlet and outlet louvers and
transmitter duct dampers, it is possible to control the
4. Like the exhaust system, the pressure system will also operation of louvers, dampers, and the ventilation fan with
ventilate the room. The transmitter will exhaust about thermostats. Set the thermostats, based on environmental
500 cu- ft/min. of air to the outside. If the room fan is conditions, to maintain the required equipment operating
capable of moving three or four thousand cu- ft/min. of temperature at all times. Three conditions are described
air into the room, another opening in the room must be belo\v that will give different results:
provided for room ventilation.
2-2
·816R-2C INSTALLATION
3-1/8 fUNGEO OUTP\IT l"RANSUlSSlON UN( CONNECTION HOlES If ROOf" fOR POWER AND REMOTE WIRES
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TOP VIEW OF TRANSMITTER
SEE 0(T,6JL A fOR OIUENS1QNS
FLOOR OF TRANSMITIER
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FRONT. ·VIEW OF TRANSMITIER
:~2-3/(2.4 Blank).
816R-2C INSTALLATION
CFM \T7 RF
i
HEAT
t OUTPUT
POWER
CABINET
TRANSMITTER HEAT
CABINET
RADIATION
AIR
(CHR)
LEAKAGE
(CAL)
~
AIR-IN INPUT
POWER
STRAY HEAT TO ROOM
~ (CAL) + (CHR)
2-5
INSTALLATION 816R-2C
2-1.3.2 Positive Pressure. - Continued exhaust will be vented to the outside and transmitter will
take air from the room. Since the transmitter will exhaust to
1. A condition of maximum ventilation and cooling will the outside, the exhaust vent on the transmitter should be
result during the hottest periods. The transmitter will be placed as close as possible to an outside wall. Although it is
ducted to the outside and the intake fan will be running. highly undesirable, it is possible to exhaust through the roof
The outlet wall louvers will also be opened to permit but extreme care must be used to weatherproof and leak
room ventilation. proof the ductwork above the transmitter. Since water that
may leak at the ductwork will likely get into the transmitter,
2. A condition of minimum ventilation will exist at times it is absolutely necessary to check for leak proofing often. In
when it is not necessary to run the room intake fan, but any case the ducts must be kept as short as possible to
the transmitter should be vented to the outside. Under minimize back pressure at the transmitter outlet. Remember
these conditions the transmitter exhaust dampers will that elbows, vent caps, and hoods all add extra resistance to
direct the transmitter exhaust to the outside, the outlet air flow through the transmitter. In most installations, the
wall louvers will be closed, the fan will be off, and the transmitter can be placed so that no more than eight feet of
inlet fan louvers will be open to allow fresh filtered air exhaust duct is needed. If this is possible, 16 inch round
into the room and transmitter. duct or the equivalent rectangular duct will be acceptable.
Do not use more than two elbows. It is not a good practice
3. A condition of recirculation for heating will exist during to connect more than one transmitter to the same exhaust
cold periods. The transmitter exhaust dampers will be duct. Let each transmitter have its own individual exhaust
positioned to allow transmitter exhaust air into the room duct.
and all outside outlets and inlets will be closed.
Where possible use large ductwork instead of duct fans.
The system described will require two heating type Duct fans may be required if the duct run is long but duct
thermostats and control relays. One will be set to fans increase air resistance if they fail; therefore, some
approximatel y 65 ° F and the second will be set to method of monitoring and interlocking to the transmitter
approximately 85° F. must be used if there is no alternative to the use of duct fans.
2-1.3.3 Transmitter Exhaust Duct. Regardless which air 2-2.2 International Shipments.
system is used, careful consideration must be given to
location of transmitter, air intake, and air outlet vent when The transmitter is shipped in a skid type crate with
using outside air for cooling room and equipment. First, unpacking instructions stenciled on the side. Heavy iron
consider where to place the transmitter. The transmitter components are crated separately, bolted down to a 2-inch
2-6
816R-2C INSTALLATION
2-2.2 International Shipments. - Continued 4. Install the 802B Exciter by performing the following
steps:
(5 cm) solid base. Uncrate the transmitter carefully to avoid
damage. Inspect for loose screws and fasteners. Ensure that a. If the 802B Exciter was not factory installed, mount
all controls operate freely. Examine the cabinet for dents or it in the area provided in the transmitter center
scratches. Ensure cable and wiring connections are tight, section. Connect an RF cable from the exciter
and situated clear of obstructions. output to the driver input (A3ARl). Attach the
MUTE voltage leads to A4TB 1-9 and attach power
File any damage claims properly with the transportation control leads to TB 1-8 with shield connected to
company. Retain all packing material if a claim is filed. TB 1-4.. Connect the ac power cable to the exciter.
Refer to the 802B Exciter instruction book for
installation of audio input cables.
2-3. ASSEMBLY
b. If the 802B Exciter is to be mounted separately from
The transmitter has been tested and prepared for shipment at the transmitter, make sure the voltage source
the factory. Perform the following steps to reduce matches the voltage on the voltage selector card at
installation time. the rear of the exciter. Refer to the 802B Exciter
manual for ac power installation. rrhe exciter mute
1. Plan the placement of the transmitter and its external voltage must also be connected to the 802B Exciter
wiring carefully before beginning installation. Refer to TB 1-9 and attach power control leads to TB 1-8 with
Figure 2-1. Six knockout holes are located on the top of shield connected to TB 1-4. The RF output from J3
the transmitter section that contains the power supplies. of the 802B Exciter will be connected to the Driver
The holes accommodate cabling for 3-phase input RF input (A3AR1) using RG-223 cable or
voltage and the remote control wiring. A 2-inch (5 cm) equivalent.
conduit entry is also provided in the floor of the power
supply section. 5. Transformers T1 and T2, filters L1 and L2, and filter
capacitor C 1 may have been removed to facilitate
shipping. Install these components if they were shipped
WARNING separately.
ALWAYS CONNECT THE TRANSMITTER 6. Install the PA tube using the procedure outlined in
TO STATION GROUND PRIOR TO paragraph 5-5.1
CONNECTING AC VOLTAGE TO THE UNIT.
FAILURE TO COMPLY WITH THIS 7. If remote control is used, run the external wiring from
WARNING MAY RESULT IN PERSONNEL the remote unit into the transmitter and connect it as
INJURY. shown on Figures 2-3 and 2-4.
NOTE
2. Connect the transmitter to the station ground system
using 4-inch copper strap. Holes are provided for this The positive plate current sample, AIOTB2-9
purpose in the floor of the transmitter. must be connected to the ground side of the
remote metering circuits if one side of the remote
3. Connect the input power wiring from the customer metering is grounded. The negative plate current
supplied fuse or circuit breaker panel with a 150 ampere sample AIOTB2-8 will then be connected to the
rating. Using a #1/0 AWG cable, (follow local remote metering input. The open circuit voltage
"Electrical Code" to determine wire size for a 150 at AIOTB2-8, -9 will be approximately 7.2 V dc
ampere fused service) connect 3-phase power to when plate current is 3.0 amperes. An external
transmitter terminal board A8TB 1. Connect the power voltage divider may be required to obtain a
AC GND to the GND terminal adjacent to A8TBI. Do sample that is within allowable limits for the
not tum on power at this time. remote control. Refer to Figure 2-5.
2-7
INSTALLATION 816R-2C
CUSTOMER CUSTOMER
FURNISHED FURNISHED
REMOTE CONTROL CABLE TRANSMITTER
FIL ON IND
RMT INTLK
RMT INTLK
REMOTE PANEL
PLT ON IND
CONNECTIONS
FOR LAMP MAY RMT COM
BE RELAY
CIRCUITS PA Ip (-)
PA Ip(+)
10 PA Ep (-)
RMT 11 PA Ep(+)
METERING
12 REFL PWR
13 FWD PWR
14 GND
15 GND
16 +24
17 +24
A10A2TB1
PLT OFF
PLT ON
FIL OFF
---------&---------+-------~
4 FIL ON
GND
6 +24
FAILSAFE
MAN. PWR R
MAN. PWR L
- - - - - - - - - = : . - - - - - - - - - - - - - - - - . , 10 AUTO PWR CO NT
12 NOT USED
CONTROL METER
CHANNEL FUNCTION
FUNCTION
2-8 Change 5
816R-2C INSTALLATION
CUSTOMER
FURNISHED
CABLE
TRANSMITTER
TB3* A10TB1
1, 11 'lI1 1
} PLATE ON
2, 12 2
3, 13 3
4, 14 4
} EXT INTLK
3770-1 5, 15 5 PL ON TALLY
3770-2 6, 16 6 PL OFF TALLY
7, 17 ~
7 GNO
..l-
8, 18 - 8 +24V
9, 19 9
10,20 } PL OFF
10
93G0239
*
TERMINALS 1 - 10 ARE FOR TRANSMITTER NO.1
TERMINALS 11 -20 ARE FOR TRANSMITTER NO.2
Change 5 2-9
INSTALLATION 816R-2C
0.25 OHM
A10TB2 1.2K 10W
A5A 1R 11 A5A1R9
*6.8K
1W
- 8
REMOTE 36K
CONTROL * 2.7K 1W
METERING A5A1R12
9
+ 1.2K
1W
4 OHM
100W
~
36W
A5A1R13 A5R8 A5R6
10HM
* A5R5
CUSTOMER SUPPLIED
93G0283
2-10
816R-2C INSTALLATION
2-3. ASSEMBLY - Continued 9. The transmitter is shipped with all transformers on the
highest voltage taps unless specific instructions are
given regarding source line voltage. This is done to
CAUTION prevent damage where line voltage may be higher than
transformers are tapped for and power is applied
ENSURE THAT THE TRANSMISSION LINE without changing taps.
AND ANTENNA PRESENT A 50 OHM
IMPEDANCE AND A VSWR NOT GREATER The broad range of allowable voltage sources (200 to
THAN 2:1 TO THE TRANSMITTER AT THE 250 volts) is made possible by the availability of
OPERATING FREQUENCY. DAMAGE MAY different primary tap connections of power transformers
RESULT FROM AN IMPROPER IMPEDANCE T1, T2, T3, and A 1OTl. Figures 2-6 and 2-7, and Table
MATCH BETWEEN THE TRANSMITTER 2-1 show the details of the proper primary line
AND THE RF SWITCH, TEST LOAD, OR connections for various source line voltages. Figures 2-8
TRANSMISSION LINE. shows the proper T2 secondary line connections for
various input line voltages.
8. Connect the customer-supplied, 50-ohm transmission
line to the RF output connector mounted on top of the In addition to the primary taps, the screen transfonner
transmitter cabinet. (T2) has three sets of secondary taps. These secondary
taps are identified as 1000/0, 850/0, and 700/0. The DC
screen voltage will be 800 volts when the primary taps
match the source line voltage and the secondary leads
CAUTION are connected to the 1000/0 taps. For example if the
secondary leads are moved to the 700/0 taps the DC
FOR 60 HZ OPERATION ONLY, THE screen voltage will be lowered to 560 volts.
TRANSFORMER PRIMARY TAPS MUST
NOT BE SET MORE THAN TWO TAPS
LOWER THAN THE HIGHEST LINE
VOLTAGE EXPECTED. FOR EXAMPLE, IF
LINE VOLTAGE IS 245 VOLTS, THE SCREEN
TRANSFORMER PRIMARY TAPS CAN BE
SET TO THE 230, 240, OR 250 VOLT TAPS. IF
LINE VOLTAGE IS 240 VOLTS, THE SCREEN
TRANSFORMER COULD BE SET TO THE 220
VOLT TAPS IF NECESSARY TO INCREASE
TRANSMITTER POWER. TRANSFORMER
TAPS SHALL NOT BE SET TO LOWER TAPS
THAN THE HIGHEST EXPECTED LINE
VOLTAGE WHERE 50 HZ PRIMARY POWER
SOURCE IS USED. FAILURE TO COMPLY
MAY RESULT IN DAMAGE TO EQUIPMENT.
2-11
INSTALLATION 816R-2C
A6
A8TB1
CB6
3
Pia
CB5 3
r
T1 - PLATE TRANSFORMER
T2 - SCREEN TRANSFORMER
2-12
816R-2C INSTALLATION
EB
EB
24 Volt Power Supply
EB A10PS1
EB
EB
EB NOTE: Depending on supply voltage,
EB connect AC voltage to A10PS1
{f) as shown.
I
22 ov
rI\
I ~
t0 190V rI\
25 OV to Q7
220V
I I I
AC Voltage Connections
T3
-o00------~ ~
o:~~.&
3 6 2 ~ 5 2 ~ [} --.,
~ 10
0
- 0 .:0 ------0~
: ~:~.
2 ~ 5 3 ~6 3 ~
A6CB6 A6CB3 ~ 11
AC LINE DRIVER
POWER
SUPPLY
I I
A5K1
00G0007
Change 4 2-13
INSTALLATION 816R-2C
DC SCREEN VOLTAGE
2-14
816R-2C INSTALLATION
TO SCREEN RECTIFIER
/0 0 0
/ /
/ / \ / / \ / / \
/
/ / \ /
/ / \ / / / \
008
100% 85% 70%
000
100% 85% 70%
000
100% 85% 70%
JUMPER JUMPER
TO SCREEN RECTIFIER
00cp
,\
41
000
I \ /
33
000
I\ /
37
\ I / \ I / \ I /
\ / \ / \ /
0 a 0
95G0242
2-15
INSTALLATION 816R-2C
2-16
816R-2C OPERATION
SECTION 3 - OPERATION
1. Ensure transmitter has been assembled and connected The phase loss/phase rotation monitor will shut
according to instructions in Paragraphs 2-1 through 2-3. the transmitter off when phase loss or incorrect
sequence is detected. A phase loss will be
2. Remove access panel of Card Cage Assembly for detected if the line voltage drops below the
access to the control circuit cards. Check the circuit threshold voltage level which is set by turning
cards for proper installation. the control on K5. The threshold voltage range is
190-270V and it must be set below the lowest
3. Install Card Cage access panel and ensure all doors and expected line voltage. To accomplish this, the
panels are properly closed or installed. line voltage should be at the lowest expected
level when performing the following adjustmento
4. Ensure all transmitter circuit breakers on A6 panel are
OFF.
Continued on Page 3-12.
5. Connect primary power to transmitter and set AC LINE
circuit breaker to ON.
Change 5 3-1
OPERATION 816R-2C
CIRCUIT
CONTROL BREAKER
PANEL, A1 CARD CAGE, A2 PANEL, A6
FIG. 3-2 FIG. 3-3 FIG 3-5
/
/
/ o
• • • • 0 • •
! [Jrn~QiJJ 0 •• 0 • 0 0 0 0
i 0- IF?? ~o
~~ I~~
~
I
I
I \
I \
I
PA GRID TUNING IPA, A3
\
EXCITER, A4
93G0286
3-2 Change 5
816R-2C OPERATION
2 3 4
o 28VSUPPLY
4O'1F8 00 RAISE lOWER
o PA SCREEN CURRENT
IlOOIoIN'll POWER ADJUST
-- POWER-
o PA GRID CURRENT
G-UMrr-O 0- UMrrO
o
o
PASCREENVOLTAGE
1lOO'IF8
PABlAS
-
RAISE lOWER
TUNING-
o
-
RAISE LOWER
LOADING -
22 17 16 15 14 13 12 23
REFL FWD
-- POWER - -
POWER ADJUST
10
5
11
21
9
18
19 20 8 7 93G0287
3-3
OPERATION 816R-2C
o~~~~o
[ ~2 9~~ 9~~ ]~ :-0-:
o-lIlIf""0
_
0.-- 0 _ 0-LMr0
0"....
0...........
0--
0 .........
0 __ DD DD l-'-_~
- -- -~- <:::)
(0 .....- 0-- ) =0
0-
_
STATUS
o PHASE LOSS o RMT PLT OFF INTLK o R REAR DOOR INTLK 0 PA SCRN OVLD
o CARD CAGE INTLK o PA GRID DOOR INTLK 0 C FRONT PNL INTLK 0 PA PLATE OVLD
o TEMP INTLK o o
o READY
(o
o
L REAR DOOR INTLK
FAILSAFE INTLK
OVLD
STATUS
RESET
D
LOCAL CONTROL REMOTE CONTROL
J
93G0288A
3-4
816R-2C OPERATION
Index Control or
No. Indicator Function
TEST METER AIMI Displays voltages and currents selected by meter select switches.
4 POWER OUTPUT meter AIM4 Displays power amplifier forward or reflected power as selected by
POWER switch.
5 POWER FWD-REFL Allows selection of power amplifier forward power at 120% full scale
switch AIAlS9 or reflected power at 120/0 full scale for display on POWER OUTPUT
meter.
6 LOADING LOWER LIMIT Lights when lower limit is reached with LOADING
indicator AIAIDS29 LOWER switch being held.
7 LOADING RAISE LIMIT Lights when upper limit is reached with LOADING RAISE
indicator AIAIDS28 switch being held.
9 LOADING LOWER switch Pushbutton momentary switch that allows the variable PA
AIAlS13 loading capacitance to be lowered.
10 POWER ADJUST RAISE Pushbutton momentary switch that allows the power amplifier output
switch AIAlS7 to be raised.
11 POWER ADJUST LOWER Pushbutton momentary switch that allows the power amplifier output
switch AIAlS8 to be lowered.
12 PLATE ON switch AIA1S6 Pushbutton switch-indicator for application of plate voltage to power
amplifier.
13 PLATE OFF switch A1A1S5 Pushbutton switch-indicator for removal of plate voltage from power
amplifier.
15 FILAMENT OFF switch A 1A 1S3 Pushbutton switch-indicator for removal of filament voltage from power
amplifier.
3-5
OPERATION 816R-2C
Index Control or
No. Indicator Function
20 TUNING LOWER LIMIT Lights when lower limit is reached with TUNING LOWER
indicator AIAIDS27 switch being held.
21 TUNING UPPER LIMIT Lights when upper limit is reached with TUNING RAISE
indicator AIAIDS26 switch being held.
23 RESET switch AIAlS16 Pushbutton momentary switch that resets fault indicators.
STATUS Indicators: (See Figure 3-2, Sheet 2 for close-up of status section of panel)
PHASE LOSS, AIA1DS6 Lights when all phases, phase sequence, and phase balance is correct.
TEMP INTLK, AIAIDS9 Goes out when exhaust temperature is too hot.
3-6
816R-2C OPERATION
Index Control or
No. Indicator Function
3-7
OPERATION 816R-2C
2 5
o FIL
VOLTS OA-B
OB-C
METER LOCAL REMOTE
OC-A
SELECT
93G0288
2 3 4 5 6 7
" \ I / /
POWER
AMPERES
93G0289A
3-8 Change 5
816R-2C OPERATION
Index Control or
No. Indicator Function
2 AC volt meter switch A2A7S3 Selects line voltage or filament voltage displayed on AC volt meter.
3 LOCAL switch A2A 782 Allows selection of local control of power amplifier operations.
4 REMOTE switch A2A7S 1 Allows selection of remote control of power amplifier operation.
6 Door Interlock Switch Indicates the card cage door is open and prevents application of
A2S2 filament voltage to the tube stage.
Index Control or
No. Indicator Function
3 Meter function selector s\vitch Pushbutton switch allows selection of IPA collector voltage
plo A3AlSl to be displayed on panel meter A3Ml.
4 Meter function selector switch Pushbutton switch allows selection of IPA collector current
plo A3AISI to be displayed on panel meter A3Ml.
5 Meter function selector switch Pushbutton switch allows selection of IPA FWD power
plo A3AISI to be displayed on panel meter A3Ml.
6 Meter function selector switch Pushbutton switch allows selection of IPA REFL power
plo A3AISI to be displayed on panel meter A3M 1.
7 Multiple display meter Displays voltage, current, or power selected at panel's selector
A3Ml switch.
Change 5 3-9
OPERATION 816R-2C
20
3 C)
2
AC LINE
C)
5
PA PLATE
POWER SUPPLY
28V DC DRIVER PA SCREEN
POWER SUPPLY BLOWERS (9 (9
POWER SUPPLY POWER SUPPLY
e ~ e e ~ e ~ e
C)
H8B
$ CD
C)
PA BIAS PA BIAS
FAN FAN POWER SUPPLY POWER SUPPLY FILAMENTS
C)
19
93G0290
18 17 16 15 14 13 12 11 10 9 8
3-10
816R-2C OPERATION
28 VDC POWER.. SUPPLY ON/OFF control and protection for 24V de power supply.
circuit breaker A6CB 1
2 BLOWER circuit breaker ON/OFF control and protection for transmitter cavity blower
A6CB2 and cabinet fan.
3 DRlVER POWER SUPPLY ON/OFF control and protection for driver (IPA) power supply.
circuit breaker A6CB3
4 PA SCREEN POWER SUPPLY ON/OFF control and protection for power amplifier screen power
circuit breaker A6CB4 supply.
5 PA PLATE POWER SUPPLY ON/OFF control and protection for power amplifier plate power
circuit breaker A6CB5 supply.
9 FILAMENT METER fuse A6F 13 'Power amplifier filament current metering circuit protector.
10 PA BIAS POWER SUPPLY Power amplifier grid bias power supply circuit protector.
fuse A6F5
13 PA BIAS POWER SUPPLY Power amplifier grid bias power supply circuit protector.
fuse A6F4
14 POWER CONTROL Protection for primary circuit of A2Tl, T2, and T3.
AMPLIFIER fuse A6FI0
16 POWER CONTROL Protection for primary circuit of A2Tl, T2, and T3.
AMPIJFIER fuse A6F6
18 POWER CONTROL Protection for primary circuit of A2Tl, T2, and T3.
AMPLIFIER fuse A6F8
20 AC LINE circuit breaker A6CB6 ON/OFF control for AC input power to transmitter.
Change 5 3-11
OPERATION 816R-2C
d. Increase the phase loss threshold voltage by 11. Set all circuit breakers to ON and apply primary power.
turning the control on A8K5 cw until the LED on Press FILAMENT ON switch.
K5 goes out. Tum the control ccw slightly past the
point where the LED comes back on. 12. Set the METER SELECT switches, AIA1S14 & SIS,
NOTE
to 24V SUPPLY (40V SCALE). The test meter will
indicate 24 ±2.0 V de. I
To avoid nuisance phase loss relay activations: 13. Set the METER SELECT switch, A2A7S3, to FIL. The
(a.) On 208 Vac sites adjust K5 completely ccw test meter should indicate 6.0 ±O.l volts. Adjust
to its limit. (b.) On 240 Vac sites adjust K5 filament voltage if it is not correct. Use procedure in
approximately half way between the lamp turn Paragraph 5-7.2. These adjustments are required to be
on and the ccw limit. made at customer's normal line voltage.
f. Remove block from interlock grounding switch. Refer to 802B Exciter Instruction Manual for
exciter details.
g. Install access panel.
14. Verify that the exciter is on.
WARNING NOTE
HIGH VOLTAGES ARE EXPOSED WHEN The transmitter is adjusted and pre-tuned at
CABINET DOORS ARE OPENED OR the factory for specific customer power output
ACCESS PANELS ARE REMOVED. DEATH and frequency requirements. In normal
ON CONTACT MAY OCCUR. BE CAREFUL applications, the fine-tuning and adjustment
WHEN PERFORMING THE FOLLOWING procedures provided in Steps 14 through 27 are
PROCEDURES. adequate to ensure proper transmitter
operation. However, if the transmitter is to be
8. Loosen the two retaining bolts at the bottom of the left operated at a frequency or power output
cabinet side panel. Grip the panel securely and lift it different from the frequency or power output
off. designated in the factory test data supplied
with the transmitter, perform the complete RF
9. Apply primary power and press FILAMENT ON tuning and power adjustment procedures listed
switch on PA Power Control Panel. in Paragraphs 5-8 and 5-9.
10. Remove primary power and observe direction of 15. Press the PO\\lER CONTROL switch MANUAL for
rotation of the PA cavity blower and the cabinet fan as manual power control operation.
they come to a stop. Cabinet fan rotation may be
observed by lifting the foam filter from the top right 16. Press the POWER switch to FORWARD.
side of the cabinet. PA cavity blower rotation should be
counterclockwise when viewed from the shaft end. 17. Press the LOCAL switch, A2A7S2. The LOCAL
Cabinet fan rotation should be counterclockwise when CONTROL LED will light.
viewed from the top. Install cabinet side panel.
18. Press the PLATE ON switch. The PLATE ON switch
CAUTION lamp will light.
DO NOT PERFORM THE REMAINDER OF 19. Adjust PA GRID TUNING for minimum IPA reflected
THIS PROCEDURE IF THE TRANS- power.
MITTER IS NOT CONNECTED TO AN
3-12 Change 5
816R-2C OPERATION
3-3. INITIAL TURN-ON PROCEDURE - Continued plate current (not plate current dip). The loading control
is adjusted for maximum RF output. PA screen current
20. Slightly adjust the PA LOADING and PA TUNING decreases when loading is raised and increases when
controls until maximum power output is displayed on loading is lowered. Normally, screen current is between
the POWER OUTPUT meter. 300 - 600 rnA. The screen current is dependent upon
loading, power output requirements, plate and screen
21. As the transmitter warms up, the IPA reflected power voltage, and individual tube characteristics. When the
will rise. Re-tune the PA GRID TUNING as needed to PA tube is replaced, screen voltage may have to be
keep the reflected power below 75 watts (final value is changed in order to obtain the desired power output.
less than 20 watts). Once the IPA reflected power
appears stabilized, repeat Steps 19 & 20. The final 26. MAXIMUM POWER OUTPUT ADJUSTMENT.
setting should be established after the transmitter has
been on for at least 30 minutes. Do not re-tune the grid NOTE
after the final setting has been established.
This procedure is intended to maintain
NOTE authorized station maximum power output with
line voltage variations.
Operating parameters will become stable within
15-20 minutes. All fine tuning and recording of a. Press the RAISE switch of the POWER ADJUST
operating parameters should be performed only control until maximum power output is displayed
after the transmitter has stabilized. on the POWER OUTPUT METER.
22. RAISE or LOWER the POWER ADJUST control until b. If the maximum power output is not more than 5%
the POWER OUTPUT meter displays the station's above the authorized station maximum output, skip
authorized power level. If specified by the customer, to Step h. If the maximum power output is more
the meter was calibrated at the factory to indicate 100% than 5% above the authorized station maximum
at this power. output, proceed to Step c.
23. Compare meter readings with those listed in the factory c. Press the PLATE OFF and FILAMENT OFF
test data located at the back of this manual. If additional switches on control panel AI.
tuning or transformer tap adjustment is required, refer
to the adjustment procedures listed in Paragraph 5-7. d. Tum off primary power to the transmitter.
24. Set POWER CONTROL switch to AUTOMATIC. e. Refer to Figure 2-5 and Table 2-1, and change
Adjust the power monitor/control card A2A6R8, wires to the screen transformer terminals to
located in the card cage, for 1000/0 output power if decrease screen voltage.
necessary.
f. Reapply primary power and press the FILAMENT
25. PA TUNING AND LOADING (For best efficiency). ON and PLATE ON switches on control panel AI.
There is not likely to be a plate current dip within the
normal range of tuning control. There are, however, g. Repeat Steps c through f until the maximum
three indicators to be observed for proper PA TUNE. transmitter output is approximately 5% above the
Power output and screen current will be maximum. PA authorized station maximum output.
plate current will change as the tuning is changed. Plate
current will increase when the tuning control is held in h. Compare the PLATE VOLTAGE reading with the
the raise position. When the shorting plane is plate voltage listed in Tables 3-5 and 3-6 for the
positioned correctly, the PA screen current and power authorized station maximum power output. (Linear
output will go through a peak. Refer to Figure 3-6 for interpolation of tabulated values may be
an indication of what to expect as the tuning control is necessary.) If the compared voltages differ by
run through its total mechanical range, from one limit more than 100/0, proceed to Step i. If the compared
to the other. Notice that power output is the same at voltages differ by less than 10%, skip to Step n.
point A and point B, but that plate current is greater at
point B. The proper tuning point is at point A which
results in maximum output and also the least amount of
3-13
OPERATION 816R-2C
A B
l-
::J
0....
l-
::J
0
0:
W
S
0
0....
l- A B
z
W
0:
a:
:J
0
Z
W
w
a:
U
Cf)
<{
0....
l-
Z
W
0:
a:
::J
o
W
l-
:5
0....
<{
0....
93G0291
3-14
816R-2C OPERATION
k. Refer to Figure 2-5. If the transmitter plate voltage 3. Adjust Power Monitor (Control Card) A2A6R7 for the
exceeds the tabulated voltage, change wires on desired power level.
transformer T 1 to the terminals listed for the next
higher line voltage. If the tabulated voltage
exceeds the transmitter plate voltage, change wires 3-6. AUTOMATIC RECYCLE RESETTING
on transformer T1 to the terminals listed for the
next lower line voltage. Automatic transmitter shutdown occurs when PA Screen,
PA Plate, or VSWR is overloaded. An overload indicator,
1. Repeat Steps h through k until the transmitter and AIAIDS23 through AIAIDS25, illuminates on Control
the tabulated plate voltages differ by less than Panel A 1. The automatic recycling circuits, when enabled,
100/0. restart the transmitter. The indicator lamp remains on until
the transmitter operator presses the FAULT RESET switch
ill. Repeat Step a. on the main control panel. The fault indicator lamp cannot
be RESET from Remote Control location.
n. Adjust the POWER ADJUST controls until the
POWER OUTPUT meter displays the authorized The fault recycling circuits may be tested by using switch
station maximum power output. A2A5SI or disabled by switching the AUTO RECYCLE
switch A2A5S2 to OFF.
NOTE
Use curves and equations in Figure 3-7 for 3-7. NORMAL TURN-OFF (Local)
indirect power output determination.
1. Press the PLATE OFF pushbutton and allo\v a few
seconds for the voltage to decrease.
27. ANTENNA SYSTEM VSWR CHECK. The POWER
OUTPUT meter and the graph in Figure 3-8 can be 2. Press the FILAMENT OFF pushbutton.
used for this purpose if other means are not available.
Typically, VSWR is less than 1.1: 1 and it must not
exceed 2:1. 3-8. EMERGENCY TURN-OFF
Press the REMOTE switch of A2 to begin remote operation. 1. Press the FILAMENT OFF pushbutton.
The REMOTE CONTROL LED on Al will light. When
operating at the transmitter, the LOCAL switch on A2 must 2. Turn 28V POWER SUPPLY circuit breaker CBI OFF.
be pressed.
3. Turn AC LINE circuit breaker A6CB6 OFF.
3-5. 2nd POWER LEVEL (low pwr) ADJUSTMENT
4. Open the Primary Disconnect switch.
NOTE
Change 5 3-15
OPERATION 816R-2C
IPA
AC LINE VOLTAGE
3-16
816R-2C OPERATION
IPA
3-17
OPERATION 816R-2C
0.82
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0 0.80
r- ~
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(3
u: DATA DATE
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w
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88 90 92 94 96 98 100 102 104 106 108
FREQUENCY (MHz) (AT 21.5KW)
~ 0.82
a:
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8 10 12 14 16 18 20 22 24 26 28
POWER OUTPUT - KW (99.7 MHz)
93G0292
3-18
816R-2C OPERATION
0.5 ~
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93G0373
o
C\J
3-19
OPERATION 816R-2C
3-20
816R-2C THEORY OF OPERATION
Change 5 4-1
THEORY OF OPERATION 816R-2C
4-3.2.3.1 RF Amplifier. The RF Amplifiers use a system transistor flows through the over-current shunt, R209, and
of lumped coaxial lines to match the drain-to-drain the ON/OFF switch, Q203. Switching transistor Q203 is
impedance of 12.5 Ohms, balanced, to 50 Ohms, balanced. either ON or OFF in this circuit. The voltage on either side
See Schematic 189214. Transmission lines TL 101 and of the over-current shunt, R209, is reduced to +8 Vdc by the
TL 102, which have a characteristic impedance of 25 Ohms, bridge circuit. As the current flow, the over-current shunt
are seriesed at their output connection to TL 103 (for 50 causes a voltage drop, 0.5 Vdc when the current is 10
Ohms) and are paralleled at their input connection to the amperes. The voltage differential is amplified by a buffer
amplifier transistor, Ql, to present a 12.5 Ohm impedance. amplifier so that the output of buffer, U201 A is 6.4 Vdc,
The balanced 50 Ohm output impedance at the junction of when the current through the amplifier is 10 amperes. This
TL 1Oland 102 must be converted to a unbalanced output voltage appears on Jl-2 and is used to monitor the current in
signal for coaxial transmission. This is accomplished by each module. This current-related voltage is also buffered
TL 103. The length of this line is just long enough to and divided and feeds the non-inverting input ofU201B. A
present a large impedance to the unbalance current in its preset reference voltage of +4 Vdc is applied to the
shield. This type of current balun results is excellent inverting input ofU20 lB. When the current through the
balance to the transistor drains. amplifier exceeds 12.5 amperes, the output ofU201 goes
high and fires the SCR, Q202. This, in turn, pulls the base
The amplifier module is untuned. The operation of the of the switch driver, Q201 low. This turns Q201 ON which
transformers and the balun serve to limit the operating range causes the gate voltage of Q203 to rise to input voltage
to 80-120 MHz. The input of the amplifier is similarly value. Unless the gate ofQ201 is low, the switch turns OFF
broadband. Capacitor C 101 is adjusted to insure that and removes voltage from the amplifier. Each RF Module is
variations in such things as the gate capacity of the also protected with a 12 ampere fast-acting fuse.
amplifier FET transistor and the leakage reactance of the
input transformer are balanced out to provide a good input Over-temperature operation is detected by the thermal
match to drive the Splitter over the operating range. switch, S1, on the amplifier assembly. This switch is
mounted in contact with heat sink close to the attachment
The output transistors of the PA Modules operate in point of the amplifier transistor. Closure of the switch due
saturated push-pull, Class BC, with an operating angle of to over-temperature (80 degrees C.) causes current to flow
approximately 150 degrees and a drive level, at full output, in the opto-isolator U202. This causes the voltage across the
of up to 20 Watts. This results in a conversion efficiency in opto-isolator output transistor to fall to zero. Again, the
excess of 750/0. The bias adjustment for the RF transistor, switch, Q203 opens and removes voltage from the
R220, is adjusted to give an operating bias of + 1.5 to 3.5 amplifier. Operation of the thermal switch is through
Vdc. This bias adjustment also serves as a gain control. resistor R223.
During final testing, slight adjustment of the bias control is
made to insure that the gain of both RF amplifiers are equal. 4-3.3 RF Power Amplifier, A12.
There is an optimum drive level for the PA Modules. As The RF power amplifier is driven by the IPA through a
the amplifiers are under-driven, they go into a linear mode matching network consisting of the COUPLING control
and conversion efficiency drops. Over driving the (C1), the PA GRID TUNE control (C2), and L1, 2, 3 (See
amplifiers results in excessive harmonic content at the Figure 4-2). Capacitor C3 and resistor R1 swamps the
amplifier drains which also causes a drop in conversion power amplifier grid circuit and provide a more uniform
impedance to the IPA under varying drive conditions.
efficiency. Drive level is adjusted by varying the exciter
Inductor L 14 and the distributed capacity of resistor R75
output to obtain the desired drive power to the final
couple R75 to the cavity, forming a suppressor that
amplifier tube.
dampens the higher order cavity resonances that can occur
near the third harmonic of the output frequency. Cathode
4-3.2.3.2 Control Assembly. The Amplifier Module tuning (or peaking) capacitor C39 improves the bypass
Control Assembly is an on-board protection system to action at the operating frequency. Inductor L5 is the power
protect the module from over-current and over-temperature. amplifier grid bias feed choke.
The Schematic Diagram, 189211, shows that the operating
volt..ge for the protection circuitry, + 15 Vdc, can be derived The power amplifier is a plate tuned 4CX15,000.A. tube that
from either the +24 Vdc Control Power Supply of the is operated as Class C. The tube screen is grounded and the
transmitter or from the +50 Vdc supply through the
isolation diodes, CR201 and CR202. Voltage for the RF
4-2 Change 3
816R-2C THEORY OF OPERATION
cathode is placed 750 Volts (nominal) below ground to 4-4. POWER SUPPLIES AND POWER CONTROL
provide screen voltage, as shown in Figure 4-5. A fixed bias CIRCUITS
from the power amplifier bias power supply is applied to the
control grid through terminal A5E12, resistor A5R13, and 4-4.1 General.
terminal A5E 13. When an input signal is present, grid
current flows and develops grid leak bias across resistors Refer to transmitter schematic 189632 for the following
R35 and R36. The increased negative potential on the grid discussion. There are five separate power supplies in the
causes the diode in the power amplifier bias supply to transmitter. Three of the five, the plate, screen and power
reverse bias, preventing grid current flow through the amplifier bias power supplies provide voltages to the power
supply. Hall effect probe A5Z1 monitors the amount of grid amplifier. The Driver supply, furnishes voltage to the IPA
current for control panel metering. stage. The 24 Vdc power supply provides power to the I
control circuits.
The power amplifier plate circuit is coarse-tuned from 88 to
108 MHz by resonating adjustable coaxial resonators, 4-4.2 24 Vdc Power Supply, PIO A10. I
Figure 4-6. The resonators are in the area between the tube
shelf and the sliding shorting plane. Two motor-driven The 24 Vdc supply is a fully self-contained power supply. I
capacitors permit more precise tuning (capacitor C51) and A parts list and schematic diagram is included in this
loading (capacitor C50). RAISE or LOWER switches S10 manual.
or SII (PA TUNING) and S12 or S13 (PA LOADING) on
control panel A 1AI, control the capacitor drive motors. The 4-4.3 Power Amplifier Bias Power Supply, PIO Al O.
dc blocking capacitor C2 is located between the top of
power amplifier tube and input to the air chimney. Figure The power amplifier bias power supply provides the power
4-7 shows the electrical equivalence of the plate tuning amplifier with fixed grid bias that holds the tube near cutoff
circuit. when no signal is present on the grid. Single-phase primary
power is applied through contactor A8K1 and step-up
4-3.4 Low-Pass Filter, A7. transformer T1 to a bridge rectifier network. An L-section
filter is formed by inductor L 1 and capacitor C2.
Low Pass filter A7 (Figures 6-1, sheet 2) consists of two
coaxial filters in tandem. The first filter has a cutoff The power supply output is applied to the grid of the power
frequency of 130 MHz, while the second has a cutoff amplifier through diode CR5. Diode CR5 blocks grid
frequency of300 MHz. current flow through the supply when the grid leak bias
exceeds the fixed bias. A sample of the bias voltage is
4-3.5 Directional Coupler, DC I. applied through resistor R3 to front panel meter A1M1 for
monitoring.
The directional coupler provides a proportional dc voltage
to both the forward and reflected circuits of A2A6. The
output of each is then routed to, and can be displayed on,
the Forwardl Reflected Meter (AIM4).
Change 5 4-2.1
THEORY OF OPERATION 816R-2C
4-2.2 Change 3
816R-2C THEORY OF OPERATION
MONAURAL,
STEREO
{I
FM EXCITER
:, 1-------..[----.....1
IPA __ DIRECTIONAL
COUPLER I'---:-+I
RF POWER
AMPLIFIER
LOW PASS
FILTER
I.--+
COMPOSITE, 4 802B
SCA I '-----t-- ----' , A12
I A7
I
:A3
I IPA
SUPPLY
I
A5
FORWARD REFLECTED
.-
I FILAMENT
+--..1 SUPPLY
POWER
SAMPLE
POWER
SAMPLE
1
J ~
PABIAS
SUPPLY I ----L
1-4
lBr
A
3 POWER PLATE
SUPPLY
PHASE / CONTROL
LI NE -------+---+1 UNIT
VOLTAGE C A9*~~..1 SCREEN
- \ SUPPLY VSWR
CALIBRATE
t CONTROL VOLTAGE
AND
AUTO POWER
24V DC
CONTROL
CONTROL
CIRCUITS
SUPPLY
A2A6
A10PS1
Change 5 4-3
THEORY OF OPERATION 816R-2C
V1
A3AR1
A3DC1 A12C1
COUPLING
EXCITER IPA
A4 FWD REFL
A12C3 A12C2
PA
GRID
TUNE
IPA
METERING
A12R1
I A12A3
C4-12
I
/
A3
A3R4
A3R1
A3R3
TO
3 PH : 0---. DRIVER
POWER SUPPLY
SUPPLY
: 0---. CIRCUIT
. 0---. BREAKER
AS
TO
PLATE-ON
CIRCUITRY
93G0294
4-4
816R-2C THEORY OF OPERATION
A3
AMPLIFIER ASSEMBLY
A1
• DC1
RF OUTPUT
RF INPUT DIRECTIONAL TO
FROM SPLITIER
COUPLER FINAL
EXCITER AMPLIFIER
A2 o >
3: w
u. a:
A1 A2
IPA IPA
METERING STATUS
ASSEMBLY ASSEMBLY
98G0092
Change 3 4-5
THEORY OF OPERATION 816R-2C
AC VOLTAGE
APPLIED TO
rv FULL
POWER
PLATE AND
SCREEN
TRANSFORMERS
0v REDUCED
POWER
.../ ~
GREATLY
-~ REDUCED
POWER
SCR's
ONE OF THREE
SCREEN
GATING
TRANSFORMER
CARD SECTIONS
POWER
CONTROL PLATE
. . . . - - - - - ON/OFF
CARD
CONTROL
PIO A2A6
DIRECTIONAL
COUPLER
MOTOR
A10A2K~
MAN.
DRIVEN
MANUAL
'-------0--- POWER
AUTO.
CONTROL
CONTROL
CARD
93G0296
PIO A2A6
4-6
816R-2C THEORY OF OPERATION
A12L6
PLATE
SCREEN CURRENT
OVLD
A5K2
A12 LS
4.7 uH
n
A12T1
A12R55
A5K3
22fl
+ PLATE
OVERLOAD
SCREEN
SUPPLY
A5
A10A1
CR5 PA
BIAS A12 R35
2.5Kfl
PA BIAS
SUPPLY
A10 HALL
+ EFFECT GRID
DEVICE CURRENT
A5Z1
A12R36
3Kfl A5R13
10 n.
93G0297
Change 4 4-7
THEORY OF OPERATION 816R-2C
C52
S15
C 2
C49
C48
C84
C85
TUBE S7
CHIMNEY
P4,J4
P5,J5
SLIDER
DECK
PA
TUNING
BLOCKING
(C51)
CAPACITOR
C2 (REF)
R75 - PA LOADING
(C50)
TUBE
TUBE " I /
SHELF -·D-
A3
C83
C2
93G0340A
S6
Figure 4-6. PA Cavity, A12.
4-8 Change 3
816R-2C THEORY OF OPERATION
C2 C50
A12L6 or LOW
B+ ....- t---' '--_.--- - - _ A _ - - - l ~---------__t_--- ------___I ~------+. PASS
E FILTER
LR
£~
C51
oV
LOADING
(Lt2
.::L
-=- :
:
MONITOR
J2 SAMPLE
V1
e
TUNING
B2
-
B3 _
.::L.:::r:: i2:<
(ltL13{)_
L.<J6
MONITOR
SAMPLE
NOTE:
C2 IS THE CAPACITANCE BETWEEN TUBE ANODE AND THE CAVITY CENTER CONDUCTOR
A12C50 IS THE CAPACITANCE BETWEEN MOVABLE PLATE 1 AND THE TUBE ANODE
A12C51 IS THE CAPACITANCE BETWEEN MOVABLE PLATE 2 AND THE TUBE ANODE
LR IS THE LUMPED CONSTANT EQUIVALENT OF THE SHORTENED 1/4 WAVE RESONATOR
93G0299A
4-9
THEORY OF OPERATION 816R-2C
4-4.4 PA Plate Power Supply. and Q5 amplify the control signal and apply the signal to
the gating cards. Capacitor C5 and resistor R36 phase
The power amplifier plate power supply provides plate compensate the power control servo loop.
voltage to the power amplifier. Primary components of the
supply are transformer T1, 3-phase bridge rectifier assembly 4-4.7 PA Screen Power Supply.
Z 1, filter choke L 1, and filter capacitor C 1. A meter
multiplier board, A 12A 1, samples plate voltage and allows The 3-phase regulated voltage from the power control unit
constant monitoring. Input power to transformer T 1 is is applied through transformer T2 to a silicon 3-phase
controlled by SCR (silicon-controlled rectifier) power full-wave bridge rectifier assembly A5CR 1in the power
control unit A9. This unit, connected as a closed loop amplifier screen power supply. The output of A5CRI is
regulator, maintains constant power output to offset filtered and applied to the cathode circuit of the power
conditions of varying line voltage. amplifier at the secondary center tap of filament transformer
AI2Tl.
4-4.5 Power Control Unit, A9.
4-4.8 Driver Power Supply, PIO A5.
Power control unit A9 regulates the 3-phase ac power input
to the power amplifier plate and the power amplifier screen The driver power supply is a 3-phase, full-wave, type using
transformer. SCR assembly Z 1 has three SCR pairs; one a single section choke input filter. It nominally delivers 45
pair in series with each primary \vinding of the 3-phase Vdc at 25 amperes to its load. The supply's primary power
power transformers. Each pair is connected within the delta is switched through relay A5KI which is operated by the
circuit of the transformer primaries. Three control cards are PLATE ON circuitry. The supply is protected through
located within the A2 card cage. Each control card controls circuit breaker A6CB3.
the firing (tum-on) point of one SCR pair (Refer to Figures
4-4 and 4-8). 4-4.9 Filament Voltage Regulator, A2A4.
A common dc control signal from power control regulator When the Filament Regulator Card is in the automatic
A2A6 is fed simultaneously to each control card. This mode, the filament voltage regulator detects and
control signal governs the firing of the SCR pairs that compensates for sustained fluctuations in the input ac
regulate the input power applied to the power supplies. voltage (Refer to Schematic Diagram Figure 7-2). The
Upon receipt of a PLATE OFF control signal, a ground is fluctuations are detected by a true rms detection circuit
placed across the inputs of each card. which in conjunction with associated circuitry, including
motor control circuits, adjusts the setting of variable
4-4.6 Power Control Regulator, PIO A2A6. transformer A8A2Tl. The output voltage of the variable
transformer is then applied to the primary of power
The power control regulator located on A2A6 provides the amplifier filament transformer A 12T 1. The variable
necessary control signals to operate power SCR control unit transformer voltage is also applied to the primary of
A9. Assembly A2A6 supplies a soft-start power amplifier detector circuit transformer A2T4.
plate supply tum-on signal, a negative voltage for manual
power control, and amplifier mixer functions for automatic Voltage for the power supply circuits on the filament
power control. regulator board is derived from sampling transformer A2T4.
This ac voltage is rectified and applied to voltage dropping
4-10 Change 5
816R-2C THEORY OF OPERATION
FORWARD
POWER
DIRECTIONAL
1----------1
COUPLER I +10Y I
DC1
1 1
1 os 1
-
I
I
if
10 - -
+ U4
-
6
- -
R48
- - i
J1
38 ) -
I - - - - .
I
K2
o-RESET I
I
I
I _
~- R24
2N2222A ~1
R22
4.7K
I
I 04 2N2222A I
I I I
I
1
~-----'\.24 >-~--< 13~.
---"7
. L- : ~14)-<261
I" 1 C7-=
T 0.1 I
I I I: 1 I T O.1 -10Y I
L P/O A2A_6 1 I · SET I -= q I
I ~
POWER CONTROL
--<1if- +24 I
PIO A2A6
L.:
D- ~----J
~t
A1A1S1 PS
I
AUTO 1~32> I --l , _
MANUAL J
he NO
LOA10A2_y
l ~3S>------'
A1A1S2
POWER ADJUST
A1A1S7 P6
I
J
0-73S>--------4-----------/·'1
RAISE I
~34>
I
)---- II
A14T1, T2
PRIMARIES
(2 PLACES)
"I
8
8
LO WE R 10-736 >_! - t - - - - f - - - i - - - . , . - - -_ _- - '
8 2A3
14~
A9Z1-A A
C
A1A1S8
I
1
-
N
120VAC FROM ------------~ P
~--
A6XF14-2
6 - - (16~----- 6
P4
Sl 80
08
14 U
T
8
+24
y .. lB..
f----+---------::'f'---J
P
K~ ~ 9 ••• 1~1 :
A9Z1-B
0
W
POWER
RAISE
8 (1 ~ I E
R
I P4
-------+---~ 3 " / I
(1:~ ~ ~ C 11
I
J
~y
.9•. :
POWER 4 13 I 93G0300
LOWER 1~ I
---~O)-
I
TO K2
I
i7)-T--
I PS-3S(A1A1J1-3S)
LP/O ~OA2 I
Change 5 4-11
THEORY OF OPERATION 816R-2C
4-4.9 Filament Voltage Regulator, A2A4. - Continued If the voltage from the RMS-to-dc converter circuit is
within the 4.95 to 5.05 Vdc windo\v, the outputs of the
Negative supply voltage is provided via diodes CRI and comparators will both be high and the output of AND gate
CR2 via resistor R3 and capacitor C24 to card edge U4C will go high illuminating green LED DS4 indicating
connection 38 for distribution to other circuit cards in the proper filament voltage is present. If the voltage from the
transmitter. RMS-to-dc converter is not within the 4.95 - 5.05 Vdc
window, the circuit \vill then operate to make the necessary
A sample of the voltage feeding the power amplifier tube corrections if switch S2 is in the AUTO position.
filament transformer is applied via transfonner A2T4. This
ac signal is applied to RF filtering components inductor L 1 Assuming that switch S2 is in the AUTO position, if the
and capacitor C 14. Inductor L 1 has a 4.7 j.lh parallel filament voltage rises above + 1% of the nominal value
resonance which falls in the FM broadcast band providing a setting, the following actions are taken. The output of the
high impedance path for frequency modulated RF signals. 5.05 Vdc comparator will go low at U8-2 causing the output
Capacitor C 14 is a 100 pf capacitor whose ofU4 to go low and DS4, the LOCK LED, will extinguish.
series resonance falls in the FM broadcast band providing a Device U8-Il will go high bringing the input ofUI-13
low impedance shunt path for frequency modulated RF high. When either of the comparators goes low, indicating a
signals. These filtering components are used in several correction is necessary, U2B, U2D, and U2C in
locations in the filament regulator card, and provide the combination act as an OR gate forcing U 1-10 high which in
same filtering functions as described here. turn triggers timer, U6. When U6 is timing, the output pin 3
goes high illuminating yellow LED DS 1. At the same time,
The filament voltage sample signal is then applied to the UI-3 output goes low which takes the input ofU4-1 low.
RMS-to-dc converter circuit via voltage divider resistors RI This output is fed through switch S IA to inputs UI-9, Ul-
and R2, and through capacitor C 15. This RMS-to-dc 12 and U2-1 bringing them all low. Hence, while the timer
converter circuit is based around U7, a true nns-to-dc is in its timing state, the outputs ofUIC, UID, and U2A are
converter integrated circuit. The converter directly all high, inhibiting the actuation of relays Kl, K2, and K3
computes the true RMS of any complex input waveform respectively. Once the timer U6 has timed out, the inputs of
containing ac components. It has crest factor compensation UIC, UID, and U2A fed from s\vitch SIA are brought
which allows very accurate measurements up to 300 kHz. high. At this point if the filament voltage is still above the
The crest factor of a wavefonn is the ratio of the peak signal + 1% nominal value, both inputs of U 1 will be high,
swing to the RMS value. Components C17, R 17, R 18, C 18, enabling actuation of relay Kl and the clutch assembly on
RI9, and C20 provide time constant and filtering functions the filament voltage adjust variac motor. Simultaneously,
for the converter. both inputs ofUID will go high forcing its output pin 11 to
go low. The LOWER LED (DS2) will be illuminated and
Test point 3 (TP3) provides easy access to the dc voltage relay K2 will be activated which in turn actuates the lower
representation of the filament RMS voltage. During nonnal winding in the motor driving the filament voltage control
operation of the filament voltage regulator, resistor R2 is variac. Once the variac brings the filament voltage back
adjusted so the output of the RMS-to-dc converter circuit is inside the range of nominal operation, the comparator
5.00 Vdc when the filament voltage has been preset to the output ofU8-2 will go high, and the above logic actions are
nominal value by the operator. The output voltage is then reversed removing power from the filament voltage
fed to window comparator composed ofU8 and related regulator variac motor.
devices. The voltage references for the window comparator
are provided by UII, a very high precision IO-Volt The raise function operates just as the lower function
regulator, and voltage divider components R20, R21, R22, described above, but instead activates the raise circuits. It
and R23. In normal operation, resistor R20 is adjusted to may be noted that if future adjustments by the operator are
provide 5.00 Vdc at TP2. The corrected reference voltages required in the automatic mode, resistor R2 may be used as
are then applied to their respective comparators. Pin 5 of U8 a simple filament voltage adjustment control.
has 5.05 Vdc applied, and pin 10 ofU8 has 4.95 Volts
applied. These voltages will be correct if resistor R20 has The timing period of timer U6 is provided to guard against
been properly adjusted for 5.00 Vdc on TP2. The 50 mV constantly correcting momentary excursions in the filament
voltage drops are provided by voltage divider resistors R21 voltage. This delay timing period is adjustable from 0 to 12
and R22. This 100 mV total window provides a total ± 10/0 seconds with resistor R7.
window for the voltage comparator, and hence for the
voltage regulator circuitry.
4-12
816R-2C THEORY OF OPERATION
4-4.9 Filament Voltage Regulator, A2A4. - Continued Figure 4-10. Circuit breaker A6CB5 is connected inside the
delta of plate transformer T 1. It also serves to interrupt
If automatic operation of the filament voltage regulator primary power to the PA screen transformer T2 through
circuit is not desired, switch S1 can be put in the MAN associated circuit breaker A6CB4. Circuit breaker A6CB3
(manual) position. This effectively takes the regulator out of controls power to driver power supply (IPA) transformer
the circuit, but the green LED lock indicator will still show T5. AC line voltage metering is provided by ac meter
if the filament voltage is within nominal range. A2M 1. In addition to the three phase-to-phase voltages,
A2M1 can monitor the power amplifier filament voltage.
While in the manual mode, momentary switches S2 and S3 BLOWERS circuit breaker A6CB2 controls application of
can be used to manually activate the clutch and raise or primary power to cavity blower Bland FAN fuses A6F7,
lower circuits respectively. Other than the timer not being F9, and FI2 through filament-on relay A8K2. Relay A8K2
active in this mode, these switches simulate the output of is energized when the filament switch (S2) is turned on.
the comparators per the operator's command, thus manually Application of primary power to the filament circuits, the
raising or lowering the filament voltage. This provides a exciter, the power amplifier bias power supply, and the
convenient way to determine ifmost of the digital logic and power amplifier tuning and loading motors is relay
the solid state relay are functioning properly should a controlled. Filament-on relay A8KI and blower-on relay
problem occur. Devices U3A and U3B are provided to A8K2 control application of power to the regulated filament
insure that the raise and lower functions are not activated circuit through auto-transformer A8A2TI. Relay A8K1 also
simultaneously by circuit failure or accidentally by the controls application of power to 802B exciter A4, to power
operator using the manual controL amplifier bias power supply, PIO A10, and to the power
amplifier tuning and loading motors B2 and B3
While in the manual mode, the operator may depress both respectively. Power to the exciter and the motors is through
the raise and lower switches simultaneously and the only isolation transformer T4. Time totalizing meter A2M2 is
action to take place is the timing of U6 as noticed by the placed across the load side of filament-on relay A8Kl.
illumination of yellow LED DS 1. This allows the operator a
convenient way to set the time delay ofU6 without The filament, exciter, and power amplifier bias supply input
affecting the other circuits. power circuits are protected by associated fuses. These
circuits receive power from the blowers circuit breaker,
Solid state relays K 1, K2 and K3 provide a return for the ac A6CB2.
voltages already on the windings of the clutch, and the
lower and raise circuits of the variac drive motor. Relays K2 4-5.2 Transmitter Tum-On.
and K3 also have the return path for the ac voltages routed
through micro-switches S1 and S2 on the variac assembly. The transmitter is energized by pressing FILAMENT ON
This provides a secondary measure against operating the switch AIAIS4 on the Al control panel. Relay A8K2 is
filament voltage regulator outside of the prescribed range energized and is applied to the blower motors. After
provided by the mechanical stops on the variac drive motor. sufficient air pressure is created in the power amplifier
cabinet, air switch A I2S 1 is closed and relay A8K 1 is
4-4.10 Filament Voltage Distribution. energized.
The filament voltage distribution is shown in Figure 4-9. After a 30-second delay, relay A8K4 is energized. The
Filament voltage regulator A2A4 maintains a constant rms PLATE ON switch is pressed energizing relay A8K3 which
voltage on the filaments as discussed in Paragraph 4-4.9. applies 24 Vdc to the base of transistor A2A6Q3. This turns
on the control amplifier, which applies input voltage to the
plate and power supplies.
4-5. PRIMARY POWER DISTRIBUTION CONTROL
AND OVERLOAD CIRCUITS The transmitter may also be energized by pressing the
PLATE ON switch which latches relay A8K3, and
4-5.1 Primary Power Distribution. energizes relay A8K2 through contacts 8 and 5. Pressing
this single switch (PLATE ON) enables the transmitter to
The 60 Hz, 3-phase primary power is distributed to the go through the above sequence of blower, filament, time
various circuits of the transmitter via circuit breakers and delay and plate on.
fuses mounted on circuit breaker panel A6. Refer to
Change 5 4-13
THEORY OF OPERATION 816R-2C
I
WHT
29 <
~ A2A4
115
I FILAMENT
VAC
0 13 < VOLTAGE
REGULATOR
RED··
I
25 <
Lv--v--V--V--V
46 2 42 1 6
via GRN
V
ORG BLU
V
lj V
A2T4
WHT BLK
FILAMENTS
~.~~_FI~E~ ~~~~~~1!-2~-2JII~1
v~
L~~' 13 A8A2 I' A12C56 A12T1
-~-T T1 2
A6F13
-~-~ A8K2B A8K1 P7 -1---
t 3 J1
~ I :
R20
9.09K
R19
9.09K
R17
5K
P/OA2A7
CARD CAGE CaMP. ASSY : 93G0301
4-14
816R-2C THEORY OF OPERATION
F6 --.t:
B ~ ---,--: REGULATED DC
F8 --.t: OPERATING/CaNT
VOLTAGE FROM
C~_: REGULATOR A2A8
A~:
POWER
n
CONTROL
A2A8
200-250 VAC 24 VDC
60 Hz 3 PHASE
A8TB1
A6CB5 U ON RELAY
A8K6
~
ill
C- {- ( A6CB6
,----- ~
-----------------------1
-------------------------------1
: T1 PRJ WINDINGS
-----------------------------~ ~--'-------_->.
. - - t - - - - - - - - - - - - - - - - - - - -__---+-----~-.....---
a - - + - + - - - - - - - - - - - - - - - - - - -+--+----~:..- ~ .--~-----------'
DR IV ER - - - - - - - - - - - - - - -
~
.~
PWRSUPPLY
A6CB3
l.-- ~--o-L-
~ ~
24 . - - - - - - . --D
,---- ~ ~
~1
VDC
~OO
'------_w
IPA
A5K1
~ONITOR
I PHASE
AC LINE
VOLTMETER
A2A7 SWITCH Vm
A6CB2 FILAMENT
~----+-+-- CAVITY
~---t-1.-+--- BLOWER
B1
B
VARIAC DRIVE
MOTOR
A D A8A2 B1
_
FILAMENT
VOLTAGE
A6F13
B C BL~~~RS REG
A6F1 ON RELAY A2A4
~()-- ---t..--+--------+-----------+---
II
C >--~~(}----~-------
A6F3 .
B >--~~v--
A6F2
__
---'--.,.J
A~-tr}-------.
A6F4
D
FIL ON
PA BIAS
POWER
SUPPLY
RELAY PIO A10
A8K1
Change 5 4-15
THEORY OF OPERATION 816R-2C
An output override voltage is supplied to the 802B exciter The forward power signal from the directional coupler,
when the plate voltage is turned OFF. This mutes the output DC 1, is amplified and buffered by U4. Resistor R9 is an
of the exciter while the power amplifier plate voltage is offset null adjusted for zero output at TP 1 when no input
turned OFF (Figure 4-11). The voltage is applied from the signal is present. Resistor RIO is adjusted to provide a
124 Vdc power supply through contacts 3 and 9 of relay 1000/0 forward power indication on the panel power meter
A8K4 to the 802B exciter power supply regulator. (AIM4) at the customer's specified TPO.
4-5.4 FWDIREFL Calibrate and Auto Power Control Unit, The output ofU4 is also present on terminal board
A2A6. Al OTB2-13, through a 2.2K ohm isolation resistor, R53, to
provide remote metering of forward power.
4-5.4.1 Functions. The FWDIREFL CALIBRATE AND
AUTO POWER CONTROL portion of the A2A6 card The positive output ofU4 is coupled through diode CRl1
performs these functions (Refer to Schematic 180162): and compared at the inverting input ofU3 against the
negative voltage from either resistor R8 (Normal Power) or
1. The forward power signal from the directional coupler resistor R7 (Second Power) in the automatic mode. The
is buffered and amplified to provide a panel power output ofU3 is used to raise or lower the transmitter plate
meter reading of 1000/0 at the customer's specified voltage, as necessary, to maintain the selected power level.
transmitter power output (TPO). Full scale meter The input to U3 is switched from resistor R8 to resistor R7
indication is 120% in the FORWARD POWER by relay Kl which is activated by applying +24 Vdc to relay!
position. KI coil through terminal board AIOTB2-1. Normally,
resistor R8 sets the normal operating TPO reference while
2. The forward power signal from the directional coupler resistor R7 is adjusted for some lower value, perhaps
is compared against either of two internal, adjustable necessary during emergency operation with a generator
voltages for automatic power control. Two discrete unable to supply the full power load.
levels of power control are remotely selectable and
maintain the desired power to within 10/0. The reflected power signal from directional coupler DC 1 is
amplified and buffered by UI. Resistor Rl is an offset null
3. The reflected power signal from the directional coupler adjustment for zero output at TP2 when no input signal is
is buffered and amplified to provide a full scale reading present. Resistor R2 is adjusted to cause a 100/0 reflected
of 12% of the customer's specified TPO on the panel power indication on the panel power meter AIM4 when the
power meter in the REFLECTED POWER position. reflected power reaches 100/0 of the customer's specified
TPO. Resistor R3 is adjusted to simulate that 100/0 reflected
4. The reflected power signal from the directional coupler power level when the TEST switch S1 is depressed. This
is compared against an internal limit to smoothly fold allows testing of the VSWR protection and metering
the forward power level back when a slowly rising circuits. The output ofUl is fed through resistor R43 to the
VSWR level is detected. Forward power is reduced to gate of the VSWR overload SCR A2A5Q4 when the
keep the reflected power at 5 to 60/0 of the customer's VSWR protect is in the enable position. Resistor R4 is
specified TPO. adjusted to fire SCR A2A5Q4 when the reflected power
reaches 10% of the customer's specified TPO. When SCR
5. A reflected power signal from the directional coupler Q4 fires, VSWR overload relay AIIK9 activates, removing
can remove power from the transmitter and light the power from the transmitter and illuminating the VSWR
VSWR tally LED when a rapidly rising reflected power OVERLOAD LED.
level greater than 100/0 of the customer's specified TPO
is detected. The output of U 1 is also present on terminal board
AI0TB2-12 through 2.2K ohm resistor R46 to provide
remote metering of reflected power.
4-16 Change 5
816R-2C THEORY OF OPERATION
4-5.4.2 Theory of Operation. - Continued FAULT RESET s\vitch AIAlS16 on the main control panel
is pressed. Plate voltage is removed by overload relays
Devices U2 and U3 form the VSWR foldback circuit. A A5K2, A5K3, or A5K4. The 24 Vdc pulse that triggers the I
sample of the buffered reflected power signal from U 1 is SCR is simultaneously routed to the recycle circuit via
fed to U2 through resistor R5. Resistor R6 is the offset null diodes CR9, CRIl, or CRl2 to be used to automatically
adjustment for U2 and is adjusted to give zero output at U2- restart the transmitter.
6 when no input signal is present. The output of U2 is
coupled through diode CR6 to the automatic power The automatic recycle circuit provides a timed restart pulse
comparator, U3. Resistor R5 sets the level so that the output for up to four overload occurrences within a 30-second
voltage ofU2 will exceed that ofU4, causing the power to period. The card as shipped will allow only two restart
be reduced, when the reflected power exceeds 5-60/0 of the pulses in a 30-second period. However, it may be
normal TPO. The VSWR foldback circuit is defeated by the reconfigured to allow four restart pulses in a 30-second
circuitry of the ten second timer U5. The timer is triggered period by removing the jumper between terminals A and B
by sampling the anode voltage ofVSWR overload SCR on the card and replacing it between A and C.
A2A5Q4. The response time of the VSWR foldback circuit
is relatively slow. A sudden significant increase in VSWR, The auto recycle begins when the 24 Vde pulse is applied tal
as in an arc, would cause the VSWR overload SCR to fire. the base of transistor Q2 causing it to conduct. The output
Power to the transmitter is removed, the VSWR ofQ2 is fed to timers UI and U4. Timer Ul provides a
OVERLOAD LED is illuminated and the VSWR foldback 0.5-second delay, then triggers timer U3 which generates a
circuit is disabled for ten seconds. The VSWR foldback 0.5-second output pulse. This pulse is fed through gate U2A
circuit is disabled to allow the VSWR overload circuit to to inverter Q3 which causes Q6 to conduct and charge
sample the VSWR at full power thereby preventing capacitor C22. The charging current of capacitor C22
operation into a dangerously deficient load. momentarily energizes relay Kl which closes the PLATE
ON circuit through switch S2. The charging current of
4-5.5 Overload Protection. capacitor C22 also flows through RECYCLE PULSE
indicator LED CR6 giving an indication of the recycle
Relays A5K2, A5K3, and A5K4 are adjusted to energize circuit operation.
and remove power from the transmitter when an overload
occurs in the plate or screen supply or when the VSWR Gate U2D conducts the output pulse from timer U 1 to
exceeds a preset level. Screen current through resistor A5R8 counter U5. Counter U5 counts the number of recycle
produces a voltage that is applied to relay A5K2 through pulses and provides a logic 1 output at terminal C \vhen four
resistor A5R 15. The plate current through resistor A5R7 pulses have been received. Depending on which terminal
produces a voltage that is applied to relay A5K3 through has been strapped to terminal A, two or four recycle
resistor A5R16. When SCR A2A2Q5 is gated on, a ground attempts in a 30-second period will close gates U2A, U2B,
is applied and relay A5K4 is energized. Each relay is U2C, and U2D and prevent any further attempts by the card
adjusted to trip at a factory preset current level. The relay to restart the transmitter. RECYCLE LOCKOUT indicator
contacts are in series with plate control relay A8K3. If an LED CR2 will light to indicate this condition. When the
overload occurs, the corresponding relay trips and 30-second period of time has elapsed, a pulse is generated,
de-energizes relay A8K3, removing plate power from the inverted by tramsistor Q 1, and applied to U 5 to reset it to
transmitter. zero. This clears the memory and allows another sequence
to begin. If the maximum count of two or four pulses has
4-5.6 Overload and Recycle Board, A2A5. not been received in the 30-second period, the timer will
also reset the counter automatically.
Overload and recycle board A2A5 contains circuits that
provide overload indication and memory, automatic power AUTO-RECYCLE switch S2 may be used to disable the
on recycling, and filament control circuit interlock status auto recycle card when desired. This is usually done during
(Refer to Schematic 180167). tune-up or maintenance procedures. RECYCLE TEST
switch S1 may be used to test the automatic recycle circuit
When an overload occurs in the PA plate, PA screen, or during maintenance procedures by simulating an overload
Ivs WR circuits, a 24 Vdc pulse is supplied to the pulse at the input to the recycle circuit.
appropriate SCR Q4, Q7, or Q8. The SCR latches and lights
its associated LED indicator on the A 1 panel to indicate
which overload has occurred. All indicators that have been
lighted by an overload function remain lighted until OVLD
Change 5 4-17
THEORY OF OPERATION 816R-2C
4-5.7 Power Failure Recycle Board, A8Al. closed. L REAR DOOR INTLK indicator LED A1A1DSI4,
C REAR DOOR INTLK indicator LED A1AIDSI5, R
In the event of momentary loss of primary power, the power REAR DOOR INTLK indicator LED AIA1DSI7, C FR
failure recycle circuit restores the transmitter to operational PNL INTLK indicator LED AIAIDS18, and R FR PNL
status. Capacitor C3 maintains current flow through time INTLK indicator LED AIAIDS19 are panel interlock status
delay relay A8K4 keeping the time delay circuit active for indicators that are lighted when the respective panels are in
short term power outages and a separate circuit provides a place. Panel designations refer to the three bays of the
momentary ground at pin 10 when power is restored. The transmitter cabinet (left, center and right) as viewed from
momentary ground is applied to capacitor A2A5C22 and the the front of the transmitter. REMOTE INTLK indicator
charging current of this capacitor pulls relay A2A5K8 in LED AIAIDS20 is lighted when continuity exists between
and initiates the power ON command. remote control interface terminal board A 1OTB 1-3 and -4.
FAILSAFE INTLK indicator LED A 1A 1DS29 is lighted
4-5.8 Auto-Manual Power Control Latching Relay and when remote relay Al OA2K8 is energized. Indicator LEDs
Transmitter Status Indicators. AIAIDSl1 through AIAIDS21, except for AIA1DS16,
are in series and in sequence as they are connected in the
The latching relay permits local or remote selection of circuit. Therefore, an interlock must be satisfied before its
manual or automatic power control (Refer to Figure 4-11 status indicator LED will light.
and Status and Interlock Simplified Schematic, 189579, in
pouch at rear of manual). 4-5.9 Power Control Relays, PIO AI0A2.
The latching relay is connected to the remote control panel Assembly AI0A2 provides remote manual power lower and
I through terminal board A10A2. A 24 Vdc signal applied by raise control. When power is decreased at the remote
manual control switch A 1A 1S2 or through remote control control panel, relay K4 is energized (see Figures 4-8 and
interface board will latch relay Al OA2K2 in one of two 4-12). Closed contacts provide 115 Vac to motor A2A9Bl
stable states. AUTO PWR CONTROL switch LED which adjusts the resistance of A2A9R 1 to decrease the
A 1A 1S1 indicates automatic power control is selected and transmitter power output. When the power is increased at
MAN PWR CONTROL switch LED AIAlS2 indicates the remote control panel, relay K6 is energized and closed
manual power control is selected. contacts provide 115 Vac to motor A2A9B 1 which adjusts
the resistance of A2A9R 1 to increase the transmitter power
Visual indication of TRANSMITTER CONTROL output.
REMOTE/LOCAL switches A2A7S 1 or A2A7S2 are given
by status indicator LEDs A1AIDS22 and AIA1DSI6. 4-5.10 Remote Relays, PIO A10A2.
4-18 Change 5
816R-2C THEORY OF OPERATION
RESET
AUTO
A1A1S1
--L-
O~
11
POWER MAN. PWR.
MON/CTRL--(14 ~---+---~ A2A9R1
A2A6 13
9
11(17 IAUTO I
m I ' 4
8 I
PIa A1A1S1
+24V
~---t----~18
IMANUAL I
PIa A1A1S2
I
--l-
16
t------+- ~19 )>---------'0 a----,
MANUAL
A1A1S2
m
SET
: PIa A10A2K2 PIa TB1
R~~~~E';'~U'T'~' , , , , , , , , • • , , , • , , , • , , , r.,r',,·,"
10
94G0028
CONTROL 1 MAN.
Change 5 4-19
THEORY OF OPERATION 816R-2C
POWER CONTROL
RESISTOR
PIO
.
•••• II •••••••••• ••••••••• III
~34 I C2
81
9
1~36
-
LOWER I · 0.1 uf
PIO A2A9
A1A1S8
••••••••••••• It ••• IJ ••••• .,
120VAC FROM
A6XF11-2
•• ""." •• II II II •••••••••••••••••• " 6 ... II 5 ..
+24 6
POWER
1
RAISE
------+-----~ 3
8 6 9 11
13
POWER
9 I--+----< 1
LOWER
----¥I 0
TO K2
4-20 Change 5
816R-2C MAINTENANCE
SECTION 5 - MAINTENANCE
5-1. ROUTINE MAINTENANCE 1. Remove the cross-wire brace that holds the filter in place.
The transmitter is carefully inspected and adjusted at the 2. Remove the filter.
factory to reduce maintenance to a minimum. To ensure
peak performance, adhere to a regular schedule of periodic 3. Use a vacuum cleaner to remove heavy dust
checks and maintenance procedures. Refer to the parts lists, accumulation from the filter.
Section 6, for component location in the transmitter.
4. Blow a stream of air through the filter in a direction
opposite to normal air flow.
WARNING
5. Wash the filter in a solution of hot water and detergent.
HIGH VOLTAGES ARE EXPOSED WHEN
CABINET DOORS OR ACCESS PANELS ARE 6. Reinstall the filter when dry.
OPENED. WHEN WORKING INSIDE THE
EQUIPMENT, BE SURE THAT ALL CIRCUIT 5-2.3 Tube Cleaning.
BREAKERS ARE OFF AND THAT PRIMARY
POWER IS DISABLED AT THE WALL The power amplifier tube should be cleaned when a visible
DISCONNECT OR CIRCUIT BREAKER quantity of dust accumulates on the cooling fins of the tube.
UNLESS OTHERWISE DIRECTED. ALWAYS Carefully remove the tube from the socket and clean with a
SHORT ALL HIGH VOLTAGE TERMINALS TO dry, oil free jet of air.
GROUND WITH THE GROUNDING STICK
PROVIDED. FAILURE TO COMPLY MAY
RESULT IN DEATH ON CONTRACT. 5-3. INSPECTION
Change 5 5-1
MAINTENANCE 816R-2C
BE CAREFUL TO NOT BEND OR BREAK Thruline 0-1 kW element, 0-100 W Bird 43 (or
THE SOCKET'S FINGER CONTACTS.
FAILURE TO COMPLY MAY RESULT IN Wattmeter equivalent)
DAMAGE TO THE TUBE SOCKET.
DC Voltmeter Otol0kV,I%tol any
3. Carefully lift the tube (4CXI5,OOOA), and PA DC Ammeter oto 5 amperes, 1% to I any
blocking capacitor, out of its socket.
WARNING
5-6. TROUBLESHOOTING VOLTAGE HAZARD
If the transmitter fails to operate properly, check each USE CARE WHEN SERVICING GATING
circuit in the order that it is made operative. Use the CARDS A2AI, A2, AND A3. 250 VAC IS
simplified schematics and the overall schematic in Section 4 PRESENT ON CARDS WHEN MAIN CIRCUIT
when needed. Normal control panel meter readings are BREAKER A6CB6 IS ON. FAILURE TO
provided in Tables 3-5 and 3-6. Efficiency graphs are COMPLY MAY RESULT IN SERIOUS
provided in Figure 3-7. PERSONAL INJURY.
5-2
816R-2C MAINTENANCE
NOTE
REMOVE PRIMARY POWER FROM THE 3. Adjust the tension bolt on switch A 12S 1 so that the
TRANSMITTER EACH TIME A GATING green filament light goes out when the PA grid
CARD IS REMOVED. FAILURE TO COMPLY compartment door is opened approximately one inch.
MAY RESULT IN CARD DAMAGE.
5-7.1.2 Tuning Motor Limit Switches, A 12S II-S 14.
If none of the cards operate properly in the selected power
controller receptacle, use a different card receptacle and 1. Press the PLATE OFF and FILAMENT OFF switches
repeat the test. Perform the same test with each of the on control panel AI.
remaining gating cards in the same power controller card
receptacle. The results should be the same for each card if 2. Remove the rear panel behind the PA cavity, or the side
the card is good. If all the cards operated properly, use one panel next to the cavity.
of the cards to test each of the two remaining receptacles.
This will check the other two power controller phases. 3. Loosen the mounting screws on the limit switch.
If all cards operate properly in one or two receptacles but 4. Position the limit switch so that the peg mounted to the
not in another, it can safely be assumed that the cards are rack gear causes the switch to trip before the peg runs
good but either an A2 control transformer or one of the into either end-stop. The tuning and loading paddles
SCR banks are defective. Experience indicates that the must never be closer than 5/8 inch from the blocking
SCRs are least likely to fail. capacitor.
Change 5 5-3
MAINTENANCE 816R-2C
3 PHASE
ACINPUT
TRANSMITTER
* REAR VIEW OF
BREAKERS SHOWN
POWER ENTRY BLOCK
•
A 6CB6
•
A 6CB5 •
A6CB4 •
A6CB3
•
A 6CB2
F10
AC
1
Z1A Z1B
:EJ
Z1C A2E1-3
A2E1-1
A2E1-2
POWER 2 7 12 2 7 12
TRANSFORMER PA PLATE PA SCREEN
TAPS SHOWN TRANSFORMER T1 TRANSFORMER T2
FOR 210 VAC
4 9 14 4 9 14
93G0305A
5-4
816R-2C MAINTENANCE
5-7.2 Filament Voltage Adjustment. - Continued 7. With S1 of the filament regulator card A2A4 in
MANUAL position, depress RAISE switch, A2A4S3,
and run variable transformer drive motor until limit
WARNING switch actuator arm is against the upper clockwise
VOLTAGE HAZARD (CW) limit switch.
HIGH VOLTAGES ARE EXPOSED WHEN 8. Adjust variable transformer A8A2TI with an insulated
CABINET DOORS OR ACCESS PANELS rod for an indication of 6.4 V ac. Note the filament
ARE OPENED. THE SHAFT OF meter reading. If filament meter does not agree with
VARIABLE TRANSFORMER A8A2Tl HAS calibration meter, adjust filament meter calibration
HAZARDOUS VOLTAGE TO GROUND A2A7RI until it does.
WHEN FILAMENT CONTACTOR IS
ENERGIZED. USE CARE WHEN 9. Press FILAMENT OFF switch on control panel AI.
PERFORMING THE FOLLOWING Tum OFF main circuit Breaker A6CB6.
PROCEDURES. FAILURE TO COMPLY
MAY RESULT IN PERSONAL INJURY. 10. Tighten setscrews on variable transformer end of
motor coupling.
2. Open the power amplifier grid compartment and 11. Place switch A2A4S 1 on the filament regulator card in
connect a 0 to 10 volt, true RMS ac, one percent MANUAL position.
meter, to the power amplifier filament rings on the
tube socket. 12. Turn main breaker A6CB6 back on. Press FILAMENT
ON switch on control panel AI.
3. Run the meter leads through the comer of the
compartment and close the power amplifier 13. Use the RAISE or LOWER switches, A2A4S2 and S3,
compartment door. on the filament regulator card to adjust the filament
voltage to the desired voltage, 6.0 V ac rms is the
4. Remove the cover from the control circuits card cage recommended operating voltage for 48 hours, as
and pull the plunger on the card cage interlock all the indicated on the true rms voltmeter.
way out. Tum main circuit breaker A6CB6 OFF.
14. Check the comparator window voltag~ on the filament
regulator card. It should be preset to 5.00 volts. If it is
WARNING not, adjust resistor R20 observing the voltage on
VOLTAGE HAZARD BLUE test point 2 (TP2) and adjust for 5.00 volts.
Once this voltage is set, it should not need to be reset
GROUND VARIABLE TRANSFORMER unless a component change is made.
(A8A2Tl) SHAFT AND CONTACT BRUSH
ASSEMBLY BEFORE TOUCHING ANY 15. Adjust resistor R2 for 5.00 volts by observing the
PART OF VARIABLE TRANSFORMER. voltage on RED test point 3 (TP3). At this point the
REPEAT THIS PROCEDURE EACH TIME green LOCK LED DS4 should illuminate.
POWER IS REMOVED. FAILURE TO
16. To adjust the timer, while still in the MANUAL
COMPLY MAY RESULT IN PERSONAL
position of switch S 1, push both RAISE and LOWER
INJURY.
switches (S3 and S2) simultaneously and time how
long the timer yellow indicator, DS 1, stays on: This
delay is normally set for 5 seconds at the factory to
5. Loosen motor coupling setscrews on variable
prevent momentary changes in the power line voltage
transformer A8A2Tl (Right side panel) end of
from constantly effecting a correction. To increase
coupling, and turn the main circuit breaker ON.
time delay adjust resistor R7 counter clockwise
(CCW); to decrease time delay adjust resistor R7 CWo
6. Press FILAMENT ON switch on control panel AI.
Repeating the above will verify your action. The time
delay range is approximately 0 to 12 seconds.
5-5
816R-2C
17. Once the above adjustments are made, activate the 26. After the filament voltage has been set, return the
automatic mode of filament voltage regulation by transmitter output power control to the AUTO position.
placing switch SI in the AUTO position. RAISE and Ensure that the filament voltage regulator is also in
LOWER switches S3 and S2 only operate in the MAN AUTO.
(manual) mode of operation.
5-7.3 DC Overload Adjustment.
18. The life of the PA tube can be greatly enhanced by
correctly adjusting the filament voltage required to 1. Press the PLATE OFF and FILAMENT OFF switches
produce the emission needed for your rated output on control panel AI. Turn DRIVER POWER SUPPLY,
power. To obtain the optimum tube life you should PA SCREEN POWER SUPPLY and PA PLATE
adopt the following procedure. POWER SUPPLY circuit breakers OFF.
19. First stabilize a new tube's emission by operating it at 2. Remove the front panel beneath the PA grid
the recommended filament voltage for 48 hours. compartment door.
20. Place the transmitter power control in the MANUAL 5-7.3.1 PA Plate Overload Adjustment.
position. Also place the filament voltage regulator in
the MANUAL position. 1. Connect an ammeter from the positive terminal of an
adjustable 28 V de power supply to resistor A5R8-1.
21. Raise the transmitter output power to 105% of normal
rated power. 2. Connect the negative terminal of the de power supply to
resistor A5R5.
22. Carefully lower the filament voltage in 0.2 volt steps,
pausing about 30 seconds after each step, look for a 3. Raise the de power supply current to 4.3 amperes.
greater than 2 0/0, change in output power or plate
current. This is the filament emission knee. Now raise
the filament voltage 0.2 volts above this voltage. This NOTE
is the correct filament voltage for your output power. The plate supply current is rated at 3.5 amperes.
This measurement point is the sum of the plate
and screen supplies and 4.3 amperes allows for
WARNING the 0.8 ampere screen supply.
24. After the correct voltage for desired operating power 5-7.3.2 FA Screen Overload Adjustment.
has been established, repeat Steps 13 through 17 and
reset the" desired voltage" to the correct leveL 1. Connect a milliammeter from the positive terminal of an
adjustable 28 V de power supply to terminal 3 of
25. Check for a change in the filament voltage knee one A5R15.
week later. Keep the operating voltage 0.2 volts above
the emission knee. Repeat this check monthly 2. Connect the negative terminal of the de power supply to
throughout the life of the tube. terminal 1 of A5R15.
5-6
816R-2C MAINTENANCE
5-7.3.2 PA Screen Overload Adjustment. - Continued 3. Press the FILAMENT ON and PLATE ON switches on
control panel AI.
3. Raise the power supply current to 800 rnA.
4. Raise or lower the POWER ADJUST control until
4. If overload does not occur, then adjust PA SCREEN approximately 8000 volts is indicated on the PLATE
OVLD ADJ resistor A5RIS to trip relay A5K2 at this VOLTAGE meter.
current. The PA SCRN OIL, fault indicator LED on Al
lights when the relay trips. If overload trip occurs at less 5. Set TEST METER select switch to PA SCREEN 800 V.
than 800 rnA, adjust resistor A5RI5 to raise trip point Observe that approximately 750 Volts is indicated on
to 800 rnA. the TEST METER.
5. Disconnect the milliammeter and remove the jumpers 6. Press the PLATE OFF and FILAMENT OFF switches
from the dc power supply to ASRI5. on control panel A 1 and Mute on the exciter.
6. Press the FAULT RESET switch on control panel AI. 7. Replace all panels and close all compartment doors.
5-7.4 PA Grid Current Meter Calibratiion. 5-7.6 IPA Metering Board Calibration.
1. Press PLATE OFF and FILAMENT OFF switches on 5-7.6.1 General Information. Necessary equipment for this
control panel AI. Tum DRIVER POWER SUPPLY, calibration includes: Bird Thruline wattmeter with SOO-watt
PA SCREEN POWER SUPPLY and PA PLATE and lOa-watt elements, ammeter with a to 30 A dc rating
POWER SUPPLY circuit breakers OFF. and inductive sensor, digital voltmeter, Bird SaO-watt
dummy load, 50-ohm coaxial cable with Type N cable
2. Remove the front panel beneath the PA grid connector and adapters: male-to-male and
compartment door. female-to-female.
5-7
MAINTENANCE 816R-2C
3. Set AC LINE circuit breaker on circuit breaker panel HIGH VOLTAGE MAY BE PRESENT ON
(Figure 3-5) to OFF. EXPOSED ELECTRICAL TERMINALS OR
CONDUCTORS OF THE TRANSMITTER.
4. Remove lower front access panel of center cabinet. USE CAUTION WHEN WORKING NEAR
Block interlock switch for the panel so that it is EXPOSED TERMINALS OR CONDUCTORS.
bypassed. FAILURE TO COMPLY MAY RESULT IN
PERSONAL INJURY.
5. Remove four retaining screws and slide the IPA drawer
and attached cables out from front of cabinet.
6. Use digital voltmeter to measure voltage at
6. Set IPA metering assembly controls (Figure 6-11) as A3ARI TB 1-6. Record measurement.
follows:
7. Press Ee 60 VFS switch on IPA metering board A3AI.
R22 VSWR THRESHOLD INDICATOR Fully CW
R27 COLLECTOR CURRENT CAL Fully CCW 8. Adjust A3AIR32 on IPA metering board so that
R32 COLLECTOR VOLTAGE CAL Fully CCW voltage shown on meter matches that measured in step I
R23 FORWARD POWER CAL Fully CCW 6 above.
R14 REFLECTED POWER CAL Fully CCW
9. Slowly adjust exciter output so that power output of
7. Disconnect coaxial cable from output of the IPA. IPA as shown on Thruline wattmeter is 500 W.
In the following step, the DC coupler (A3DCl) is 11. Adjust A3AIR23 on the IPA metering board so that I
to remain in place at the IPA output. power output shown on the meter is 500 W (forward
power meter scale is 0 to 1,200 W).
5-8 Change 5
816R-2C MAINTENANCE
16. Press PLATE OFF switch on PA control panel (Figure 33. Verify that output of IPA as shown on meter of IPA
3-2). Press FILAMENT OFF switch. metering board (Figure 3-6) is 500 ±50 watts. Slight
adjustments may be made to the exciter output if
17. Set PA PLATE, PA SCREEN, DRIVER, and 28 V dc necessary.
POWER SUPPLY circuit breakers on circuit breaker
panel (Figure 3-5) to OFF. 34. Perform Steps 16 and 17 above. Then set AC LINE
circuit breaker on the circuit breaker panel (Figure 3-5)
18. Disconnect cable and adapter from IPA. to OFF.
29. Perform Steps 16 and 17 above. USE CARE WHEN SERVICING GATING
CARDS A2AI, A2, AND A3. 250 VAC IS
30. Disconnect Thruline wattmeter and dummy load from PRESENT ON CARDS WHEN MAIN
output of IPA. CIRCUIT BREAKER A6CB6 IS ON. FAILURE
TO COMPLY MAY RESULT IN SERIOUS
31. Reconnect coaxial cable so that grid input circuit of PERSONAL INJURY.
power amplifier is connected to output of driver. Be
sure directional coupler A3DC1 is still in configuration
Change 5 5-9
816R-2C
1. Place the A2A6 card on the extender board. Tum ON Reflected Power (VSWR) trip point is factory
only the transmitter filaments and allow the components adjusted to 100/0 of rated transmitter power or
to temperature stabilize for at least 15 minutes. 100/0 of TPO if factory is advised of TPO. This
level may not be desired and must be set by
2. Use a high impedance dc voltmeter to measure the station engineer to the desired safe level.
voltage at test point TPI. Adjust resistor R9, FWD
OFFSET, set for zero voltage at test point TPI.
3. Adjust resistor R2, REFL CAL, to indicate 10%
3. Use a high impedance dc voltmeter to measure the reflected power. Full scale is 120/0 when reflected power
voltage at test point TP2. Adjust resistor RI, REFL is selected. DO NOT ADJUST THIS CONTROL
OFFSET, for zero voltage at test point TP2. AGAIN.
4. Use a high impedance dc voltmeter to measure the 4. With plates OFF, depress TEST switch, SI, and adjust
voltage at U2-6, most easily accessible at either end of resistor R3, REFL ADJ, for desired reflected (VSWR)
resistor R27. Adjust resistor R6, OFFSET ADJUST, for level indication on panel power meter AIM4. Full scale
zero voltage at U2-6. is 12%. Nuisance trips may occur if the trip level is set
for less than 5%.
5-7.7.2 Forward Power Calibration.
5. Place VSWR PROT jumper ON and adjust resistor R4
1. Adjust the transmitter to normal power output using the VSWR PROT CAL until a VSWR Overload occurs.
manual power control. An indirect power calculation
may be used if an external power meter is not available. 6. Remove all voltage, return the top element and VSWR
PROT switch to normal.
2. Adjust resistor RIO, FWD CAL, to indicate 100% on
the OUTPUT POWER meter AIM4. DO NOT 5-7.7.4 VSWR Foldback Adjustment.
ADJUST THIS CONTROL AGAIN. Increase the
power control to maximum output power. Refer to the
test data for proper plate screen and driver transformer NOTE
taps if the maximum power output exceeds 1050/0. The
maximum power should not exceed 105% unless The Foldback Circuit is not enabled when the
unusual circumstances exist. transmitter is shipped from our factory . There
is the possibility of additional damage to a
3. Switch to AUTO power control and adjust resistor R8, previously damaged antenna system where the
PWR CNTRL ADJ, for 100% power in the AUTO Foldback circuit is in use. The Foldback level
mode. should be set to the fully CCW position unless
antenna icing conditions are likely.
14. Apply 24 V dc to terminal board AIOTB2-1 to activate
relay AIOA2K7.
1. Pull VSWR PROT jumper OFF. Switch to AUTO
5. Adjust resistor R7, LP ADJUST, to the desired second power control, and depress the REFL switch.
power level.
2. Remove the low power element from the top, reflected
5-7.7.3 Reflected Power and VSWR Protection Calibration. power position of the directional coupler, DCI.
1. Use the manual power control to reduce the power 3. Remove the high power element from the bottom,
output to 10% of the desired operating TPO. forward power position of the directional coupler, DCI,
and install it in the reflected power position with the
2. Pull the VSWR PROT jumper OFF and reverse the element arrow pointing toward the load.
direction of the top element in the directional coupler 9
DCI.
5-10 Change 5
816R-2C MAINTENANCE
5-7.7.4 VSWR Foldback Adjustment. - Continued the desired output power. To complete the power change,
refer to Paragraphs 5-7.7, 5-9.3, and 3.3, Step 25.
4. Tum the plate voltage ON, and in AUTO power mode,
adjust R5 VSWR FOLDBACK LEVEL to the desired
foldback level. Read the reflected power on the 120/0 5-9. CHANGING FREQUENCY
scale. Disregard the fact that the forward element is not
calibrated for the reflected power meter. This test only NOTE
requires a voltage that is controlled by the power
controller and represents some amount of reflected If power and frequency are to be changed, refer
power. Foldback level must be approximately half to Power Change, Paragraph 5-8, and change
VSWR trip level or less. transformer taps as directed, then return to this
paragraph to complete the frequency change
5. Remove plate voltage, return the high power and low procedure. Major RF tuning is required only
power directional coupler elements to their proper when components in the RF circuit are replaced
sockets and direction. Return the VSWR PROT jumper or when the operating frequency is changed.
to ON and resume normal transmitter operation. Refer to the initial turn-on procedures
(Paragraph 3-3 Steps 19 through 27) for minor
5-7.8 Phase Monitor Adjustment. tuning instructions.
NOTE
1. Remove primary power and the right front bay access
panels. Locate phase loss relay A8K5. The data presented in the graphs (Figures 5-2,
5-3 and 5-4) is approximate and is intended only
2. The phase loss/phase rotation monitor will shut off the to get the transmitter tuning close.
transmitter when phase loss or incorrect sequence is
detected. A phase loss will be detected if the line 5-9.1 Frequency Change Adjustments.
voltage drops below the threshold voltage level which is
set by turning the control on relay K5. The threshold NOTE
voltage range is 190 to 270 volts. Set control to 190
volts, full counterclockwise (CCW). These adjustments are not necessary if the
related components have not been replaced and
30 Replace primary power and right front access panels. the operating frequency is the same as the
frequency specified in the production test data
supplied with the transmitter.
5-8. CHANGING POWER
5-9.1.1 Shorting Plane.
The power output is adjusted by changing taps on the screen
transformer T2. The PA plate voltage is maintained high 1. Press the PLATE OFF and FILAMENT OFF switches
(8.2 to 8.7 kV) to keep efficiency high. Use the following on control panel AI.
data supplied in Sections 2 and 3 as a guide: Tables 2-1, 3-5
and 3-6, and Figure 2-5. Adjust the screen voltage to obtain
5-11
MAINTENANCE 816R-2C
5-9.1.1 Shorting Plane. - Continued 2. Tighten the screw on the adjustable plate.
2. Open the plate cavity doors. 5-9.1.5 Cathode Return Capacitor. Cathode capacitor slot
position definition: There are seven capacitor positions
3. Adjust the plate cavity slider deck (Figure 4-7) to the defined for each side of the four cathode return capacitors.
desired frequency in accordance with the graph in The seven positions are chosen to be easily identified by
Figure 5-2. eye. The positions are described below and in Figures 5-7,
5-8, and 5-9.
5-9.1.2 PA Neutralization. Adjust the PA neutralization
bars to the desired frequency in accordance with the graph Initially set the capacitor to the nearest whole position
in Figure 5-3. indicated above. The final position of the capacitor may be
fine adjusted for improved efficiency after the transmitter is
5-9.1.3 PA Grid Tuning Slider. operating.
10 Open the PA grid compartment door. 5-9.1.6 Efficiency Capacitor. Preset the efficiency
capacitor A12A3C39 for minimum capacitance. The
20 Adjust the PA grid tuning sliders (Figures 5-4 and 5-5, capacitor plates should be completely unmeshedo
Ll, 2, 3) in accordance with the graph shown in Figure
5-4 for the desired frequency. 5-9.1.7 Coupling Capacitor. Preset the coupling capacitor
(Cl) for minimum capacitance. The capacitor plate should
5-9.1.4 PA Grid Swamping Capacitor. be completely unmeshed. Close the grid compartment door.
10 Swamping capacitor A12C3 consists of two aluminum 5-9.1.8 PA Bias. Preset the bias resistor (R35), located
plates separated by some distance. The position of the behind the power amplifier cavity, to the middle of its range.
plate nearest the front of the transmitter is adjustable,
thus making it possible to set the distance between the
two plates. Referring to Figure 5-6, loosen the screw on (Continued on Page 5-21)
the adjustable plate and position it to obtain the plate to
plate spacing indicated in Figure 5-6 for the desired
operating frequency. The spacing may be checked by
using a drill bit or a similar device inserted between the
plates.
5-12
816R-2C MAINTENANCE
18
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DECEMBER 1993
SLIDER DECK
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93G0306
5-13
MAINTENANCE 816R-2C
SCREEN RING
PA CAVITY FLOOR
o
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NEUTRALIZING CLAMPS
3
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0- DECEMBER 1993
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FREQUENCY (MHz)
5-14
816R-2C MAINTENANCE
CJ)
-........ .............
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o .............
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DATA DATE
DECEMBER 1993
o I I I I
88 90 92 94 96 98 100 102 104 106 108
FREQUENCY IN MHz
C7, 8,9
C10,11,12
C4, 5,6
r--------------I-:---~~....-------------.
•
(D)
t
•,
(D)
9380308
5-15
MAINTENANCE 816R-2C
C6 C5 L1 C4
C39
C58
C7
FILAMENT
ED
- LEAD
C8
-
(±)
L2
ED
-
C9
C60
@
FILAMENT
LEAD
5-16
816R-2C MAINTENANCE
0.6
0.5
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DECEMBER 1993
0.1
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85 90 95 100 105 110
FREQ MHz
93G0310
5-17
MAINTENANCE 816R-2C
D C58
PA SOCKET
BOTTOM VIEW
C53 SIMPLIFIED
o
e60
C59
Q
FRONT OF TRANSMITTER
93G0311
5-18
816R-2C MAINTENANCE
SCREW HEAD
OUTSIDE
SLOT ________
~INSIDE
SLOT CENTER
OF SOCKET
C53, C58, C59, C60
DOOR KNOB TYPE
CATHODE BYPASS 93G0312
CAPACITORS
5-19
MAINTENANCE 816R-2C
a:
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85 90 95 100 105 110 93G0313
FREQUENCY MHz
TOP (INSIDE)
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BonOM (OUTSIDE)
POSITION NUMBER
2 3 4 5 6 7
93G0314
5-20
816R-2C MAINTENANCE
5-9.1.9 IPA to PA Cable Length. The length of the coaxial procedure allows you to tune the grid circuit using the
cable between the IPA directional coupler (A3DC 1) and the output of the exciter.
PA cavity input connector shall be cut to a specific length
based on the desired operating frequency. The cable must 10 Use a coax cable and BNC to Type-N adapter to
I
be type RG-142. It can be obtained from CE by ordering art
number M17/60-RG142. Use the illustration in Figure 5-10
to calculate the cable length.
connect the exciter RF output directly to the grid input
circuit. This bypasses the IPA.
30
"'" , 5. Adjust the PA grid TUNING and COUPLING
controls for minimUITI indication on the exciter
r, reflected power meter.
r\.
~
Figure 5-10. IPA to PA Cable Length. The PA tube input impedance decreases as
the grid input power is increased. The grid
5-9.1.10 P.lL\. Grid Circuit. There are several reasons for tuning and coupling must be readjusted when
adjustment of the PA grid tuning and coupling circuits, for the IPA is reconnected and the IPA output
example: power is increased to normal.
Change 5 5-21
MAINTENANCE 816R-2C
5-9.1.1 0 PA Grid Circuit. - Continued (See Figure 4-7.) Adjust the PA TUNING control on the
control panel until the capacitor is positioned approximately
10. Mute the exciter. Turn ON the plate control and mid-range. Close the plate cavity door.
reduce the plate voltage to zero or minimum with the
manual power control. NOTE
11. Dnmute the exciter. Slowly increase the exciter output An easier way to determine position of
while watching the IPA reflected power. Do not let the capacitors Al2CSl and A12C50 is to look at
IPA reflected power exceed 60 watts. the capacitor motor drive units. Each has a
limit switch actuator bar that travels with the
12. Adjust the PA grid tuning and coupling for minimum capacitor plate. When it is in the middle of its
IPA reflected power as the exciter output is increased range so are the capacitors. Left side and
to normal. DO NOT exceed 35 watts of output power center rear covers must be removed.
from the exciter. The normal range of IPA collector
current is 15 to 20 amperes.
CAUTION
13. Slowly increase the plate voltage with the manual
power control. Notice that the IPA reflected power DO NOT EXCEED THE FOLLOWING
will increase as the plate voltage is increased. Adjust MAXIMUM RATINGS, FAILURE TO
the grid tuning and coupling to keep the IPA reflected COMPLY MAY RESULT IN DAMAGE TO
power at minimum and IPA forward power at THE TRANSMITTER:
maximum as the plate voltage is increased toward
maximum. PA SCREEN CURRENT: 600mA
PA PLATE CURRENT: 3.5 A
14. This completes the adjustment procedure. Restore the
transmitter to normal configuration.
4. Place power control in MANUAL mode.
5-9.2 PA Tuning and Loading.
5. Press the FILAMENT ON and PLATE ON switches
1. Press PLATE OFF and FILAMENT OFF switches on on control panel AI.
control panel AI.
CAUTION
2. If possible, connect the transmitter to an RF
Wattmeter/dummy load combination or a calorimeter MAXIMUM PA TUBE PLATE
capable of measuring and dissipating 21.5 kW at 88 to DISSIPATION IS 15 KW. PROLONGED
108 MHz. If these devices are unavailable, refer to the TRANSMITTER OPERATION WITH THE
RF OUTPUT on the control panel for measurement. PLATE IMPROPERLY TUNED MAY
June 1, 1995 DAMAGE THE POWER AMPLIFIER.
CAUTION CALCULATE THE PLATE DISSIPATION
USING THE FORMULA BELOW. FAILURE
DO NOT PERFORM THE REMAINDER OF TO COMPLY MAY RESULT IN POWER
THIS PROCEDURE IF THE AMPLIFIER DAMAGE.
TRANSMITTER IS NOT CONNECTED TO
AN ANTENNA WITH A 50-OHM
IMPEDANCE OR A DUMMY LOAD
CAPABLE OF DISSIPATING AT LEAST 35
KILOWATTS. FAILURE TO COMPLY Where: D p is plate dissipation in Watts
MAY RESULT IN DAMAGE TO THE I p is DC plate current in amperes
TRANSMITTER. E p is DC plate voltage in volts
Op is RF output power in Watts
3. Open the plate cavity access door and observe PA
tuning and loading capacitors A12C51 and A12C50.
5-22
816R-2C MAINTENANCE
7. Adjust the PA TUNING and PA LOADING controls The state of neutralization can be identified by observing the
for a maximum output power indication. control grid current while raising the plate tuning.
Because of the relatively high output capacity Experience has shown that it is best to adjust the
of the 4CX15,OOOA tube and the resulting low neutralization slightly beyond the point of perfect
cavity inductance, no plate current dip will be neutralization into the region of degeneration. Moving the
noted at higher power levels. Tuning and neutralization bars out slightly, 1/16" to 1/8", from the point
loading should be adjusted in steps for of perfect neutralization will place the PA into the
maximum output power. Perform procedure in degenerative region.
Paragraph 3-3, Step 25, for best efficiency.
NOTE
9. Check for power amplifier neutralization. Refer to
Paragraph 5-9.3. Check the transmitter for proper neutralization.
NOTE If neutralization is correct, do not perform this
procedure.
Compare the transmitter operating
parameters with those in Tables 3-5 and 3-6.
Some fine tuning of the previously preset 1. Press the PLATE OFF and FILAMENT OFF switches
adjustments may be needed to bring operating on control panel AI.
parameters into agreement with those found in
the data. If efficiency needs improvement, 2. Open the PA cavity door. Short all high voltage
adjustment of the efficiency capacitor terminals with grounding stick.
(A12A3C39) may be needed.
3. Remove front half of tube air guide to gain access to
10. Press the PLATE OFF and FILAMENT OFF switches screen sliders.
on control panel AI.
4. Refer to Figure 5-3 and adjust the screen sliders ~1 and
11. Determine if plate tuning capacitor A 12C50 is L N2 • The sliders should not require an adjustment greater
approximately halfway between its limits. than ±1/4 inch from the initial setting. (A setting on the
plus side is preferred.)
12. If plate tuning capacitor A 12C50 is not approximately
half way between its limits, adjust the PA plate cavity 5. Install the tube air guide.
shorting plane (Paragraph 5-9.1, Step 1) and repeat
Steps 3 through 12 of this paragraph. 6. Close the cavity door and apply power to the
transmitter.
5-9.3 PA Neutralization.
7. Check for proper neutralization again. If incorrect,
The power amplifier of the transmitter can be found in one repeat Steps 2 through 6.
of three possible states of neutralization (neut). These are:
5-23
MAINTENANCE 816R-2C
5-24
816R-2C PARTS LISTS
This section contains a list of repairable/replaceable Continental Electronics (CE) specification or drawing
electrical, and selected mechanical parts for the 816R-2C, control numbers for each item in the parts listings, are
I
FM Transmitter. Paragraphs 6-2 through 6-4 describe the reilected in this column.
three columns in the parts lists.
6-5. ILLUSTRATIONS
6-2. REFERENCE DESIGNATIONS (REF DES)
Parts listed in the REF DES column are located on
This column contains the electrical reference designators of corresponding illustrations. The illustration always precedes
parts that have been assigned on schematics or wiring the parts list. More than one illustration may be required to
diagrams, and/or index numbers for parts which have not identify all items in an assembly. When a replaceable item
been assigned reference designators. When a reference is hidden from view by structural parts or wiring, a dotted
designator within a series of designators has not been leader line is used to show the items location on the
assigned a part number, the unassigned reference designator illustration.
will be omitted from the list.
Change 5 6-1
PARTS LISTS 816R-2C
6-2 Change 6
816R-2C PARTS LISTS
P C1-B
DC1
DC1-A (DIODE PIN: 353-5376-010)
A12 A4 AS
A6
.~~~EmB
C2 A8
0000000
F7 Fe F12 F4 F5 Fl
V1-. 000 0 0 000 0
F8 Fe FlO Fll F2 F13 FH
A10
(REF)
81
-
00G0005
B1 (REF) T4 C1 (REF) L2 82 T2 T1
(REF)
Change 5 6-3
PARTS LISTS 816R-2C
DC1
(REF)
FAN BLADE PIN- 009 -3118 -030
\\\\ A13 A9 ~
A7
\\
\ / /
B2
\ / /
V
/
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T1 T2 85 "" L1 ""C1 95G0253
(REF)
6-4 Change 5
816R-2C PARTS LISTS
Change 5 6-5
PARTS LISTS 816R-2C
6-6 Change 4
816R-2C PARTS LISTS
Change 4 6-7
816R-2C
PARTS LISTS
o o
........
PA GIW CURRENT
~_2_9_..-.rD.ON_=-g~_~
[__
STATUS
_J D D
0- uMrr-Q
REFLUFWD
- POWER-
0- uMrr-()
o PA SCREEN VOLTAGE
DD DO
O"'ecMCM.D
o
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PABIM
o AlUI1lK 0 MOOOIU'T\JC OI\P'IQIf..... NJUC
°0
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. .~~.~
. . . . .......- :
.------------------------------------------------------------------------------------------.------------------------------------_.,.:
:: UP
O~~
9380318
A1
Change 4
6-8
816R-2C PARTS LISTS
Change 4 6-9
PARTS LISTS 816R-2C
0 0
C J OS1
[C][C]
S1 S2 S3
DJ DJ
S4 S5 S6 S7 S8
8S9
C J OS2 0
OS26 OS27 OS28 OS29
C J OS3
CJ
C J OS4
C J OS5
o CJOS6
CJDS7
C J OS11
C J OS12
C J OS17
C J OS18
C J OS23
C J OS24 ODJ [J DJ
CJOS8 C J OS13 C J OS19 CJ OS25 S10 S11 S12 S13
0 S14
BS15
DS10 C J OS15
C J OS16
C J OS21
CJ OS22 B
S16 0
FRONT VIEW
C5 R57
R48
R47
R8 R45
R7 R46
R9
~~ fu~ ~~ b :: 0
R39
~
-c=J-
-e::=:r R30
a -e::=:r R31
R24
R25
-c=:J-
-c=J- R20 -c:=J-
8888
(J)
6-10 Change 4
816R-2C PARTS LISTS
Change 4 6-11
PARTS LISTS 816R-2C
6-12 Change 4
816R-2C PARTS LISTS
Change 4 6-13
PARTS LISTS 816R-2C
R12 724-5052-285 RESISTOR, FIXED, FILM: 4750HM, ±15, I/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R13 724-5052-520 RESISTOR, FIXED, FILM: 47500HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R14 724-5052-520 RESISTOR, FIXED, FILM: 47500HM, ±1%, 1/4WATT@70CMETAL FILM,
TC=IOOPPMIDEGC, COLOR BANDED
RI5 724-5052-660 RESISTOR, FIXED, FILM: 20K OHM, ±10/0, 1/4 WATT @ 70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R16 724-5052-660 RESISTOR, FIXED, FILM: 20K OHM, ±1 0/0, 1/4 WATT @ 70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R17 724-5052-050 RESISTOR, FIXED, FILM: 22.10HM, ±1%, I/4WATT@70C METAL FILM,
TC=IOOPPM/DEGC, COLOR BANDED
RI8 724-5052-050 RESISTOR, FIXED, FILM: 22.10HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R19 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPMlDEGC, COLOR BANDED
R20 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R21 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R22 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R23 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±50/0, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R24 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R25 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R26 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R27 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R28 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C ~1ETAL FILM,
TC=250PPMlDEGC, COLOR BANDED
R29 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R30 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±50/o, 2 WATT @ 70C METAL FILM,
TC=250PPMlDEGC, COLOR BANDED
R31 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R32 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R33 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R34 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R35 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R36 747-5491-000 RESISTOR, FIXED, WIRE WOUND: 33 OHMS, ±50/0, 6.5 WATT
6-14 Change 4
816R-2C PARTS LISTS
R37 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R38 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R39 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R40 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R41 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R42 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R43 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, ±50/0, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R44 724-5052-225 RESISTOR, FIXED, FILM: 1500HM, ±10/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R45 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, ±10/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R46 382-1405-080 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHMS, ±100/0 1/2 WATT,
CERMET
R47 724-5052-545 RESISTOR, FIXED, FILM: 68100HM, ±10/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R48 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R49 NOT-USED
R50 NOT-USED
R51 382-1405-080 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHMS, ±100/0 1/2 WATT,
CERMET
R52 RCR07G125JS RESISTOR, FIXED, COMPOSITION: 1.2M OHM, ±50/0, 1/4 WATT
R53 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, ±10/0, 1/4WATT@70C METAL FILM,
TC=100PPMIDEGC, COLOR BANDED
R54 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, ±10/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R55 382-1405-070 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, ± 100/0 1/2 WATT,
CERMET
R56 724-5052-740 RESISTOR, FIXED, FILM: 47.5KOHM, ± 1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R57 724-5052-800 RESISTOR, FIXED, FILM: 100KOHM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R58 724-5052-200 RESISTOR, FIXED, FILM: 1000HM, ±l%, 1/4WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
SI 266-9981-020 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 125/250VAC CONTACT
ILLUMINATED, YELLOW LED, YELLOW LENS/CAP, PC MOUNT
S2 266-9981-020 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 125/250VAC CONTACT
ILLUMINATED, YELLOW LED, YELLOW LENS/CAP, PC MOUNT
S3 266-9981-030 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 125/250VAC CONTACT
ILLUMINATED, GREEN LED, GREEN LENS/CAP, PC MOUNT
S4 266-9981-010 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 125/250VAC CONTACT
ILLUMINATED, RED LED, RED LENS/CAP, PC MOUNT
Change 4 6-15
PARTS LISTS 816R-2C
6-16 Change 4
816R-2C PARTS LISTS
Change 4 6-17
PARTS LISTS 816R-2C
T3 E3 T2 T1 A8
A9 E1
E2
o
T4
IIIII
A7 CR1
M1 M2
~ ~
~
o FIL
0
OA-B
o B-C
D D D
METER LOCAL REMOT
~ 0
OC-A
SELECT
I tI LJ J LI J lnJ lnJ LJ J LJ ~ IJ J
// 52
o
~l
0
M hl Irl
/ / / / /
A1
/ / A2 A3 A4
II A5 A6
93G0319
6-18 Change 4
816R-2C PARTS LISTS
Al 270-3253-010 CIRCUIT CARD ASSEMBLY: GATING, 3 PHASE, FULL WAVE HARD FIRING,
PLUG IN, USING AMP 534204-1 CONNECTOR
A2 270-3253-010 CIRCUIT CARD ASSEMBLY: GATING, 3 PHASE, FULL WAVE HARD FIRING,
PLUG IN, USING AMP 534204-1 CONNECTOR
A3 270-3253-010 CIRCUIT CARD ASSEMBLY: GATING,3 PHASE, FULL WAVE HARD FIRING,
PLUG IN, USING AMP 534204-1 CONNECTOR
A4 *182901-1 CCA, FILAMENT REGULATOR
A5 *180166-1 CCA, OVERLOAD/RECYCLE
A6 *180161-1 CCA, POWER MONITOR/CONTROL
A7 *189620-1 CCA, CARD CAGE COMPONENT
A8 *180194-1 CCA, BACKPLANE
A9 *172715-1 POWER CONTROL ASSEMBLY
CR1 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRV DO-41 EPOXY
PKG, AXIAL LEADS (lN4007)
E1 306-0234-000 POST, ELECTRICAL/MECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
E2 306-0234-000 POST, ELECTRICAL/MECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
E3 306-2230-000 TERMINAL BOARD: 3 TERMINAL, SOLDER LUG, SNGL MTG FOOT PHENOLIC
BASE
E4 306-0234-000 POST, ELECTRICALIMECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
E5 306-0234-000 POST, ELECTRICAL/MECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
E6 306-0234-000 POST, ELECTRICAL/MECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
Ml 458-5006-020 AMMETER, AC: 10 MA, SENS, 0-9,0-300 SCALES VOLTS AC, 3-1/2"
RECTANGLE, PIVOT & JEWEL MOVEMENT, IRON VANE
M2 458-5007-010 METER, TIME TOTALIZING: 99999.9 HR, 0.1 HR, INCREMENTS 230 VOLT, 60
HZ, 3-1/2" RECT BEZEL, NO RESET
RVI 714-3258-250 RESISTOR, VOLTAGE DEPENDENT: 2000 AMPS, 0.6 WATT 500 PF, METAL
OXIDE VARISTOR
SI 266-8000-000 SWITCH ASSEMBLY, INTERLOCK: SPDT, 5 AMP @ 28 VDC, PULL TO
MAINTAIN CONNECTION
T1 270-0313-020 TRANSFORMER, POWER: STEP-DOWN, PRI=230/460V, 50/60HZ IPH,
SEC#I=24VCT@40MA, SEC#2&3=18V@400MA, OPEN, DRY
T2 270-0313-020 TRANSFORMER, POWER: STEP-DOWN, PRI=230/460V, 50/60HZ IPH,
SEC#1=24VCT@40MA, SEC#2&3=18V@400MA, OPEN, DRY
T3 270-0313-020 TRANSFORMER, POWER: STEP-DOWN, PRI=230/460V, 50/60HZ 1PH,
SEC#1=24VCT@40MA, SEC#2&3=18V@400MA, OPEN, DRY
T4 662-0898-010 TRANSFORMER, POWER: STEP-DOWN, 166 VRMS/24-56 VRMS
Change 4 6-19
PARTS LISTS 816R-2C
o ~S5 ~ ~ [@ r)~S~
~ ~8 ~ ~@]~
8
IL.---------,'l(J QL]
U4, XU4
~~
fOl
R33 1L----_
U3
----IS rsu
, X_U3 rnJ ~
LBiiJ
U2,XU2 ~ rn ~ :~~: :
I. 'I [ill] V ~~
l""-----U1'
X----'U1 S U?, XU?
L3 [~
RV4 =:::>
-=:::>
C:-RV-3
P1
93G0320
6-20 Change 4
816R-2C PARTS LISTS
C1 NOT-USED
C2 NOT-USED
C3 NOT-USED
C4 184-9102-110 CAPACITOR,FIXED,ELECTROLYTIC:220 UF,+-200/0, 10 WVDC DIPPED
TANTALUM
C5 CK05BX104K CAPACITOR,FIXED,CERAMIC:O.l UF,+-100/0,50 WVDC
C6 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-100/0,50 WVDC
C7 CK05BX104K CAPACITOR,FIXED,CERAMIC:O.l UF,+-100/0,50 WVDC
C8 CK05BX104K CAPACITOR,FIXED,CERAMIC:O.l UF,+-10%,50 WVDC
C9 CK05BX104K CAPACITOR,FIXED,CERAMIC:O.l UF,+-100/0,50 WVDC
C10 CK05BX104K CAPACITOR,FIXED,CERAMIC:O.l UF,+-l 00/0,50 WVDC
C11 CM05FD101J03 CAPACITOR,FIXED,MICA: 100 PF,+-5%,500 WVDC
C12 CM05FD101J03 CAPACITOR,FIXED,MICA:100 PF,+-50/0,500 WVDC
C13 CM05FD101J03 CAPACITOR,FIXED,MICA: 100 PF,+-50/0,500 WVDC
C14 CM05FD101J03 CAPACITOR,FIXED,MICA:100 PF,+-50/0,500 WVDC
C15 913-3279-270 CAPACITOR,FIXED,CERAMIC:l UF,+-20%,50 WVDC
C16 183-5016-070 CAPACITOR,FIXED,ELECTROLYTIC:33 UF.,+-100/0,20 WVDC DIPPED
TANTALUM
C17 184-9102-370 CAPACITOR,FIXED,ELECTROLYTIC:2.2 UF,+-200/0,35 WVDC DIPPED
TANTALUM
C18 184-9102-370 CAPACITOR,FIXED,ELECTROLYTIC:2.2 UF,+-20%,35 WVDC DIPPED
TANTALUM
C19 CK05BX104K CAPACITOR,FIXED,CERAMIC:O.l UF,+-100/0,50 WVDC
C20 CK05BXI04K CAPACITOR,FIXED,CERAMIC:O.l UF,+-l 00/0,50 WVDC
C21 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-100/0,50 WVDC
C22 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-lO%,50 WVDC
C23 CK05BX104K CAPACITOR,FIXED,CERAMIC:O.l UF,+-l 00/0,50 WVDC
C24 183-5031-030 CAPACITOR,FIXED,ELECTROLYTIC:100 UF,+-200/0,63 WVDC WITH
INSULATING SLEEVE
C25 NOT-USED
C26 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-l 00/0,50 WVDC
C27 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-100/0,50 WVDC
C28 184-9102-200 CAPACITOR,FIXED,ELECTROLYTIC:IOO UF,+-20%,20 WVDC DIPPED
TANTALUM
C29 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-100/0,50 WVDC
C30 184-9102-100 CAPACITOR,FIXED,ELECTROLYTIC:IOO UF,+-20%,10 WVDC DIPPED
TANTALUM
C31 CM05FD101J03 CAPACITOR,FIXED,MICA:IOO PF,+-5%,500 WVDC
C32 CM05FDI01J03 CAPACITOR,FIXED,MICA: 100 PF,+-50/0,500 WVDC
CRI 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON, lAMP, 1OOOV PRY DO-41 EPOXY
PKG,AXIAL LEADS (lN4007)
CR2 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON, lAMP, 1OOOV PRY DO-41 EPOXY
PKG,AXIAL LEADS (lN4007)
DS1 419-0095-020 LIGHT EMITTING DIODE:YELLOW DIFFUSED,BLOCK FORM RT
ANGLE,WITHOUT RESISTOR,3 VDC MAX,30 MA
DS2 419-0095-030 LIGHT EMITTING DIODE:RED DIFFUSED,BLOCK FORM RT ANGLE,WITHOUT
RESISTOR,2 VDC MAX,50 MA
DS3 419-0095-030 LIGHT EMITTING DIODE:RED DIFFUSED,BLOCK FORM RT ANGLE,WITHOUT
RESISTOR,2 VDC MAX,50 MA
Change 5 6-21
PARTS LISTS 816R-2C
6-22 Change 5
816R-2C PARTS LISTS
Change 5 6-23
PARTS LISTS 816R-2C
6-24 Change 5
816R-2C PARTS LISTS
Change 4 6-25
PARTS LISTS 816R-2C
o -1 R13 ~
C1
o
D CR1
-1 R14 ~ --rr=J-
OC17 -c=J-- R7 -1 R1 t-
@® DC12 -1 R2 ~
CR10
---D- gQ]D~
C3
~ c=J
~ ~
-1 R16 l- R3
-1 R18 t- -c=J-- R9
O OC14
C19 -cJ}--
C23 C20
CR5
o o
~[DD2 s~D~
~
G --GiU-
0) +O~
C6
c=J
--1 R6 ~
~ ~ ~CR6 DC7
CR11 ---rr:=J- CR9 ---rr:=J-
OC24 DC21
G DC8
-1 f- 0+
G ~~
R11
-CR2LJ-
~ ~~
-1 R12
~
---D- VR1
i~ ~ I
I I ---D- CR4
<
:::0 D
N C10
(@
:II..-..- _=
FR_ON_T 1:
93G0321
6-26 Change 4
816R-2C PARTS LISTS
Change 4 6-27
PARTS LISTS 816R-2C
CR12 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRY DO-41 EPOXY
PKG, AXIAL LEADS (IN4004)
Jl 372-9739-010 C01\TNECTOR, RECEPTACLE, ELECTRICAL: 2 ROW CLOSED ENTRY BOARD
MTD, 50 POSN, 0.100"CTR, W/BD RETENTION POSTS
Kl 410-0572-010 RELAY, REED: SPDT, 0.25AMP, 4 WATT, 100VDC CONTACTRTG 24VDC, 2200
OHM COIL, PC MOUNT, DUAL-IN-LINE PKG
Ll MS75089-11 COIL, RADIO FREQUENCY: 100.0UH, 160MADC, 3.12 OHMS
Ql 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG (2N2222A)
Q2 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG (2N2222A)
Q3 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG (2N2222A)
Q4 353-6468-060 SEMICONDUCTOR DEVICE, THYRISTOR: 1.6AMP, 400V, SCR TO-5 PKG
Q5 353-6468-060 SEMICONDUCTOR DEVICE, THYRISTOR: 1.6AMP, 400V, SCR TO-5 PKG
Q6 352-1104-010 TRANSISTOR: NPN, SILICON, 4AMP, 100V, 1.5 WATT DISS PLASTIC PKG,
CHASSIS MT, (MJE243)
Q7 353-6468-060 SEMICONDUCTOR DEVICE, THYRISTOR: 1.6AMP, 400V, SCR TO-5 PKG
Q8 353-6468-060 SEMICONDUCTOR DEVICE, THYRISTOR: 1.6AMP, 400V, SCR TO-5 PKG
R1 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, ±l%, 1/4WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
R2 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, ±1%, 1/4WATT@70C METAL FILM,
TC=lOOPPM/DEGC, COLOR BANDED
R3 724-5052-905 RESISTOR, FIXED, FILM: 475KOHM, ±l%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R4 724-5052-285 RESISTOR, FIXED, FILM: 4750HM, ±15, 1/4WATT@70C METAL FILM,
TC=lOOPPM/DEGC, COLOR BANDED
R5 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, ±l%, 1/2WATT@70C METAL FILM,
TC=100PPM/DEG C, COLOR BANDED
R6 724-5052-905 RESISTOR, FIXED, FILM: 475KOHM, ±l%, 1/4WATT@70C METAL FILM,
TC=lOOPPM/DEGC, COLOR BANDED
R7 RLR07C2204GS RESISTOR, FIXED, FILM: 2.2M OHM, ±2%, 1/4 WATT FR=.OOI%/lOOOHR
R8 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R9 RLR07C2204GS RESISTOR, FIXED, FILM: 2.2M OHM, ±2%, 1/4 WATT FR=.OOI %/1 OOOHR
RIO 724-5052-905 RESISTOR, FIXED, FILM: 475KOHM, ±l%, 1/4WATT@70C METAL FILM,
TC=lOOPPM/DEGC, COLOR BANDED
R11 724-5054-420 RESISTOR, FIXED, FILM: 2700 OHM, ±5%, 1 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R12 747-5498-000 RESISTOR, FIXED, WIRE WOUND: 150 OHMS, ±5%, 6.5 WATT
R13 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, ±1%, 1/4WATT@70C METAL FILM,
TC=lOOPPM/DEGC, COLOR BANDED
R14 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R15 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, ±1%, 1/2WATT@70C METAL FILM,
TC=100PPM/DEG C, COLOR BANDED
R16 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, ±lo~, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R17 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, ±1 %, 1/2WATT@70C METAL FILM,
TC=100PPM/DEG C, COLOR BANDED
R18 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
6-28 Change 4
816R-2C PARTS LISTS
R19 724-5053-240 RESISTOR, FIXED, FILM: 2210HM, ±l%, 1/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R20 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, ±1%, 1/2WATT@70C METAL FILM,
TC=100PPM/DEG C, COLOR BANDED
R21 724-5053-010 RESISTOR, FIXED, FILM: 100HM, ±1%, 1/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R22 724-5053-600 RESISTOR, FIXED, FILM: 10KOHM, ±1%, 1/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R23 724-5053-600 RESISTOR, FIXED, FILM: 10KOHM, ±l%, 1/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R24 747-5455-000 RESISTOR, FIXED, WIRE WOUND: 560 OHMS, ±5%, 6.5 WATT
R25 724-5053-240 RESISTOR, FIXED, FILM: 2210HM, ±1%, 1/2WATT@70C METAL FILM,
TC=lOOPPM/DEGC, COLOR BANDED
R26 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, ±l%, 1/2WATT@70C METAL FILM,
TC=lOOPPM/DEG C, COLOR BANDED
R27 724-5053-240 RESISTOR, FIXED, FILM: 2210HM, ±l%, 1/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R28 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, ±l%, l/2WATT@70C METAL FILM,
TC=100PPM/DEG C, COLOR BANDED
SI 266-5404-190 SWITCH, PUSH: SPDT-MOM, lAMP, 28VDC/120VAC CONT RATING BUTTON
COLOR-NONE, EDGE MT, RT ANGLE PC TERMINATIONS
S2 266-5321-980 SWITCH, TOGGLE: SPD1', ON-NONE-ON, 5 AMP CONTACT RATING
Ul 351-1137-020 MICROCIRCUIT, LINEAR: TIMER, +18V, 600 MW
U2 351-7629-010 MICROCIRCUIT, DIGITAL: QUAD 2 INPUT NAND GATE, TTL, 14 PIN DIP,
PLASTIC PACKAGE
U3 351-1137-020 MICROCIRCUIT, LINEAR: TIMER, + 18V, 600 MW
U4 351-1137-020 MICROCIRCUIT, LINEAR: TIMER, +18V, 600 MW
U5 351-5305-010 MICROCIRCUIT, DIGITAL: LOW POWER SCHOTTKY, DIVIDE BY 12
COUNTER, 14 PIN DIP, PLASTIC PACKAGE
U6 351-1137-020 MICROCIRCUIT, LINEAR: TIMER, +18V, 600 MW
VRI 353-6481-470 SEMICONDUCTOR DEVICE, DIODE: SILICON, 1 WATT, 30 VOLT
VR2 351-1120-010 MICROCIRCUIT, LINEAR: +5 V @ 1 A VOLTAGE REGULATOR TO-220
PLASTIC PACKAGE
XKl 220-0049-010 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 14 POSTS
XUl 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU2 220-0049-010 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 14 POSTS
XU3 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU4 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU5 220-0049-010 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 14 POSTS
XU6 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
Change 4 6-29
PARTS LISTS 816R-2C
o ®
~DG D
C3
CR1
~ ~~~
~
XU10
~
c==:J
C13 ~
~ XU5
~
~~ ~C4
-e::n- N
~CJet:
XU2
-g-
~
C14
~ c==:J c==:J
~~
C15
tt:J
CAUTION
0~~
SENSI n YE ELECTnNI C
~ DEVICES
~~
0~
o (tc~
)
[E[] ~ CR11
-rr::J- ~
R48
o CR2
---CJl-
E3 ITJJ E1
CR8
---CJl-
--rr=J-
~ ~~
~~
c=JC17
O R7
~
E2 CR9
o
IR9l
G)-3-0
~ VR1
J1
93G0322
6-30 Change 4
816R-2C PARTS LISTS
Change 4 6-31
PARTS LISTS 816R-2C
CRIO 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41 EPOXY
PKG, AXIAL LEADS (IN4007)
CR1I 353-3691-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, HOT CARRIER 70V, 250MW,
2PicaF NOM, GLASS PKG, AXIAL LEADS (INS711)
11 372-9739-010 CONNECTOR, RECEPTACLE, ELECTRICAL: 2 ROW CLOSED ENTRY BOARD
MTD, 50 POSN, 0.100"CTR, W/BD RETENTION POSTS
K1 410-0572-010 RELAY, REED: SPDT, 0.25AMP, 4 WATT, 100VDC CONTACT RTG 24VDC, 2200
OHM COIL, PC MOUNT, DUAL-IN-LINE PKG
Q1 352-0613-010 TRANSISTOR: NPN, SILICON, VCEO=40 VDC, IC=0.7 AMP 5 WATT, TO-S
PACKAGE
Q2 352-0613-010 TRANSISTOR: NPN, SILICON, VCEO=40 VDC, IC=0.7 AMP 5 WATT, TO-5
PACKAGE
Q3 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG (2N2222A)
Q4 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG (2N2222A)
Q5 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-I8 PKG (2N2222A)
R1 382-1405-220 RESISTOR, VARIABLE, NONWlRE WOUND: 10K OHMS, ±10% 1/2 WATT,
CERMET
R2 382-1405-250 RESISTOR, VARIABLE, NONWlRE WOUND: 50K OHMS, ±10% 1/2 WATT,
CERMET
R3 382-1405-230 RESISTOR, VARIABLE, NONWlRE WOUND: 20K OHM, ± 10%, 112 WATT,
CERMET, 25 TURN
R4 382-1405-220 RESISTOR, VARIABLE, NONWlRE WOUND: 10K OHMS, ± 10% 1/2 WATT,
CERMET
R5 382-1405-230 RESISTOR, VARIABLE, NONWlRE WOUND: 20K OHM, ± 10%, 1/2 WATT,
CERMET, 25 TURN
R6 382-1405-220 RESISTOR, VARIABLE, NONWlRE WOUND: 10K OHMS, ±10% 1/2 WATT,
CERMET
R7 382-1405-220 RESISTOR, VARIABLE, NONWlRE WOUND: 10K OHMS, ±10 % 1/2 WATT,
CERMET
R8 382-1405-220 RESISTOR, VARIABLE, NONWlRE WOUND: 10K OHMS, ±10% 1/2 WATT,
CERMET
R9 382-1405-220 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, ± 10% 1/2 WATT,
CERMET
RIO 382-1405-250 RESISTOR, VARIABLE, NONWIRE WOUND: 50K OHMS, ±10% 1/2 WATT,
CERMET
R11 724-5052-265 RESISTOR, FIXED, FILM: 3320HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R12 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, ± 1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R13 724-5052-200 RESISTOR, FIXED, FILM: 1000HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R14 724-5052-695 RESISTOR, FIXED, FILM: 30.1KOHM, ± 1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R15 724-5052-010 RESISTOR, FIXED, FILM: 100HM, ±l%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R16 724-5052-265 RESISTOR, FIXED, FILM: 3320HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R17 724-5052-695 RESISTOR, FIXED, FILM: 30.1KOHM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
6-32 Change 4
816R-2C PARTS LISTS
RI8 724-5052-545 RESISTOR, FIXED, FILM: 68100HM, ±l%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
RI9 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, ±10/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R20 724-5052-400 RESISTOR, FIXED, FILM: lOOOOHM, ±10/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R21 724-5053-450 RESISTOR, FIXED, FILM: 27400HM, ±10/0, 1/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R22 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, ±I%, 1/2WATT@70C METAL FILM,
TC=100PPM/DEG C, COLOR BANDED
R23 724-5053-450 RESISTOR, FIXED, FILM: 27400HM, ±I%, I/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R24 724-5053-090 RESISTOR, FIXED, FILM: 47.50HM, ±l %, I/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R25 724-5052-995 RESISTOR, FIXED, FILM: IMEGOHM, ±I%, I/4WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
R26 724-5052-840 RESISTOR, FIXED, FILM: 162KOHM, ±l 0/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R27 724-5052-240 RESISTOR, FIXED, FILM: 2000HM, ±10/0, I/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R28 724-5052-695 RESISTOR, FIXED, FILM: 30.IKOHM, ±I%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R29 724-5052-645 RESISTOR, FIXED, FILM: I5KOHM, ±I%, I/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R30 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, ±I 0/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R3I 724-5052-645 RESISTOR, FIXED, FILM: I5KOHM, ±I%, I/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R32 724-5052-905 RESISTOR, FIXED, FILM: 475KOHM, ±I 0/0, I/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R33 724-5052-545 RESISTOR, FIXED, FILM: 68100HM, ±l%, 1/4WATT@70C METAL FILM,
TC=100PPMIDEGC, COLOR BANDED
R34 724-5053-090 RESISTOR, FIXED, FILM: 47.50HM, ±1%, 1/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R35 724-5053-650 RESISTOR, FIXED, FILM: 22.1KOHM, ±10/0, 1/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R36 724-5053-630 RESISTOR, FIXED, FILM: 15KOHM, ±10/0, 1/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R37 724-5054-360 RESISTOR, FIXED, FILM: 820 OHM, ±50/0, 1 WATT @70CC METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R38 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, ±1%, 1/2WATT@70C METAL FILM,
TC=100PPM/DEG C, COLOR BANDED
R39 724-5053-400 RESISTOR, FIXED, FILM: 10000HM, ±1%, 1/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R40 724-5053-650 RESISTOR, FIXED, FILM: 22. 1KOHM, ±I%, I/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R41 724-5053-400 RESISTOR, FIXED, FILM: 10000HM, ±1%, 1/2WATT@70CMETAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R42 724-5053-630 RESISTOR, FIXED, FILM: I5KOHM, ±10/0, I/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
Change 4 6-33
PARTS LISTS 816R-2C
R43 724-5052-240 RESISTOR, FIXED, FILM: 2000HM, ± 10/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R44 724-5052-840 RESISTOR, FIXED, FILM: 162KOHM, ±10/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R45 724-5052-515 RESISTOR, FIXED, FILM: 43200HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R46 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R47 724-5052-660 RESISTOR, FIXED, FILM: 20K OHM, ±1%, 1/4 WATT @ 70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R48 724-5052-240 RESISTOR, FIXED, FILM: 2000HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R49 724-5052-645 RESISTOR, FIXED, FILM: 15KOHM, ±10/0, 1/4WATT@70C METAL FILM,
TC=100PPMIDEGC, COLOR BANDED
R50 724-5052-840 RESISTOR, FIXED, FILM: 162KOHM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R51 724-5052-660 RESISTOR, FIXED, FILM: 20K OHM, ±1%, 1/4 WATT @ 70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R52 724-5052-645 RESISTOR, FIXED, FILM: 15KOHM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R53 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, ±10/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R54 724-5054-250 RESISTOR, FIXED, FILM: 100 OHM, ±5%, 1 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R55 724-5053-515 RESISTOR, FIXED, FILM: 82500HM, ± 1%, 1/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R56 724-5054-380 RESISTOR, FIXED, FILM: 1200 OHM, ±5%, 1 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R57 724-5054-330 RESISTOR, FIXED, FILM: 470 OHM, ±5%, 1 WATT @ 70C METAL FILM,
TC=250PPMlDEGC, COLOR BANDED
SI 266-5404-190 SWITCH, PUSH: SPDT-MOM, lAMP, 28VDC/120VAC CONT RATING BUTTON
COLOR-NONE, EDGE MT, RT ANGLE PC TERMINATIONS
TP1 360-0495-130 JACK, TIP: RED, NYLON INSULATED TIP, PWB MOUNTING LOW PROFILE
TP2 360-0495-140 JACK, TIP: ORANGE, NYLON INSULATED TIP, PWB MOUNTING LOW
PROFILE
TP3 360-0495-150 JACK, TIP: YELLOW, NYLON INSULATED TIP, PWB MOUNTING LOW
PROFILE
TP4 360-0495-120 JACK, TIP: BROWN, NYLON INSULATED TIP, PWB MOUNTING LOW PROFILE
TP5 360-0495-110 JACK, TIP: BLACK, NYLON INSULATED TIP, PWB MOUNTING LOW PROFILE
Ul 351-1110-020 MICROCIRCUIT, LINEAR: OPERATIONAL AMPLIFIER, ±18 VOLTS SUPPLY, 8
LEAD PLASTIC DUAL IN-LINE PKG
U2 351-1110-020 MICROCIRCUIT, LINEAR: OPERATIONAL AMPLIFIER, ±18 VOLTS SUPPLY, 8
LEAD PLASTIC DUAL IN-LINE PKG
U3 351-1110-020 MICROCIRCUIT, LINEAR: OPERATIONAL AMPLIFIER, ± 18 VOLTS SUPPLY, 8
LEAD PLASTIC DUAL IN-LINE PKG
U4 351-1110-020 MICROCIRCUIT, LINEAR: OPERATIONAL AMPLIFIER, ± 18 VOLTS SUPPLY, 8
LEAD PLASTIC DUAL IN-LINE PKG
U5 351-1137-020 MICROCIRCUIT, LINEAR: TIMER, + 18V, 600 MW
VR1 353-6481-260 SEMICONDUCTOR DEVICE, DIODE: SILICON, 1 WATT, 10 VOLT
6-34 Change 4
816R-2C PARTS LISTS
VR2 351-1124-130 MICROCIRCUIT, LINEAR: VOLTAGE REGULATOR -12 INPUT -35 VOLTS,
TO-220 PKG
VR3 351-1120-040 MICROCIRCUIT, LINEAR: +12 V @ 1 A VOLTAGE REGULATOR TO-220
PLASTIC PACKAGE
VR4 353-6481-260 SEMICONDUCTOR DEVICE, DIODE: SILICON, 1 WATT, 10 VOLT
XK1 220-0049-010 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 14 POSTS
XUl 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU2 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU3 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU4 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU5 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
Change 4 6-35
o
t=J I::J
B B
DS1
c=J DS2 U
c=J DS3 S3 82 81
c=J D84
FRONT VIEW
R6 ~ uQ4
95G0182
REAR VIEW
Change 4 6-37
PARTS LISTS 816R-2C
6-38 Change 4
816R-2C PARTS LISTS
Change 4 6-39
PARTS LISTS 816R-2C
IfTTll-llllfT11l-llllfTTll-llllfTTll-llllfTTll-,ll
I I I I I I I I II I I I I I I I II I I I I I I I II I I I I I I I I I I I I I I I I I
-c=J-R6
LLl~~~_LL~LLli~~_LL~LLl~~~_LL~LLLi~~_LL~LLli~~_LL~
16 9 16 9 16 9 16 9 16 9 J9
2 2
J
1f1 60
J8 J7 J6 15:: 16 J3
F'-
0:::
(J)
0:::
0
a: 0 J10
0 4 0 4
~ Q 8~~
50
60
93G0324
J12 7 TO 8
9 TO 10
J133T04
5 TO 6
7 TO 8
6-40 Change 4
816R-2C PARTS LISTS
Change 4 6-41
PARTS LISTS 816R-2C
o
o o
~
00
00
81 C1 E3
R1
00
R2
93G0325
Figure 6-10. Power Control Assembly, A2A9.
6-42 Change 4
816R-2C PARTS LISTS
B1 230-5006-010 GEARCASE-MOTOR: 10RPM, 5 OZ-IN OUTPUT TORQUE, 120V 60HZ, REVERSIBLE, 30:
1 GEAR RATIO, BRASS GEARS
C1 CK63AW103M CAPACITOR, FIXED, CERAMIC: 0.01 MicroF, ±20%, 500 WVDC
C2 933-5005-010 CAPACITOR, FIXED, FILM: 0.1 MicroF, ±10%, 600 WVDC POLYPROPYLENE FILM,
RADIAL LEADS, 0.75"DIA, 1.30"LG
CR1 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON,lAMP,1000V PRY DO-41 EPOXY
PKG,AXIAL LEADS (IN4007)
E1 306-0234-000 POST, ELECTRICALIMECHANICAL EQUIPMENT: 4-40 THREADS, 0.625 LENGTH, 6500
VOLTS AC-RMS
E2 306-0234-000 POST, ELECTRICALIMECHANICAL EQUIPMENT: 4-40 THREADS, 0.625 LE,NGTH, 6500
VOLTS AC-RMS
E3 306-0234-000 POST, ELECTRICALIMECHANICAL EQUIPMENT: 4-40 THREADS, 0.625 LENGTH, 6500
VOLTS AC-RMS
E4 306-0234-000 POST, ELECTRlCAL/MECHANICAL EQUIPMENT: 4-40 THREADS, 0.625 LENGTH, 6500
VOLTS AC-RMS
R1 381-1648-020 RESISTOR, VARIABLE, WIRE WOUND: 5000 OHM, ±5%, 2 WATT LINEAR TAPER, 10
TURN, PRECISION, BUSHING MOUNT
R2 724-5054-250 RESISTOR, FIXED, FILM: 100 OHM, ±5%, 1 WATT @ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
Change 5 6-43
PARTS LISTS 816R-2C
DC1 R1 R3 R5
F1
o XF1
0
+
R2
A3 0
. C1
$ 0
9!F
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TB1
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¥ +
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A2 B1 A1 M1
6-44 Change 4
816R-2C PARTS LISTS
Change 4 6-45
PARTS LISTS 816R-2C
o o
51
-1 R3i ~
[j R2 R3
[:]
-
~
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-1
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6-46 Change 4
816R-2C PARTS LISTS
Change 4 6-47
PARTS LISTS 816R-2C
R18 724-5052-510 RESISTOR, FIXED, FILM: 39200HM, ±l%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R19 724-5052-510 RESISTOR, FIXED, FILM: 39200HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R20 724-5052-740 RESISTOR, FIXED, FILM: 47.5KOHM, ±l%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R21 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, ±l%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R22 382-1405-080 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHMS, ±10% 1/2 WATT,
CERMET
R23 382-1405-080 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHMS, ±10O/o 1/2 WATT,
CERMET
R24 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R25 724-5052-800 RESISTOR, FIXED, FILM: 100KOHM, ±l%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R26 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, ±l%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R27 382-1405-050 RESISTOR, VARIABLE, NONWIRE WOUND: 2000 OHMS, ±10O/o 1/2 WATT,
CERMET
R28 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPMIDEGC, COLOR BANDED
R29 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R30 724-5052-800 RESISTOR, FIXED, FILM: 100KOHM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R31 724-5052-735 RESISTOR, FIXED, FILM: 46.4K OHM, ±1%, 1/4 WATT @ 70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R32 382-1405-100 RESISTOR, VARIABLE, NONWIRE WOUND: 50K OHMS, ±10o/~ 1/2 WATT,
CERMET
R33 724-5055-370 RESISTOR, FIXED, FILM: 1000 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
Sl 266-9731-010 SWITCH ASSEMBLY, PUSHBUTTON: 4 PDT, 4 POSITION, 12 CONTACTS,
INTERLOCK
U1 351-1211-040 MICROCIRCUIT, LINEAR: DUAL OP-AMP 8 PIN PLASTIC DIP PKG
U2 351-1211-040 MICROCIRCUIT, LINEAR: DUAL OP-AMP 8 PIN PLASTIC DIP PKG
VR1 351-1120-040 MICROCIRCUIT, LINEAR: +12 V @ 1 A VOLTAGE REGULATOR TO-220
PLASTIC PACKAGE
VR2 353-6481-330 SEMICONDUCTOR DEVICE, DIODE: ZENER, 15 VDC, 1 WATT, COMMERCIAL
XU1 220-6017-020 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 8 CONTACTS OPEN FRAME,
0.3" WIDE PIN SPACING
XU2 220-6017-020 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 8 CONTACTS OPEN FRAME,
0.3" WIDE PIN SPACING
6-48 Change 4
816R-2C PARTS LISTS
It II DS1
Q II DS2
o o
0080003
Change 4 6-49
PARTS LISTS 816R-2C
F1 tt> <f>
XF1
F2
XF2
P1
J2
J1
P2
R2
A1 -4---H+---
A2
(f)
<±>
0 0 R1
TP2
¥ TP1
tt> <f>
98GOO88
6-50 Change 4
816R-2C PARTS LISTS
Change 5 6-51
PARTS LISTS 816R-2C
P1 51
A1 A2
o ~
J2
J1 o @ o
o
C1 ....· lo~~
+: ..... 00
0: o
C2·····
R2 1-
t:O'- 0
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R3····· u..i -t::==::!-J
96G0264
6-52
Change 4
816R-2C PARTS LISTS
Al *189213-1 CCA, RF
A2 *189210-1 CCA, CONTROL
C1 CK05BX103K CAPACITOR, FIXED, CERAMIC: 0.01 MicroF, ±10%, 100 WVDC
C2 CK05BX103K CAPACITOR, FIXED, CERAMIC: 0.01 MicroF, ±lO%, 100 WVDC
J1 361-5028-050 CONNECTOR, RECEPTACLE, ELECTRICAL: 5 #20 PINS AND 2 #8 CAVITIES,
"D"SUB TYPE, 15 CONT SHELL SZ, SOLDER TERM
J2 361-5065-010 CONNECTOR, RECEPTACLE, ELECTRICAL: BNC, BULKHEAD JACK
L1 288-4029-020 SHIELDING BEAD, ELECTRONIC: FERRITE, 5-30MHZ OPER FRE 0.385"OD,
0.193"ID, 0, 410"LO, Z=80 OHM@100MHZ@25C
Q1 352-5134-010 TRANSISTOR: FET, DUAL, RF, 300W, 2-175 MHZ, N CHANNEL TAB LEADS,
CHASSIS MOUNT
R1 NOT-USED
R2 724-5052-010 RESISTOR, FIXED, FILM: 100HM, ±l%, 1/4WATT@70C METAL FILM,
TC=lOOPPM/DEGC, COLOR BANDED
R3 724-5052-010 RESISTOR, FIXED, FILM: 100HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
Sl 267-5022-010 SWITCH, THERMOSTATIC: 80C, ±5DEG, CLOSE ON TEMP RISE BIMETALLIC,
SNAP ACTION, TO-220 TYPE PKG
Change 4 6-53
PARTS LISTS 816R-2C
96G0500
6-54 Change 4
816R-2C PARTS LISTS
Change 4 6-55
PARTS LISTS 816R-2C
o
R204 r-----
Cf) --~
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JJ
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R202
C204
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(j) K5 R216
C201
R215 ~ K5
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96G0311
6-56 Change 4
816R-2C PARTS LISTS
C201 913-7143-770 CAPACITOR, FIXED, CERAMIC: O.lMicroF, ±10%, 50WVDC, CHIP TYPE, SURF
MT, X7R TEMP CHAR, WRPRND TERM, EIA SZ 1206
C202 CK05BX103K CAPACITOR, FIXED, CERAMIC: 0.01 MicroF, ±10%, 100 WVDC
C203 913-7143-770 CAPACITOR, FIXED, CERAMIC: O.lMicroF, ±10%, 50WVDC, CHIP TYPE, SURF
MT, X7R TEMP CHAR, WRPRND TERM, EIA SZ 1206
C204 913-7145-210 CAPACITOR, FIXED, CERAMIC: .010 MicroF, ±10%, 100WVDC, CHIP TYPE,
SURF MT, X7R TEMP CHAR, WRPRND TERM, EIA SZ 1206
C205 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 MicroF, ±10%, 100 WVDC
C206 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 MicroF, ±10%, 100 WVDC
C207 NOT-USED
C208 CK05BX103K CAPACITOR, FIXED, CERAMIC: 0.01 MicroF, ±10%, 100 WVDC
C209 CK05BX223K CAPACITOR, FIXED, CERAMIC: 0.022 MicroF, ±10%, 50 VOLT
CR201 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRY DO-41 EPOXY
PKG, AXIAL LEADS (lN4004)
CR202 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRY DO-41 EPOXY
PKG, AXIAL LEADS (lN4004)
CR203 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRV DO-41 EPOXY
PKG, AXIAL LEADS (lN4004)
E1 REFERENCE
E2 REFERENCE
E3 REFERENCE
E4 REFERENCE
E5 REFERENCE
E6 REFERENCE
E7 REFERENCE
Q201 352-5104-010 TRANSISTOR: SILICON, PNP, 200MADC, 40V C-E, 350 MW 250MHZ, TO-92
PLASTICPKG
Q202 353-5356-010 SEMICONDUCTOR DEVICE, THYRISTOR: SCR, 100V PRY, 0.8AMP TO-226AA
PLASTICPKG
Q203 352-5188-010 TRANSISTOR: POWER MOSFET, P-CHANNEL, -1 00 VOLTS VDS RDS=0.20HM,
ID=21AMP, PD=150WATTS, TO-247AC(TO-3P)PKG
R201 724-5052-010 RESISTOR, FIXED, FILM: 100HM, ±l%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R202 724-5052-010 RESISTOR, FIXED, FILM: 100HM, ±l%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R203 382-1405-050 RESISTOR, VARIABLE, NONWIRE WOUND: 2000 OHMS, ±10% 1/2 WATT,
CERMET
R204 724-5052-230 RESISTOR, FIXED, FILM: 1620HM, ±l%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R205 724-5052-405 RESISTOR, FIXED, FILM: 1100 OHM, ±1%, 1/4 WATT @ 70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R206 724-5053-600 RESISTOR, FIXED, FILM: 10KOHM, ±1%, 1/2WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R207 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R208 724-5052-595 RESISTOR, FIXED, FILM: 32.4KOHM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R209 714-7059-040 RESISTOR, FIXED, FILM: 0.05 OHM, ±l%, 20 WATT @ 25C TO-220 TYPE PKG,
METAL TAB, NON-INDUCTIVE
Change 4 6-57
PARTS LISTS 816R-2C
R210 724-5052-675 RESISTOR, FIXED, FILM: 24.9K OHM, ±l%, 1/4 WATT @ 70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R211 724-5052-675 RESISTOR, FIXED, FILM: 24.9K OHM, ±1%, 1/4 WATT @ 70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R212 724-5052-520 RESISTOR, FIXED, FILM: 47500HM, ±1%, 1/4WATT@70CMETAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R213 724-5052-530 RESISTOR, FIXED, FILM: 51100HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R214 382-1405-030 RESISTOR, VARIABLE, NONWIRE WOUND: 500 OHMS, ±10% 1/2 WATT,
CERMET
R215 724-5052-880 RESISTOR, FIXED, FILM: 332KOHM, ±10/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R216 724-5052-240 RESISTOR, FIXED, FILM: 2000HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPMIDEGC, COLOR BANDED
R217 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, ± 10/0, 114WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R218 724-5052-880 RESISTOR, FIXED, FILM: 332KOHM, ±l%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R219 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, ±10/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R220 382-1405-060 RESISTOR, VARIABLE, NONWIRE WOUND: 5000 OHMS, ±10% 1/2 WATT,
CERMET
R221 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R222 724-5052-405 RESISTOR, FIXED, FILM: 1100 OHM, ±l%, 1/4 WATT @ 70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R223 724-5052-260 RESISTOR, FIXED, FILM: 3010HM, ±10/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R224 724-5052-310 RESISTOR, FIXED, FILM: 6810HM, ±1%, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R225 724-5052-285 RESISTOR, FIXED, FILM: 4750HM, ±15, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R226 724-5052-010 RESISTOR, FIXED, FILM: 100HM, ±10/0, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R227 724-5052-800 RESISTOR, FIXED, FILM: 100KOHM, ±l%, 1/4WATT@70C METAL FILM,
TC=lOOPPMIDEGC, COLOR BANDED
U201 351-5402-010 MICROCIRCUIT, LINEAR: DUAL OP AMPS, WIDE BAND, 5 MHZ SINGLE
SUPPLY, 8 PIN PLASTIC DIP PKG
U202 419-0121-010 COUPLER, OPTOELECTRONIC: SNGL CHANNEL, NPN TRANSISTOR OUT,
VCE=70V MIN, LED IN, STD 6 PIN PLASTIC DIP PKG
VR201 351-5403-010 MICROCIRCUIT, LINEAR: VOLTAGE REGULATOR, ADJ, POS OUT 1.2-57V,
1.5AMP, 3 TERMINAL, TO-220 PLASTIC PKG
XU201 220-6017-020 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 8 CONTACTS OPEN FRAME,
0.3" WIDE PIN SPACING
XU202 220-6017-010 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 6 CONTACTS, OPEN FRAME,
0.3"WIDE PIN SPACING, 0.4"WIDE BODY
6-58 Change 4
816R-2C PARTS LISTS
Change 4 6-59
PARTS LISTS 816R-2C
T3 54
(REF) (REF) C4 R12 CR2 VR2 C6 CR3 R10 C1
\
\
\
\
\
\
\
\
\
55
53
.
i \
(REF)
(REF)
/ C3
R9
R11
L----R4
R3
R17 R13
C5
R1
51
(REF)
6-60 Change 4
816R-2C PARTS LISTS
Change 6 6-61
PARTS LISTS 816R-2C
6-62 Change 6
816R-2C PARTS LISTS
Change 4 6-63
PARTS LISTS 816R-2C
(Y) ~
0::: 0::
> >
95G0188
6-64 Change 4
816R-2C PARTS LISTS
Change 4 6-65
PARTS LISTS 816R-2C
CBG
e e
CB3
0 AC LINE
0
CB2
CB4
CB1
PA PLATE CBS
28VOC BLOWERS POWER SUPPLY
DRIVER PASCREEN e m
POWER SUPPLY POWER SUPPLY POWER SUPPLY
(! e (! e e (! e (!
0
(I $ (I e
BBB 8BB
(I (i Ql (J)
PA BIAS PA BIAS
FAN FAN FAN POWER SUPPLY POWER SUPPLY FILAMENTS FILAMENTS
0 0 0 0 0 0 0
F7 F9 F12 F4 F5 F3 F1
- - POWER CONTROLAMPUFIER - - EXCITER
o o o o
EXCITER FILAMENT METER CONTROLS
C)
000
F8
C)
93G0330
6-66 Change 4
816R-2C PARTS LISTS
CBl 260-5043-040 CIRCUIT BREAKER: 3 POLE, 5 AMP, 250 VAC, 50/60 HZ STD INRUSH, SHORT
DELAY, CURVE 3
CB2 260-5071-010 CIRCUIT BREAKER: 3 POLE, 15 AMP, 240 VAC, 50/60 HZ HIGH INRUSH, LONG
DELAY, CURVE 10
CB3 260-4011-320 CIRCUIT BREAKER: 3 POLE, 10 AMP, 240 VAC, 50/60 HZ NORM INRUSH,
MEDIUM DELAY, CURVE 2
CB4 260-5076-010 CIRCUIT BREAKER: 3 POLE, 15 AMP, 240 VAC, 50/60 HZ NORM INRUSH,
MEDIUM DELAY, CURVE 2
CB5 260-5074-010 CIRCUIT BREAKER: 3 POLE, 70 AMP, 480 VAC, 50/60 HA NORM INRUSH,
SHORT DELAY, CURVE 3
CB6 260-4060-080 CIRCUIT BREAKER: 3 POLE, 150 AMP, CURVE 1, SERIES TRIP MAGNETIC,
PRESSURE TERMINALS
Fl 264-0912-330 FUSE, CARTRIDGE: 250 VOLT, 10 AMP, SMALL, CERAMIC TUBE
F2 264-0009-000 FUSE, CARTRIDGE: 3 AMPS, 250V, GLASS
F3 264-0912-330 FUSE, CARTRIDGE: 250 VOLT, 10 AMP, SMALL, CERAMIC TUBE
F4 264-0291-000 FUSE, CARTRIDGE: 1/4AMP, 250V, SLO-BLO TYPE, GLASS 1/4" X 1-1/4", DUAL
ELEMENT TIME DELAY, HIGH INRUSH
F5 264-0291-000 FUSE, CARTRIDGE: 1/4AMP, 250V, SLO-BLO TYPE, GLASS 1/4" X 1-1/4", DUAL
ELEMENT TIME DELAY, HIGH INRUSH
F6 264-0295-000 FUSE, CARTRIDGE: 1 AMP, 250 VOLT, HIGH TIME LAG
F7 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
F8 264-0295-000 FUSE, CARTRIDGE: 1 AMP, 250 VOLT, HIGH TIME LAG
F9 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
FlO 264-0295-000 FUSE, CARTRIDGE: 1 AMP, 250 VOLT, HIGH TIME LAG
F11 264-0009-000 FUSE, CARTRIDGE: 3 AMPS, 250V, GLASS
F12 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
F13 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
F14 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
XFl 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF2 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF3 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF4 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF5 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF6 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF7 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF8 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF9 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF10 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XFll 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
Change 4 6-67
PARTS LISTS 816R-2C
XF12 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF13 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF14 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
6-68 Change 4
816R-2C PARTS LISTS
Change 4 6-69
PARTS LISTS 816R-2C
12 23
22
21
16 L--~-- 11
10
14
4 9
.... 17
15 .... ........
81
2
20
....
';============:=:::::::::::s:;=====--I ........
13 ............ 3
.........
93G0331 .....
...... T81
18
6-70 Change 4
816R-2C PARTS LISTS
Change 6 6-71
PARTS LISTS 816R-2C
@@@ TB1
GND @@@ E6 P1 A1
3 2 1
~
.. K3
~
~~O~
bOx 0
K6
DO K7
K4
K5
R3
R2
o
R1
CR3
93G0332
A2 K2A K2B K1A
K1B
6-72 Change 4
816R-2C PARTS LISTS
Change 5 6-73
PARTS LISTS 816R-2C
~
G-i R3 K>
G-i R5 K>
~+
~ ~f
C2
C1
!~ ~~2
+
w
E~
01g
~
..--
~
..--
~
6
i
XK2 XK1 C3
K2 K1
+
93G0333
6-74 Change 4
816R-2C PARTS LISTS
Change 4 6-75
PARTS LISTS 816R-2C
81 E1 C1 T81
S1
* C4
S2 E2 C3 C2
6-76 Change 4
816R-2C PARTS LISTS
Change 4 6-77
PARTS LISTS 816R-2C
o o
01 (REF)
03 (REF)
Z1A Z1B Z1C
04 (REF)
02 (REF)
o o
L4 L5 L6
06 (REF)
95G0098
6-78 Change 4
816R-2C PARTS LISTS
Change 4 6-79
PARTS LISTS 816R-2C
(BACK SIDE)
T1 A2 A1 R2 R1
C1
I
t
t
o I
t
I
I
I
I
,,
I
,,
,
I
I
o : 0
--- - - - ---- -- -------- -- --- ---_.!
.------.
I
I
I
I
o
I I
I I
I I
I I
I I
I
I
I
I PS1
I I
r=-____.@ DO D~
o
OOG0006
TB2 TB1
(BACK SIDE) (BACK SIDE)
6-80 Change 4
816R-2C PARTS LISTS
Change 4 6-81
PARTS LISTS 816R-2C
('CO
I
:
:
I
I
I
I
I
I
I
1
---
:
00
-.@$8 Gl
6~UQ~
~~
I
I
I
I
I
I
I
.1
•
0
~
ITIIIO].""
~
:0
r--
I
.I
I
I
o
M ,...
a: a:
u u
M
a:
0
,... ,....
u a:
It)
a:
~ C\I u
a: a:
u u
TB1
1 8
93G0337
6-82 Change 4
816R-2C PARTS LISTS
C1 931-8592-000 CAPACITOR, FIXED, PAPER DIELECTRlC: 0.047 MicroF, ±20%, 600 WVDC
CR1 353-6467-050 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PIV GLASS PKG,
HERMETICALLY SEALED, AXIAL LEADS (lN4586)
CR2 353-6467-050 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PIV GLASS PKG,
HERMETICALLY SEALED, AXIAL LEADS (lN4586)
CR3 353-6467-050 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PIV GLASS PKG,
HERMETICALLY SEALED, AXIAL LEADS (lN4586)
CR4 353-6467-050 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PIV GLASS PKG,
HERMETICALLY SEALED, AXIAL LEADS (lN4586)
CR5 353-6467-050 SE:NIICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PIV GLASS PKG,
HERMETICALLY SEALED, AXIAL LEADS (lN4586)
R1 724-5054-310 RESISTOR, FIXED, FILM: 330 OHM, ±5%, 1 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R3 705-4254-000 RESISTOR, FIXED, FILM: 1 MEGOHM, ±l%, 3 WATT
R4 377-5034-010 RESISTOR, VARlABLE, WIRE WOUND: 2000 OHM, ±5%, 1 WATT SINGLE
TURN, 310 DEG, PC PINS, TOP ADJ
TB1 306-3051-010 TERMINAL BOARD: 8 POLES, 2 PINS/POLE, 0.2" PITCH 26-14 AWG WIRE SIZE,
PWB MOUNTING, BLUE, 300V, lOA RTG
Change 4 6-83
PARTS LISTS 816R-2C
o.Co---- _.@~ rJ rJ n
:
:
I
I
I
:
I
I
0
1_- _ :
00
®~~~O@0
I
I
I
I
I
I
,lIIIITIl:"'
:0
r--
I 12
TB1
K1,
XK1
¢5 K2
XK2
l 1 C1c:=J C2 c:=J
10 G D
6
~
20
C0
Qg
0
co
K3 K4
~
XK3 >-
en
XK4
en
<{
J1 ~ J2
lO
~
N
C4 c:=J C5 c:=J lO
Qg
~
K5 K6
XK5 XK6
20
J
C6c:=J C7 c:=J
K7
XK7 ¢¢B -.:::t
0:::
K8
XK8
0
1
C8 c:=J C9 c:=J
93G0338
6-84 Change 4
816R-2C PARTS LISTS
Change 4 6-85
PARTS LISTS 816R-2C
6-86 Change 4
816R-2C PARTS LISTS
52
S15
C92
C48
C84
C85
TUBE
S7
CHIMNEY
P4, J4
P5, J5
~ 786-3029-002
786-3029-001 FINGER
FINGER CONTACT CONTACT
SLIDER
DECK
FINGER STOCK
180028-(4PCS)
BLOCKING
PA CAPACITOR
TUNING C2 (REF)
(C51)
/786-3029-001
786-3029-002 FINGER
FINGER CONTACT CONTACT
R75
PA LOADING
(C50)
TUBE
TUBE
SHELF
A3
786-3032-001
C82
FINGER
CONTACT
C83
03G103
S6
Change 5 6-87
PARTS LISTS 816R-2C
t
,/ "
,
,./
t
caa
,: 0
83 .... ,,
,,
,
" C90/91
..........
.... ,," 0
..........
"
,,
S13
,,
...... o
..............
............
"
,,
o
82
o
514
512
o o o o
C86
511 R36
"
I~ I I~ I
C87,,"'" @] @]
C89 ........ T1
o E> E> E> ...........
r------.-
.....-......-....- .I ••••••••••••••••••••••••••••••
C32
o
C54
®
R35 o
C55
C56
93G0341
(REAR VIEW)
6-88 Change 4
816R-2C PARTS LISTS
Change 6 6-89
PARTS LISTS 816R-2C
6-90 Change 6
816R-2C PARTS LISTS
Change 4 6-91
PARTS LISTS 816R-2C
12
R3
R4
R5
R6
R7
R8
R9
R10
811
R12
R13
R14
R15
R16
R17
R18
I R19
R20
R21
R22
R23
R24
C1 38
37 VR1
1----...,.-- R27
C2
43 R29
VR3
45
93G0342
6-92 Change 4
816R-2C PARTS LISTS
Change 4 6-93
PARTS LISTS 816R-2C
VR1
C1
R27
R32
C2 VR3
o
93G0343
6-94 Change 4
816R-2C PARTS LISTS
Change 4 6-95
PARTS LISTS 816R-2C
R24 724-5055-640 RESISTOR, FIXED, FILM: 180K OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R27 724-5055-400 RESISTOR, FIXED, FILM: 1800 OHM, ±5%, 2 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R32 724-5054-490 RESISTOR, FIXED, FILM: 10K OHM, ±5%, 1 WATT @ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
VR1 353-1339-000 SEMICONDUCTOR DEVICE, DIODE: ZENER, 100V,±5%, 1 WATT METAL
CASE, AXIAL LEADS
VR3 353-3121-000 SEMICONDUCTOR DEVICE, DIODE: ZENER, 6.8V, ±5%, 1 WATT SILICON,
VOLTAGE REGULATOR, AXIAL LEADS
6-96 Change 4
816R-2C PARTS LISTS
Change 4 6-97
PARTS LISTS 816R-2C
C7
C53
A12C1 (REF)
*A12C3 (REF)
A12J1 (REF)
A12L5 (REF)
A12R1 (REF)
C39
A12C40 (REF)
A 12R55 (REF)
CGO
XV1 FILAMENT
LEAD
A12T1 (REF) C38 C58 C4 *' L1 C5 CG
* MECHANICAL ASSEMBLIES
LIST OF REPLACEABLE PARTS OF XV1
6-98 Change 4
816R-2C PARTS LISTS
Change 4 6-99
PARTS LISTS 816R-2C
E1
R1
R3
R2 R4
o o
93G0345
6-100 Change 4
816R-2C PARTS LISTS
Change 4 6-101
PARTS LISTS 816R-2C
6-102 Change 4
816R-2C DIAGRAMS
SECTION 7 - DIAGRAMS
7-1. INTRODUCTION
This section of the Operation and Maintenance manual Schematics are arranged in ascending reference designator
contains schematic diagrams for the 816R-2C, FM (Ref. Des.) number order. An index of schematics is
Transmitter. Drawings have been reduced from large format provided in Table 7-1, the table is in Ref. Des. order.
engineering drawings.
Change 5 7-1
DIAGRAMS 816R-2C
7-2 Change 4
816R-2C DIAGRAMS
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EIMAC has learned more about the best way to operate these tubes with regard to filament
management. These operating instructions can be found in EIMAC Application Bulletin AB-18.
Specifically, you should lower the filament voltage after the first 200 hours of operation. After
operating a new tube for 200 hours, the filament voltage should be reduced to the power
emission knee required for your output power.
WARNING
HIGH VOLTAGE IS USED IN HIGH POWER EQUIPMENT. HIGH VOLTAGE CAN
CAUSE SEVERE INJURY OR DEATH. INSURE THAT ALL CIRCUIT BREAKERS
ARE OFF AND PRIMARY POWER IS DISABLED WHEN MAKNG ADJUSTMENTS
INSIDE THE TRANSMITTER.
DISCHARD ALL POWER SUPPLIES BEFORE MAKING ANY ADJUSTMENTS.
INSTRUCTIONS
First, stabilize the new tube emission by operating it a rated filament voltage for a minimum of
200 hours. With the transmitter in manual power control at 100% power, carefully lower the
filament voltage in 0.2 volts steps, pausing for at least 30 seconds after each decrement, until you
see a significant (greater than 2%) change in power output or plate current. This is the filament
emission knee. Now raise the filament voltage 0.2 volts above the knee voltage. This is the
correct filament operating voltage for your power output. Operation at this reduced filament
voltage insures maximum possible tube life.
Recheck the filament knee voltage again after 24 hours to determine if the emission is stable. If
not repeatable, repeat the derating procedure again.
Please contact Continental Electronics Field Service with any questions or comments.
214-388-5800