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T 9.

3
Automation Technology
The simple introduction to the complex world of
automation technology
LD DIDACTIC has didactically engineered SIMATIC components for practice-oriented vocational training and
education. For the connection of these components to peripheral equipment we have developed a training panel
equipped with 4-mm safety sockets for the mounting of basic modules as well as their input and output modules.
In addition to the basic equipment sets completely configured found in this catalogue you can also select the CPU
appropriate for your special needs and combine this with input/output modules of your choice, or simply extend the
already configured equipment sets.

The Automation Technology multimedia course and the vivid models as well as networking the components the
programmable controller PLC is extended into an entire system the guaranteeing objective-oriented training.

• Fundamentals of PLC programming with COM3LAB course, bus and automation technology
• The modular PLC (SIMATIC S7-300)
• The training panel from LD DIDACTIC (basic unit 730800) for accommodating components and up to 9
input/output modules
• Programming is performed in accordance with IEC 1131-3 (LAD, FBD, STL)
• Application models (PC process simulations as well as hardware models)
• The networking of automation technology components (Profibus-DP, MPI Multiple Point Interface, AS-i
Actuator/Sensor Interface) sensor technology
• Sensor technology
• Control relays and logic modules for simple open-loop control functions
• Visualization

Symbole:

Experiment literature included in the package Battery required

Software included in the package Equipment is COM3LAB compatible

Accessories required Bus-capable (USB, Profibus, ...)

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T 9.3 EQUIPMENT SET CONFIGURATION

T 9.3.2 T 9.3.5
PLC-
Applications AS-Interface

T 9.3.1 T 9.3.3 T 9.3.4 T 9.3.6


PROFIBUS- Sensor Control
PLC S7-300 DP Technology Relay

Fundamentals of Electrical Engineering

T 9.3.1 S7-300 PROGRAMMABLE LOGIC CONTROL


Completely configured basic sets with S7-300 controllers. Various supplementary software packages are available for
programming.

T 9.3.2 PLC APPLICATIONS


Table-top or PC simulation application models for exercises and reinforcement of programming techniques.

T 9.3.3 PROFIBUS-DP
The Profibus is designed primarily for the interconnection of intelligent modules, e.g. the frequency converter motor.
Supplementary components allow T 9.3.1 basic sets to be expanded into networked automation systems using the
Profibus-DP.

T 9.3.4 SENSOR TECHNOLOGY


Sets from the fields of instrumentation and control technology intended for connection to the automation technology.

T 9.3.5 AS-INTERFACE
The actuator/sensor interface is an economical option for linking simple modules, such as sensors and actuators
(switching functions). Sensors and actuators can be connected to the controller using an unshielded, two-conductor
line.

T 9.3.6 STEUERRELAIS
Simple control functions can be set up quickly and easily using control relays or logic modules.

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AUTOMATION TECHNOLOGY

T 9.3.1.1 S7-300 Programmable logic controllers

The S7-300 with PC adapter and STEP7

Training Objectives
➔ PLC setup and project planning
➔ Commissioning, testing and troubleshooting an automation system
➔ Programming in compliance with IEC 1131-1 (STL, LAD, FBD)
➔ Documenting and archiving

T 9.3.1.1

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AUTOMATION TECHNOLOGY

T 9.3.1.1 S7-300 Programmable logic controllers

Completely configured basic sets with any


of the S7-300 series CPUs
Aside from the recommendable basic set, completely configured units are
available with any of the 300 series CPUs. Practice automation tasks are
implemented - just like they are in industry - with the STEP 7 software pa-
ckage. This software uses object-oriented techniques for programming the
automation devices in compliance with IEC 1131-1. Editors are available for the
LAD (ladder diagram), FBD (function block diagram), and STL (statement list)
programming languages as well as tools for software testing and hardware
configuration.
T 9.3.1.1 EQUIPMENT LIST

S7-300 Programmable logic controllers


Basic Set
QUANTITY CAT. NO. DESCRIPTION

1 730 823 SIMATIC S7-312

or alternativ for 730 823:


1 730 822 SIMATIC S7-CPU 313C
1 730 871 Step 7 Software
1 730 879 PC Adapter

or alternativ for 730 879:


(1) 730 878 CP5611 MPI
Step7 Software

Manual
1 730 880 Complete Step 7
Documentation (CD)

Examples of configurated S7-300CPUs:


1 730 821 SIMATIC S7-CPU 314C-2DP
1 730 822 SIMATIC S7-CPU 313
1 730 823 4 SIMATIC S7-312, 18DI, 14DO
1 730 826 1 SIMATIC S7-314, 16DI, 16DO
1 730 826 2 SIMATIC S7-314, 16DI, 16DO, 4AI, 2AO
1 730 826 3 SIMATIC S7-314, 24DI, 24DO, 4AI, 2AO
1 730 826 4 SIMATIC S7-314, 8DI, 8DO
1 730 826 5 SIMATIC S7-314, 8DI, 8DO, 4AI, 2AO
1 730 828 1 SIMATIC S7-315-2DP, 16DI, 16DO
1 730 828 2 SIMATIC S7-315-2DP, 16DI, 16DO, 4AI, 2AO
1 730 828 3 SIMATIC S7-315-2DP, 24DI, 24DO, 4AI, 2AO
1 730 828 4 SIMATIC S7-315-2DP, 8DI, 8DO
1 730 828 5 SIMATIC S7-315-2DP, 8DI, 8DO, 4AI, 2AO

DI: digital input, DO: digital output, AI: analog input, AO: analog output

T 9.3.1.1

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AUTOMATION TECHNOLOGY

T 9.3.1.2 Modular S7-300 Controllers

Modular S7-300

Training Objectives
➔ PLC setup, interconnection and commissioning
➔ Testing and troubleshooting an automation system
➔ Programming in compliance with IEC 1131-1 (STL, LAD, FBD)

T 9.3.1.2

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AUTOMATION TECHNOLOGY

T 9.3.1.2 Modular S7-300 Controllers

The individual SIMATIC S7 controller


As modular as the PLC itself, this individual training system can be put toge-
ther with the help of the modular training panel. The modular training panel
has a profile rail that accepts the PLC and modules. All S7-300 series control-
lers are compatible with this profile rail. There are various input/output mo-
dules available that have 4 mm safety sockets (as well as entry simulation)
for connecting peripheral devices via connecting leads. These I/O modules
are pre-wired to SIMATIC circuit boards.
We would be glad to configure a system to meet your needs!

T 9.3.1.2 EQUIPMENT LIST

Modular S7-300 Controllers


QUANTITY CAT. NO. DESCRIPTION

Examples for individual input and output modules:


730 800 PLC Basic Unit
730 797 DIN Rail for S7-300
730 801 8 x Digital Inputs
730 802 8 x Digital Outputs
730 803 Analog Input/Output 4/2
730 8041 Input/Output for CPU 314 C
730 805 8 x Digital Inputs
730 806 2 x Digital Outputs
730 808 Socket Field Panel, 20
730 809 Blank Panel
730 811 Byte Input/Output
730 812 2 x Digital Inputs
730 813 Digital Voltmeter Module ±60V
730 814 Input/Output for CPU 312 IFM

Additional required SIMATIC S7-300 components

T 9.3.1.2

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AUTOMATION TECHNOLOGY

T 9.3.1.3 COM3LAB Course, Bus and Automation Technology

COM3LAB with Course


Bus and Automation Technology

Training Objectives
➔ Fundamentals and terminology (IEC 1131) for PLC programming
➔ Logic functions, timing, counters, numeric processing and program
editing
➔ Simple sensors and signal conditioning with analog/digital converters
and multiplexers
➔ Project planning an automation system
➔ PLC programming and commissioning
➔ Data transfer structures and protocols
➔ Connecting Fieldbus systems and putting them into operation
➔ Transmitting and error analysis
➔ Connecting external components
➔ Integrating PROFIBUS stations

T 9.3.1.3

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AUTOMATION TECHNOLOGY

T 9.3.1.3 COM3LAB Course, Bus and Automation Technology

Fundamentals of PLC programming in the


COM3LAB multimedia learning environment
The COM3LAB Course, Bus and Automation Technology (700 31) presents
fundamental concepts of programmable logic controllers (PLC) and demons-
trates their capabilities for being networked, including networking with sen-
sors and actuators, on the basis of the PROFIBUS. Many examples, explana-
tions, exercises and practical problems explicitly present PLC fundamentals
and behavior. The compact, yet complex, hardware accompanying this course
makes it possible for you to gain real practice-oriented experience with the
instructional material.
Options for connecting additional external Profibus components offer you
comprehensive means to form constellations for experimenting with bus and
automation technology sequences that are realistic and yet easy to set up.

T 9.3.1.3 EQUIPMENT LIST

COM3LAB Course, Bus and Automation Technology


QUANTITY CAT. NO. DESCRIPTION

1 700 00 COM3LAB Master Unit


1 700 31 COM3LAB Course: Automation and bus technology

Assemblies
 24 digital inputs
 8 analog inputs
 sensors: temperature sensor, phototransistor
 20 digital outputs
 2 analog outputs
 1 motor
 1 dimmable lamp
 4 mm sockets for external applications
 PROFIBUS (1 master, 2 slaves)
 connection for external PROFIBUS components

T 9.3.1.3

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AUTOMATION TECHNOLOGY

T 9.3.2.1 Hardware Models

SIMATIC S7-300 with hardware models traffic


light and park house:
programmed with STEP7

Training Objectives
➔ Digital process flow analysis
➔ Programming in compliance with IEC 1131-1 (STL, LAD, FBD)
➔ Commissioning, testing and troubleshooting hardware modules

T 9.3.2.1

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AUTOMATION TECHNOLOGY

T 9.3.2.1 Hardware Models

The ideal introduction to the complex world of


automation technology
Various LD Didactic application models have been developed to exercise and
instill programming techniques (constants, variables, block structures, etc.)
as well as demonstrate the application of PLC resources (markers, timing,
system functions, etc.). These have been conceived such that clearly arran-
ged equipment engenders rapid learning success. These models are available
as table-top models or PC simulations.
The traffic light and park house hardware models are ideal introductions to
the complex world of PLC programming.

T 9.3.2.1 EQUIPMENT LIST

Hardware Models
QUANTITY CAT. NO. DESCRIPTION

1 728 740 Traffic Light Crossing,TM


1 728 741 Car Park, TM

Additional required:
1 730 82xx Siemens SIMATIC S7-300 from T 9.3.1.1
1 730 879 PC Adapter
1 730 871 Step 7 Software

T 9.3.2.1

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AUTOMATION TECHNOLOGY

T 9.3.2.2 Equipment Simulator (CBS 9)

CBS 9 Dispenser with Profi-CASSY and S7-300

Training Objectives
➔ Analog and digital process flow analysis
➔ Programming in compliance with IEC 1131-1 (STL, LAD, FBD)
➔ Commissioning, testing and troubleshooting on technologically
differing equipment
➔ Simulation of process flows
➔ Centralized operation and monitoring of equipment and processes

T 9.3.2.2

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AUTOMATION TECHNOLOGY

T 9.3.2.2 Equipment Simulator (CBS 9)

Complex processes clearly presented


When the Profi-CASSY is combined with CBS 9 software models, the result
is a universal equipment simulator. This hardware/software combination is
connected on one side, via PROFIBUS or directly with a flat cable, to the PLC
and, on the other side, via USB to a PC. This gives the PC access to 16 digital
and 2 analog inputs and outputs.
Process simulations are available for the most diverse equipment. These
simulators are easily installed on the PC.
Profi-CASSY makes the equipment‘s actuators and sensors accessible to an
external, real controller. Operating elements on the simulated equipment can
be activated with the PC‘s mouse or keyboard.
Simulations have three different modes:
In demo-mode, the process runs autonomously on the monitor screen where
it can be observed and studied without stress.
In manual mode, the equipment can be tested step-by-step. All actuators
can be activated per mouse click and their effects on the equipment can be
observed.
In external mode, a real PLC takes over control of the equipment. PLC outputs
are connected to Profi-CASSY inputs, and thereby the equipment‘s actuators.
PLC inputs are connected to Profi-CASSY outputs, which allows acquisition of
all of the equipment simulator‘s sensor signals.

Profi-CASSY is the intelligent


T 9.3.2.2 EQUIPMENT LIST interface for many applications
required for vocational
Equipment Simulator (CBS 9) training. Digital and analog
inputs/outputs in conjunction
QUANTITY CAT. NO. DESCRIPTION
with PROFIBUS-DP and USB
1 524 016 Profi-CASSY® interfaces open up many other
application possibilities.
1 728 801 Disk: CBS 9 Lift
1 728 841 Disk: CBS 9 Traffic Light System  instrumentation and
control techniques
1 728 811 Disk: CBS 9 Filling Plant Process with CASSY-LAB or
1 728 821 Disk: CBS 9 Universal Display Winfact
1 728 831 Disk: CBS 9 Motor Control Circuits  Digital and
1 728 861 Disk: CBS 9 Automatic Temperature Control microcomputer
1 700 00 COM3LAB Master Unit technology as well as
COM3LAB
1 700 31 COM3LAB Course: Automation and bus technology

Alternativ for 700 00 and 700 31:


(1) 730 822 SIMATIC S7-CPU 313C
(1) 730 879 PC Adapter
(1) 730 871 Step 7 Software

T 9.3.2.2

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AUTOMATION TECHNOLOGY

T 9.3.2.2 Equipment Simulator (CBS 9)

CBS 9 Traffic Intersection with Profi-CASSY plus


COM3LAB Course, Bus and Automation Technology

728 841
CBS 9 Traffic Intersection
The following traffic situations can be
realized:
- pedestrian crossing
- street junction
- intersection
Pedestrian waiting buttons and
inductive traffic control loops can be
integrated into the controller as options.

T 9.3.2.2

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AUTOMATION TECHNOLOGY

T 9.3.2.2 Equipment Simulator (CBS 9)

728 801 728 821 728 831


CBS 9 Elevator CBS 9 Universal Display CBS 9 Motor Controls
Simulation of elevator equipment in The universal display is suited to tasks The following relay circuits for motor
a three storey building. Demanding involving fundamental binary logic control are mapped onto the screen in
exercise for a linked controller with the functions and analog value processing. color graphics:
following components: It consists of the following components: - self-holding
- 2 contactor for up/down cabin travel - LED state display for the 16 digital - reversing control
- 4 doors (cabin door and three floor inputs/outputs of the PC adapter and - Dahlander pole-changing circuit
doors) simulation via buttons and switches - reversing Dahlander circuit
- 9 light indicators - 4 seven-segment indicators, - star-delta circuit
- 9 operating buttons controllable either directly or with - reversing star-delta circuit
- 3 eimit switches for the individual BCD coding - slip-ring rotor with step starter
storeys - 4 digital voltage display instruments
for the analog inputs/outputs on the
Profi-CASSY with simulation via slide
controls

728 861
728 811 CBS 9 Temperature Regulation
CBS 9 Dispenser Heating is presented for a room on
Simulation of a bottle-filling system for the screen in color graphics. Control
beverages. Bottles on a conveyor are can be handled in a digital or analog
moved, filled, capped, and, if desired, manner, or regulation can be affected.
counted. Broken bottles are ejected. The The following settings and alarms are
system has the following actuators and available:
sensors: - room temperature select
- 1 contactor for conveyor run - day/night switch
- 3 valves - outside temperature
- 4 light indicators - open/close window
- 6 operating buttons All temperatures are presented on
- 5 sampling sensors thermometers and time graphs.

T 9.3.2.2

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AUTOMATION TECHNOLOGY

T 9.3.3 PROFIBUS-DP

EIB Basic System, DP/EIB Link, PLC S7-300,


industrial frequency converter with squirrel-cage motor,
COM3LAB with course, bus and automation technology,
and Profi-CASSY networked to the PROFIBUS

Training Objectives
➔ Centralized operation and monitoring of decentralized equipment
➔ Connecting and commissioning Fieldbus systems
➔ Connecting differing PROFIBUS stations
➔ Testing and troubleshooting on the PROFIBUS

T 9.3.3

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AUTOMATION TECHNOLOGY

T 9.3.3 PROFIBUS-DP

From the fundamentals of stored program


controllers to a complex networked system
The simple introduction to the complex world of automation technology is
child‘s play with the practical COM3LAB multimedia course „Bus and Auto-
mation Technology“ (700 31). This course conveys program logic controller
(PLC) fundamentals through its extensive examples and exercises. Building
on these fundamentals, the networking of controllers, including sensors and
actuators, is treated with the PROFIBUS approach. The knowledge gained in
this course is the basis for dealing with real industry devices. These prepared
training components are realistic representations of quite complex mecha-
tronic systems which include, for example, PROFIBUS (used here with fre-
quency converter and squirrel-cage motor), actuator/sensor interface (AS-i)
right on up to building services control technology with EIB.

T 9.3.3 EQUIPMENT LIST

PROFIBUS-DP BASIC SET


QUANTITY CAT. NO. DESCRIPTION

PROFIBUS NASTER CONSISTING OF:


1 700 00 COM3LAB Master Unit
1 700 31 COM3LAB Course: Automation and bus technology

or alternativ for 700 and 700 31:


(1) 730 821 SIMATIC S7-CPU 314C-2DP
(1) 730 879 PC Adapter
(1) 730 871 Step 7 Software „Frequency converter/motor 0.3“
with Profibus connection
PROFIBUS SLAVES CONSISTING OF:
1 524 016 Profi-CASSY®
1 730 4301 Simatic ET 200M, 16DI, 16DO

or alternativ for 730 4301


(1) 730 4302 Simatic ET 200M, 16DI, 16DO, 4AI, 2AO
1 732 46 Motor with FCC 0.3

or alternativ for 732 46:


(1) 735 313 Industrial Frequency Converter 230V
(1) 732 104 Squirrel Cage Motor 230/400 V 0.3

Network transitions to EIB consisting of:


1 730 433 DP/ EIB Link
1 729 740 EIB Basic System „EIB Basic System“

Manual for T 9.3.3


730 860 Simatic Net CD, manual collection

T 9.3.3

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AUTOMATION TECHNOLOGY

T 9.3.4 Sensor Technology

PLC S7-300 with Frequency Converter/Motor, Transmission


with Two Link Shifting, Inductive and Capacitive Proximity
Switches

Training Objectives
➔ Sensor behavior and applications
➔ Checking and setting sensors
➔ Connecting different kinds of sensors to a PLC
➔ Material recognition, frequency and rotary speed measurements

T 9.3.4

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AUTOMATION TECHNOLOGY

T 9.3.4 Sensor Technology

The ideal introduction to automation sensor


technology
The basic set for sensor technology consists of limit switches and proximity
switches. These are used to clearly convey fundamental concepts of sensor
technology in automation.

T 9.3.4 EQUIPMENT LIST

Sensor Technology Basic Set


QUANTITY CAT. NO. DESCRIPTION

1 730 90 Gear w.2 Switch Arms 0.1/0.3


1 730 93 Limit Switch 1NO 1NC
1 730 95 Ind. Proximity Switch 3-DC
1 730 97 Cap. Proximity Switch 3-DC
1 730 99 Opt. Proximity Switch 3-DC
1 732 46 Motor with FCC 0.3
1 700 00 COM3LAB Master Unit
1 700 31 COM3LAB Course: Automation and bus technology

or alternativ for 700 00 and 700 31:


(1) 730 82xx Siemens SIMATIC S7-300 from T9.3.1.1
(1) 730 879 PC Adapter
(1) 730 871 Step 7 Software

The following T 8 category equipment (Instrumentation and Control Technology) is also


suitable for connection to automation technology equipment:

T 8.1.2.2 Position sensors


T 8.2.2.1 Rotary speed and voltage regulation with 24 V motor/generator set
T 8.2.2.2 Temperature regulation
T 8.2.2.4 Fill level and flow regulation

Measuring
the flow of liquids

T 9.3.4

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AUTOMATION TECHNOLOGY

T 9.3.5 AS Interface

PLC S7-300 with AS-i Communications Module,


AS-i Connection Module 2E/2A, AS-i Set,
Threefold Signal Lamp, Threefold Pushbutton and
AS-i Bus Testing Instrument

Training Objectives
➔ Centralized operation and monitoring of decentralized equipment
➔ Connection of differing AS-i devices
➔ Applying special AS-i connection techniques
➔ Connecting bus subscribers, addressing, programming and functional
testing

T 9.3.5

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AUTOMATION TECHNOLOGY

T 9.3.5 AS Interface

Simply AS-i Interface Instead of Cable Confusion


The actuator/sensor interface (AS-i) requires only one unshielded two-wire
conductor to connect all of your actuators and sensors with the controller.
The system is concise and, thanks to insulation-displacement technology,
easy to assemble. In conjunction with an existing S7-300 set, an actuator/
sensor system can be built up with the AS-i Communications Module as mas-
ter and AS-i Connection Module 2E/2A and AS-i Set as slaves.

Employing intelligent sensors


along with the AS-i bus system
makes it possible to explain the
function of industrial sensors
in a very graphic manner.
T 9.3.5 EQUIPMENT LIST
The intelligent inductive sensor
contained in the AS-i Set allows
AS Interface Set example states to be
investigated
QUANTITY CAT. NO. DESCRIPTION with the aid of the simulator.
1 730 410 AS-I Communications Module
1 730 412 AS-I Connection Module 2E/2A
1 730 413 AS-I Set
1 730 414 Signal Lamp 24V, Threefold
1 730 37 Pushbutton, Threefold
1 730 04 Drucktaster dreifach
1 730 82xx Siemens SIMATIC S7-300 from T9.3.1.1
1 730 879 PC Adapter
1 730 871 Step 7 Software

T 9.3.5

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AUTOMATION TECHNOLOGY

T 9.3.6 Control Relay

Single Phase Connection Unit,


Threefold Pushbutton,
Control Relay LOGO!230RC, Threefold Signal Lamp

Training Objectives
➔ Connecting logic modules and testing their basic functions
➔ PC programming, visualization and documentation of the application

T 9.3.6

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AUTOMATION TECHNOLOGY

T 9.3.6 Control Relay

The ideal solution for smaller control tasks


The control relays or logic modules described below permit smaller control
tasks to be realized quickly and easily; in either training panel or trainer kit
version.
Simple operation is achieved with the help of an integrated keypad and LCD
indicator panel. Alternatively, switching programs can be created, simulated,
duplicated, documented and archived on the PC with the LOGO!Soft software
package.
Basic functions: AND, OR, NOT, NAND, NOR, XOR
Extended functions: turn-on delay, stored turn-on delay, turn-off delay, cur-
rent surge relay, clock-pulse generator, counter (up and down), timer switch

T 9.3.6 EQUIPMENT LIST


The LOGO!/EASY Mini
Control Relay Trainer Kit has everything
necessary for taking
QUANTITY CAT. NO. DESCRIPTION first steps with the EASY
control relay or LOGO!:
Control Relay
exercise cards and
1 730 400 LOGO! 230RC exercise sheets.
1 730 405 1 LOGO! Manual
1 730 406 LOGO! SOFT
1 730 408 LOGO! PC Cable

Trainer-Kit
1 730 409 LOGO!/ EASY-Mini-Trainer-Kit
1 730 409 1 EASY 412-DC-RC
1 730 409 2 EASY-Soft
1 730 409 3 EASY-PC-Cable

T 9.3.6

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LD DIDACTIC

Educational Systems
Practical and Efficient
Motivating and Fun
Request additional Modern educational systems
information about... for the future
Cost effective system solutions
 Fundamentals of Electrical
Computer-assisted measurement
Engineering / Electronics
and evaluation systems
 Installation Technology / EIB
Interactive multimedia training
 Instrumentation and Control
Literature with exercise sheets
 Control / Automation Technology
Comprehensive counseling
 Mechatronics
Commissioning and seminars
 Information Technology
Global references
 Communications Technology Hotline for problem solving
 High Frequency Technology ISO 9001:2000 quality management system
 Energy Technology
 Electrical Machines Around the world...
 Power Electronics
 Drive Technology
 Automotive Electric /
Electronics
 Multimedia / COM3LAB
 LeyLAB: Laboratory Equipment /
Power Supply

Telephone: +49 2233-604-0


eMail: info@ld-didactic.de

LD Didactic GmbH · Leyboldstrasse 1 · 50354 Huerth, Germany


Telefax: +49(0)2233-604-222 · Internet: www.ld-didactic.com

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