Professional Documents
Culture Documents
2e0
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MPagePro
9100
300DPI
100LPI
WARNING
This manual is intended for those who have
enough knowledge and skills for servicing
HYOSUNG vehicles. Without such knowledge and
skills, you should not attempt servicing by relying
on this manual only.
Instead, please contact your nearby authorized
HYOSUNG motorcycle dealer.
(Standard type)
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MPagePro
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(Sports type)
NOTE
Difference between photographs and actual motorcycles depends on the markets.
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100LPI
SYMBOL
Listed in the table below are the symbols indicating instructions and other information necessary for servicing and
meaning associated with them respectively.
Apply BOND“1215”
. Use engine coolant.
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300DPI
100LPI
GENERAL INFORMATION
1
CONTENTS
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MPagePro
9100
300DPI
100LPI
(WIDTH)
Head lamp Turn signal lamp (Front)
Passenger footrests
(HEIGHT)
(WHEEL BASE)
(LENGTH)
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100LPI
Rear
reflector License plate lamp
655 (WIDTH)
510
315
880
810
785
790
710
Passenger footrests
1,125 (HEIGHT)
825
970
800
710
780
645
150
2,060 (LENGTH)
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300DPI
100LPI
EXTERIOR ILLUSTRATION [ ]
(WIDTH)
Head lamp Turn signal lamp (Front)
Passenger footrests
(HEIGHT)
(WHEEL BASE)
(LENGTH)
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100LPI
SPECIFICATIONS
ENGINE
TRANSMISSION
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CHASSIS
ELECTRICAL
CAPACITIES
NOTE
The specifications are subject to change without notice.
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PERIODIC MAINTENANCE 2
CONTENTS
MAINTENANCE PROCEDURES 2
CARBURETOR ………………………………………………………… 12 (2-7)
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MAINTENANCE PROCEDURES
CARBURETOR
Inspect Interval
Inspect Initial 1,000 km and Every 6,000 km.
◉ IDLE SPEED
NOTE
Make this inspection when the engine is hot.
『 』
�
『 』
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CLUTCH
Inspect Interval ⑤ ②
Inspect Initial 1,000 km and Every 6,000 km.
③ ④ ③ ④
『 (Sports type)』 『 』
⑥ ⑦
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WARNING [ POSITION � ]
When adjusting the footrest position, the 8mm
wrench bolts be torqued to the proper
�
specification.
If they are not, the footrest can come off
unexpectedly.
�
Footrest mounting bolt
∙m (2.2 ~ 3.5 kgf∙
: 22 ~ 35 N∙ ∙m)
[ POSITION � ]
[ POSITION � ]
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● Position � or �
: Install the gearshift link rod ③
● Position � ④ [Optional parts]
: Install the gearshift link rod ④
NOTE
The gearshift link rod ④ is optional parts.
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ENGINE COOLANT
◉ SIDE COWLING INNER
WARNING
Do not open the radiator cap when the engine is
hot, as you may be injured by escaping hot
liquid or vapor.
『 』
『 』
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ELECTRICAL SYSTEM
CONTENTS
LAMP………………………………………………………………………… 19 (6-16-1)
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IGNITION SYSTEM
� IGNITER
Using the pocket tester(R × 1㏀ range), measure the
resistance between the terminal in the following table.
CAUTION
� Numerical value may differ a little according to
the tester.
� Please remind that there may be a defect
which can not be identified even though the
measurement by using the tester indicates a
low voltage.
� The range of measurement adjust a [ X 1㏀ ㏀]
unit.
+ TESTER PROBE
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮ �
① OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
② OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
③ 250~370 250~380 18~27 22~33 OFF 9.2~13.8 37~55 23.6~35.4 21.6~32.4 22.4~33.6 18~27 53~79 29.5~44.5 9.2~13.8 21.3~31.9
─ ④ 180~270 180~270 2.9~4.4 2.8~4.2 OFF 8.4~12.6 9.6~14 3.8~5.8 2.7~4.1 3~4.6 0 46~69 6.4~9.6 7.1~10.4 2.2~3.4
T ⑤ 180~270 180~270 9.6~14 2.8~4.2 OFF 9.6~14 12.2~18.2 2.6~4 1.4~2 1.8~2.6 2.8~4.2 49~73 9.1~13.7 8.6~13 0.9~1.3
E ⑥ OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
S
T ⑦ 200~300 210~310 21.5~32.5 11.1~16.7 14.3~21.5 OFF 25.7~38.5 15.4~23 14.2~21.2 14.6~21.8 11.2~16.8 39~59 20.4~30.6 4.7~7.1 13.7~20.5
E ⑧ OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
R
⑨ 180~270 190~280 11~16.4 3.8~5.7 2.6~4 OFF 10.8~16.2 13.6~20.4 2.4~3.6 0.9~1.3 3.9~5.9 50.5~75.5 10.4~15.6 9.6~14 1.8~2.8
P ⑩ 180~270 190~280 9.6~14 2.5~3.8 1.4~2 OFF 8.7~13.1 12~18 2.4~3.6 1.4~2 2.6~3.8 48~72 8.8~13.2 8~12 0.6~0.8
R ⑪ 180~270 180~270 10~15 3.1~4.7 1.7~2.5 OFF 9.6~14 12.5~18.7 0.9~1.3 1.5~2.3 3.1~4.7 49.5~74.5 9.6~14 8.8~13.2 1~1.4
O
B ⑫ 170~260 180~270 7~10.4 0 2.8~4.2 OFF 8.5~12.7 9.6~14 3.9~5.9 2.6~4 3~4.6 46.5~69.5 6.4~9.6 7.2~10.8 2.3~3.5
E ⑬ 330~490 330~500 180~270 150~230 80~120 OFF 170~250 190~280 150~230 150~230 150~230 150~230 170~260 165~245 146~219
⑭ 200~300 180~270 17.5~26.5 8.6~12.8 7.3~10.9 OFF 17.5~26.5 21.2~31.8 8.2~12.4 7~10.6 7.3~10.9 8.6~12.8 69~103 16.3~24.5 6.4~9.6
⑮ 200~300 210~310 16.5~24.5 7.4~11 10~15 OFF 4.6~7 20.8~31.2 11.4~17 10~15 10.4~15.6 7.3~10.9 34~51 15.6~23.4 9.6~14
� 170~260 180~270 9~13.5 2.3~3.5 0.9~1.3 OFF 8.8~13.2 11.4~17 1.8~2.8 0.6~1 0.9~1.3 2.3~3.5 48~72 8.6~13 8.1~12.1
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LAMP
◉ HEAD LAMP
① ②
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②
● Remove the head lamp “HI” bulb with the same
manner of the head lamp “LOW” bulb removal.
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◉ COMBINATION METER
Remove the combination meter.
Disassemble the combination meter as shown in the
illustration.
� INSPECTION
Using the pocket tester, check the continuity between
lead wires in the following illustration.
If the continuity measured incorrect, replace the
respective part.
CAUTION
When making this test, it is not necessary to
remove the combination meter.
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LOW TURN R
DISPLAY(VFD)
TURN L HIGH ILLUM ILLUM
TACHO
METER
B BW Lg BW
SIGNAL
BW
W
Y
W(HEAD LAMP
LOW BEAM)
O(BATTERY,�)
BW(ENGINE GROUND,�)
W/L(SIGNAL)
B(TURN,L)
Gr(ILLUM)
YB(FUEL)
Lg(TURN,R)
Br
L
Y
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CHASSIS
CONTENTS
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7-1-1 CHASSIS
EXTERIOR PARTS
◉ REAR CARRIER
� REMOVAL
● Open the rear seat with the ignition key.
①
①
� INSTALLATION
Reassemble the rear carrier in the reverse order of
removal.
● To reinstall the rear seat, slide the seat hook into the
seat hook retainer and push down firmly until the seat
snaps into the locked position.
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CHASSIS 7-1-2
�
�
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7-1-3 CHASSIS
� REMOVAL
● Remove the under cowling screws at the rightside.
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CHASSIS 7-1-4
◉ BODY COWLING
� �
�
�
�
�
�
�
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7-1-5 CHASSIS
� REMOVAL
● Remove the body cowling screw at the rightside.
� REMOUNTING
● Tighten the two cowling brace bolts.
Cowling brace bolt
∙m (2.2 ~ 3.5 kg∙
: 22 ~ 35 N∙ ∙m)
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CHASSIS 7-13-1
HANDLEBARS
◉ (Standad type)
☞ Refer to the service manual『 (99000-94810)』page 7-13 ~ 14
� �
�
� � �
⑧ ⑦
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7-13-2 CHASSIS
①
②
● Loosen the front fork upper clamp bolt, right and left.
NOTE
Place the rags under the steering stem upper
bracket to prevent scratching the body cowling.
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CHASSIS 7-14-1
■ REMOUNTING
Remount the handlebar in the reverse order of removal.
Pay attention to the following point :
● Install the handlebars temporary.
● Install the steering stem upper bracket.
● Tighten the steering stem head nut.
Steering stem head nut
∙m (8.0 ~ 10.0 kg∙
: 80 ~ 100 N∙ ∙m)
● Tighten the front fork upper clamp bolt, right and left.
Front fork upper clamp bolts
: 22 ~ 35 N∙m (2.2 ~ 3.5 kg∙m)
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7-14-2 CHASSIS
�
�
shown.
Handlebar �
WARNING
Master
Bleed air from the brake fluid circuit after cylinder
assembling master cylinder. holder
☞ Refer to the service manual『 (99000-
』page 2 - 17
94810)』
Returning
cable
Throttle Rotation
cable direction
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CHASSIS 7-23
STEERING
◉ (Standad type)
☞ Refer to the service manual『 (99000-94810)』page 7- 23 ~ 25
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7-24 CHASSIS
①
②
● Draw out the two inner races fitted to the top and
bottom ends of the head pipe.
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CHASSIS 7-25-1
◉ INSPECTION
Inspect and check the removed parts for the following
abnormalities.
∙Handlebar distortion.
∙Handlebar clamp wear.
∙Abnormality operation of bearing.
∙Worn or damaged races.
∙Distortion of steering stem.
◉ REASSEMBLY
Reassemble and remount the steering stem in the
reverse order of disassembly and removal, and also ②
carry out the following steps :
CAUTION
After performing the adjustment and installing
③
the steering stem upper bracket, rock the front
wheel assembly forward and backward to ensure
that there is no play and that the procedure was
accomplished correctly. If play is noticeable, re-
adjust the steering stem nut.
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7-25-2 CHASSIS
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SERVICING INFORMATION
CONTENTS
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SERVICE DATA
WATTAGE Unit : W
ITEM SPECIFICATION
HI H1 : 55W
Head lamp
LO H3 : 55W
License plate lamp 5W
Brake/Tail lamp 21/5W
Turn signal lamp Front : 10W×2 / Rear : 10W×2
Illumination lamp 1.7W×2
Neutral indicator lamp VFD
Turn signal indicator lamp (Right & left) VFD
High beam indicator lamp VFD
Fuel indicator lamp VFD Level type
Coolant temperature indicator lamp VFD Level type
CAUTION
Do not use except the specified bulb (Wattage).
NOTE
VFD : Vacuum Fluorescent Display
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09408-00002
:4P5
36618-30610
9100
09407-254A1
300DPI
09407-20406 09407-20406
39
100LPI
09407-20406
SPEED SENSOR
59460HN910 59470HN910
HOSE COMP, FRONT BRAKE R HOSE COMP, FRONT BRAKE L
51511HN910
JOINT, FT BRAKE HOSE
SERVICING INFORMATION 8-24-1
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59450HP920
:4
58600HP920
8-24-2 SERVICING INFORMATION
FUSE (30A)
40
FUSE (15A)
100LPI
36618-30610
TUBE. SPEEDOMETER LEAD WIRE 09407-22402 IGNITOR
09407-254A1 FUEL GAUGE WIRING HARNESS
THERMOSTAT Rr. IGNITION COIL 09407-14403
MAGNETO 09407-14403
WIRING HARNESS 09407-14403
WELDING CLAMP REGULATOR WIRING HARNESS
58200HP920 MAGNETO WIRING HARNESS
MAGNETO STARTING MOTOR RELAY
CABLE ASS'Y, CLUTCH NEUTRAL S/W
NEUTRAL S/W NEUTRAL S/W
PROP STAND S/W
PROP STAND S/W PROP STAND S/W
58410HP920
CABLE COMP, STARTER
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VIEW A
CARBURETOR ASS'Y
41
09407-14403
HARNESS
SPEED SENSOR
*Comet650S/R(S/M)-
2e0
p
FUSE (30A)
0s
FUSE (15A)
WIRING HARNESS 09407-22402
WIRING HARNESS
MAGNETO
5.4.2
09407-14403 REGULATOR
FRAME
48
MAGNETO
NEUTRAL S/W PROP STAND S/W ITOR
P5
IGN
M
09407-254A1
09407-20406 09407-14403
WIRING HARNESS
59440HN910 09407-14403
CLAMP COMP, F/T BRAKE HOSE L 09407-20406 WIRING HARNESS
PagePro
9100
09407-20406
300DPI
42
09403-09301
100LPI
59470HN910
HOSE COMP, FRONT BRAKE L
09360H10050
BOLT, BRAKE FLUID
VIEW B
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61610HM810
GUIDE, RR BRAKE HOSE NO.2
PagePro
69480HM810
9100
61510HM810
HOSE COMP, REAR BRAKE GUIDE, RR BRAKE HOSE NO.1
300DPI
43
100LPI
elo
e
B
0
p0s
CARBURETOR BRACKET
5.4.2
m
48
3m
w
:4
lo
P5
M
Be
09407-14403
8-26-2 SERVICING INFORMATION
001
페이지44
ENGINE EARTH
MOTOR LEAD WIRE
Rr.STOP S/W
PagePro
9100
300DPI
44
THERMOSTAT
100LPI
09407-20406
LEAD WIRE, STARTER MOTOR
PIPE COMP, 2ND AIR FRONT
58200HN910
CABLE ASS'Y, CLUTCH
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09404-06401
WIRING HARNESS
TO WATER TEMP GAUGE
45
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09404-06429
MAGNETO
GEAR SHIFT S/W
PROP STAND S/W
SPROCKET COVER
46
WATER TEMP
HANDLE SWITCH Rh GAUGE
OFF
2
OFF
e
ON IGNITOR
0
IGNITION S/W
p0
R O BW BR FAN MOTOR
s
TURN RELAY
OFF SIDE STAND RELAY
CLUTCH LEVER S/W B L E
ON
FREE
ON
Ft. IG. COIL
5.4.2
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001
페이지47
LICENSE PLATE
9100
Rr. TURN Rh
300DPI
Rr. TURN Lh
47
100LPI
DIODE #3
HORN
UNIT DIODE #1
12V(12Ah)
EARTH FUSE BOX FUSE BOX
SPEED BATTERY(MF) (15A) (30A)
FREE L FREE
Rr. IG. COIL N OFF
HI SENSOR REC & REG STARTER RELAY
PUSH PUSH LO PUSH ON
R PASS FUEL GAUGE SIDE STAND S/W
HORN DIMMER
Eng.
TURNSIGNAL
NEUTRAL S/W
HANDLE SWITCH Lh MAGNETO
STARTER MOTOR
WIRE COLOR
B : Black Lg : Light green Y : Yellow RB : Red with Black tracer
Br : Brown O : Orange BG : Black with Green tracer RW : Red with White tracer
G : Green R : Red BW : Black with White tracer WB : White with Black tracer
Gr : Gray Sb : Light blue BR : Black with Red tracer WR : White with Red tracer
SERVICING INFORMATION 8-28
L : Blue W : White LW : Blue with White tracer YB : Yellow with Black tracer
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M
001
PagePro
9100
300DPI
100LPI
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