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LG
LG
Multi Type Air Conditioner
SERVICE MANUAL
MODEL
• Indoor Unit: Room Type Art Cool Deluxe Type
LMNC096LRL0 LMNC096DUR0
LMNC126LRL0 LMNC126DUR0
LMNC186LTL0 LMNC186D3R0
CAUTION
• BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Multi Air Conditioner Service Manual
TABLE OF CONTENTS
Safety Precautions......................................................................................................................................3
Dimensions................................................................................................................................................11
Wiring Diagram..........................................................................................................................................15
Schematic Diagram...................................................................................................................................22
Functions ...................................................................................................................................................26
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
WARNING
■ Installation
Do not use a defective or Do not let the air conditioner Always ground the product.
underrated circuit breaker. run for a long time when the
Use this appliance on a dedi- humidity is very high and a
cated circuit. door or a window is left open.
• There is risk of fire or electric shock. • Moisture may condense and wet or • There is risk of fire or electric shock.
damage furniture.
Install the panel and the cover Always install a dedicated cir- Use the correctly rated break-
of control box securely. cuit and breaker. er or fuse.
• There is risk of fire or electric shock. • Improper wiring or installation may • There is risk of fire or electric shock.
cause fire or electric shock
Service Manual 3
Safety Precautions
Do not modify or extend the Do not install, remove, or re- Be cautious when unpacking
power cable. install the unit by yourself and installing the product.
(customer).
• There is risk of fire or electric shock. • There is risk of fire, electric shock, • Sharp edges could cause injury. Be
explosion, or injury. especially careful of the case edges
and the fins on the condenser and
evaporator.
For installation, always con- Do not install the product on a Be sure the installation area
tact the dealer or an defective installation stand. does not deteriorate with age.
Authorized Service Center.
• There is risk of fire, electric shock, • It may cause injury, accident, or dam- • If the base collapses, the air condition-
explosion, or injury. age to the product. er could fall with it, causing property
damage, product failure, and personal
injury.
■ Operational
Do not touch(operate) the Do not place a heater or other Do not allow water to run into
product with wet hands. appliances near the power electric parts.
cable.
• There is risk of fire or electrical shock. • There is risk of fire and electric shock. • It may cause There is risk of fire, fail-
ure of the product, or electric shock.
Do not store or use flammable gas or com- If strange sounds, or smell or smoke comes
bustibles near the product. from product. Turn the breaker off or discon-
nect the power supply cable.
• There is risk of fire or failure of product. • There is risk of electric shock or fire.
Gasolin
Do not open the inlet grille of the product dur- Be cautious that water could not enter the
ing operation. (Do not touch the electrostatic product.
filter, if the unit is so equipped.)
• There is risk of physical injury, electric shock, or product fail- • There is risk of fire, electric shock, or product damage.
ure.
Service Manual 5
Safety Precautions
CAUTION
■ Installation
check for gas (refrigerant) Install the drain hose to Keep level even when
leakage after installation or ensure that water is drained installing the product.
repair of product. away properly.
• Low refrigerant levels may cause fail- • A bad connection may cause water • To avoid vibration or water leakage.
ure of product. leakage.
90˚
■ Operational
Use two or more people to lift Use a soft cloth to clean. Do Do not touch the metal parts
and transport the product. not use harsh detergents, sol- of the product when removing
vents, etc. the air filter. They are very
sharp!
• Avoid personal injury. • There is risk of fire, electric shock, or • There is risk of personal injury.
damage to the plastic parts of the prod-
uct.
x
Wa Thinner
Do not step on or put anyting on the product. Do not insert hands or other objects through
(outdoor units) the air inlet or outlet while the product is oper-
ated.
• There is risk of personal injury and failure of product. • There are sharp and moving parts that could cause personal
injury.
Serial Number
Function
A : Basic, L : Nano Plasma + Auto Clean(Wall Mounted)
C: Plasma(Ceiling Cassette), G: Low Static Motor
Art Cool Deluxe Type Front Panel Color
B: Blue, D: Wood, M: Metal, R: Mirror, W: White
Chassis Name
Electrical Rating
6: 1Ø, 220~240V, 50Hz
Outdoor Unit
L4U C 48 8 F A 0
Function
A : Basic
Multi Type
F : Free Joint Multi Type
Electrical Ratings
8 : 3Ø, 220V, 50Hz
Model Type
C : Cooling Only
Service Manual 7
Product Specifications
Product Specifications
1. Outdoor
Model L4UC488FA0
Cooling Capacity ★ Btu/hr 48,000
W 14,067
kcal/hr 12,096
Input ★ Cooling/Heating W 5,000
Running Current ★ Cooling/Heating A 10
Starting Current ★ Cooling/Heating A 14
Power Supply Ø,V,Hz 3,380~415,50
Compressor Type Rotary
O.L.P Type(model name) internal
Refrigerant charge Charge g(oz) 4000(141.1) "at 7.5m"
Type R22
Control L.E.V
Coil Tube Size (OD) inch(mm) 0.276(7.0)
Fins per inch 18
No. of Rows & Column/No. 2R,52C
Fan motor Model IC28640LG28J
Output W 120 * 2
Capacitor µF/Vac 6/370
Air Circulation Outdoor CMM(CFM) 53(1872) *2
Noise Level(H/L) Sound Press,1m dB(A)±1 58/54
SVC Valve Liquid inch(mm) 1/4 (6.35)*4EA
Gas 3/8 (12.7)*4EA
Dimensions W*H*D inch(mm) 35.4*45.8*14.5 (900*1,165*370)
Net Weight Outdoor kg(lbs) 105(231)
Power Supply Cable No.* mm2 4*5.0
Interunit Cable No.* mm2 4*0.75 (Includes earth)
Notes:-
1. Capacities are based on the following conditions:
Cooling: - Indoor Temperature 27°C(80.6°F) DB /19°C(66.2°F) WB
- Outdoor Temperature 35°C(95°F) DB /24°C(75.2°F) WB
- Interconnecting Piping Length 7.5m
- Level Difference of Zero.
2. Capacities are Net Capacities.
3. Due to our policy of innovation some specifications may be changed without notification.
4. ★ : See the page "Combination Table"
2. Indoor
Indoor Unit Type Wall Mounted Art Cool
Model LMNC096LRL0 LMNC126LRL0 LMNC186LTL0 LMNC096DUR0 LMNC126DUR0 LMNC186D3R0
kcal/hr(W) 2267(2638) 3024(3517) 4536(5275) 2267(2638) 3024(3517) 4536(5275)
Nominal Cooling Capacity ★
Btu/hr 9,000 12,000 18,000 9,000 12,000 18,000
Air Circulation H/M/L CMM(CFM) 8.5(300) 9.0(318) 13(460) 8.5(300) 9.0(318) 13(460)
Setting temperature range(cool) °C 18~30 18~30 18~30 18~30 18~30 18~30
Output W 14.4 14.4 22 7.8 7.8 25.6
Fan motor
Capacitor µF/Vac 0.9/400 0.9/400 2.0/370 0.9/400 0.9/400 2/370
Noise Level
H/M/L dBA 35/33/31 39/36/34 42/39/36 36/32/29 37/33/31 40/38/36
(Sound Press,1.5m)
Temperature controller Thermistor Thermistor Thermistor Thermistor Thermistor Thermistor
Dehumidification Rate l/h 1.4 1.8 2 1.2 1.5 2
Dimensions (W*H*D) Body inch(mm) 35.4*11.2*6.1(900*285*156) 35.4*11.2*6.1(900*285*156) 42.9*12.4*6.8(1090*314*172) 40.6*11.4*6.0(1030*290*153) 40.6*11.4*6.0(1030*290*153) 46.1*24.4*6.81(1170*315*173)
Net Weight Body kg(lbs) 8(17.6) 8(17.6) 12(26.5) 9.5(20.9) 9.5(20.9) 13(28.7)
Liquid inch(mm) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35)
Piping Connection Gas inch(mm) 3/8 (9.52) 1/2 (12.7) 1/2 (12.7) 3/8 (9.52) 1/2 (12.7) 1/2 (12.7)
Drain hose (ID Ø) mm 20 20 20 20 20 20
Notes:-
1. Capacities are based on the following conditions:
Cooling: - Indoor Temperature 27°C(80.6°F) DB /19°C(66.2°F) WB
- Outdoor Temperature 35°C(95°F) DB /24°C(75.2°F) WB
- Interconnecting Piping Length 7.5m
- Level Difference of Zero.
2. Capacities are Net Capacities.
3. Due to our policy of innovation some specifications may be changed without notification.
4. ★ : See the page "Combination Table"
Service Manual 9
Combination Table
Combination Table
L4UC488FA0
Cooling
Operation Combimation of Indoor unit(k Btu/h)
Each Capacity Input Current
Unit Unit-A Unit-B Unit-C Unit-D Total Unit-A Unit-B Unit-C Unit-D Total (W) (A)
9 9 10 10 2200 4.1
12 12 12 12 2300 4.2
18 18 18 18 2400 4.4
1 UNIT 24 24 24 24 2500 4.5
28 28 28 28 4600 8.3
34 34 34 34 4600 8.4
9 9 18 9 9 18 2400 4.5
9 12 21 9 12 21 2500 4.6
12 12 24 12 12 24 2600 4.7
9 18 27 9 18 27 4500 8.5
12 18 30 12 18 30 4700 8.6
9 24 33 9 24 33 4700 8.6
12 24 36 12 24 36 4800 8.6
18 18 36 18 18 36 4800 8.8
2 UNIT 9 28 37 9 28 37 4800 8.6
12 28 40 12 28 40 4900 8.7
18 24 42 18 24 42 4900 8.9
9 34 43 9 34 43 4900 8.6
12 34 46 12 34 46 4900 8.7
18 28 46 18 28 46 5000 8.9
24 24 48 24 24 48 5000 8.9
18 34 52 18 34 52 5100 8.9
24 28 52 24 28 52 5100 9.0
9 9 9 27 9 9 9 27 4600 8.6
9 9 12 30 9 9 12 30 4700 8.7
9 12 12 33 9 12 12 33 4800 8.8
9 9 18 36 9 9 18 36 4800 8.9
12 12 12 36 12 12 12 36 4900 8.9
9 12 18 39 9 12 18 39 4900 9.0
9 9 24 42 9 9 24 42 4900 9.0
12 12 18 42 12 12 18 42 5000 9.1
9 12 24 45 9 12 24 45 5000 9.1
3 UNIT 9 18 18 45 9 18 18 45 5000 9.2
9 9 28 46 9 9 28 46 5000 9.1
12 12 24 48 12 12 24 48 5100 9.1
12 18 18 48 12 18 18 48 5200 9.2
9 12 28 49 9 12 28 49 5100 9.1
9 18 24 51 9 18 24 51 5100 9.3
9 9 34 52 9 9 34 52 5100 9.2
12 12 28 52 12 12 28 52 5200 9.3
12 18 24 54 12 18 24 54 5200 9.4
18 18 18 54 18 18 18 54 5200 9.5
9 9 9 9 36 9 9 9 9 36 4800 9.0
9 9 9 12 39 9 9 9 12 39 4900 9.1
9 9 12 12 42 9 9 12 12 42 5000 9.2
9 9 9 18 45 9 9 9 18 45 5000 9.3
9 12 12 12 45 9 12 12 12 45 5100 9.3
4 UNIT 9 9 12 18 48 9 9 12 18 48 5100 9.4
12 12 12 12 48 12 12 12 12 48 5100 9.2
9 9 9 24 51 9 9 9 24 51 5100 9.4
9 12 12 18 51 9 12 12 18 51 5200 9.5
9 9 12 24 54 9 9 12 24 54 5200 9.5
12 12 12 18 54 12 12 12 18 54 5300 9.6
Dimensions
1. Indoor Unit
• RAC
H
D
W
Installation plate
Capacity W H D
SQ Ch. 7K/9K 824 260 156
SR Ch. 12K 900 285 156
ST Ch. 18K/24K 1080 314 182
• DCR
H
Installation plate
Model W H D
LMN096DUR0
1030 290 153
LMNC126DUR0
LMNC186D3R0 1170 315 173
Service Manual 11
Dimensions
• PAC
1
1,820
570 311
No. Items
1 Control Display
2 Air outlet vent
3 Air inlet vent
4 Sliding Clean Door
2. Outdoor Unit
L4UC488FA0
L2
L1
D
L3
L10 L11 L11 L11 L11 L11 L11 L11
H
L4
Gas side
3-way valve
Liquid side
2-way valve
L9
L5
L7 L6 L8
MODEL
L4UC488FA0
DIM
W mm 870
H mm 1038
D mm 320
L1 mm 360
L2 mm 340
L3 mm 25
L4 mm 1035
L5 mm 25
L6 mm 546
L7 mm 160
L8 mm 160
L9 mm 44
L10 mm 64.5
L11 mm 50
Service Manual 13
Refrigeration Cycle Diagram
D C B A
Accum.
COMP A COMP B
ex) Capillary
Solenoid Valve
L.E.V
3-Way Valve
2-Way Valve
Wiring Diagram
Indoor Unit
1. LMNC096LRL0, LMNC126LRL0, LMNC186LTL0
CN-MOTOR
THERMISTOR(IN-PIPE)
THERMISTOR(ROOM)
ZNR
FUSE
250V 2A
CN-POWER
3854A20135W
Service Manual 15
Wiring Diagram
3. LMNC246PRC2,LMNC286PRC2,LMNC366PRC2
Outdoor Unit
1. L4UC488FA0
Service Manual 17
Electronic Control Device
CN_MOTOR
C04J CN_TH2
CN_L/R(BL)
JP33
JP1 CN
_U
/D
(W
JP34
7
R01J H)
4
CN_CC
FUSE 250V/T2A
SMPS
CN
_S
UC
(W
H)
JP28
CN_POWER
1 3
JP43 CN
_H
D07D
EARTH VB
(B
C05J L1 C06D L)
JP29
C06J CN
_T
H1
ZNR01J
JP58
JP40
JP39
JP44
C01J
NF02J C04D CN
JP45
_V
JP35 FD
(W
R05K H)
SD01D
D02K
JP11
C09D IC04D
C01E
NF01J JP30 NTC JP46
D01K
PCB : 6870A90120C
JP48
ZNR02J
ASM : 6871A10111
JP47
C01D
CN_CON(BL)
BZ01E
JP42
JP41
R03J
TR01J
R02J
D05D
JP49
JP31
IC01D OSC01B
Q01V
~ ~
C02A IC01A
D02D
JP56
JP12
IC1
JP55
C05D
+ -
ZD02D
JP19
IC01K IC02K
JP51
JP38
JP52
JP54
BD01D
JP53
IC02D JP50
IC01J
Q01C
IC03D
JP20
R04H
C03H
R03H
JP32
CN-L/R(BL)
CN-MOTOR
C03J
CN-CH2
JP33
H) C04J
(W
/D
-U
CN
JP27
JP1
CN-CC
JP5
R01J
JP34
R24G
R23G
R22G
R21G
IC01M IC04M
H)
(W
UC
-S FUSE
L) CN
B(B
JP57
V 250V/T2A
-H
JP28
CN
IC02M
CN-POWER
EARTH
C01F
JP43
D07D
C06J
H1 SMPS C05J
-T
CN
L1
JP4
C06D JP29
R02F
R01F
C10D
ZNR01J
H)
JP58
(W
FD
JP44
-V
JP39
CN JP35
JP40
C01J
JP45
C07D
NF02J
C04V
C04D
R04V
JP3
MICOM SD01D
D02K
C03V C01E
JP30
50
R02H
R01H
R05H
R03V
45
C08D
JP16
ZNR02J
IC04D
C01D
55
NTC
JP48
40
Q02E
R03E
JP46 C09D
JP47
C02H
Q03E
Q01E
C01L R01E
R02E
R02L
JP25
NF01J
R06H
C01H
R03K
R21H
R23H
R22H
CN-CON(BL)
D01K
TR01J
JP9
JP2
1
R03J
30
JP49
R02J
R04E
JP24
JP26
D05D
C02D
R01B
JP31
IC01D
25
R01L
10
OR1H
OR3H
JP8
R02G
R05V
R06V
20
JP18
JP15
R05K
15
R01A C01A
JP41
JP10
OR2H
R05D
IC02K
JP42
IC01K
BC01D
Q01V
JP17
R04J
C05D
Q01K
C01G
R01G
IC01J
D02D
C01X
JP19
Q02V
JP37
R08D
IC02D
L02X
JP12
JP56
L01X
JP14 R02A
JP55
R03D
R02D
JP50
R02K
R04K
ZD02D
Q01C
R07D
IC1
JP38
JP36
JP21
JP22
JP54
JP53
JP23
JP51
JP52
Service Manual 19
Electronic Control Device
Outdoor Unit
L4UC488FA0
• MAIN P.C.B ASM
R5
D1 C18 1
C13 TP1
C20
C8 R10 Q1
C9 R13
M43 TP2
C19
TP3
TP4
R3 R4
C7 R18
C21
M44 M42 TP5
M45 R19
R2 R6 TP6
C15 C14
BOTTOM VIEW
TP1
TP2
TP3
TP4
TP7
TP8
Service Manual 21
Schematic Diagram
Schematic Diagram
Indoor Unit
1. LMNC096LRL0, LMNC126LRL0, LMNC186LTL0
Service Manual 23
Schematic Diagram
Outdoor Unit
• L4UC488FA0
Service Manual 25
Functions
Functions
Indoor Unit
Remote Controller
Operation ON/OFF
Temperature Setting
TEMPERATURE HIGH LOW Down to 18°C
Cooling
Up to 30°C
JET COOL
Timer Selection
ON OFF
: OFF, ON, OFF ON
Timer Setting
SET
Timer Cancel
CANCEL
: Cancel Sleep Mode, Timer ON or Timer OFF
Sleep Operation
: 1, 2, 3, 4, 5, 6, 7, Off Timer
Reset
Service Manual 27
Functions
Operation ON/OFF
Timer Selection
: OFF, ON, OFF ON
ON OFF
Timer Setting
SET
Timer Cancel
CANCEL
: Cancel Sleep Mode, Timer ON or Timer OFF
Sleep Operation
: 1, 2, 3, 4, 5, 6, 7, Off Timer
Air Circulation
Reset
: Fan Operates without cooling or heating.
Horizontal Airflow Direction Control Button(Optional)
1. START/STOP BUTTON
Operation starts when this button is pressed
and stops when the button is pressed again.
2. ROOM TEMPERATURE SETTING
BUTTONS
Used to select the room temperature.
3. INDOOR FAN SPEED SELECTOR
Used to select fan speed in three steps low,
high, super high.
4 5 4. TURBO-Z
Used to start or stop the speed
3 1 cooling. (Speed cooling operates
2 super high fan speed in cooling mode.)
ON OFF 5. PLASMA AIRPURIFYING BUTTON
6 9 6. ON/OFF TIMER BUTTONS
7 10 Used to set the time of starting and stopping
SET CANCEL
operation.
8
7. TIME SETTING BUTTONS
13 12 Used to adjust the time.
14 8. TIMER SET/CANCEL BUTTONS
11
Used to set the timer when the desired time is
obtained and to cancel the Timer operation.
9. SIMPLE OFF TIMER SET BUTTON
Each time the button is pressed, the mode is
Flip-up door
changed in the following process.
(closed)
Time set (0, 1, 2, 3, 4, 5, 6, 7 hrs)
If you select "0", Timer function will be Cancel.
Cooling Operation
10. ENERGY SAVING OPERATION BUTTON
11. RESET BUTTON
Used prior to resetting time or after replacing
Auto Operation
batteries.
12. AUTO AIRFLOW DIRECTION CONTROL
Soft dry operation
BUTTON
The horizontal louvers swing up and down.
13. OPERATION MODE SELECTION BUTTON
Used to select the operation mode.
Cooling,Auto-operation,Soft dry Operation
14. AUTO AIRFLOW DIRECTION CONTROL
BUTTON
The vertical louvers swing right and left.
Service Manual 29
Operation Details
Operation Details
Main Unit Function
1) C/O Model
Operation Indicator
• On while in appliance operation, off while in appliance pause
• Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on)
Timer Indicator
• On while in timer mode (on/off), off when timer mode is completed or canceled.
• While in compressor off, the indoor fan repeats low airflow speed and pause.
• While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification
operation and 4-min compressor off repeat.
Compressor ON Temp. ➲ Setting Temp+0.5°C
Compressor OFF Temp. ➲ Setting Temp-0.5°C
• In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the
temperature.
3. Display Ass'y
Service Manual 31
Operation Details
■ Off-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance stops operating.
• The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached.
• If the appliance is on pause at the time set by the timer, the pause continues.
7°
OPEN
■ Forced Operation
• Operation procedures when the remote control can't be used.
• The operation will be started if the power button is pressed.
• If you want to stop operation, re-press the button.
Cooling Model
• While in forced operation, the key input by the remote control has no effect and the buzzer sounds 10 times to
indicate the forced operation.
■ Test operation
• During the TEST OPERATION, the unit operates in cooling mode at high speed fan, regardless of room tem-
perature and resets in 18±1 minutes.
• During test operation, if remote controller signal is received, the unit operates as remote controller sets.
If you want to use this operation, open the front panel upward and Press the power button let it be pressed for
about 3 seconds.
• If you want to stop the operation, re-press the button.
■ Auto restart
• In case the power comes on again after a power failure, Auto Restarting Operation is the function to operate
procedures automatically to the previous operating conditions.
Service Manual 33
Operation Details
Valve cap
Hexagonal wrench
(4mm) Open position
Flare nut Flare nut Closed position
Open position
Closed position Pin
To To
piping piping Service Service
connection connection port cap port
To outdoor unit To outdoor unit
Evacuation Open
2. Open Open
(Servicing) (with charging cylinder)
Service Manual 35
2-way, 3-way Valve
Gas side
Open
3-Way
valve
Close
2-Way
valve
Gas side
Open
3-Way
valve
manifold gauge
Low-
handle
(CLOSE) Hi- handle
(CLOSE)
• Procedure
1. Confirm that both the gas side and liquid side 6. Operate the air conditioner at the cooling cycle
valves are set to the open position. and stop it when the gauge indicates 1kg/cm g.
2
- Remove the valve stem caps and confirm that 7. Immediately set the gas side valve to the closed
the valve stems are in the raised position. position.
- Be sure to use a hexagonal wrench to operate - Do this quickly so that the gauge ends up indi-
the valve stems. cating 1kg/ g.
2. Operate the unit for 10 to 15 minutes. 8. Disconnect the charge set, and mount the liquid
side and gas side valve caps and the service
3. Stop operation and wait for 3 minutes, then con-
port nut.
nect the manifold gauge to the service port of
- Use torque wrench to tighten the service port
the gas side valve.
nut to a torque of 1.8kg.m.(4.2kg*m/5.5kg*m)
- Connect the hose of the gauge with the push
pin to the service port. - Be sure to check for gas leakage.
4. Air purging of the charge hose.
- Open the Low-handle valve on the gauge
slightly to air purge from the hose.
5. Set the liquid side valve to the closed position.
(2) Evacuation
(All amount of refrigerant leaked)
Gas side
Open
3-Way
valve
Open
2-Way
valve
Gas side
Open
3-Way
valve
manifold gauge
Vacuum pump
Low-
handle
(OPEN) Hi- handle
(OPEN)
• Procedure
1. Confirm that both the liguid side valve and gas 7. Disconnect the charge hose from the vacuum
side valve are set to the opened position. pump.
- Vacuum pump oil.
2. Connect the vaccum pump to the center hose of If the vacuum pump oil becomes dirty or deplet-
the manifold gauge. ed,replenish as needed.
3. Connect the service port of the gas side valve to 8. Mount the valve caps and the service port caps.
the low side of the gauge.
4. Connect power supply to outdoor unit.
5. Evacuation for approximately one hour.
- Confirm that the gauge needle has moved
toward-76 cmHg (vacuum of 4 mmHg or less).
6. Close the Low handle of the gauge turn off the
vacuum pump, and confirm that the gauge nee-
dle does not move(approximately 5 minutes
after turning off the vacuum pump).
Service Manual 37
2-way, 3-way Valve
Gas side
Open
3-Way
valve
Open
2-Way
valve
Gas side
Open
3-Way
valve
Low-handle
Check valve (OPEN) Hi- handle
(OPEN)
• Procedure
1. Connect the gauge to the charging cylinder. 4. Immediately disconnect the charge hose from
- Connect the charge hose which you disconnect- the gas side valve's service port.
ed from the vacuum pump to the valve at the
This is different from previous procedures.
bottom of the cylinder.
Because you are charging with liquid refrigerant
- If you are using a gas cylinder, also use a scale
from the gas side, absolutely do not attempt to
and reverse the cylinder so that the system can
charge with larger amounts of liquid refrigerant
be charged with liquid.
while operating the air conditioner.
2. Purge the air from the charge hose.
- Open the valve at the bottom of the cylinder and - Stopping partway will allow the gas to be dis-
press the check valve on the charge set to purge charged.
the air. (Be careful of the liquid refrigerant). The - If the system has been charged with liquid
procedure is the same if using a gas cylinder. refrigerant while operating the air conditioner
3. Open the low handle on the gauge and charge turn off the air conditioner before disconnecting
the system with liquid refrigerant. the hose.
- If the system can not be charged with the speci- 5. Mount the valve stem nuts and the service port
fied amount of refrigerant, it can be charged nut.
with a little at a time (approximately 150g each - Use torque wrench to tighten the service port
time) while operating the air conditioner in the nut to a torque of 1.8 kg.m.(4.2kg.m/5.5kg.m.)
cooling cycle; however, one time is not suffi- - Be sure to check for gas leakage.
cient, wait approximately 1 minute and then
repeat the procedure(pumping down-pin).
Temp. Difference
Temp. difference : approx. 8°C Refrigerant leakage
Current : less than 80% of Clog of refrigeration cycle
rated current Defective compressor
Operating Current
Temp. difference : less than 8°C
Excessive amount of refrigerant
Current : near the rated
current
Notice:
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.
Insufficient amount of
Lower Higher refrigerant(Leakage) Current is low.
Clogging
Notice:
1. The suction pressure is usually 8~12 kg/cm G at normal condition.
2
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.
Service Manual 39
Cycle Troubleshooting Guide
Free joint outdoor unit has two compressor (MPS: Multi power system)
2) Capacity Vs Step
Q2 = 0 Q2 ≤ 12k Q2 ≤ 24k Q2 ≤ 36k 36k < Qs
Step Step 0 Step 1 Step 2 Step 3 Step 4
cf) Max. Capacity : 54k
NO
Does the Operating LED of indoor unit blink
Refer to the self-diagnosis function.
when Operation’s ON?
NO
NO
Is the Connection between CN-Power of indoor
Check the connecting state of connector
unit and terminal block?
YES
NO
Indoor Outdoor
Is the connection of cable between indoor and
outdoor unit ringht? 1(L)(Brown) 1(L)(Brown)
2(N)(Blue) 2(N)(Blue)
(Green/YL) (Green/YL)
YES
3(Red) 3(Red)
NO
Is the voltage of CN-POWER in outdoor
Check the main power
PCB Ass’y about AC220V / 240V?
YES
NO
* TPS units start at three minutes after main power turning on.
Service Manual 41
Electronic Parts Troubleshooting Guide
While the compressor has been stopped, the compressor does not
operate owing to the delaying function for 3 minutes after stopped.
Caused by the remote controller Caused by other parts except the remote controller
When the sensor circuit for indoor temperature and connector are in bad
connection or are not engaged, Compressor/Outdoor Fan is stopped.
Service Manual 43
Electronic Parts Troubleshooting Guide
• Confirm the assembly conditions that are catching and interfering parts
in the rotation radial of the Vertical Louver
Service Manual 45
Troubleshooting Guide
Self-diagnosis Function
■ Error Indicator
• The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
• Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table.
• If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
• After error occurrence, if error is released, error LED is also released simultaneously.
• To operate again on the occurrence of error code, be sure to turn off the power and then turn on.
• Having or not of error code is different from Model.
Indoor Error
MPS LED 1 LED 2 Indoor
Error code Description Variable (Red) (Green) Status
00 No Error ON
01 Indoor Room themistor error 1time OFF
02 Indoor in-piping sensor error 2times OFF
03 Remote controller error 3times OFF
04 Drain Pump error 4times OFF
05 Communcation error between in and out 5times OFF
06 Indoor Out-Piping sensor error 6times OFF
07 Differnt mode operation 7times OFF
Outdoor Error
MPS LED 1 LED 2 Indoor
Error Code Description Variable (Red) (Green) Status
21 DC Peak (IPM Fault) 2times 1time OFF
22 CT 2(Max CT) 2times 2times OFF
23 DC Link Low Volt. 2times 3times OFF
24 L_P/Heater Sink 2times 4times OFF
25 Low voltage / Over voltage 2times 5times OFF
26 DC Comp Position Error 2times 6times OFF
27 PSC Fault Error 2times 7times OFF
28 DC Link High Volt 2times 8times OFF
32 D-Pipe High (INV) 3times 2times OFF
33 D-Pipe High (Normal) 3times 3times OFF
40 CT Sensor (Open/Short) 4times O OFF
41 INV. D-PipeTh Error(Open/Short) 4times 1time OFF
44 Outdoor air Th Error(Open/Short) 4times 4times OFF
45 Cond. Pipe Th Error(Open/Short) 4times 5times OFF
46 Suction Pipe Error(Open/Short) 4times 6times OFF
47 Const D-pipe Th Error(Open/Short) 4times 7times OFF
51 Capacity over 5times 1time OFF
54 Riversed phase 5times 3times OFF
60 EEPROM Check Sum Error 6times O OFF
61 Cond. Pipe High 6times 1time OFF
62 Heatsink High 6times 2times OFF
63 Cond. Pipe Low 6times 3times OFF
65 Heatsoml Th error (Open/Short) 6times 5times OFF
General Information
■ Error Indicator (Indoor)
• The function is to self-diagnosis air conditioner and express the troubles if there is any trouble.
• Error mark is displayed on display window of indoor units and wired-remote controller, and LED of outdoor unit
control board.
• If more than two troubles occur simultaneously, lower number of error code is first displayed.
• After error occurs, if error is released, error LED is also released simultaneously.
1 digit 10 digit
■ Indoor Error
Error Indoor
Contents Case of error
code Status
01 Air sensor (open/short) Open / Short Off
02 Inlet pipe sensor Open / Short Off
03 Communication(Indoor ↔ Wired R/Control) Communication Poorly Off
04 Drain pump/ Float switch Float switch Open Off
05 Communication(Indoor ↔ Outdoor) Communication Poorly Off
06 Outlet pipe sensor Open / Short Off
07 Different operation mode Different operation mode Off
Service Manual 47
Troubleshooting Guide
45 Cond. Pipe sensor (open/ short) 4 times 5 times Open / Short Off
46 Suction pipe sensor (open/ short) 4 times 6 times Open / Short Off
47 D-pipe sensor Cons. (open/ short) 4 times 7 times Open / Short Off
Display
Title Cause of error Check point & Normal condition
code
• Open / Short
Indoor air sensor • Soldered poorly Normal resistor : 10KΩ/ at 25°C (Unplugged)
01
• Internal circuit error Normal voltage : 2.5Vdc / at 25°C (plugged)
• Open / Short
Normal resistor : 5KΩ/ at 25°C (Unplugged)
02 Indoor inlet pipe sensor • Soldered poorly
Normal voltage : 2.5Vdc / at 25°C (plugged)
• Internal circuit error
• Open / Short
Normal resistor : 5KΩ/ at 25°C (Unplugged)
06 Indoor outlet pipe sensor • Soldered poorly
Normal voltage : 2.5Vdc / at 25°C (plugged)
• Internal circuit error
10kΩ 2.5Vdc
Ω V
Check Point
1. Unplug the sensor on Indoor unit PCB.
2. Estimate the resistance of each sensor.
3. If the resistance of the sensor is 10KΩ/ 5KΩ at 25°C, then sensor is normal.
4. If the resistance of the sensor is 0 KΩ or ∞, then sensor is abnormal. → Change the sensor.
5. Plug the sensor on Indoor unit PCB and Power ON.
6. Estimate the voltage of each sensor.
7. If the voltage of the sensor is 2.5Vdc at 25°C, then sensor is normal.
8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. → Repair or Change the PCB.
Service Manual 49
Troubleshooting Guide
2) Troubleshooting CH03
Display
Title Cause of error Check point & Normal condition
code
• Connection of wire
Communication • Open / Short • Main PCB Volt. DC12V
03
Wired R/C • Wrong connection • Noise interference
12Vdc 12Vdc
V V
Check Point
1. Check the wire connection. (Open / Short) → Repair the connection
2. Check the soldering state of connector. (Soldered poorly) → Repair or Change the PCB.
3. Check the volt. Of main PCB power source. (DC 12V, DC 5V) → Repair or Change the main PCB.
4. Check the installation of wired remote controller. (Noise interference) → Adjust the state of installation
3) Troubleshooting CH04
Display
Title Cause of error Check point & Normal condition
code
• The connection of wire(Drain pump/ Float switch)
Drain pump • Float switch Open. • Drain pump power input. (220V)
04
/ Float switch (Normal : short) • Drain tube installation.
• Indoor unit installation. (Inclination)
CN Float
CN-D/PUMP
CN-Float
0Ω
Check Point
1. Check the wire connection. (Open, Soldered poorly) → Repair the connection or change the PCB.
2. Check the resistance of float switch (Abnormal : Open, Normal : short) → Check the float switch.
3. Check the level of water
4. Check the volt. Of Drain pump power supply. (AC 230V) → Repair or Change the main PCB.
Service Manual 51
Troubleshooting Guide
4) Troubleshooting CH05
Display
Title Cause of error Check point & Normal condition
code
• Power input AC 220V. (Outdoor, Indoor)
• The connector for transmission is disconnected.
• The connecting wires are misconnected.
05 Communication
• Communication poorly • The GND1,2 is not connected at main GND.
(Indoor → Outdoor)
• The communication line is shorted at GND.
• Transmission circuit of outdoor PCB is abnormal.
• Transmission circuit of indoor PCB is abnormal.
Check Point
1. Check the input power AC380~450V. (Outdoor, Indoor unit)
2. Check the communication wires are correctly connected.
→ Adjust the connection of wire
→ Confirm the wire of “Live”, “Neutral”
3. Check the resistance between communication line and GND.
(Normal : Over 2MΩ)
4. Check the connector for communication is correctly
connected.
5. Check the connection of GND1, GND2, and main GND.
6. If one indoor unit is operated normally, outdoor PCB is no
problem.
→ Check the another indoor unit.
* CH05 is displayed at indoor unit, CH53 is displayed at outdoor
unit.
5) Troubleshooting CH33
Display
Title Cause of error Check point & Normal condition
code
D-Pipe temp.
Toff(105) °C
T2(95) °C
T1(90) °C
COMP Frequency
Normal Normal OFF
(Hz)
LEV Openness Normal Normal OFF Control
(Pulse)
Check Point
• CH 33
1. Check the install condition for over load.
2. Check the SVC V/V open.
3. Check the leakage of refrigerant.
4. Check the constant compressor. (same with CH21)
Service Manual 53
Troubleshooting Guide
Display
Title Cause of error Check point & Normal condition
code
• Open / Short
44 • Normal resistor : 10KΩ / at 25°C (Unplugged)
Air sensor • Soldered poorly
• Normal voltage : 2.5Vdc / at 25°C (plugged)
• Internal circuit error
• Open / Short
45 Condenser Pipe sensor • Soldered poorly • Normal resistor : 5KΩ / at 25°C (Unplugged)
• Internal circuit error • Normal voltage : 2.5Vdc / at 25°C (plugged)
• Open / Short
Suction Pipe sensor • Soldered poorly • Normal resistor : 5KΩ / at 25°C (Unplugged)
46
• Internal circuit error • Normal voltage : 2.5Vdc / at 25°C (plugged)
• Open / Short
D-pipe sensor (Constant) • Soldered poorly • Normal resistor : 200KΩ / at 25°C (Unplugged)
47
• Internal circuit error • Normal voltage : 4.5Vdc / at 25°C (plugged)
Check Point
1. Estimate the resistance of each sensor.(Unplugged)
2. Estimate the voltage of each sensor.(Plugged)
3. If the resistance of the sensor is 0 kΩ or ∞, then sensor is abnormal.
Ω If the voltage of the sensor is 0 V or 5Vdc, then sensor is abnormal.
Display
Title Cause of error Check point & Normal condition
code
Check Point
• CH 51
1. Check the indoor unit capacity.
Service Manual 55
Exploded View & Replacement Parts List
152313
135314
152302
131410 733010
359011
342800
159830
354210
135316
352115
159901 352116
268712
35211B 346810
263230-2 135516
352150 263230-1
135311
146811
266090 268716
267110 268715
249951 W0CZZ
Service Manual 57
Exploded View & Replacement Parts List
ST Chassis
135316
267110
152313
135314
152302
131410 733010
359011
342800
159830
135311 352111
135316
159901-1
352115
159901-2 352116
268712
35211B 346810
263230-2 135516
352150 263230-1
268715
146811
249951
266090 268716
W0CZZ
Service Manual 59
Exploded View & Replacement Parts List
146811 135316
152302
668713-1
146811-1
145200
668713-2
135080-1
135313 135511
263020
135080-2
263230-2 263230-1
733010
267110 359011
159830
266090 342800
352111
131410
346810
352150
352114 249951
352118
W0CZZ
35211B 266090
146811
159901
135311
268714 249941
Service Manual 61
Exploded View & Replacement Parts List
137211
235811-1
132111
235512
235811-2
249941 267110
W0CZZ
268715 135515-2
668713
237201
135515-1
W52103
354212 W4811-2
W4810-2
354210
W4811-1
435512
269310
35211A
35211C
130911
336610
336600 266000
352150
W4810-1
349480
337000 159830
W50400
346810
140570
W1WS 359012
W1NHA 730400
Service Manual 63
Exploded View & Replacement Parts List
Service Manual 65
435512 658740
668711 649950 263230-1
546810
W0CCZ-1
W0CCZ-2 263230-2
669200
437212
559010
437210 447910
435301 546810
548490 554031
554160-2
552113
561411-1
554160-1
561411-2
561411-3
561411-4 352112
435511
552203-1 552114
237204 552203-2
2. Outdoor Unit
430410
552115-2
552115-1
L4UC488FA0
Exploded View & Replacement Parts List
Parts List(L4UC488FA0)