Professional Documents
Culture Documents
®
APPLICATION NOTE
A desktop PC power supply is generally made of two power supplies: the main one built around a forward
structure and able to deliver a few hundreds of Watt and switched off in standby mode; the second one
with a power capability of up to 15 W always operates to insure the "instant on" feature or simply the
waking up from the off state.
This application note describes the results obtained when designing a VIPer22A in the standby section of
such power supplies. A particular concern is the consumption in the idle mode (0.5W of output power),
where the input power must not exceed 1W. In addition, a brown-out feature monitors the input voltage in
order to switch off the power supply when it is too low.
s)
document.
c t(
The figure here below shows the corresponding demoboard. Its description is also included in this
d u
r o
e P
le t
s o
Ob
) -
( s
u ct
o d
Pr
et e
o l
b s
O
d u
DEVICE
r o PACKAGE
e P SO-8 DIP-8
VIPer12A
le t 8W 13 W
so
VIPer22A 12 W 20 W
Ob
) -
( s
Figure 2: Block diagram
u ct
o d DRAIN
Pr ON/OFF
et e REGULATOR
60kHz
OSCILLATOR
o l INTERNAL PWM
s
S LATCH
SUPPLY OVERTEMP.
R1 FF
b
DETECTOR Q
R2 R3 R4
O VDD
8/14.5V
_
+
OVERVOLTAGE
BLANKING
+
_ 0.23 V
R LATCH 230 Ω
+
S FF Q
42V _
1 kΩ
FB
SOURCE
2/17
AN1585 - APPLICATION NOTE
)
OSCILLATOR
t( s
c
PWM
Q
+Vdd LATCH
o d
r
feedback
IS
during the normal switching operation to minimize
the input power consumption.
e P
1.3. Current mode structure and burst mode
t
0.23 V
IFB
A feedback pin controls the operation of the
le FB
R1
so
device. Unlike conventional PWM control circuits 1kΩ R2
230Ω
which use a voltage input (the inverted input of an
operational amplifier), the FB pin is sensitive to
b
C
s )
The Power MOSFET delivers a sense current Is
proportional to the main current ID. R2 receives
(
ct
both this current and the current coming from the
FB pin. The voltage across R2 is then compared to
du
a fixed reference voltage of about 0.23V. The 2. PC STANDBY APPLICATION
MOSFET is switched off when the following 2.1. Schematics
r
equation is reached:
o Figure 4 gives the schematic used to deliver two
e P
R 2 ⋅ ( I S + IFB ) = 0.23V supply voltages, the +5V and the +12V. Note that
most of the power is delivered on the +5V, with a
l e
ratio GID:t
By extracting Is and introducing the sense mosfet current capability of 2A or 3A, depending on the
output diode D6. The board comes with a 1N5822
s o
ID = GID ⋅ -------------- – I FB
0.23V
R2
axial diode able to deliver up to 2A, and the PCB
footprint is also compatible with an STPS745 to go
O b
This formula demonstrates that the peak drain
current depends linearly on the FB pin current, and
up to 3A. All the results given, have been
measured in the 3A configuration. The +12V
current capability is 100mA.
that the feedback current must be increased for
the drain current to decrease. For very low drain The +5V output is regulated thanks to U3 and the
resistive divider R8 and R9. The regulation
currents, it is effective as long as IFB satisfies:
information is passed through the optocoupler U2
I FB < I FBsd to the primary side.The feedback is not applied
directly to the device FB pin as it is usually done
Where IFBsd is an internal threshold of the with VIPerX2A, but through D10.
VIPerX2A. If IFB exceeds this threshold, the device
stops switching. This threshold on the FB pin
3/17
O b
4/17
s o l e
IN+ +12V
t
D5
BYW100/
e
J1
200
C1 C3 D3 J2
148t 25t
10uF 100nF BZT03C200 C9
120uF
IN-
Pr
GND12
D4
PF0171
o
1N4947
PULSE
EEL22/2.5mH
Figure 4: Standard schematic
d
+5V
L1
D7 4.7uH
u
UF4003 D6
AN1585 - APPLICATION NOTE
1N5822
R1 R6
C7
10M 31t 11t C10 220 C11 J3
ct
1uF
2700uF 220uF
( s
GND5
)
C12
2.2nF
-
U2
PC817
C8
O
22nF R8
47k
b
U3
TL431
s
R9
47k
o
D1
1N4148
le t
U1
Q1 VIPer22A
D10
R3
680k
BC327
BZX55C
11V
R5
100
FB
VDD
CONTROL
e DRAIN P r
C4 C2 SOURCE
47nF 10uF
o d u c t( s)
AN1585 - APPLICATION NOTE
This configuration offers the following benefits: drawn on the fact that the general safety
1. The device is supplied through the optocoupler, requirements are not respected any more, as the
which means that in case of short circuit, it transformer is designed to insure a safe isolation
surely goes into hiccup mode as it doesn’t between the primary and auxiliary windings on one
receive any more energy from the auxiliary side, versus the +5V and +12V windings on the
winding. This is a very efficient protection, other side.
because the optocoupler is necessarily off in this As this converter is intended to be connected after
condition as there is no more voltage on the rectifying of the main power supply, it doesn’t
secondary side. have any front diodes bridge, but only capacitive
2. The brownout function can be simplified (two filtering which are mainly here to prevent any
transistors are generally needed to insure the interaction with the wires used to experiment the
same behavior, when the optocoupler is board. In a real application, at least C1 can be
connected on the FB pin), with still a very omitted, and the input filter is shared with the main
efficient operation: The consumption on the high power supply.
voltage rail can be reduced to a minimum thanks 2.2. Results
to the use of a 10MΩ resistance, and only one
The output voltages are measured in the whole
transistor is used. The diode D1 can be replaced input voltage range, i.e. 0VDC to 400VDC. This
by a short circuit if D10 is a zener of at least 18V.
gives at the same time the line regulation, and the
But of course, the standby consumption will be
higher because the device will be supplied with
brownout thresholds. This is shown in figure 5,
s)
t(
where the +5V output remains constant, and the
19V instead of 12V. The auxiliary winding should
+12V one decreases by less than 50mV in the
be modified accordingly.
The brownout feature is built around Q1 and the
whole operating range.
u c
resistive divider R1 and R3. Q1 behaves like an
Figure 5: Line regulation
o d
emitter follower and therefore limits the voltage on
its emitter, while sending the corresponding
current to the FB pin. When the input voltage rises, P r
the emitter voltage increases accordingly and the 15
te
VDD voltage is limited to a fraction of the input
voltage. This fraction is defined by the ratio of the
o le
resistances R1 and R3, and the start up doesn’t
occur until about 15V is reached on the VDD pin of
b s 10
Vout (V)
ct
input voltage decreases, Q1 will force the voltage
to decrease because it sends the current drawn
du
from the VDD network to the FB pin. So, the 0
0 100 200 300 400 500
optocoupler sends the feedback current through
r o
Q1 instead of D10. The output voltage remains
stable, but the VDD pin decreases until it reaches
Vin (VDC)
P
VDDoff where it stops operating. This is occurs for
e
5V output 12V output
t
an input voltage of about 130 VDC. The restart
e
current delivered by U1 is drained by Q1 which still
l
limits the VDD voltage to VDDoff, and the VDDon
s o
threshold cannot be triggered. The +12V output voltage is presented in figure 6
O b
To summarize, the brownout feature designed in
this application provides clean turn on and turn off
with an hysteresis based on the VDD thresholds of
for a fixed load of 1A on the +5V output. It has also
been measured for fixed loads, and for the whole
output current range on the +5V output as shown
the VIPer22A. As a consequence, the input voltage in figure 7. When lightly loaded, this output should
thresholds are proportional to the VDDon and be clamped with a zener to avoid any overvoltage.
VDDoff. All measurements have been done for a 300VDC
The +12V output is galvanically isolated from any input voltage.
other signal on the board. This allows to connect it The +5V output doesn’t show any significant
on either side of the power supply, for instance on variation thanks to the direct regulation through
primary side where it can supply the main PWM U2. So, no measurement is presented for this
circuit. In this case, the attention of the reader is voltage.
5/17
AN1585 - APPLICATION NOTE
24
90
22
80
20 70
Vout (V)
18
Eff. (%)
60
16 50
14 40
12 30
10 20
0 50 100 150 200 250 300 350 0.01 0.1 1 10
I +12V (mA) I +5V (A)
Vin=150VDC Vin=300VDC
c t(
20
5
d u
18 4
r o
P
Vout (V)
16
3
Pin (W)
14
te
le
12 2
10
s o 1
8
0 0.5 1 1.5 2 2.5 3 3.5
Ob 130mW
0
820mW
I +12V=0mA
I +5V (A)
I +12V=10mA
)
I +12V=100mA - 0 0.1 0.2 0.3
I +5V (A)
0.4 0.5
( s
u
The efficiency has been measured with the +12V ct When operating at low load, the VIPerX2A family
of device enters automatically in burst mode, also
o d
output unloaded, and for an input voltage of 150V called pulse skipping mode. This is insured by the
Pr
and 300V. The results are shown in figure 8. The
maximum efficiency is obtained for an output
current of about 1A, and the maximum available
threshold IFBsd (about 0.9mA) on the FB pin above
which the device stops switching, as explained in
par. 1.3. This can be observed in figure 10 shot for
et e
current is reduced when working with a 150VDC
input voltage: 2.5A instead of more than 3A for a
an output current of 50mA and an input voltage of
300VDC. The FB voltage oscillates around 1V,
300VDC input.
o l which corresponds to the IFBsd threshold multiplied
b s
The input power is also a key issue in this kind of
application, where a maximum total value of 1W
by the input impedance of the FB pin (about
1.2kΩ).
6/17
AN1585 - APPLICATION NOTE
Figure 10: Burst mode operation A low frequency ripple also appears on the output
as shown in figure 12, because the converter stops
and resumes switching by “packet”, thus
generating a triangular waveshape. The amplitude
Ch2 : Vfb
of this ripple remains very limited (less than
22mVpp), and doesn’t depend on the output
current value on the whole burst mode operation
range.
Figure 13 presents the switching ripple on the
output at 3A. Its amplitude (34mVpp) is even
higher than the ripple due to burst mode at light
load.
s)
Figure 11: Switching cycle in burst mode
Ch2 : V+5V
c t(
2
d u
Ch2 : Vds
r o
e P
2
le t
s o
Ch2 : Vds
Ob
) - Figure 14: Load transient
( s
u ct 2
Ch2 : V+5V
o d
Figure 12: Ripple on the output in burst mode
Pr
et e
o l Ch4 : I+5V
b s 4
O 2
Ch2 : V+5V
7/17
AN1585 - APPLICATION NOTE
c t(
The first option deals with the replacement of the
high voltage zener D3 by the R4-C5 network to
d u
clamp the drain voltage of the device at turn off.
The advantage is a lower price, but with two
drawbacks:
r o
e P
– The peak drain voltage is not constant anymore.
The worst case is at start up with the maximum
2
le t
input voltage. Figure 17 has been shot with an
input voltage of 400VDC and a load of 2.5A.
s o
– An additional power is dissipated at light load in
this network, as it is submitted at least to the
)
Figure 16: Falling waveforms at shut down for - 50mW at the critical output power of 0.5W.
( s
ct
100mA, 1A and 2.5A Figure 17: Peak drain voltage at start up with an
RCD clamp
d u
r o
e P
l et Ch2 : V+5V
s o
O b Ch1 : VDS
2 1
8/17
O b s o l e
IN+ +12V
t
Clamp D5
BYW100/ OVP 2
e
J1
200
C1 C3 C5 R4 D3 J2
148t 25t
10uF 100nF 1nF 100k BZT03C200 C9 D8
120uF BZX85C15V
IN-
Pr
GND12
D4
PF0171
o
1N4947
PULSE
EEL22/2.5mH IOUT
d
+5V
L1
Figure 18: Full options schematics
D7
u
4.7uH
UF4003 D6 OVP 2
1N5822
R1 R7 R10 R6
C7
10M 39 1.5k C10 220 C11 D9 J3
ct
1uF 31t 11t
2700uF 220uF BZX85C5.6V
(
Pin
s
GND5
)
Q2
OVP 1 BC327 C12
-
2.2nF
D2
BZX55C33V
U2
JP1
PC817
O
C8
22nF R8
47k
b
VINon
U3
JP2 TL431
s
R12
Adj. R9
o
47k
D12 D1
1N4148 1N4148
le
R2
t
Adj. IOUTlim
R11 D11
U1 100 BZX55C5.6V
Q1
BC327 D10
BZX55C11V
R5
100
VIPer22A
FB
VDD
CONTROL
e DRAIN
P
U4
PC817 OVP 3
r
R3
680k
C4 C2 SOURCE
o
47nF 10uF
C6
220nF
d
OVL
u c t( s)
9/17
AN1585 - APPLICATION NOTE
AN1585 - APPLICATION NOTE
2
s)
t(
Ch2 : V+5V
u c
o d
clamping zener
P r
Figure 21: Overvoltage protection with secondary
te
o le
b s
Three different solutions can be implemented to
overcome this issue:
- O Ch2 : V+5V
s )
implementing a single zener diode D2 between
(
ct
the auxiliary voltage developed across C7 and
the FB pin of U1. As soon as the auxiliary
d u
voltage - which is an image of the secondary one
through the coupling of the transformer -
r o
reaches the D2 zener voltage, the peak drain 2
P
current is limited and the voltage is kept constant
on that point. Figure 20 shows a peak voltage at
e
t
8V with a load of 100mA. This is not so bad,
e
considering the coupling effect of the
l
transformer which generates high voltages in
s o
low load condition.
– The secondary control of overvoltage can be
also done through a second feedback, using a
O b
– Two zener diodes D8 and D9 directly connected
on the outputs are able to efficiently clamp the
voltages. But they absorb all the power that the
different optocoupler to prevent any failure in the
main loop circuit. A zener diode connected on
the +5V output will drive the second optocoupler
converter is able to deliver in overload mode, U4 as soon as the output voltage approaches
and they are blown up within a few restart 6V. As this optocoupler is connected between
cycles. As this type of zener generally dies in the FB pin and the VDD pin, it keeps the
short circuit conditions, the output voltage is still converter working in hiccup mode because it
limited, and the converter works in short circuit cannot supply the VDD current to U1. This is
condition. All this sequence is presented on shown in figure 22 with a peak voltage below 6V.
figure 21. This protection mode may be This protection mode is by far the most efficient,
acceptable, as the initial loss of feedback is but it is also the most expensive one.
10/17
AN1585 - APPLICATION NOTE
Figure 22: Overvoltage protection with redundant The input power improvement is shown in
feedback figure 23. The most interesting point is at 0.5W,
where the gain is almost 60mW versus the
standard schematics. This increases the margin
versus the 1W limit by 30%.
Part of this improvement is explained through the
reduction of the secondary current drawn from the
+5V output for supplying the diode of the
optocoupler, but also by a modification of the burst
mode occurring in such a configuration. Figure 24
shows the detail of the switching cycle, which is
longer. The equivalent overall switching frequency
is now 15kHz instead of the previous 30kHz, which
lowers the switching losses. This is the other part
of the input power improvement, due to a higher
Ch2 : V+5V ripple on the FB pin. The peak current in the
2 transformer is still sufficiently low to avoid any
audible noise.
s)
Figure 24: Switching cycle detail with optocoupler
2.5
e P The output current can be limited to a lower value
compared to the full capability of the device, thanks
2
l et to the addition of a resistance R2 in series with the
feedback zener diode D10. As the feedback
o
Pin (W)
bs
1.5 peak drain current of the device, the voltage on the
anode of D1 will also depend on this parameter
1
O 0.5
which is representative from the output power; The
higher is the output power (or current), the lower is
the feedback current, and the lower will be the
0 voltage on the anode of D1. As a consequence, the
0 0.1 0.2 0.3 0.4 0.5 VDDoff threshold where the device stops switching
I +5V (A) will be reached for a level of output power which
can be set through the value of R2. The converter
Standard Improved by opto gain boost then enters a hiccup mode.
Two modifications are needed to use this feature:
11/17
AN1585 - APPLICATION NOTE
– D10 must be replaced by a lower value in order So, the user must take a particular care to design
to let some room for R2 to develop a sufficient such a feature in its application, and foresee a
voltage to overcome the inaccuracy of the VDDoff sufficient margin to cover all the possible variations
threshold. impacting the final result.
– As R2 is in series with the input impedance of 2.3.5 Output current capability
the FB pin, it builds a resistive divider which
The standard schematics are able to deliver more
lowers the gain of the feedback loop. This may
than 3A on the +5V output, with no load on the
lead to some instabilities, and R6 must be +12V one. If this full current is needed, the user
decreased accordingly.
must take care to replace the diode D6 with an
Figure 25 presents the result obtained by replacing STPS745 able to withstand the corresponding
D10 with a 6.8V zener diode, and R6 with a 47Ω dissipation. The standard diode 1N5822 in axial
resistor. It can be seen that the overload current package will reach a very high temperature and
value can be set in a large range of value, by may blow up.
varying the value of R2 between 4kΩ and 10kΩ.
The printed circuit board of the demoboard has a
double footprint to accommodate both of them.
Figure 25: Overload current adjustment
2.3.6 Brownout thresholds adjustment
The standard schematic proposes a brownout
2.5 feature whose the thresholds depend on the VDD
ones of the VIPer device. So, the ratio between the
s)
2 startup and shutdown thresholds cannot be
adjusted. Only both values can be moved at the
c t(
1.5
same time by adjusting the values of R1 and/or R3.
d u
I +5V (A)
r o
An option requiring an additional diode D12 and
resistance R12 allows to modify the startup
1
P
threshold without modifying the shutdown one.
R12 creates a voltage drop together with the
e
0.5
le t
starting current of the VIPer device. This voltage is
summed up with the voltage fixed by the resistive
0
3 4 5 6 7 8 9 10 11
s o
divider R1/R3 and Q1 so that the startup will occur
at a lower input voltage. The shutdown threshold
R2 (kohm)
ct
operates in burst mode for currents lower than adjusted as well, then the resistive divider R1/R3
200mA, and so the FB pin current doesn’t vary any has to be modified.
d u
more according to the output power. This can be
observed in the figure, where the output current
r o
falls down brutally to zero for a value of 3.95kΩ for
Figure 26: Brownout thresholds adjustment
P
R2. For values higher than 10kΩ, the overload
current may become relatively inaccurate because
e
260
l et
the FB current can be very low, and the zener
diode D10 is no more correctly biased and its
240
220
o
voltage becomes unpredictable. There are other
Vin (VDC)
200
b s
parameters impacting the overload threshold:
– All parameters giving the transfer function 180
– The current ratio between the FB pin and the R12 (kohm)
DRAIN pin, and the VDDoff threshold. VDSoff VDSon
12/17
AN1585 - APPLICATION NOTE
Values in excess of 6kΩ should be avoided. The devices, for which one of the SOURCE pin will be
inaccuracy of such a feature can become very dedicated to overload protection. An external
large, as it depends on the VDD thresholds and on capacitor connected on this pin will delay the
the startup current of the VIPer device. In any protection.
case, the user has to foresee a sufficient margin to
cover all the possible variations impacting the final 3. DEMOBOARD DESCRIPTION
result. 3.1. Board layout
2.3.7 VIPerX2A provision for evolution It is a single layer type with copper on bottom side,
C6 is not provided on the standard schematics, and serigraphy on top side. Both of them are
and is replaced by a strap on the demoboard. It will represented in figure 27.
be used by the next generation of VIPerX2A
s)
c t(
d u
r o
e P
le t
s o
Ob
) -
( s
u ct
o d
Pr
3.2. Bill of material described in par. 2.3. The board comes in the
t e
Table 3 gives the list of all components for the
e
standard configuration.
l
standard configuration, but also for all the options
o
b s
Table 3: Bill of material
Standard Option 1 Option 2 Option 3 Option 4 Option 5 Option 6 Option 7
O C1
10 µF /
450 V
10 µF /
C2
35 V
100 nF /
C3
250 VAC
C4 47 nF
13/17
AN1585 - APPLICATION NOTE
s)
t(
(Note 2)
BZT03
D3
C200
Not fitted
u c
D4 1N4947
o d
D5
D6
BYW100
/200
1N5822 P
STPS745
r
D7 UF4003
te
D8 Not fitted
BZX85C
15V
o le
(Note 2)
BZX85C
b s
D9 Not fitted 5.6V
(Note 2)
- O
(s)
BZX55C BZX55C
D10
11V 6.8V
c t
BZX55C
D11 Not fitted
d u
5.6V
(Note 2)
D12 Not fitted
r o 1N4148
J1
connector
e P
2 pts / 0.2”
J2
l t
2 pts / 0.2”
e
connector
s
J3
o 2 pts / 0.2”
connector
O bJP1
JP2
Strap
Not fitted
Not fitted
Strap
4.7 µH /
L1
3A
Q1 BC327
Q2 Not fitted BC327
R1 10 MΩ
R2 Strap 4 -10 kΩ
14/17
AN1585 - APPLICATION NOTE
c t(
U3
U4
TL431
Not fitted
PC817
d u
(Note 2)
r o
Note 1: All resistances are 1/3 W rated, unless otherwise noted
e P
Note 2: Only one of the groups of components D2, D8-D9 or D11-R11-U4 should be fitted at the same
time
le t
3.3. Transformer specification
The transformer has been designed and
s o
The electrical, mechanical and winding
specification are given in figures 28, 29 and 30.
manufactured by PULSE. It is wound on an EEL22
core.
Ob
Figure 28: Electrical specification
) -
( s
u ct
o d
Pr
et e
o l
b s
O
15/17
AN1585 - APPLICATION NOTE
s)
c t(
d u
r o
e P
le t
Figure 30: Winding specification
s o
Ob
) -
( s
148t 25t
u ct
d
o
Pr
ete PF0171
o l PULSE
b s
O
31t 11t
16/17
AN1585 - APPLICATION NOTE
s)
c t(
d u
r o
e P
le t
s o
Ob
) -
( s
u ct
o d
Pr
et e
o l
Information furnished is believed to be accurate and reliable. However, STMicroelectronics assumes no responsibility for the consequences
of use of such information nor for any infringement of patents or other rights of third parties which may results from its use. No license is
b s
granted by implication or otherwise under any patent or patent rights of STMicroelectronics. Specifications mentioned in this publication are
subject to change without notice. This publication supersedes and replaces all information previously supplied. STMicroelectronics products
are not authorized for use as critical components in life support devices or systems without express written approval of STMicroelectronics.
http://www.st.com
17/17