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DOI 10.1007/s00339-008-4946-8
I N V I T E D PA P E R
Received: 13 August 2008 / Accepted: 13 October 2008 / Published online: 6 November 2008
© Springer-Verlag 2008
Abstract This paper presents an experimentally validated PACS 46.32.+x · 77.65.-j · 83.80.Va
finite element model suitable for simulating the quasi-static
behaviour of Dielectric Elastomer Minimum Energy Struc-
ture(s) (DEMES). A DEMES consists of a pre-stretched Di- 1 Introduction
electric Elastomer Actuator (DEA) adhered to a thin, flex-
ible frame. The tension in the stretched membrane causes Introduced in their modern form by Pelrine et al., Dielectric
the frame to curl up, and when a voltage is applied, the Elastomer Actuator(s) (DEA) consist of compliant capaci-
frame returns to its initial planar state thus forming a use- tors formed by elastic dielectrics sandwiched between flex-
ful bending actuator. The simulation method presented here ible electrodes. When a large electric field is applied across
incorporates a novel strain energy function suitable for sim- the dielectric, in-plane charge repulsion and across dielec-
ulating general DEA actuator elements. When compared tric charge attraction give rise to expansion and contraction
against blocked force data from our previous work, the new of the dielectric, respectively (Fig. 1) [1–3]. The electrostatic
model provides a good fit with an order of magnitude reduc- energy density Uel of a DEA is given in (1), where ε0 is the
tion in computational time. Furthermore, the model accu- absolute dielectric permittivity, εr is the dielectric constant
rately matched experimental data on the free displacement or real part of the relative permittivity, and E is the elec-
of DEMES formed with non-equibiaxially pre-stretched tric field strength in the membrane. Due to the incompress-
VHB4905 membranes driven by 2500 V. Non-equibiaxially ibility of DEA membranes, dielectric isotropy, and compli-
pre-stretching the membranes allowed control of effective ance of the electrodes this is often written as an equivalent
frame stiffness and bending moment, this was exploited by Maxwell pressure P max acting in the thickness direction and
using the model to optimise stroke at 2500 V in a hypothet- given by (2) [4]. DEA have earned the moniker “Artificial
ical case study. Dielectric constant measurements for non- Muscle” due to their excellent general performance char-
equibiaxially stretched VHB4905 are also presented. acteristics, such as high energy density, large stresses and
strains, kHz bandwidth, light weight, silent operation, high
efficiency, and the ability to operate in sensor and generator
B. O’Brien () · T. McKay · I. Anderson
The Auckland Bioengineering Institute, University of Auckland,
modes [5–9].
Level 6, 70 Symonds Street, Auckland, New Zealand
ε0 εr E 2
e-mail: ben.obrien@auckland.ac.nz Uel = (1)
Fax: +64-9-3737599 2
E. Calius Pmax = ε0 εr E 2 (2)
Industrial Research Limited, Brooke House, 24 Balfour Road,
P.O. Box 2225, Auckland 1140, New Zealand Arrays of bending actuators, such as cilia, are ubiquitous in
nature due to their enormous success as systems for manip-
S. Xie ulation, pumping and locomotion. Until recently there has
Department of Mechanical Engineering, School of Engineering,
The University of Auckland, Private Bag 92019, Auckland Mail been no way to utilise DEA in the form of artificial cilia suit-
Centre, Auckland 1142, New Zealand able for these tasks. Introduced by Kofod et al., Dielectric
508 B. O’Brien et al.
Fig. 2 Stages in the DEMES erection process. From left to right ten- 2 Materials and methods
sion in the membrane causes the frame to curl up
In these equations, V is the voltage applied across the mem- and ∂ 2 U/∂ I¯1 ∂ I¯2 . This created a challenge because U is de-
brane in volts, t0 is the material thickness in meters before pendent on λ3 , and not just on I¯1 and I¯2 . To address this
pre-stretching, and ε0 and εr are the absolute and relative di- we rewrote U in terms of I¯1 and I¯2 giving (11) which is
electric constants, respectively. C1−5 are constants found in the characteristic equation derived in Appendix. From (11)
the Arruda–Boyce strain energy function, and λm and μ are the required partial derivatives can be found (12)–(18).
material properties. gi and τi are parameters for the Prony
3 2
U − AB I¯1 − I¯2 K U − AB I¯1 + I¯1 K 2 U − AB I¯1 − K 3 = 0 (11)
∂U K 2 (AB − U ) ∂AB
= + (12)
¯ ¯ ¯
∂ I1 (3(U − AB) − 2I2 K(U − AB) + I1 K )
2 2 ∂ I¯1
∂U K(U − AB)2
= (13)
∂ I¯2 (3(U − AB)2 − 2I¯2 K(U − AB) + I¯1 K 2 )
∂ 2U ( ∂∂U
I¯1
− ∂AB
∂ I¯1
)2 (2I¯2 K − 6(U − AB)) + 2K 2 ( ∂AB
∂ I¯1
− ∂U
∂ I¯1
) ∂ 2 AB
= + (14)
∂ I¯12 (3(U − AB)2 − 2I¯2 K(U − AB) + I¯1 K 2 ) ∂ I¯12
The FEA model was defined as shown in Fig. 4 with an try was fixed in the width direction degree of freedom, and
additional cut down its central line of symmetry (Fig. 6). The in all rotational degrees of freedom for the frame.
membrane was connected to the inside edge of the frame The initial stress in the membrane was found by instan-
and the model thus ignored the membrane material bonded taneously stretching to the required stretch state a square of
to the frame, which had a negligible influence on bending material in a separate simulation. The initial stress was then
stiffness, and assumed a perfect bond. imported into the DEMES model and the membrane was al-
The membrane was formed with eight node quadrilateral lowed to relax for 2000 seconds whilst being held flat. Bias
quadratic reduced integration membrane elements (M3D8R) forces were applied to the frame to ensure that it found the
and the frame with eight node doubly curved quadratic re- correct equilibrium state. This is important as DEMES are
duced integration thick shell elements (S8R). The membrane poly-stable systems and this step is also required in the fab-
used the UHYPER material law developed in this paper and rication of the real device. Once the shape was in the region
the frame used a linear elastic law. The base of the DEMES of the desired equilibrium state the bias forces were released
was fixed in all degrees of freedom, and the line of symme- and the structure was allowed to relax over 2000 seconds
into its final position. At this point a boundary condition at
Fig. 6 Model geometry. The the tip was applied when blocked force data was desired,
membrane is connected to the
or the tip was left to be free to move if free displacement
inner surface of the frame with a
perfect bond, and the model is data was desired. The UDFLD subroutine in ABAQUS was
cut down its line of symmetry used to ramp the voltage from 0 to 2500 or 3000 V over
Finite element modelling of dielectric elastomer minimum energy structures 511
Table 1 Dielectric constant data
3 Results
ments and used the model to solve for the maximum stroke
in each case. A width stretch of 5.5 provides a reduction in
thickness which increases the applied electric field and the
breakdown strength of the membrane. For simplicity the di-
electric constant was assumed to remain fixed at εr = 4.1.
Fig. 14 DEMES side views showing the effect of different membrane
As can be seen in Fig. 12, there is a clear optimum stretch
stretch ratios (1.5:5.5 and 4.0:5.5) on the initial equilibrium state. The
state of 3:5.5 at 2500 V. This optimum produces over 50% apparent sharpness of the tip is an artifact of the view angle
more stroke than the highest and almost equibiaxial stretch
state 5:5.5, and six times the stroke of the most anisotropic
stretch state 1.5:5.5. Whilst the prediction will not be perfect The connection involved twisting of the frame and its ef-
due to the use of a fixed dielectric constant, the model has fect on bending stiffness. As the longitudinal stretch ratio in-
identified the approximate design space to be pursued with creased from 1.5, the membrane shifted from a planar form
experimentation. to one resembling a saddle. In the saddle form, the angle
The equilibrium angle (θ in Fig. 5) showed large vari- of membrane attachment to the frame combined with the
ations as a function of stretch ratio (Fig. 13). It was non- tension in the stretched membrane to produce a torque that
intuitive that a low lengthwise stretch of 1.5 could lead to twisted the frame, increasing its bending stiffness as shown
such a low equilibrium angle, comparable to that exhibited in Fig. 15. An increase in bending stiffness led to an increase
by a lengthwise stretch of 4, as shown in Fig. 14. Equally in equilibrium angle (less curl) which explains the trend de-
unexpected was the trend of increasing equilibrium angle picted in Fig. 13. With a stretch state of around 3:5.5 a tip-
with increasing lengthwise stretch exhibited in the 1.5 to 3 ping point was observed where the increasing bending mo-
cases. Comparing Figs. 12 and 13, it was clear that this non- ment overwhelmed the increase in bending stiffness. The net
intuitive behaviour was connected to the existence of a peak result was that the equilibrium angle started to decrease with
in the free displacement. increasing length tension past this point.
Finite element modelling of dielectric elastomer minimum energy structures 513
6 Conclusions
Fig. 15 A schematic of the cross-section depicted in Fig. 14. As the
length stretch ratio increases, it twists the frame leading to an increase A new finite element modelling approach suitable for sim-
in bending stiffness and a decrease in curl
ulating DEA membranes in DEMES has been presented.
The models are an order of magnitude faster than the pre-
5 Discussion vious attempt; more accurate; and can be used to simulate
the equilibrium state, free displacement, and blocked force
The equilibrium position predicted by the model (Table 2) of DEMES. These features render the model suitable for use
fell within one standard deviation of the mean for both the in a design environment.
2:4 and 3:5 stretch states. This was a significant achieve- The approach is limited to the quasi-static case by the
ment and important metric as the behaviour of DEMES is way viscoelasticity is incorporated into the material strain
highly sensitive to equilibrium position. The model provided energy function. This could be overcome with implementa-
a good fit for the blocked force data, falling inside one stan- tion in an ABAQUS UMAT subroutine. The mathematics re-
dard deviation of the mean for both the 2:4 and 3:5 stretch quired to fully implement the model in ABAQUS have been
states at the higher voltages in the experiment, and falling presented in the hope that other researchers may find them
just outside at lower voltages (Figs. 7 and 8). The overes- useful. The results presented incorporate the influence of the
timation at low voltages was possibly caused by the quasi- non-equibiaxial stretch state on the dielectric constant.
steady state assumption, as the relaxation function may not Use of non-equibiaxial pre-stretching for optimisation of
have sufficient time to decay, leading to an overestimation DEMES behaviour was demonstrated. The validated model
of electrostatic energy density. was shown to be a powerful tool in this process through
The free displacement data was evenly distributed with- its use in maximising free displacement by manipulating
out any obvious clumping (Fig. 9) and a larger spread in the DEMES stretch state for a 2500 V applied voltage.
2:4 stretch states. A significant component of the experimen-
Acknowledgements The authors thank: The New Zealand Tertiary
tal uncertainty was caused by the photographic and image
Education Commission Bright Futures Scheme, The Auckland Bio-
processing experimental setup, and this was larger in the 2:4 engineering Institute, Industrial Research Limited, The Vice Chan-
cases which undergo smaller strokes. cellors University Development Fund, Todd Gisby, Scott Walbran,
The model predicted the free displacement to within one Pete Blythe, Michael Byrne, Cormac Flynn, Michelle Farrell, Mary
O’Brien, and Maurice O’Brien.
standard deviation for up to approximately 2500 V (Figs. 10
and 11). Above this voltage the model prediction and ex-
perimental results diverged for the 3:5 stretch states. This
Appendix
error may be due to increased sensitivity of the angle to
changes in system energy at high strokes. A preliminary in- Derivation of the strain energy function characteristic equa-
vestigation using the model to test this theory was incon- tion:
clusive and further investigation is beyond the scope of this Sub (5) into (8) and rearrange
paper. However, the study did predict the greatest sensitivity
for a 3:5 DEMES at around 90° which is consistent with U − AB(I¯1 ) 1
= 2 = λ21 λ22 (19)
observed behaviour. A second option is that the laser-cut K λ3
DEMES frames have a thicker melt zone around the edge
of the frame. This zone will affect the bending stiffness of Sub (5) into (6)
the frame and is potentially the source of the error at higher 1
strokes, where the moment arm of the free membrane is I¯1 = λ21 + λ22 + (20)
λ21 λ22
lower. Despite this divergence the model should still pro-
vide a useful tool for optimising the quasi-static behaviour Sub (5) into (7)
of DEMES.
1 1
Use of membrane and shell elements with 8 nodes and I¯2 = 2 + 2 + λ21 λ22 (21)
built-in electromechanical coupling instead of the 20-node λ1 λ2
solid elements used in previous models [13] reduced the Sub (20) into (21)
computational effort required to run the simulation by 94%.
1
The new model is also more accurate due to simulation of I¯2 λ21 λ22 = I¯1 − + λ41 λ42 (22)
Maxwell pressure corresponding to local element thickness λ21 λ22
514 B. O’Brien et al.
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