Professional Documents
Culture Documents
tion
Introduc-
2 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Introduction
Contents Page
Introduction................................................................................................... 2
Elementary safety warnings ........................................................................... 4
Eurocodes at Doka ......................................................................................... 6
Repositioning.............................................................................................. 34
Lifting by crane ............................................................................................. 34
Mounting instructions................................................................................ 44
Assembling the working platform.................................................................. 44
Mounting the pouring platform...................................................................... 48
Mounting the travelling unit........................................................................... 50
Mounting the formwork ................................................................................. 52
Mounting the suspended platform ................................................................ 54
Sideguards on exposed platform-ends......................................................... 57
Dismantling ................................................................................................. 58
999710002 - 07/2009 Ü 3
The Formwork Experts
Introduction User information Doka climbing formwork MF 240
4 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Introduction
Pouring
☞ Important note
Failure to observe this may lead to malfunc-
tion or damage.
Miscellaneous
We reserve the right to make alterations in the interests
of technical progress.
999710002 - 07/2009 Ü 5
The Formwork Experts
Introduction User information Doka climbing formwork MF 240
Eurocodes at Doka
In Europe, a uniform series of Standards known as The widely used "Permissible stress design" (compar-
Eurocodes (EC) was developed for the construction ing the actual stresses with the permissible stresses)
field by the end of 2007. These are intended to provide has been superseded by a new safety concept in the
a uniform basis, valid throughout Europe, for product EC.
specifications, tenders and mathematical verification. The EC contrast the actions (loads) with the resistance
The EC are the world's most highly developed Stand- (capacity). The previous safety factor in the permissible
ards in the construction field. stresses is now divided into several partial factors. The
In the Doka Group, the EC are to be used as standard safety level remains the same!
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed Rd
98013-102
6 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Introduction
Notes
999710002 - 07/2009 Ü 7
The Formwork Experts
System description User information Doka climbing formwork MF 240
System description
System description
Areas of use
Where formwork needs to be lifted and reset in several
casting steps, e.g. on:
● high-rise residential and industrial structures
9710-304-05
● bridge piers
● silos
● telecommunications and TV towers
8 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 System description
System overview
Pouring platform
A There are 2 options to choose from:
● Screw-on access bracket MF75 (A)
- The Screw-on access bracket MF75 is mounted
directly to the Vertical waling MF.
B
- On sloping walls, the inclination of the platform
can be adjusted with the Swivel plate MF.
● Universal bracket 90 or Framax bracket 90
D - Choose the relevant type of bracket, depending
on the formwork system being used (timber-beam
or framed formwork).
Travelling unit
C ● Vertical waling MF 3.00m or 4.50m (B)
- For holding the formwork elements.
● Travelling gear MF (C)
E - The formwork elements can be retracted approx.
75 cm from the concrete. This leaves sufficient
space for cleaning the formwork and carrying out
reinforcement operations.
● Plumbing spindle MF 3.00m or 4.50m (D)
- A threaded spindle for obtaining exact plumbing
F and aligning of the formwork element.
G
Working platform
(Climbing bracket MF240)
● The Horizontal profile MF with handrail post (E) is
used for constructing the main working platform, and
carries the formwork element or panel.
● Vertical profile (F)
- Vertical profile MF80 for use on straight walls
H - Vertical profile MF160 for use on inclined walls
● Pressure struts MF or Pressure spindle MF240
(G)
- For bracing the horizontal profile.
J - Pressure strut MF short + Pressure strut MF long
for use on straight walls
- Pressure spindle MF240 for use on inclined walls
I
9710-301-01
Suspended platform
Consisting of:
A Screw-on access bracket MF75 or
the platform system for the formwork being used
● Suspension profile MF (H)
B Vertical waling MF 3.00m or ● Distance profile MF (I)
Vertical waling MF 4.50m ● Screw-on access bracket MF75 (J)
C Travelling gear MF
D Plumbing spindle MF 3.00m or
Plumbing spindle MF 4.50m
E Horizontal profile MF with handrail post
F Vertical profile MF80 or
Vertical profile MF160
G Pressure strut MF short + Pressure strut MF long or
Pressure spindle MF240
H Suspension profile MF
I Distance profile MF
J Screw-on access bracket MF75
999710002 - 07/2009 Ü 9
The Formwork Experts
System description User information Doka climbing formwork MF 240
Areas of use
Straight walls High, straight casting sections
L L
I A
D
H
E
Q I A
D
M
E
Q
P
N P
N
9710-304-03 M
I Travelling gear MF
J Plumbing spindle MF 3.00m
K Plumbing spindle MF 4.50m
L Platform system for the formwork being used
M Suspension profile MF
N Distance profile MF
O Swivel plate MF
P Screw-on access bracket MF75
Q Wind bracing MF/150F/K 6.00m
10 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 System description
O O
G
G
J J
I A I A
F F
C C
Q Q
P P
O N
O N
M M
9710-315-01
9710-318-01
999710002 - 07/2009 Ü 11
The Formwork Experts
System description User information Doka climbing formwork MF 240
P
P
G
G
J
J
I A
I A
F
F
C
C
Q
Q
P
P
O N
O N
M
M
9710-317-01
9710-316-01
12 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 System description
L A
J
9710-320-01
I A
For details on the platform decking, see the section headed "Assem-
bling the working platform".
D
9710-319-01
b ... max. 25 cm
999710002 - 07/2009 Ü 13
The Formwork Experts
System description User information Doka climbing formwork MF 240
System dimensions
Straight walls Inclined wall
e
e
d
b
b
a
m
a
g
f
g
c
c
h
h
k
i
k
9710-315-02
9710-300-04
a ... Height of casting section: max. 6000 mm
a ... Height of casting section: max. 6000 mm b ... min. 600 mm
b ... min. 250 mm c ... 1660 mm
c ... 1660 mm d ... 1050 mm
d ... 880 mm e ... 1100 mm
e ... 1370 mm f ... 2400 mm
f ... 2400 mm g ... 1275 mm
g ... 1275 mm h ... either 2630, 3890, 4390 or 4890 mm (where α = 10°)
h ... either 2740, 4000, 4500 or 5000 mm i ... 1150 mm
i ... 1120 mm k ... 1100 mm
k ... 1100 mm α ... max. 15°
m ... max. 750 mm
14 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 System description
9710-303-01
9710-332-01
For more information, see the User Information
booklet "Doka framed formwork Framax Xlife".
For more information, see the User Information
booklet "Doka large-area formwork Top50".
999710002 - 07/2009 Ü 15
The Formwork Experts
System description User information Doka climbing formwork MF 240
Notes
16 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 System description
The 1st casting section is poured The 2nd casting section (and all further sec- The suspended platforms are mounted, and
without a climbing scaffold. tions) are poured using the climbing scaffold. then the 3rd section is poured.
Typical phases
9710-300-10
9710-304-01
999710002 - 07/2009 Ü 17
The Formwork Experts
Structural design User information Doka climbing formwork MF 240
Loading data
Structural design
V
A
9710-300-11
B
V ... permitted vertical load: 50 kN
H ... permitted horizontal load: 75 kN
9710-339-01
A 150 kg/m2
B 300 kg/m2
C 75 kg/m2
18 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Structural design
Structural design
☞ The structural design data given here apply
only to standard assignments on straight walls.
For assignments on e.g. inclined walls, sepa-
Influence width of climbing brackets
rate statical verification must be performed. 6.0
A
5.5
CAUTION
B
➤ If wind speeds > 72 km/h are likely, and 5.0
when work finishes for the day or before pro-
9710-100-01
wedges into place 2.5
2.0
Wind pressure 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
1) Determine the wind pressure as a function of the Influence width [m]
wind speed, the building environment and the
structure height. Example
2) Determine Curve (A) or (B) from the following table.
● Basic data:
Wind pressure - Curve (B) (wind pressure = 1.43 kN/m2)
Curve [kN/m2] Example: - formwork height: 4.50 m
we = cp, net x q(Ze)
● Influence width: 3.20 m
Where cp, net = 1.3:
(A) 1.69
Permissible wind speed = 164 km/h
Where cp, net = 1.3:
(B) 1.43
Permissible wind speed = 151 km/h
Note:
Intermediate values may be linearly interpolated.
999710002 - 07/2009 Ü 19
The Formwork Experts
Anchoring on the structure User information Doka climbing formwork MF 240
Components:
Risk of formwork falling off if two cones are
F
fitted opposite one another and joined with
E
a tie-rod.
Unscrewing the anchoring component on one
side may cause the anchoring point on the
D opposite side to shear off.
➤ Every suspension point must have its own
separate anchorage.
A Exception: Suspension points prepared with a
F
"Stop-anchor double-ended 15.0"
C
B
9751-237-01 9766-320-02
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The Formwork Experts
User information Doka climbing formwork MF 240 Anchoring on the structure
E
d
9766-321-01
G
d ... min. 16.0 cm
a ... 74.5 cm (where concrete cover is 5.5 cm deep on the "cone" side
and 5 cm deep on the "anchor-rod" side of the wall)
E Pigtail anchor 15.0
G Longitudinal reinforcement and U-reinforcements, min. diam. 8
mm, spaced max. 15 cm apart
999710002 - 07/2009 Ü 21
The Formwork Experts
Anchoring on the structure User information Doka climbing formwork MF 240
Preparing the positioning point and Positioning point with Cone screw B 7cm
(with hole drilled through form-ply)
suspension point
How to mount:
WARNING ➤ Fasten a packing plate (G) (e.g. Dokaplex 15 mm) to
➤ Always screw the pigtail or stop-anchor into the form-ply (position as per project plan).
the Universal climbing cone until it fully ➤ Drill a diam. 30 mm hole in the form-ply (position as
engages (i.e. up to the depth mark). shown in the project plan).
Not screwing the anchor sufficiently far into ➤ Push the Cone screw B 7cm (C) through the form-
the cone may subsequently lead to reduced ply, screw it into the Universal climbing cone (A) and
load-bearing capacity and to the failure of tighten it firmly.
the suspension point – resulting in injury and ➤ Screw the Stop-anchor or Pigtail anchor (D) into the
damage. Universal climbing cone (A) , until it engages (up to
➤ Never weld or heat tie-rods - risk of fracture! the depth mark) (F) .
➤ For the positioning point and suspension
point, ONLY use Cone screws B 7 cm (head
of screw is red, to indicate its high load-bear- a
ing capacity)!
D
➤ Do not place concrete directly above the pigtail or G
stop-anchors.
➤ Do not allow the vibrator to touch the pigtail or stop-
anchors. C
➤ Every time the Universal climbing cones are used, fit a ... 35 - 45 mm
them with new sealing sleeves first.
Tools needed:
22 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Anchoring on the structure
F A
Tr768-201-01
Tr768-202-01 9751-204-04
➤ Screw a Socket connector M30 (I) all the way into the
Universal climbing cone 15.0 (A) and tighten it.
➤ Screw the Stop-anchor or Pigtail anchor (D) into the
Universal climbing cone (A) , until it engages (up to
the depth mark) (F) .
➤ Screw the pre-assembled unit onto the M8 wing bolt
(H) (make sure that it seals against the formwork).
Tools needed:
● Reversible ratchet 3/4"
● Spanner for Universal climbing cone 15.0/20.0
● Extension 20cm 3/4"
● Box nut 50 3/4" (for Cone screw B 7cm)
● Reversible ratchet 1/2"
● Extension 1/2"
999710002 - 07/2009 Ü 23
The Formwork Experts
Anchoring on the structure User information Doka climbing formwork MF 240
F A
Repeat use
Universal climbing cones are supplied with Sealing
sleeves K (B) . Every time the Universal climbing
cones are used again, fit them with new sealing
sleeves first!
9751-204-01
☞ Important!
It is not permitted to use the Positioning disc
M30 more than once in the same position, as it
cannot be fixed firmly and securely in the old
nail-holes.
How to mount:
➤ Fix the Positioning disc M30 (J) to the form-ply using
28x60 nails (position as shown in plan).
➤ Screw the Stop-anchor or Pigtail anchor (D) into the
Universal climbing cone (A) , until it engages (up to
the depth mark) (F) .
➤ Screw the Universal climbing cone (A) onto the Posi-
tioning disc M30 (J) and tighten it.
Tools needed:
● Reversible ratchet 3/4"
● Spanner for Universal climbing cone 15.0/20.0
● Extension 20cm 3/4"
● Box nut 50 3/4" (for Cone screw B 7cm)
● Reversible ratchet 1/2"
● Extension 1/2"
24 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Anchoring on the structure
A C
9710-300-09
Tr687-200-01
Tr687-200-01 Tr687-200-01
9710-318-02
➤ Lower the climbing bracket into the prepared sus- B Vertical profile MF160 of the climbing bracket
pension point by crane. C Fastening bolt
➤ Push the fastening bolt into the climbing bracket, at D Cone screw B 7cm
90° to the platform decking, until it fully engages.
➤ Tilt the fastening bolt down onto the platform deck-
ing.
The climbing bracket is now secured against acci-
dental lift-out.
The connection bolt must be in the horizontal!
D A
9710-300-02
999710002 - 07/2009 Ü 25
The Formwork Experts
Anchoring on the structure User information Doka climbing formwork MF 240
581893000-3
H A B C
G
Tr637-200-03
E
a ... Length of plastic tube 12 - 22 mm
A Universal climbing cone 15.0
G
9766-320-05
B Sealing sleeve K 15.0
C Cone screw B 7cm
F Tie-rod 15.0mm
Suspension point
G Packing plate (e.g. Dokaplex 15 mm)
H A B C
J Super-plate 15.0
K Universal cone 22mm + Plastic tube 22mm
Suspension point
b
E
c b c M
9766-320-04
L
a
a ... 28 - 71 cm
b ... Order length = wall thickness 'a' - 2 x depth of concrete cover 'c'
c ... Depth of concrete cover 5.5 cm Tr637-200-04
A Universal climbing cone 15.0
b ... 15 - 16 cm
B Sealing sleeve K 15.0
L Hexagon timber screw 10x50 + dowel Ø12
C Cone screw B 7cm
M Wall anchor 15.0 15cm
E Reinforcement steel
G Packing plate (e.g. Dokaplex 15 mm)
H Stop-anchor double-ended 15.0
26 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Anchoring on the structure
Positioning point
The Fair-faced concrete positioning cone is used as a
"rod connector" for tying the wall formwork.
H L B N O
E M
9710-340-01
Suspension point
Preparing the suspension point
➤ Remove the Fair-faced concrete positioning cone
MF 15.0 and replace it with a Universal climbing
cone 15.0 and a Cone screw B 7cm.
E H A B C
c b c
a
9710-340-02
a ... 28 - 71 cm
b ... Order length = wall thickness 'a' - 2 x depth of concrete cover 'c'
c ... Depth of concrete cover 6.7 cm
A Universal climbing cone 15.0
B Sealing sleeve K 15.0
C Cone screw B 7cm
E Reinforcement steel
H Stop-anchor double-ended 15.0
Note:
The suspension point can be closed off with a Fair-
faced concrete plug 52mm (plastic).
999710002 - 07/2009 Ü 27
The Formwork Experts
Anchoring on the structure User information Doka climbing formwork MF 240
E D A B C
9766-323-01
a ... 25 mm
b ... 130 mm
c ... 55mm
A Universal climbing cone 15.0
B Sealing sleeve K 15.0
C Cone screw B 7cm
D Tie-rod 15.0mm
E Ready-mix mortar
☞ Important note:
➤ Weld a seam onto the Super-plate to join the
nut and the plate. Do this BEFORE screwing
the Super-plate onto the tie-rod.
➤ On the other side of the concrete wall, screw on the
Superplate (now welded together) and secure it with
a screw and dowel so that it cannot be unscrewed.
H G
I
9766-322-01
28 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Anchoring on the structure
Notes
999710002 - 07/2009 Ü 29
The Formwork Experts
Operating the formwork User information Doka climbing formwork MF 240
This section only deals with how to operate the ➤ Adjust the formwork and level the positioning-points.
formwork. For details of how to tie the formwork, See the section headed "Plumbing & aligning".
please see the User Information booklets "Doka ➤ After adjusting the formwork elements, tighten the
large-area formwork Top50" or "Doka framed pressure wedges (A) .
formwork Framax Xlife".
9710-310-02
B
This presses the formwork element up against the
previously cast section.
☞
9710-309-01
It only takes a gentle blow of the hammer to fix
➤ By operating the ratchets simultaneously, move the the pressure wedge! The concrete loads are
travelling units forward (together with the formwork) sustained by way of the form-ties and are not
until they meet the top of the previously cast section. transferred via the wedge.
9710-310-03
9710-310-01
30 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Operating the formwork
Formwork removal
➤ Remove the fixings from positioning-points where a ➤ Knock the fixing-wedges (B) into place.
hole had to be drilled through the form-ply.
➤ Undo and remove the form-ties of the formwork ele-
ment.
➤ Remove the connectors from the adjacent gang-
forms.
➤ Release the pressure wedge (A) .
B
9710-309-01
☞ Important note:
The fixing-wedge may only be released while
9710-310-01 the formwork is being retracted forward or back!
Final position: fixing-wedges knocked back into
➤ Detach the fixing-wedges (B) . place (wind bracing).
9710-310-04
9710-309-02
999710002 - 07/2009 Ü 31
The Formwork Experts
Operating the formwork User information Doka climbing formwork MF 240
Notes
32 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Operating the formwork
9710-300-07
A
Horizontal adjustment
9710-310-01 ➤ Push the formwork to either side.
E 9710-300-06
C mer.
D ➤ After adjusting the formwork elements, tighten the
pressure wedges (A) .
E Timber wedges in the multi-purpose walings (near the adjusting
spindles – for ensuring better load transfer)
9710-310-02
999710002 - 07/2009 Ü 33
The Formwork Experts
Repositioning User information Doka climbing formwork MF 240
Lifting by crane
Repositioning
☞ Important note:
● Observe all regulations applying to the oper-
be used for lifting the unit as a whole.
9766-263-01
are experienced.
9715-268-01
● Angle of inclination β: max. 30°
● Brace the vertical waling sufficiently against
oblique pull (B) .
Tightening torque of the couplers (C) :
50 Nm
● When using balancing lifting beams, ensure
that these have sufficient load-bearing ➤ Attach the lifting chain to the suspension bolt
capacity! of the vertical waling.
● If lifting past inclined walls, fasten an over-
hanging lifting device to the vertical waling.
● Lifting and repositioning one single climbing
unit opens up exposed outer edges on the
remaining units. These open ends must be
closed off by attaching side railings.
● During the lifting/repositioning cycle, no site
personnel are allowed to be on the units to
be climbed, or on adjacent units for reposi-
tioning.
9766-300-01
● Persons operating the climbing formwork
must use personal protective equipment dur-
ing the lifting operation.
The suspension methods shown above are only
needed for assembling and dismantling the formwork
WARNING
elements or panels.
➤ "Passenger transportation" is forbidden!
➤ Remove any loose parts from the scaffold The Fix-De-Fix 3150kg remote uncoupling
and formwork before lifting. system makes it possible to detach slinging
chains by remote-control from ground level.
Length of chain = at least the space between Follow the directions in the Operating Instruc-
the slinging points tions!
This automatically leads to the required angle
of inclinationβ.
34 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Repositioning
9710-309-01
9710-328-01 9710-305-02
Max. load:
9766-300-01
999710002 - 07/2009 Ü 35
The Formwork Experts
Operating the climbing formwork User information Doka climbing formwork MF 240
Starting up
Operating the climbing formwork
☞ Important note:
● A hard, flat, firm surface is needed!
● Prepare a sufficiently large assembly area.
● Tightening torque of the couplers for the
bracing tubes: 50 Nm
WARNING
Falling hazard!
➤ Do not step onto the pouring platforms until
the formwork is closed!
36 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Operating the climbing formwork
9710-307-01
A Positioning point
B Positioning point for wind bracing
999710002 - 07/2009 Ü 37
The Formwork Experts
Operating the climbing formwork User information Doka climbing formwork MF 240
9710-322-01
9710-325-01
9710-326-01
D
C
Tr722-202-01
38 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Operating the climbing formwork
9766-301-01
Making it impossible to use any of the forbidden
attachment methods when lifting and repositioning
the unit in one piece:
WARNING
➤ Any lifting-brackets on the formwork ele-
ments, or Framax lifting hooks, must not
be used for lifting the unit as a whole.
9766-263-01
9715-268-01
➤ Attach the lifting chain to the suspension bolt
of the vertical waling.
9710-327-01
C
A ➤ e.g. nail on a board in such a way that the crane sus-
C pension tackle cannot be hung into place in the lift-
ing-bracket.
B
B
b
9766-306-01
9710-309-04
999710002 - 07/2009 Ü 39
The Formwork Experts
Operating the climbing formwork User information Doka climbing formwork MF 240
9710-306-01
40 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Operating the climbing formwork
Notes
999710002 - 07/2009 Ü 41
The Formwork Experts
Operating the climbing formwork User information Doka climbing formwork MF 240
9710-329-01
9710-308-01
➤ Remove the fastening bolts (= lift-out guard) from the ➤ Bolt the Suspension profiles MF of the suspended
suspension points. platform onto the Vertical profile MF using the sec-
➤ Lift the entire unit by crane and hang it into place in ond "Pin d16/163" and secure this with a Spring cot-
the suspension point. ter 5mm.
➤ Secure the climbing formwork to the suspension
points with fastening bolts.
9710-330-01
42 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Operating the climbing formwork
9710-304-04
999710002 - 07/2009 Ü 43
The Formwork Experts
Mounting instructions User information Doka climbing formwork MF 240
x E
y
9710-347-01
a E Travelling gear MF
9710-348-01
a ... centre-to-centre spacing (tolerance max. ±5 mm) ➤ Mount the pinion gear drive to the appropriate posi-
x = y ... diagonals (tolerance max. ±10 mm) tion on the horizontal profile.
A Horizontal profile MF
Variant 2
Variant 1
U200-section girders +
Pairs of H20 beams Z
H20 beams
B C D
9710-347-02
F Pinion-gear position
9710-348-02 9710-348-03 Z Fixing-wedge
Max. imposed load per support: Max. imposed load per support:
14.0 kN 26.0 kN
➤ Secure the Travelling gear MF with the fixing-wedge.
Nuts & bolts etc. required for Nuts & bolts etc. required for
each connection: each connection:
● 1 square bolt M10x160 + hex- ● 1 square bolt M10x160 + hex-
agon nut M10 + spring washer agon nut M10 + spring washer
A10 A10
● 1 hexagon bolt M16x35 + hex-
agon nut M16 + spring washer
A16
44 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Mounting instructions
b
G
e f
g
9710-345-01
b ... 2415 mm H I
G e.g. plank, 5x20 cm
☞ Important note:
If the working platform is to be used as a heavy-
9710-346-02
c ... 35 mm
A Horizontal profile MF J
Note:
Wooden platform components must, as a minimum,
comply with strength grade C24 to EN 338.
In Germany, wooden platform components must also
bear the "Ü-symbol" mark of conformity. 9710-346-01
H Manhole B 70/60cm
999710002 - 07/2009 Ü 45
The Formwork Experts
Mounting instructions User information Doka climbing formwork MF 240
X Y
K 9710-342-02 9710-342-03
N K
L 9710-371-01 L
9710-344-02
K Handrail post
L Hexagon bolt M20x45 + hexagon nut M20 + spring washer A20
M Toeboard min. 15x3 cm
N Guard-rail board
X Scaffolding tube 48.3mm
Y Screw-on coupler 48mm 95
a
● 1 hexagon nut M10
(not included with product)
P
9710-342-01
9710-344-01
Note:
Wooden platform components must, as a minimum,
comply with strength grade C24 to EN 338.
In Germany, wooden platform components must also
bear the "Ü-symbol" mark of conformity.
46 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Mounting instructions
S
Q
T W
Y X
T
9710-311-01
a ... 285 mm 9710-343-01
b ... 1075 mm
c ... 2055 mm W Scaffolding tube 48.3mm
A Horizontal profile MF X Screw-on coupler 48mm 50
Q Vertical profile MF80 Y Swivel coupler 48mm
R Pressure strut MF long
Tightening torque of the couplers for the bracing tubes:
S Pressure strut MF short
50 Nm
T Fastening bolts d32/145 + linch pins 6x42
b
a
T T
A
V
U
9710-302-01
a ... 120 mm
b ... 1415 mm
A Horizontal profile MF
U Vertical profile MF160
999710002 - 07/2009 Ü 47
The Formwork Experts
Mounting instructions User information Doka climbing formwork MF 240
CAUTION
There is a risk of the hexagon nuts working b
loose on the Brace stirrup 8.
C
➤ Fix the hexagon nuts on the Brace stirrup 8
with an Anti-twisting plate for Brace stir-
rup 8.
9710-362-01
B
a
9710-362-02
a ... 100 mm
D Vertical waling MF
A
Note:
B Wooden platform components must, as a minimum,
comply with strength grade C24 to EN 338.
In Germany, wooden platform components must also
9710-356-01 bear the "Ü-symbol" mark of conformity.
A Screw-on access bracket MF75
B Brace stirrup 8
S Anti-twisting plate for Brace stirrup 8
48 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Mounting instructions
H
A
F
G
9710-363-01
9710-361-01
A Screw-on access bracket MF75
E Toeboard min. 15x3 cm
F Swivel plate MF
G Hexagon bolt M20x45 + spring washer A20 + hexagon nut M20
Nuts & bolts etc. required for each handrail post: H Hexagon bolt M20x110 + spring washer A20 + hexagon nut M20
● 1 square bolt M10x120
● 1 washer A10
● 1 hexagon nut M10
(not included with product)
Note:
Wooden platform components must, as a minimum,
comply with strength grade C24 to EN 338.
30° 10° 10° 30°
In Germany, wooden platform components must also 20° 0° 20°
bear the "Ü-symbol" mark of conformity. 9706-219-01
999710002 - 07/2009 Ü 49
The Formwork Experts
Mounting instructions User information Doka climbing formwork MF 240
y
x
F
E
9710-354-01
D C
A Vertical waling MF
B Adjusting spindle A a
9710-350-01
Check position "a" of the adjusting spindle on
a ... centre-to-centre spacing (tolerance max. ±5 mm)
the vertical waling and change this if neces- x = y ... diagonals (tolerance max. ±10 mm)
sary.
A Vertical waling MF
C Scaffolding tube 48.3mm (horizontal)
D Screw-on coupler 48mm 50
E Scaffolding tube 48.3mm (diagonal)
F Swivel coupler 48mm
Note:
To make it possible to mount the ladders providing
access to the pouring platforms, the scaffolding tubes
must be mounted in the positions shown.
50 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Mounting instructions
H
H
K
J
9710-355-01 K J
I
J
➤ Set the lengths of the Plumbing spindles MF as J
shown in the shop drawing / assembly plan.
Make sure that the Plumbing spindles are extended A A
the same distance at either end of each spindle. 9710-369-01 9710-370-01
A H
9710-323-01
A Vertical waling MF
B Plumbing spindle MF
A
9710-368-01
A Vertical waling MF
H Screw-on access bracket MF75
I Swivel plate MF
J Hexagon bolt M20x45 + spring washer A20 + hexagon nut M20
K Hexagon bolt M20x110 + spring washer A20 + hexagon nut M20
999710002 - 07/2009 Ü 51
The Formwork Experts
Mounting instructions User information Doka climbing formwork MF 240
☞ Important note:
As an additional precaution, mount a wedge
clamp at both ends of the adjusting spindle.
D E
9710-366-01
M Framax bracket 90
9710-367-01
D E
9710-373-01
52 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Mounting instructions
Timber-beam formwork
e.g. Large-area formwork Top50
Follow the directions in the "Doka large-area
formwork Top50" User Information!
9710-365-01
9710-364-01
M Universal bracket 90
999710002 - 07/2009 Ü 53
The Formwork Experts
Mounting instructions User information Doka climbing formwork MF 240
I
y
x 9710-358-02
D
A
E
B On suspended platform
A a
C
9710-357-01
A Suspension profile MF G
B Scaffolding tube 48.3mm (horizontal) I
9710-358-03
C Screw-on coupler 48mm 50
D Scaffolding tube 48.3mm (diagonal)
a 9710-358-01
E Swivel coupler 48mm
a ... distance from structure (approx. 390 mm)
Tightening torque of the couplers for the bracing tubes:
A Suspension profile MF
50 Nm
F Screw-on access bracket MF75
G Distance profile MF
I Hexagon bolt M20x45 + spring washer A20 + hexagon nut M20
J Hexagon bolt M20x110 + spring washer A20 + hexagon nut M20
9710-312-01
54 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Mounting instructions
9710-359-02
H
On suspended plat-
A
form
S
9710-361-02
I K
F J
I
G
Always bend the anti-twisting plate over the flat
I
I
side of the hexagon nut.
9710-359-03
H Use each anti-twisting plate once only.
a 9710-359-01
➤ Attach Doka H20 beams to the Screw-on access
a ... distance from structure (will depend on the angle of the wall) bracket MF75 using e.g. Brace stirrups 8.
A Suspension profile MF
F
F Screw-on access bracket MF75
G Distance profile MF
H Swivel plate MF K
I Hexagon bolt M20x45 + spring washer A20 + hexagon nut M20
J Hexagon bolt M20x110 + spring washer A20 + hexagon nut M20
9710-352-01
☞
9706-219-01
The choice of platform beam will depend on the
project.
999710002 - 07/2009 Ü 55
The Formwork Experts
Mounting instructions User information Doka climbing formwork MF 240
N
M
9710-351-03
b
O P
9710-349-01 M
b ... 1170 mm (for straight walls)
9710-371-02
L e.g. plank, 5x20 cm
M Toeboard min. 15x3 cm
Cut-out needed in platform decking N Guard-rail board
O Scaffolding tube 48.3mm
P Screw-on coupler 48mm 95
c
a
Nuts & bolts etc. required for each handrail post:
● 1 square bolt M10x120
● 1 washer A10
b
a ... 70 mm
b ... 120 mm
c ... 280 mm (for straight walls)
A Suspension profile MF
Note:
Wooden platform components must, as a minimum,
comply with strength grade C24 to EN 338.
In Germany, wooden platform components must also
bear the "Ü-symbol" mark of conformity.
9710-351-01
Note:
Wooden platform components must, as a minimum,
comply with strength grade C24 to EN 338.
In Germany, wooden platform components must also
bear the "Ü-symbol" mark of conformity.
56 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Mounting instructions
WARNING
Exposed fall-hazard location!
Danger to life from fatal falls!
A
➤ Either use personal protective equipment to
protect against falls
or
mount the sideguards at the same time as
the platforms are assembled.
9710-372-01
A Handrail clamp S
B Guard-rail board min. 15x3 cm (site-provided)
999710002 - 07/2009 Ü 57
The Formwork Experts
Dismantling User information Doka climbing formwork MF 240
Dismantling
Dismantling
☞ Important note:
● A hard, flat, firm surface is needed!
➤ Remove the waling-to-bracket holders and lift the
formwork element or panel off the climbing unit.
9710-268-02
58 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Dismantling
9710-326-01
9710-336-01
9710-335-01
9710-337-01
9710-338-01
999710002 - 07/2009 Ü 59
The Formwork Experts
General remarks User information Doka climbing formwork MF 240
Ladder system
General remarks
a
A
b
B
a
F A
b
G
C
B
9710-314-01
WARNING
➤ The Ladders XS may only be used as part of
the XS system, and must NOT be used sep-
arately (as "lean-to" ladders).
60 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 General remarks
a
A
b
a
D
b
a
F
B
G
b
a
D
A
D
b
9710-341-01
9710-341-02
a ... min. 1 m
b ... height of casting section
999710002 - 07/2009 Ü 61
The Formwork Experts
General remarks User information Doka climbing formwork MF 240
☞ Important note:
➤ Leave sufficient clearance between the bot-
E
tom of the ladder and the decking of the
working platform (so that the formwork can
still be travelled forward and back freely dur-
ing formwork set-up and removal). 98010-338-01
➤ Fix the System ladder XS 4.40m to the manhole with
a ladder stirrup. ➤ Screw the Ladder adapter SK to the platform deck-
➤ Insert a Ladder bolt XS through the rung of the lad- ing.
der and secure it on both sides with a d4 spring cot- ➤ Bolt the System ladder XS 4.40m into the Ladder
ter. adapter SK and secure the bolts on both sides with
a d4 spring cotter.
F
98010-337-01
98010-338-02
K Ladder bolt XS
E Ladder stirrup
F Ladder adapter SK
CAUTION
The Ladder clamp XS does not sustain vertical Manhole lid
loads! ➤ Fix the System ladder XS 4.40m to the platform
➤ The Ladder clamp SK must only be used in decking with a Ladder holder SK.
conjunction with a Ladder bolt XS or a Con-
nector XS for wall formwork.
➤ Fix both ladder stiles to the scaffolding-tube bracing
using Ladder clamps SK and screw-on couplers
48mm 50.
G J
98010-348-01
J Ladder holder SK
G Cover hinge SK 35cm
62 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 General remarks
98010-337-01
I
K Ladder bolt XS
I
Tr625-201-03
Ladder cage
☞ Important note:
➤ Always observe all relevant safety regula-
tions applying to the use of the Ladder cage
XS in the country in which you are operating
98010-337-02 (e.g. in Germany: BGV D 36).
➤ Fix the Ladder cage XS 1.00m (F) onto the next
available rung. The safety latches (J) prevent the
Lengthening the ladder cage being accidentally lifted out. Add further Ladder
cages XS 1.00m, in each case fixing them onto the
Permanently fixed ladder extension next available rung.
➤ Insert the Ladder extension XS 2.30m (C) into the
uprights of the System ladder XS 4.40m (B) , with its
hooking brackets facing downwards, and fasten it
with the screws, bolts etc. supplied (width-across
17mm).
J
Tr625-202-01
Tr625-201-02
999710002 - 07/2009 Ü 63
The Formwork Experts
General remarks User information Doka climbing formwork MF 240
64 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 General remarks
Easy to operate
● formwork can be set up and struck quickly with no
need for a crane
● cuts back on crane time by enabling fast reposition-
ing of the entire unit (platform plus shaft formwork)
Easy mounting-system
● provides maximum safety
● with either "Main beam head" or pawl
TR623-200-07
999710002 - 07/2009 Ü 65
The Formwork Experts
General remarks User information Doka climbing formwork MF 240
66 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Component overview
Horizontal profile MF with handrail post 88.5 581618000 Travelling gear MF 32.3 580656000
Horizontalprofil MF mit Geländer Fahrwerk MF
Galvanised Galvanised
Length: 251 cm Length: 128 cm
Height: 155 cm Height: 22 cm
999710002 - 07/2009 Ü 67
The Formwork Experts
Component overview User information Doka climbing formwork MF 240
Vertical waling extension MF 41.5 580659000 Starter block unit MF 23.2 580678000
Fahrriegelverlängerung MF Grundblockriegel MF
Galvanised Galvanised
Height: 144 cm Length: 143 cm
Width: 19 cm
68 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Component overview
Cover hinge SK 35cm 0.30 581533000 Swivel coupler 48mm 1.5 582560000
Deckelscharnier SK 35cm Drehkupplung 48mm
Galvanised
Width-across: 22 mm
Doka 4-part chain 3.20m 15.0 588620000 Tool box GF 6.5 580390000
Doka-Vierstrangkette 3,20m GF-Werkzeugbox
Max. load: With angle of inclination β included in scope of supply:
30°: 2400 kg (with 2 cables) or (A) Reversible ratchet 1/2" 0.73 580580000
3600 kg (with 4 cables) Galvanised
Follow the directions in the "Operat- Length: 30 cm
ing Instructions"! (B) Fork wrench 13/17 0.08 580577000
(C) Fork wrench 22/24 0.22 580587000
(D) Fork wrench 30/32 0.80 580897000
(E) Ring spanner 17/19 0.27 580590000
(F) Extension 11cm 1/2" 0.20 580581000
(G) Extension 22cm 1/2" 0.31 580582000
(H) Universal joint coupling 0.16 580583000
Crane sling 3.50m 8.8 580461000 (I) Nut for box spanner 19 1/2" L 0.16 580598000
Kranseilschlaufe 3,50m (J) Box nut 13 1/2" 0.06 580576000
Diameter: 16 cm (K) Box nut 24 1/2" 0.12 580584000
Max. load: 1950 kg (L) Box nut 30 1/2" 0.20 580575000
Follow the directions in the "Operat-
ing Instructions"!
999710002 - 07/2009 Ü 69
The Formwork Experts
Component overview User information Doka climbing formwork MF 240
Ladder system XS
Connector XS Wall formwork 20.8 588662000
Anschluss XS Wandschalung
System ladder XS 4.40m 33.2 588640000
System-Leiter XS 4,40m Galvanised
Galvanised Width: 89 cm
Height: 63 cm
70 999710002 - 07/2009 Ü
The Formwork Experts
User information Doka climbing formwork MF 240 Component overview
Cone screw B 7cm 0.86 581444000 Pigtail anchor 15.0 0.92 581984000
Konusschraube B 7cm Wellenanker 15,0
Dacromete coated Non-treated
Length: 10 cm Length: 67 cm
Diameter: 7 cm Never weld or heat tie-rods - risk of
Width-across: 50 mm fracture!
Stop anchor 15.0 40cm 1.4 581999000 Super plate 15.0 2.0 581966000
Superplatte 15,0
Sperranker 15,0 40cm
Galvanised
Non-treated
Height: 6 cm
Never weld or heat tie-rods - risk of
fracture! Diameter: 12 cm
Follow the fitting instructions! Width-across: 27 mm
Arrange extra reinforcement steel as Permitted capacity, allowing a 1.6 : 1
per statical requirement. factor of safety against failure: 120
kN
Perm. capacity to DIN 18216: 90 kN
Breaking load: > rod breaking load (>
195 kN)
Stop anchor double-ended 15.0 20cm 1.1 581820000
Sperranker beidseitig 15,0 20cm
Plastic tube 22mm 2.50m 0.45 581951000
Non-treated Kunststoffrohr 22mm 2,50m
Never weld or heat tie-rods - risk of
fracture!
Follow the fitting instructions!
Arrange extra reinforcement steel as
per statical requirement.
Custom lengths can be ordered un-
der the special-component Art.n° Universal cone 22mm 0.005 581995000
580100000, quoting the designation Universal-Konus 22mm
and the desired length in mm. Grey
Diameter: 4 cm
Wall anchor 15.0 15cm 1.5 581893000
Wandanker 15,0 15cm
Galvanised
999710002 - 07/2009 Ü 71
The Formwork Experts
Climbing formwork MF 240 –
crane-jumped formwork
for structures of any shape and inclination
Climbing formwork MF 240 permits controlled, regular working cycles on all tall structures.
It is extremely easy to set up, and can be tailored to meet a wide range of different requirements.
Doka climbing formwork MF 240 is available for rental or purchase.
At any of the Doka branches in your region.
Why not give us a call?
Doka international
Certified to Doka GmbH
ISO 9001 Josef Umdasch Platz 1, A 3300 Amstetten, Austria
Tel.: +43 (0)7472 605-0, Fax: +43 (0)7472 64430
E-Mail: info@doka.com
Internet: www.doka.com