Instrumentation and Process Control

Lecture 1: Introduction to Process Control

Dr. –Ing. Naveed Ramzan

Department of Chemical Engineering, U.E.T. Lahore Pakistan

Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›
Course Books

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Tentative Schedule

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Introduction to Process Control

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Introduction to Process Control

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Introduction to Process Control

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What does a feedback system do?

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What does a feedback system do?

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What does a feedback system do?

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What does a feedback system do?

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What does a feedback system do?

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Basic Concept feedback system

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Examples of feedback system

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Examples of feedback system

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Examples of feedback system

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Examples of feedback system

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Examples of feedback system

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What does a feedback system do?

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Why is Control Necessary?

Incentives for Chemical Process Control

vSuppressing the influence of external disturbances

vEnsuring the stability of a chemical process

vOptimizing the performance of a chemical process

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Why is Control Necessary?

Incentives for Chemical Process Control

vSuppressing the influence of external disturbances

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Why is Control Necessary?

Incentives for Chemical Process Control

vSuppressing the influence of external disturbances

Disturbances?

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Why is Control Necessary?

Incentives for Chemical Process Control

vSuppressing the influence of external disturbances

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Why is Control Necessary?

Incentives for Chemical Process Control

vEnsuring the stability of a chemical process

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Why is Control Necessary?

Incentives for Chemical Process Control

vEnsuring the stability of a chemical process

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Why is Control Necessary?

Incentives for Chemical Process Control

vEnsuring the stability of a chemical process

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Why is Control Necessary?

Incentives for Chemical Process Control

vOptimizing the performance of a chemical process

6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›

Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›
Instrumentation and Process Control

Lecture 2: Design Aspects of a Process Control System

Dr. –Ing. Naveed Ramzan

Department of Chemical Engineering, U.E.T. Lahore Pakistan

Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›
Classification of Variables in a Chemical Process

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Classification of Variables in a Chemical Process

Example

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Design Elements of a Control System

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Design Elements of a Control System

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Design Elements of a Control System

Primary Measurements

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Design Elements of a Control System

Secondary Measurements
Unmeasured output=ƒ(Secondary measurements)

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Design Elements of a Control System

Direct Measurements of external disturbances

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Design Elements of a Control System

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Design Elements of a Control System

A control configuration is the information

structure that is used to connect the available
measurements to the available manipulated
variables.

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Design Elements of a Control System

Same information flows to different

manipulated variables
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Design Elements of a Control System

Same manipulated variables but different

measurements
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Design Elements of a Control System

General Control Configurations

Feedback control configuration Feedforward control configuration

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Design Elements of a Control System

General Control Configurations

Inferential control configuration

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Design Elements of a Control System

General Control Configurations

--- Single input , Single output (SISO)

--- Multiple input , Multiple output (MIMO)

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Design Elements of a Control System

--- Proportional Control

--- Integral Control

--- Proportional Integral Control

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Hardware for a process Control System

--- Chemical Process

--- Measurement Instruments or sensors

--- Transducers

--- Transmission lines

--- The Controller

--- The Final Control Element

--- Recording Elements

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Hardware for a process Control System

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Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›
Instrumentation and Process Control

Lecture 3: Dynamic behaviour of first order system

Dr. –Ing. Naveed Ramzan

Department of Chemical Engineering, U.E.T. Lahore Pakistan

Modelling and Simulation 6. Februar 2008 / Dr. –Ing Naveed Ramzan ‹#›