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Applied Surface Science 252 (2006) 5076–5082

www.elsevier.com/locate/apsusc

Studies on wettability of medical poly(vinyl chloride)


‘by remote argon plasma
L. Ru a,b, C. Jie-rong a,*
a
College of environmental and chemical engineering, Xi’an Jiaotong University, 710049, China
b
College of environmental and chemical engineering, Xi’an University of Engineering Science &Technology, 710048, China

Received 21 May 2005; received in revised form 24 July 2005; accepted 24 July 2005
Available online 26 September 2005

Abstract

The paper studies surface modification of medical poly(vinyl chloride) (PVC) by remote argon plasma and characterized
surface structure, performance of treated PVC by the water contact angle measurement, X-ray photoelectron spectroscopy
(XPS) and scanning electron microscopy (SEM). Results show that the remote argon plasma makes the surface of the PVC film
higher hydrophilic than the direct argon plasma and does not give remarkable degradation on the PVC film surface. The
hydrophilicity depends on sample position as well as the RF power and the plasma exposure time. The remote argon plasma
contributes more effectively to the dechlorination (Cl/C = 0.01) from the PVC film than the direct argon plasmas (Cl/C = 0.03)
and more effectively to the formation oxygen functionalities on the PVC film surface. These experimental results show the
possibility that remote argon plasma treatment can enhance interaction reactions with argon radicals relative to those with
electron and argon ions.
# 2005 Elsevier B.V. All rights reserved.

Keywords: Remote argon plasma; PVC; Surface modification; XPS; SEM

1. Introduction useful in preparing medical devices or prostheses,


where the good biocompatibility with living tissues is
The modification of surface properties of com- required [2]. The characteristic feature of plasma is
mercial polymers is very important from practical their action only on thin surface layer, whereas the
point of view. Treatment of polymers by plasma of bulk of substance remains unchanged and modified
various gases or direct exposition to electromagnetic material keeps the mechanical properties.
radiation can change their wettability, adhesion, The main reactions occurring on polymer surface in
adsorption, printability, chemical reactivity and plasma are etching, cleaning, crosslinking, grafting
sensitivity to light [1]. Plasma immobilization is and other chemical reactions (addition, substitution,
formation of functional groups) dependent on the
* Corresponding author. presence of active species in plasma [3]. However, so

0169-4332/$ – see front matter # 2005 Elsevier B.V. All rights reserved.
doi:10.1016/j.apsusc.2005.07.045
L. Ru, C. Jie-rong / Applied Surface Science 252 (2006) 5076–5082 5077

far, researches about plasma surface modification have reactor includes four parts-gas inlet, reaction chamber,
merely been limited to a mixed atmosphere con- gas exhaust, power supply and matching network (SY-
stituted by all active species [4]. How much do the 500 W power supply and SP-II matcher which are
different active species contribute to surface mod- made in Chinese Academy of Science Micro-
ification? electronics Center). The reaction chamber is Pyrex
Supported by National Natural and Science glass tube (length 1000 mm, diameter 45 mm), where
Foundation Council of China, we put forward an inductance-coupling discharge is applied.
innovative idea—remote plasma, that is, taking The PVC films were positioned on the carrier to be
advantage of the different life-spans of various active treated by remote argon plasma. The purity of argon
particles such as electrons, ions and free radicals (the was more than 99.99%. The conditions of the
rate constants of electrons-positive ion recombination treatment were at an RF (Radio Frequency) power
and radicals and recombination are 107 and of 30–180 W, plasma treatment time of 0.5–3.5 min,
1033 cm6/s, respectively) to make them separated and argon flux of 20 cm3/min.
at a special plasma field and attain super pure and high
free radicals concentration at a distance from the 2.3. Contact angle measurement
plasma discharge region. The paper studies surface
modification of medical poly(vinyl chloride) (PVC) The measurements were carried out immediately
by remote argon plasma to obtain favorable surface after plasma treatment. The contact angle was
performance. measured by a contact angle meter (JY-82) made in
Chengde, China. To lessen the effect of gravity, the
volume of each drop was regulated to about 0.2 mL by
2. Experimental part a micro syringe. The measurement was carried out at a
20 8C and humidity of 45% RH. The averaged value of
2.1. Materials the angles of the both sides of each drop was counted
as one measurement. Each contact angle was
Medical PVC film(20 mm thickness, made by determined from an average of 10 measurements
Blood Center of Shanghai) was cut into pieces of with a standard deviation of 18.
dimensions 10 mm  7 mm. Prior to the experiment,
the film was washed with distilled water and dried 2.4. X-ray photoelectron spectroscopy
naturally at room temperature.
The X-ray photoelectron spectroscopy (XPS) of
2.2. Remote plasma treatment the surface of the PVC films treated with the remote
argon plasma were obtained on a ESCALAB MK II
A self-designed reactor was used. In Fig. 1, we using a nonmonochromatic Mg Ka photon source.
show the ‘‘Remote plasma’’ reactive system. The The anode voltage was 10 kV, the anode current
30 mA, and the background pressure in the analy-
tical chamber 5  108 Pa. The size of the X ray spot
was 2 mm diameters and the take-off angle of
photoelectrons was 15 8C with respect to the sam-
ple surface. O/C and N/C atomic ratios at the PVC
film surface were estimated from the relative inten-
sity of the O1s core level against the C1s core within
an experimental error of 0.01.

2.5. Scanning electron microscopy


Fig. 1. Schematic structure of remote plasma reactor: (1) RF
generator; (2) matching system; (3) gas bottle; (4) valve; (5) mass
flow meter; (6) inductance coil; (7) reaction chamber; (8) sample; The surface morphology of the PVC film was
(9) vacuum gauge; (10) electromagnetic valve; (11) vacuum pump. examined using scanning electron microscopy (SEM)
5078 L. Ru, C. Jie-rong / Applied Surface Science 252 (2006) 5076–5082

Table 1 RF power, and the sample position. The contact angle


Dispersion, polar and hydrogen bond components of surface free
measurements were carried out immediately after
energy of reference liquids at 20 8C (105 N cm1)
finishing the plasma treatment experiments to mini-
No. Liquids g dL g pL g hL gL
mize changes in the surface properties. Regardless of
1 Water 29.1 1.3 42.4 72.8 the treatment conditions (the plasma treatment time,
2 Methylene iodide 46.8 4.0 0.0 50.8 the RF power, and the sample position), the PVC films
3 Ethyleneglycol 30.1 0.0 17.6 47.7
treated with the argon plasma showed smaller contact
angles than the original PVC film, and their surfaces
in a JEOL instrument (Model JSM–5800, Japan) after became hydrophilic. The hydrophilicity showed a
vacuum coating the specimens with gold. strong dependence on the plasma treatment time, the
RF power, and the Sample position. Figs. 2–4 show
2.6. Surface free energy measurement typical effects of the plasma treatment time, the RF
power, and the sample position on the hydrophilicity.
The liquids used in measuring the contact angle of In these figures, the hydrophilicity is evaluated by the
the film are shown in Table 1. According to Yamaishi contact angle of water (u).
[5], The surface free energy gL of the liquid can be A short time treatment of 1 min, as shown in Fig. 2,
divided into three components: dispersion component shows a large decrease in contact angle from 107 to
g dL , polar component g pL , and hydrogen bonding 30 8C. After this initial large decrease, the contact
component g hL . angle continues to decrease but the decrease is small: u
The surface free energy of PVC can be evaluated by at a plasma treatment time of 3 min is 22 8C, and that
the extended Fowkes equation as follows: at 8 min is 21 8C. The effects of the RF power were
qffiffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffi also observed: For example, u for the PVC films
g L j ð1 þ cos u j Þ ¼ 2 g dS g dL j þ 2 g pS g pL j þ 2 g hS g hL j modified at RF powers of 30, 60, and 90 W are 29, 22,
and 22 8C. The sample position effect is distinguished
where subscript Lj represents standard liquids used, S from the plasma treatment time and RF power effects.
represents solid to be measured, superscripts d, p, and Fig. 4 shows u for the PVC film modified with the
h represents dispersion, polar and hydrogen bond argon plasma for 3 min as a function of the sample
components of surface free energy, respectively. position, u at sample positions of 0–40 cm decreases.
The above equation can be solved by using a three- On the other hand, u at sample positions of more than
dimensional determinant, and the surface free energy 40 cm rises up by increasing the sample position.
can be obtained by the following equation:
g S ¼ g dS þ g pS þ g hS

3. Results and discussion

3.1. Contact angle of water on the argon plasma-


treated PVC film

The PVC films were positioned at a constant


distance of 0, 20, 40, 60, and 80 cm from the center of
the RF coil in the Pyrex glass tube of the reactor and
were exposed to the argon plasma at RF power levels
of 30, 60, 90, and 120 W. The modification of the PVC
film by the argon plasma was investigated from the
water contact angle on the surface of the treated PVC Fig. 2. Effect of plasma treatment time on the contact angles to
films as a function of the plasma treatment time, the water of PVC (RF power: 60 W; sample position: 40 cm).
L. Ru, C. Jie-rong / Applied Surface Science 252 (2006) 5076–5082 5079

(2) the hydrophiIicity depends on the sample position


as well as the RF power and the plasma treatment time
and (3) remote argon plasma treatment (at a sample
position of 60 cm) leads to higher hydrophilic than
direct argon plasma treatment (at a sample position of
0 cm).

3.2. Surface morphology of remote plasma-


treated PVC film surface

The contact angle measurement shows that the


remote argon plasma treatment leads to higher
hydrophilic than direct argon plasma treatment. A
main difference between the remote and direct argon
plasmas is a relative concentration between argon
Fig. 3. Effect of RF power on the contact angles to water of PVC radicals and charged species such as argon ions and
(treatment time: 3 min; sample position: 40 cm). electrons. The argon radicals in the remote argon
plasma zone are in higher concentration than the
These values indicate that the argon plasma exposure charged species. On the other hand, both charged
at a sample position of 40 cm is a better way for species and argon radicals in the direct argon plasma
hydrophilic modification than that at a sample position zone are in high concentration. Therefore, we expect
of 0 cm. Here we call the argon plasma treatment at a that the surface modification with the remote argon
sample position of 40 cm the remote argon plasma plasma will escape from degradation of the PVC film
treatment to distinguish it from conventional argon surface initiated by heavy collision of the charged
plasma treatment, which is done at a sample position species. Surface morphology of the PVC film treated
of 0 cm. We also call conventional argon plasma with the remote argon plasma was examined with
treatment direct argon plasma treatment. From these scanning electron microscopy (SEM) in order to
results, we conclude the following: (1) The argon investigate how the PVC film surface was damaged
plasma makes the surface of the PVC film hydrophilic; by the plasma treatment. The PVC films, which were
treated with the remote and direct argon plasmas at
60 W for 3 min were used as specimens for SEM
measurements. Fig. 5 shows SEM pictures of the
PVC film surfaces treated with the remote and direct
argon plasmas. The remote argon plasma-treated
PVC film surface is as smooth as the original PVC
film, but the direct argon plasma-treated PVC film
shows a rougher surface. There are numerous lumps
all over the surface of the direct argon plasma-treated
PVC film. This comparison shows that the remote
argon plasma treatment caused no change in surface
morphology, but the direct argon plasma treatment
led to a large change in surface morphology.
Therefore, we conclude that the remote argon
plasma does not initiate remarkable degradation on
the PVC film surface with hydrophilic modification.
On the other hand, the direct argon plasma initiates
Fig. 4. Effect of sample position on the contact angles to water of heavy degradation on the PVC film surface with
PVC (power: 60 W; treatment time: 3 min). hydrophilic modification.
5080 L. Ru, C. Jie-rong / Applied Surface Science 252 (2006) 5076–5082

Fig. 5. Scanning electron micrograph of plasma-treated PVC film (power: 60 W; treatment time: 3 min).

3.3. Effect of plasma surface modification on atomic composition (O/C and Cl/C atom ratio) for the
surface free energy of PVC PVC films treated with the remote and direct argon
plasmas. The atomic composition was determined
Table 2 shows the surface free energy and its from XPS analysis. The PVC films treated with the
components of the PVC. It shows that surface free remote and direct argon plasmas, as shown in Table 1,
energy of the medical PVC film is increased after show some decreases in the Cl/C atom ratio (the Cl/C
modification by remote plasma. Compared with atom ratio is 0.01 and 0.03, respectively.) compared
untreated sample, its surface free energy (gS) with the original PVC film (the Cl/C atom ratio is
increased more than two-fold. The surface free 0.14). It is obvious that the remote and direct argon
energy’s polar (g pS ) and hydrogen(g hS ) components plasma treatments initiated the dechlorination of the
increase from 0.8%, and 0% to about 52.1%, and PVC film. The remote argon plasma treatment gives a
15.3%, respectively. Dispersion (g dS ) decreases from lower Cl/C atom ratio (Cl/C = 0.01) than the direct
99.2% to about 32.5%. Accordingly, it can be argon plasma treatments (Cl/C = 0.03). This indicates
concluded that the improvement of surface wettability that the remote argon plasma contributes more
largely lies in the increase of the g pS and g hS . effectively to the dechlorination from the PVC film
than the direct argon plasmas.
3.4. Chemical composition of remote argon The PVC films treated with the remote and direct
plasma-treated PVC film surface argon plasmas also contain small amounts of oxygen
moieties. Although the original PVC film already
Atomic composition of the PVC films treated with contains oxygen moieties (the O/C atom ratio is 0.06)
the remote argon plasma was determined by XPS. The before the plasma treatments, the argon plasma-
specimens for the analysis were the PVC films, which treated PVC films contain a larger amount of oxygen
were set-up at sample positions of 0 and 60 cm from moieties: the O/C atom ratio for the remote and direct
the center of the inductance coil and treated with the argon plasma-treated PVC films is 0.18 and 0.15,
argon plasma at 60 W for 3 min. Table 3 shows the respectively. The generation of the oxygen moieties

Table 3
Table 2 Chemical composition of the remote and direct argon plasma-treated
Dispersion, polar and hydrogen bond components of surface free PVC film
energy of the PVC( 105 N cm1) Kind of Surface treatment conditions Atom composition
plasma
Sample g dS g pS g hS gS RF power Treatment O/C Cl/C
(W) time (min)
Original PVC 48.3 0.4 0 48.7
Remote argon 28.2 45.2 13.3 86.7 No 0.06 0.14
plasma-treated PVC Remote 60 3 0.18 0.01
Direct 60 3 0.15 0.03
Power: 60 W; treatment time: 3 min; Ar flow: 20 cm3/min
L. Ru, C. Jie-rong / Applied Surface Science 252 (2006) 5076–5082 5081

Fig. 6. C1s spectra for the remote and direct argon plasma-treated PVC films at an RF power of 60 W for 3 min.

Fig. 7. O1s spectra for the remote and direct argon plasma-treated PVC films at an RF power of 60 W for 3 min.

may be due to postreactions of carbon radicals with spectra for the specimens are shown in Figs. 6 and 7.
oxygen in air after the plasma treatment. Carbon The C1s spectra for the remote and direct argon
radicals are formed by means of abstraction reactions plasma-treated PVC films, as shown in Fig. 6, are
of chlorine atoms from the PVC surface by argon decomposed into three components: CH groups at
radicals and by means of the bond scission of the C–Cl 284.6 eV; C–Cl and C–O groups at 286.1 eV; C O
and C–C bonds by electron and ion bombardment. and C(O)O groups at 288.0–289.0 eV. The relative
Conclusively, the main reaction initiated by the remote concentrations of the three components are summar-
and direct argon plasmas is the dechlorination reaction ized in Table 4. The remote and direct argon plasma-
of the PVC film surface. The remote argon plasma has treated PVC films, as shown in Table 4, show a large
a higher capability for dechlorination than the direct decrease in the CH groups and increases in the C–O,
argon plasma. and C O groups compared with the original PVC
The PVC films treated with the remote and direct film.
argon plasmas at 60 W for 3 min were used as The remote and direct argon plasma-treated PVC
specimens for the XPS measurement. The two films films showed good O1s spectra for the decomposi-
have high hydrophilic surfaces: u is 20 8C for the tion. The spectra, as illustrated by dotted lines in
remote argon plasma-treated PVC film and 27 8C for Fig. 7, are decomposed into two components, which
the direct argon plasma-treated PVC film. C1s, and O1s appear at 531.8–531.9 and 533.6–533.7 eV. The first

Table 4
Atom composition of PVC film surface treated with the remote and direct argon plasma
Kind of Surface treatment conditions C1s components (%) O1s components (%)
plasma RF power (W) treatment time(min) C–H O–C C–Cl C O O–C O O C O–C
Nonr 83 15 2 100
Direct 60 3 67 19.0 14 40 60
Remote 60 3 73 18 9 53 47
5082 L. Ru, C. Jie-rong / Applied Surface Science 252 (2006) 5076–5082

component at 531.8–531.9 eV is assigned the O C tively to the dechlorination from the PVC film than
groups, and the other is assigned to the O–C groups. the direct argon plasmas.
The relative concentrations of components are 4 The remote argon plasma treatment as well as the
summarized in Table 4. The remote and direct argon direct argon plasma treatment form oxygen
plasma treatments lead to distribution of oxygen functionalities on the PVC film surface. Main
functionalities, decreases in O C groups, and increase oxygen functionalities formed by the remote argon
in O–C groups. This indicates that predominant plasma treatment are C–O groups.
oxygen functionality formed by the remote and direct
plasma treatments may be O–C groups.
Acknowledgements
4. Conclusion
The authors thank the financial support of the
National Natural and Science Foundation Council of
Surface modification of the PVC film by the remote
China 20174030, the specialized research Fund for the
argon plasma treatment has been investigated from a
Doctoral Program of Higher Education 20010698007,
viewpoint of comparison with the direct argon plasma
the Scientific Research Star Fund for the Study Abroad
treatment. Results are summarized as follows:
Returnee and the key Scientific Technique item of
Shaanxi province (2001[345]).
1 Both remote and direct argon plasmas make the
surface of the PVC film hydrephilic. The hydro-
philicity depends on the sample position as well as
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