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IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO.

10, OCTOBER 2010 2599

Voltage Control of Three-Stage Hybrid Multilevel


Inverter Using Vector Transformation
Saad Mekhilef, Member, IEEE, and Mohamad N. Abdul Kadir

Abstract—This paper presents a three-stage 18-level inverter de- A. Review of Hybrid MLI Topologies
sign with a novel control method. The inverter consists of a series-
connected main high-voltage, medium-voltage, and low-voltage The basic MLI circuits have equal or equally divided input
stages. The high-voltage stage is made of a three-phase, six-switch dc voltages, and its number of levels is linearly related to the
conventional inverter. The medium- and low-voltage stages are number of switching devices [4]. The maximum number of
made of three-level inverters constructed by H-bridge units. The levels that can be achieved with basic MLI topologies is limited
proposed control strategy assumes a reference-input voltage vec-
tor and aims to operate the inverter in one state per sampling time
due to cost, size, and reliability considerations. On the other
to produce the nearest vector to that reference. The control con- hand, increasing the number of levels enhances the MLI merits.
cept is based on representing the reference voltage in 60◦ -spaced The approach of asymmetrical MLI based on supplying the
two-axis coordinate system. In this system, the inverter vectors’ di- inverter with unequal input voltages has been found to have
mensions are integer multiples of the inverter’s dc voltage, and the the capability of producing higher number of levels for the
expression of the inverter’s vectors in terms of its switching vari-
same number of components compared to the basic MLI [5].
ables is straightforward. Consequently, the switching signals can
be obtained by simple fixed-point calculations. The approach of With asymmetrical MLI, the highest voltage stage operates at
the proposed control strategy has been presented, the transformed lowest frequency; therefore, switch utilization can be improved
inverter vectors and their relation to the switching variables have by selecting the switch characterized by low-conducting losses
been defined, and the implementation process has been described. for high-voltage stage, and that of fast-switching speed for the
The test results verify the effectiveness of the proposed strategy in
high-frequency stage [6].
terms of computational efficiency as well as the capability of the
inverter to produce very low distorted voltage with low-switching The MLI design can further be optimized by hybridization,
losses. i.e., to create an MLI by cascading smaller dissimilar inverter
circuits [4]. Constructing the inverter with cascaded stages of
Index Terms—Converters, DSP control, multilevel inverters
(MLIs), pulsewidth modulation (PWM). different topologies leads to considerable reduction in the num-
ber of dc sources required. This has been done in various ways,
such as connecting H-bridge three-level stage(s) in series with
neutral-point-clamped three-level stage [7], [8] or to six-switch
I. INTRODUCTION two-level stage [9].
ULTILEVEL inverter (MLI) refers to the class of in-
M verters of output points that have more than two voltage
levels with respect to the negative terminal of the input sup-
B. Review of Hybrid MLI Control

ply [1]. The essential virtue of MLIs over the conventional Many studies have reported the control of the MLI. Both
inverters are the capacity to have an output voltage and current high- and low-frequency switching approaches have been con-
levels higher than those of the switching devices’ ratings; hence, sidered. Multicarrier pulsewidth modulation (PWM) strategy
MLIs have been classified as high-power inverters [2]. Increas- has been reported [10]. The space-vector modulation (SVM)
ing the number of levels of the MLI provides more steps for control has been introduced and implemented [11]–[13]. And
approximating the desired output waveform and reduced har- the carrier-based SVM has been developed for MLIs with any
monic distortion and dv/dt stress. The main drawbacks of MLI number of levels [14]. The three approaches are examples of
are: its circuit complexity, high cost due to application of more high-switching-frequency strategies.
components, and it is more difficult to control. Despite this, re- Fundamental frequency switching with selected harmonics
cent studies recommended MLI topologies for medium-voltage elimination has been implemented, exploiting the high number
applications [3]. of levels provided by asymmetrical MLI to reduce the switching
losses [15]. Switching-angles control methods, however, require
precalculated switching-angles lookup table [16]. Fundamental
frequency SVM has been applied in [17]. The method is shown
to be reasonable due to high number of levels provided by the
Manuscript received October 25, 2009; revised May 4, 2010; accepted May four-stage asymmetrical inverter.
13, 2010. Date of current version September 17, 2010. Recommended for pub-
lication by Associate Editor F. Blaabjerg.
The authors are with the Department of Electrical Engineering, Univer-
sity of Malaya, 50603 Kuala Lumpur, Malaysia (e-mail: saad@um.edu.my;
C. Cascaded H-bridge MLI
makadr@gmail.com). One of the basic MLI topologies is the cascaded H-bridge
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. cells. This topology has the advantage of modular structure
Digital Object Identifier 10.1109/TPEL.2010.2051040 where the inverter consists of small identical cells. The main
0885-8993/$26.00 © 2010 IEEE
2600 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 10, OCTOBER 2010

drawback of this topology is the requirement for high number


of isolated dc sources. The k-cell per arm inverter has (2k + 1)
levels and requires 3k isolated dc sources.
The number of levels can be greatly increased when asymmet-
rical sourcing is adopted [17]. In asymmetric cascaded inverter,
individual cells dc voltages differ causing different voltage steps,
and therefore, higher number of levels for the same circuit topol-
ogy. It has been reported by many researchers that the maximum
number of uniform steps is achieved when the dc voltages of
the arm cells form a ratio of three geometric sequence [18].
Study of the appropriate voltage ratio shows that the mod-
ulation condition required to avoid high-frequency operation
at high-voltage stage is satisfied if any two adjacent voltage
levels can be achieved by switching the lowest voltage cells
only [18]–[20]. This condition is not satisfied with ratio of three
related dc sources, and hence, this selection is not appropriate
for PWM control. Yet, this ratio has been followed by some
designs that do not apply PWM control [17], [22]–[24]. Fig. 1. Eighteen-level inverter topology.

D. Scope of This Paper


This paper aims to overcome the two main drawbacks of the the cost of these supplies is much lower than that of the high-
cascaded H-bridge MLI, which are the requirement of large voltage-stage supply. Therefore, considerable reduction in the
number of isolated dc supplies and high-switching frequency dc-source cost can be achieved with this topology.
of the high-voltage stage. The presented circuit saves the cost In order to determine the number of levels of the inverter
of the dc supplies by reducing the number of the high-voltage- circuit shown in Fig. 1, consider the voltage of any output point
stage sources to one. Avoiding high-switching frequency at the (A, B, or C) with respect to the negative terminal of the 9Vs
high-voltage stage is insured by the suggested control strategy. dc source. Output point’s voltages range between maximum of
The contribution of this paper is to determine the switching state (9 + 3 + 1)Vs = 13Vs , and minimum of (0 − 3 − 1)Vs =
based on overall inverter state rather than the arm-voltage level, −4Vs , with uniform step of Vs . Therefore, the cascaded inverter
thus providing the advantage of the capability to avoid high- of Fig. 1 forms an 18-level inverter.
switching frequency even with high-frequency PWM control of
the low-voltage stage.
B. Voltage Vectors and Inverter States
A hybrid MLI with cascaded stages of two- and three-levels
inverters is presented in this paper. The inverter circuit and its The switching variables of the inverter are denoted by
switching variables definition are given in Section II. The control {(xabc ), (yabc ), (zabc )}, where x is a binary digit (x ∈ [0,1]),
concept is introduced in Section III. DSP implementation is while y and z are trinary digits (y,z ∈ [0,2]). The states of the
described in Section IV. In Section V, selected test results of the high-, medium-, and low-voltage stages are determined by xabc ,
developed inverter and the control strategy are presented. yabc , and zabc , respectively. The output voltage vector can be
represents in terms of the switching state, as shown in the fol-
II. INVERTER TOPOLOGY AND SWITCHING STATES lowing equation. Line voltages are represented in terms of the
switching variables in (1)
A. Inverter Topology
       
The inverter circuit shown Fig. 1 consists of the “main” high- vab xa − xb ya − yb za − zb
voltage six-switch inverter with each output line in series to  vbc  = 9Vs  xb − xc  + 3Vs  yb − yc  + Vs  zb − zc .
two cascaded single-phase full-bridge inverters. The main and vca xc − xa yc − ya zc − za
H-bridge cells are fed by isolated dc sources of 9Vs , 3Vs , and (1)
Vs , as shown in Fig. 1. Phase voltages of the Y-connected load can be represented as
Compared to the asymmetrical MLI [17], the three main-stage follows:
dc supplies have been replaced by one supply. Furthermore, in
   
the asymmetrical MLI, bidirectional current capability is re- van vab− vca
1
 vbn  =  vbc − vab 
quired for the three high-voltage-stage supplies unless the load
3
power factor is always close to 1. While in this design, the bidi- vcn vca − vbc
rectional current capability is not needed as long as the load is   
not required to be operated in regenerative mode. The medium- 2 −1 −1 9xa + 3ya + za
Vs 
and low-voltage stages supplies are identical to those of the = −1 2 −1   9xb + 3yb + zb  . (2)
3
asymmetrical MLI. However, due to the lower voltage levels, −1 −1 2 9xc + 3yc + zc
MEKHILEF AND KADIR: VOLTAGE CONTROL OF THREE-STAGE HYBRID MULTILEVEL INVERTER USING VECTOR TRANSFORMATION 2601

Fig. 3. gh-axis coordinate system used to represent the voltage vector.

Fig. 2. Voltage vectors of the 18-level inverter as the sum of the three cascaded
inverters vectors.

The voltage vector is achieved by Park’s transformation given


in (3)
   van 
  1 −0.5 −0.5
vD √ √  
= 3 3  vbn  . (3)
vQ 0 − Fig. 4. Voltage vectors corresponding to high-voltage stage and their gh di-
2 2 vcn mensions.

Substituting (2) into (3) gives


   9xa + 3ya + za 
  1 −0.5 −0.5
vD √ √  
= Vs  3 3  9xb + 3yb + zb  . (4)
vQ 0 −
2 2 9xc + 3yc + zc
Using (4), the voltage vector of any inverter state can be
achieved. Alternatively, the voltage-vector diagram of the three-
stage inverter is drawn by two superposition steps. First, the
vector diagram of the three-level medium-voltage-stage inverter
(composed of 19 vectors) is drawn at the end of each of the
seven vectors of the high-voltage stage. Then, the vector diagram
corresponding to low-voltage stage has been superimposed at
the ends of resultant vectors, as shown in Fig. 2.
The modulation condition has not been met by this design,
i.e., when controlling the inverter by carrier-comparison PWM
strategy, the medium- and high-voltage stages will be subjected Fig. 5. Voltage vectors of a three-level inverter and their gh dimensions, Vm
is the dc-supply voltage.
to high-switching frequency. However, the resolution of the 18-
level inverter provides sufficiently low distorted voltage without
including high-switching-frequency PWM. high-voltage dc source. This also applies also to the three-level
medium- and low-voltage-stage inverters, as shown in Fig. 5.The
C. Voltage Vectors in g–h Axis System integer coordinates of the inverter vectors allow the inverter
control by simple fixed-point calculations.
The 60◦ -spaced g–h coordinate system, shown in Fig. 3, will
be used to represent the voltage vector in the proposed control
algorithm. This system allows simpler and faster calculations D. High and Medium States Domains
as it is tightly related to the inverter states voltage vectors. Each of the 18-level inverter vectors can be represented by
Fig. 4 shows that the voltage vectors of the high-voltage-stage the addition of three vectors, one has a norm of√9Vs or 0 de-
inverter have g–h coordinates, which are integer multiples of the termined by xabc , the second has a norm of 6, 3 3, 3, or 0Vs
2602 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 10, OCTOBER 2010

Fig. 6. Shaded seven hexagons represent the domains of the high-voltage-


stage vectors. The rightmost small hexagon represents the domain of the medium
state [100,200].


determined by yabc , and the third has a norm of 2, 3, 1, or
0Vs determined by zabc . With the exception of the outmost vec-
tors, most of the 18-level inverter vectors can be represented
by more than one combination of the three-stages voltage vec-
tors. For example, vector V1, shown in Fig. 2, is represented as
Vh 1 + Vm 1 + Vl 1 and as Vh 1 + Vm 1 + Vl 1 , where Vh , Vm ,
and Vl are the voltage vectors corresponding to high-, medium-,
and low-voltage stages, respectively.
It is highly desirable for the switching frequency of the high-
voltage stage to be reduced. The control algorithm explained in
the next section aims to hold the high-voltage vector as long as
the reference vector can be represented by adding other medium
and low vectors to this high-voltage vector. We shall refer to
the hexagonal area marked by the vectors reachable through a
given high-state vector by its “domain.” The seven domains of Fig. 7. Flowchart of the 18-level inverter control algorithm with state of per
the high-voltage stage vectors are shown in Fig. 6. sampling interval.
Dividing the space-vectors area into domains is extended to
the middle-stage vectors. Nineteen hexagons, each represents
the area covered by low-voltage-stage vector diagram, can be III. CONTROL STRATEGY
drawn within each of the seven high-state domains at the tips
A. Control Algorithm
of the 19 medium voltage vectors. For illustration, one of the
middle-state domains hexagons is shown in Fig. 6. With xabc = The controller generates the switching signals
100 and yabc = 200, the low-voltage-stage selection will cover {xabc , yabc , zabc } in order to produce the best approxi-
the small hexagon marked at the rightmost side of Fig. 6, we mation of the input reference-voltage vector during the
shall refer to it as the domain of state [100,200]. following switching interval. The calculated state ensures the
As shown in Fig. 6, within the grand hexagon, some of the minimum switching actions and the inverter operates with one
regions are covered by exactly one high-state domain without switching state during the entire sampling interval.
overlap. If the reference vector is located in such area, the con- The next switching state is determined, as illustrated in control
troller should select the corresponding high state. Other areas algorithm flow diagram shown in Fig. 7. This process is carried
are covered by two or three high-state domains, in this case, out in three consecutive stages: the high, medium, and low
there is more than one option in the selection of xabc . We have stages. Each stage considers its previous output in the calculation
exploited this to minimize the switching actions at the higher of its new state. The previous output is provided by the memory
voltage stages. The medium-state domains also overlap and this blocks (Z −1 ), where the previous state is needed to achieve
will be utilized in similar way. minimum switching actions.
MEKHILEF AND KADIR: VOLTAGE CONTROL OF THREE-STAGE HYBRID MULTILEVEL INVERTER USING VECTOR TRANSFORMATION 2603

The reference voltage of the medium (and low) voltage stages,


denoted in Fig. 7 by medium (low) reference, is determined by
subtracting the voltage vector of the next high (medium) voltage
stage state from the reference vector. The next-state voltage
vector has been obtained from the simple relationship between
the switching state and the g–h components of the voltage vector
that can be deduced from Figs. 4 and 5 as follows:
 
    σa
Vg 1 −1 0  
= Vdc σb (5)
Vh 0 1 −1
σc
where σ is the switching variable that has been denoted by x,
y, and z for the high-, medium-, and low-voltage stages, respec-
tively, and Vdc is the corresponding-stage dc voltage. Equation
(5) is represented by the GH(x) and GH(y) blocks in Fig. 7.

B. High-Voltage State Determination


Following the notation given in Fig. 3, the reference vector
g–h components are calculated as follows:

sin θref
gref = |Vref | cos θref − √
3

2 sin θref
href = |Vref | √ . (6)
3
The calculation of xabc begins by the determination, if the
reference vector is located in the domain of the current high-
voltage state. If so, then xabc holds its value during the next
switching interval. Otherwise, the nearest high-voltage state is
determined by comparing the reference to the seven high-state
domains. If the reference is located in more than one domain,
the controller selects xabc , which is nearer to the initial value.

C. Medium-Voltage State Determination


The middle reference is calculated by subtracting the voltage
vector corresponding to the next xabc from the input reference-
voltage vector. The medium stage holds its state if the medium
reference voltage is located within its domain.
If the reference vector is not within the current state domain,
the medium switching state will be changed to the nearest state,
where each of the medium state vectors is compared to the
medium reference to determine if the medium reference is lo-
cated within its domain. If the reference is located within more
than one domain, the states associated with these domains are
compared to the initial medium state and the one reachable with
minimum transition is taken as the next state.

D. Low-Voltage State Determination


The reference voltage for the low-voltage stage is determined
by subtracting the vector corresponding to the calculated yabc
from the medium-stage reference vector, as shown in Fig. 7.
Applying (5) for the low-voltage stage, we have
 
    za Fig. 8. Load phase voltage measured with different values of reference ampli-
Vg ,L 1 −1 0   tude and the corresponding frequency spectrum. The reference-voltage fre-
= Vs zb (7) quency is 50 Hz. (a) Reference-voltage amplitude is (a) 100%, (b) 80%,
Vh,L 0 1 −1 (c) 60%, (d) 40%, and (e) 20%.
zc
2604 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 10, OCTOBER 2010

Fig. 9. Fundamental voltage amplitude and THD variation with the reference
amplitude.

which gives
   
za 2 1  
 zb  = 1  −1 1  Vg ref ,low . (8)
3Vs Vh ref ,low
zc −1 −2

In (8), the three switching variables zabc are determined from


the two equations expressed in (7) in the matrix form. The third
equation needed to find the specific solution assumes the three
variables add up zero. The solution of (8) is treated as a linear
space of solution from which one or two specific solutions can
be obtained by adding a constant to zabc that sets the minimum
z to 0 or the maximum z to 2. When two solutions obtained the
one nearer to the initial state is selected.

IV. DSP IMPLEMENTATION


The control algorithm has been implemented using DSP con-
troller board eZdsp F2812. The 150 MHz, fixed-point, low-cost
CPU, executed the algorithm with a sampling frequency exceed-
ing 45 kHz and using the on-chip memory only, this reflects the
computational efficiency of the proposed algorithm.
A 16-bit input port has been allocated for the reference in-
put. The 8 MSBs have been assigned as the reference-voltage
amplitude, where the step dc voltage (Vs ) is assumed to be
equivalent to (10)h . The subscript (h) indicated that the num-
ber is represented in the hexadecimal system with this scaling,
the maximum reference amplitude (FF)h corresponds to refer-
ence amplitude, which is approximately equals to 15.94Vs . This
limit is justified by the fact that the maximum norm of refer-
ence vector located within the hexagon formed by the 18-level
inverter vectors is 14.72Vs or according to our scaling (EB)h .
This value is taken as base or 100% of the normalized reference.
The reference-vector angle is represented by the eight LSBs of
the input port. The resolution of this representation is 1.406◦ /bit Fig. 10. Measurements of input and output currents with 80% reference volt-
compared to 2.83◦ ; the minimum angle between any two adja- age at 50 Hz and 0.8 PF (power factor) load. (a) Load phase voltage and load
phase current. (b) Load phase voltage and high-voltage-stage dc-supply current.
cent voltage vectors of the 18-level inverter, there is no loss of (c) Load phase voltage and medium-voltage-stage dc-supply current. (d) Load
resolution by this representation. phase voltage and low-voltage-stage dc-supply current.
MEKHILEF AND KADIR: VOLTAGE CONTROL OF THREE-STAGE HYBRID MULTILEVEL INVERTER USING VECTOR TRANSFORMATION 2605

A 16-bit port has been allocated for the output. Each arm of The experimental results show that the output voltage wave-
the two- and three-level sub-inverters is driven by 1 bit. External form has very small harmonic distortion for wide range of refer-
logic circuit has been used to decode the switching signals and ence magnitude. The current measurements show that the main
insert blanking time. dc-supply current has low ripple, while the medium and low
stages dc currents are highly reactive.
The high-voltage-stage inverter operates in the square-wave
V. EXPERIMENTAL RESULTS
mode. The highest switching frequency associated with low-
A prototype of the proposed inverter has been constructed. voltage stage is considerably lower than that of the PWM-
The low- and medium-voltage stages have been supplied by a controlled MLI.
lead acid 12 V−5.5 Ah batteries. Three series-connected units
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2606 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 25, NO. 10, OCTOBER 2010

[20] S. Kouro, P. Lezana, M. Angulo, and J. Rodrı́guez;, “Multicarrier PWM Mohamad N. Abdul Kadir was born in Mosul,
with DC-link ripple feedforward compensation for multilevel inverters,” Iraq, in 1967. He received the B.S. and M.S. degrees
IEEE Trans. Power Electron., vol. 23, no. 1, pp. 52–59, Jan. 2008. in electrical engineering from the University of the
[21] A. K. Gupta and A. M. Khambadkone, “A general space vector PWM Mosul, Mosul, in 1988 and 1992, respectively. Since
algorithm for multilevel inverters including operation in overmodulation 2007, he has been working toward the Ph.D. degree
range,” IEEE Trans. Power Electron., vol. 22, no. 2, pp. 517–526, Mar. from the Department of Electrical Engineering, Uni-
2007. versity of Malaya, where he has been involved in the
[22] W. Yao, H. Hu, and Z. Lu, “Comparisons of space-vector modulation research in areas of power electronics and electrical
and carrier-based modulation of multilevel inverter,” IEEE Trans. Power. drives.
Elecrtron., vol. 23, no. 1, pp. 45–51, Jan. 2008. Since 1992, he has been a Lecturer at several aca-
[23] M. S. A. Dahidah and V. G. Agelidis, “Selective harmonic elimination demic institutes in Iraq and Malaysia. His current
PWM control for cascaded multilevel voltage source converters: A gener- research interests include areas of power electronics and electrical drives.
alized formula,” IEEE Trans. Power. Elecrtron., vol. 23, no. 4, pp. 1620–
1630, Jul. 2008.
[24] Y. Liu, H. Hong, and A. Q. Huang, “Real-time calculation of switching
angles minimizing THD for multilevel inverters with step modulation,”
IEEE Trans. Ind. Elecrtron., vol. 56, no. 2, pp. 285–293, Feb. 2009.

Saad Mekhilef (M’07) received the B.Eng. degree


in electrical engineering from the University of Setif,
Setif, Algeria, in 1995, and the M.Eng. Sc. and Ph.D.
degrees in electrical engineering from the University
of Malaya, Kuala Lumpur, Malaysia, in 1998 and
2003, respectively.
He is currently an Associate Professor in the
Department of Electrical Engineering, University of
Malaya. He has been actively involved in industrial
consultancy, for major corporations in the power elec-
tronics projects. He is the author and coauthor of more
than 100 publications in international journals and proceedings. His research
interest includes power-conversion techniques, control of power converters, re-
newable energy, and energy efficiency.

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