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energy

P O W E R O N
4 METKA | E N E R G Y

demanding markets
The global power sector operates in a rapidly METKA meets these challenges by providing
changing environment, with increasing energy complete power plant solutions based on
demands, an evolving legislative framework state-of-the-art power generation
and a strong focus on greener technologies. technologies throughout Europe and the
Innovative solutions are required to secure Middle East.
cost-effective, environmentally friendly energy
We carry out fully integrated turn-key projects
supplies in the years to come.
with complete engineering, procurement
Power plants must be efficient, reliable, and construction (EPC) scope, for clients
and increasingly flexible in operation. ranging from traditional state-owned utilities
Effective project execution is a critical success to independent power plant developers. Our
factor for the major investments needed objective is to provide the optimum solution
METKA
in new power generation infrastructure. for client requirements and project needs.
is highly
responsive
to clients’
needs, The highly efficient Aluminium of Greece co-generation plant provides 320MW of electricity
to the grid and a reliable supply of steam for alumina production
and aims
to maximize
overall value
considering
the key
investment
factors:
ñ Investment
cost
ñ Project
schedule
ñ Performance
ñ Plant
availability
ñ Maintenance
costs
ñ Operational
Flexibility
ENGINEERING | PROCUREMENT | CONSTRUCTION 5

competitive solutions
Experts in project execution METKA has the ability to offer the most
We are successful because our entire appropriate technology for any project. We have
organization is highly focused on project
Industrial infrastructure the resources,
execution. Complex projects demand
We have significant industrial presence and
our high level project management skills,
infrastructure, with three main facilities understanding
combined with our wide range of functional
expertise in areas such as design
in Volos and Thessaloniki. The capability of European
of our manufacturing operations extends
engineering, technical procurement, and Middle
from complex steel fabrication and
logistics, site construction, quality Eastern
machining up to assembly and testing
management, and plant commissioning.
of major power plant components.
markets
Our team is our power to meet our
Reliable partner
We have developed our capabilities customer’s
As a leading European provider of turn-key
as a leading EPC contractor through
power plants, with an experience
needs and
continuous investment in our human
of almost 50 years, METKA is a reliable
effectively
resources across all functions. With over
partner for major international power support
800 skilled employees and about 300 highly
plant investments. Above all, we value the
qualified engineers, we have the full range
the trust placed in us by our customers development
of technical resources across the spectrum
of EPC and commissioning activities
and recognize that our reputation is built of regional
on our integrity and our ability to meet
for major power generation projects. energy
our commitments.
infrastructure.
On-time and on-budget
METKA’s track record in successfully
delivering projects on-time and on-budget
has enabled sustained, profitable growth.
We have the financial strength and stability
which are critical to the viability of large
investments.

Capacity and Flexibility


METKA has the critical mass to successfully
manage major projects, whilst maintaining
the essential flexibility to respond quickly
and effectively to unexpected events.
We have the capacity to simultaneously
execute multiple projects with outstanding
results.

Strong collaborations
Being independent, but with strong
relationships with major equipment suppliers,

P O W E R O N
6 METKA | E N E R G Y

International
Presence

METKA is based in Greece


and active across Europe,
the Middle East and Africa.
We are the market leader
in South-East Europe,
with a particularly strong presence
in regional growth markets
such as Romania, Turkey and Syria.
INTERNATIONAL PRESENCE 7

Korangi Brazi Samsun

Regional landmarks
1st major international EPC contract -
Karachi, Pakistan
KESC Korangi 220MW combined cycle plant Leader in Greece
Largest combined cycle plant in Romania 1st major power plant project
Petrom Brazi 860MW combined cycle power plant as consortium member
PPC Agios Dimitrios Units I-II 2x300MW lignite fired plant
1st EPC contract in Turkey
RWE & Turcas Güney Elektrik Uretim A.S. Largest pumped storage hydro
Denizli, 775MW combined cycle power plant scheme in Greece
PPC Thissavros 3x100MW hydro
1st EPC contract in Syria
PEEGT Deir Ali II 701MW combined cycle power 1st utility scale combined cycle
plant project in Greece
PPC Lavrio Unit IV 550MW combined cycle power plant
2nd major EPC contract in Turkey
Borasco 870MW combined cycle power plant, 1st turn-key EPC power plant project
Samsun PPC Linoperamata 43MW gas turbine plant

1st single shaft combined cycle plant in Greece


PPC Lavrio Unit V 378MW combined cycle power plant

Largest co-generation plant


of its kind in Europe
Aluminium of Greece 334MW co-generation plant

Thissavros Lavrio IV Lavrio V Aluminium

P O W E R O N
8 METKA | E N E R G Y

Gas turbines and


combined cycle plants
Combined Cycle Power Plants
We apply METKA combined cycle solutions use
As the most efficient of the currently
sophisticated available thermal power generation well-established reference plant concepts
3-D modelling technologies, gas turbine based combined as a basis for the design, with flexibility
tools to cycle power plants are the technology to meet client needs as well as other local
produce highly of choice for flexible, utility scale power market and project specific requirements.
generation. Apart from the high efficiency We work closely with the power-train
integrated,
compared to traditional steam boiler plants, manufacturer so that proven product
detailed plant combined cycle plants offer advantages developments, and lessons learned from
designs. in terms of their relatively low previous operating experience can be built
This improves environmental impact, high level into the plant design. The latest
design quality, of flexibility and shorter project technologies and operating philosophies

and reduces implementation times. are therefore available in such areas as:

construction METKA’s experience covers both single shaft ñ Plant flexibility, such as start-up /
shut-down times and cycling operations
time for your and multi shaft configurations, and a wide
to enhance economic dispatch of the plant
investment. range of gas turbine models including both
heavy duty industrial and aeroderivative ñ Performance improvements, including
These tools techniques such as natural gas pre-heating,
types. Single shaft configurations, with
also allow inlet air chilling, part-load efficiency
the gas turbine and steam turbine on the
operations and same axis, connected to a single generator, optimization
maintenance have an advantage in terms of the compact ñ Emission controls, using the latest NOx
aspects, such layout. Multi shaft configurations may reduction techniques
as equipment have one or more gas turbine generators, With experience of numerous combined
accessibility, together with a single steam turbine cycle projects, and several different
to be generator. Our most recent projects are configuration types, METKA has
based on the latest generation “F” class gas
considered the expertise to ensure that all plant
turbine technology from the leading OEMs, components are properly selected, leading
during
including GE, Siemens, Alstom and Ansaldo, to a well integrated plant design and
the design providing extremely high plant efficiency. reliable long-term plant operation.
stage.
POWER PLANT SOLUTIONS 9

METKA has significant expertise in gas turbine based power


plants, with a broad range of experience in combined cycle,
co-generation and simple cycle projects. We provide our
customers with highly competitive combined cycle plants
with world-class performance.
Over 4GW of combined cycle power plant capacity is currently
under execution by METKA.

PPC Lavrio Unit V – 378MW


combined cycle power plant

P O W E R O N
10 METKA | E N E R G Y

Simple Cycle Power


Plants
For peaking duty or fast-track project
execution, gas turbine based simple
cycle plants are an ideal solution.
Both industrial and aeroderivative
type gas turbines are widely applied,
with the latest generation
aeroderivative gas turbines offering
efficiencies above 40%. Where
appropriate, METKA designs simple
cycle plants to facilitate future
conversion to combined cycle.

METKA has successfully carried out


several projects to provide fast-track
simple cycle power generation
capacity, with particular experience
with aeroderivative type gas
turbines.
View of the HRSG at Korangi.
The HRSG was manufactured
at METKA’s Volos factory

The 220MW
Korangi power
plant consists
of two gas
turbines
in simple cycle
and two gas
turbines
in combined
cycle
POWER PLANT SOLUTIONS 11

The 320MW
Aluminium of Greece
co-generation plant.
The plant delivers power
to the network
and process steam
to the alumina plant,
which can be seen
in the background

Co-generation
For combined heat and power (CHP) applications, such as industrial steam
production and district heating, combined cycle plants can provide very
high overall efficiency, and large environmental benefits. Co-generation
applications are typically more complex in operation than standard
combined cycle plants, due to the requirement to support multiple
operating modes, such as large variations in process steam requirements,
or changing seasonal heating demand. Strong plant integration and thermal
cycle design skills are essential to ensure the co-generation plant can
reliably support all required operational needs.

METKA has successfully completed a major co-generation plant project for


Aluminium of Greece, the largest co-generation plant of its kind in Europe.
The plant produces electricity for the network and a highly reliable steam
supply to the adjacent alumina production plant.

P O W E R O N
12 METKA | E N E R G Y

Steam power plants

Conventional Plants
Working
Much of the world’s existing power generation capacity
together is based on traditional coal-fired steam power plants.
with the A large portion of this capacity is either in need
leading of upgrading and lifetime extension, or will reach
equipment the end of its practical lifetime in the coming years.
suppliers, The new generation of larger coal fired power plants

our specialist with supercritical steam technology offers potential for


major improvements in plant efficiency. There are also
skills and
significant opportunities for upgrading of the existing
know-how fleet aging plants to improve performance.
allow us
METKA has several decades of experience in steam power
to provide
plants projects, and we have participated as consortium
complete,
partner in the construction of most of the units installed
high in Greece over the past thirty years. We have a particularly
performance strong background in construction of large lignite fired
plant units, and we manufacture a range of major plant
solutions. components and equipment in our industrial facilities.
Our extensive experience in this area includes complete
turn-key solutions for lignite handling and mills, balance
of plant, and ash conveying and disposal systems.

Florina 330 MW lignite fired power plant


POWER PLANT SOLUTIONS 13

Environmental Upgrades
An entire generation of power plants faces a growing range
of environmental regulations and increasingly stringent emission controls.
At the same time the industry is challenged to boost power plant
efficiency, increase availability and extend plant lifetimes. We execute
projects to improve environmental performance, either by upgrading
existing equipment or by installing new state-of-the-art emission control
technologies.

METKA as consortium leader with Alstom has completed a series of projects


which dramatically reduced particulate emissions from existing lignite fired
units throughout Greece. By replacing and upgrading the existing
Electrostatic Precipitators (ESPs), as well as by adding new high performance
ESPs, we helped the Public Power Corporation to bring plant environmental
performance in line with national legislation and the European Directive
2008/01/EC on integrated pollution prevention and control.

Upgrading of the Electrostatic Precipitators for Agios Dimitrios Units I, II, III and IV

P O W E R O N
14 METKA | E N E R G Y

Renewables
Hydro Power Generation
METKA
Intelligent use of water’s potential for hydro power
generation can provide cost-effective long term
recognizes
power and significant reductions in carbon dioxide
the global
emissions. Pumped storage hydro also helps enable challenge
increased penetration of intermittent power sources of climate
such as wind and solar. change and
METKA has a long-standing presence in hydro power, the critical
with a wide range of projects completed over importance
several decades. Our experience ranges from small of renewable
run-of-river hydro to large pumped storage plants. energy
We have a strong track record in manufacturing sources –
major equipment components for hydro applications.
such as the
For large hydro projects METKA provides complete sun, wind,
solutions for all electro-mechanical works, whilst water and
for small hydro projects METKA delivers the biomass – for
complete power plant on a turn-key basis, including
sustainable
civil works.
development.
We strongly
support the
adoption of
low carbon
technologies
and we are
committed
to continuous
development
of our
capabilities
in this area.

The Thissavros pumped


storage hydro plant (3x100 MW)
in Northern Greece
POWER PLANT SOLUTIONS 15

Solar Power
We aim to apply our specialist industry knowledge
in the effort to achieve cost competitiveness of
emerging renewable technologies with traditional
power generation technologies. Our engineering,
construction and project management skills enable
the economies of scale needed for utility scale
adoption of renewables such as solar.

METKA is active in the solar technology sector,


where we participate as EPC contractor and/or
investor in concentrated solar power (CSP) and
photovoltaic projects, currently at the development
stage.

Our technical expertise enables us to effectively


support projects at the definition stage
in selecting the optimum plant configuration.
We apply our proven project execution capabilities
to ensure major renewable investments are
delivered on-time and on-budget. Our experience
in executing large conventional power plants
is particularly relevant for the push towards
widespread commercialization of solar thermal
power plants, where a solar field is combined
with a conventional steam cycle for power
generation.

Solar thermal
power tower
at a CSP plant

P O W E R O N
16 METKA | E N E R G Y

turn-key experience
Gas turbines / combined cycle

Project Capacity Project type Contractor

PPC Lavrio IV 550MW Combined cycle METKA – GEC Alsthom


Multi-shaft 3+3+1
PPC Linoperamata 43MW Open cycle METKA
PPC Linoperamata 20MW Open cycle METKA
PPC Chania, Linoperamata, 84MW Open cycle
Rhodes (3 units) METKA
PPC Lavrio V 378MW Combined cycle
Single-shaft METKA
Aluminium of Greece 320MW Co-generation
Co-Generation Multi-shaft 2+2+1 METKA
KESC Korangi 220MW Combined cycle
Multi-shaft 2+1+1
/ Open cycle METKA
Endesa Hellas 430MW Combined cycle
Ag. Nikolaos IPP Single-shaft METKA
PPC Aliveri 420MW Combined cycle
Single-shaft METKA
Petrom Brazi 860MW Combined cycle
Multi-shaft 2+2+1 GE – METKA
Korinthos Power 437MW Combined cycle
Single-shaft METKA
PEEGT Deir Ali II 701MW Combined cycle
Multi-shaft 2+2+1 METKA – Ansaldo Energia
RWE-Turcas Denizli 775MW Combined cycle
Multi-shaft 2+2+1 METKA
PPC Megalopolis 811MW Combined cycle
Multi-shaft 2+2+1 ETADE-METKA
Borasco Samsun 890MW Combined cycle
2 x Single-shaft METKA
TURN-KEY EXPERIENCE 17

Steam Power Plants

Project Capacity Project type Contractor

PPC Agios Dimitrios Units I-II 2 x 300 MW Lignite fired steam Alstom - Stein - METKA - Biokat
PPC Agios Dimitrios Units III-IV 2 x 300 MW Lignite fired steam EVT - TPE - E.T.E.I. - METKA
Mannesmann
PPC Florina (Meliti Achlada) Unit I 330 MW Lignite fired steam Alstom Power
PPC Megalopolis Unit III 300 MW Electrostatic precipitators
upgrading METKA - Alstom
PPC Kardia Units III-IV 2 x 300 MW Electrostatic precipitators
upgrading METKA - Alstom
PPC Agios Dimitrios Units I, II, III, IV 4 x 300 MW Electrostatic precipitators
upgrading METKA - Alstom

H y d ro P o w e r P l a n t s

Project Capacity Project type Contractor

PPC Ilarion / Papadia 2 x 70 MW Hydro power plants METKA


1 x 4 MW Full electromechanical scope
1 x 500 KW
PPC Thissavros 3 x 100 MW Pumped storage hydro METKA – Cegelec – Alstom – Vevey
Full electromechanical scope
PPC Ghiona 1 x 8.5 MW Hydro power plant
Full turn-key METKA
PPC Pigai Aoos 2 x 105 MW Hydro power plant
Full electromechanical scope METKA

P O W E R O N
11, Mar. Antypa str.
GR 141 21, N. Iraklio
Athens-Greece
T: +30 210 27 09 200
F: +30 210 27 59 528
E: info@metka.gr
W: www.metka.gr

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