Professional Documents
Culture Documents
RM-GA019
-1-
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
TABLE OF CONTENTS
–2–
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
SECTION 1
SAFETY NOTES
1-1. Caution Handling of LCD Panel 1-3. Leakage Test
When installing the LCD Panel, make sure you are grounded The AC leakage from any exposed metal part to earth
with a wrist band. ground and from all exposed metal parts to any exposed
When installing the LCD Panel on the wall, the panel must be metal part having a return to chassis must not exceed 0.5mA
secured using the 4 mounting holes on the rear cover. (500 microamperes). Leakage current can be measured by
any one of the three methods:-
1) Do not press the panel or frame edge to avoid the risk of 1. A commercial leakage tester such as the SIMPSON 229 or
electric shock. RCA WT-540A. Follow the manufacturers instructions to use
2) Do not scratch or press on the panel with any sharp those instructions.
objects. 2. A battery-operated AC milliampmeter. The DATA
3) Do not leave the module in high temperature or in areas of PRECISION 245 digital multimeter is suitable for this job.
high humidity for an extended period of time. 3. Measuring the voltage drop across a resistor by means of
4) Do not expose the LCD panel to direct sunlight. a VOM or battery operated AC voltmeter. The 'limit' indication
5) Avoid contact with water. It may cause short circuit within is 0.75V so analog meters must have an accurate low voltage
the module. scale. The SIMPSON'S 250 and SANWA SH-63TRD are
6) Disconnect the AC adapter when replacing the backlight examples of passive VOMs that are suitable. Nearly all battery
(CCFL) or inverter circuit. (High voltage occurs at the inverter operated digital multimeters that have a 2 VAC range are
circuit at 650Vrms) suitable. (see Figure 1.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the To Exposed Metal
inverter circuit. Damaging the wires may cause a short circuit. Parts on Set
9) Protect the panel from ESD to avoid damaging the elec-
tronic circuit (C-MOS).
–3–
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
Unlock
Figure 2: LF logo
Lock
Figure A Figure B
–4–
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
SECTION 2
SELF DIAGNOSTIC FUNCTION
2-1. Overview of Control Buttons 2-4. LED Pattern
When safety shutdown occurs, Standby LED display reports the
cause by using the lightning patterns as indicated below.
Power
PROG
Program
0.5 sec
Volume
Others (Example)
[REC][Sleep Timer][Power ON] Red Off Orange
–5–
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
2 Main Power Error 1. GD1 (22”), POWER UNIT(G1LS) (26"), G2LE (32”),
G2HE (40”)
2. BAA board
3 DC_ALERT1/ 1. BAA board
Audio Error/ 2. GD1 (22”), POWER UNIT(G1LS) (26"),G2LE (32”),
Motionflow Error G2HE (40”)
3. TCON
4. Speaker
4 Balancer Error 1. Inverter board
2. Panel
3. GD1 (22”) , POWER UNIT(G1LS) (26"), G2LE (32”),
G2HE (40”)
4. BAA board
5 T-CON Error/ 1. T-CON
Panel ID NVM Error 2. BAA
3. LVDS Cable
4. GD1 (22”) , POWER UNIT(G1LS) (26"),G2LE (32”),
G2HE (40”)
6 Backlight Error 1. Inverter board
2. GD1 (22”) , POWER UNIT(G1LS) (26"),G2LE (32”),
G2HE (40”)
3. BAA
7 Temp Error 1. BAA
2. GD1 (22”) , POWER UNIT(G1LS) (26"), G2LE (32”),
G2HE (40”)
–6–
2-6. Triage Chart
Symptom (dead set) Video distored or missing
No Video No Video No Video No Tuner Tuner OK No HDMI No Audio
Reference
2Blinks 3Blinks 4Blinks 5Blinks 6Blinks 7Blinks No Power BL OK No BL BL OK Video OK Video 1-3
OSD OK No OSD Bad
BAA board
GD1 (22")
G1LS (26")
G2LE (32")
G2HE (40")
GD2 (46")
T-con board
Speaker unit
RF module
Panel module
FFC cable
Joint connector
Problem No Power BAA board Balancer TCON, Panel ID Inverter Temperature No Power BAA board BAA board BAA board BAA board BAA board BAA board BAA board
–7–
Doubtful part
few possibility
RM-GA019
KLV-22, 26, 32 BX300, 40 BX400
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
SECTION 3
TROUBLESHOOTING
3.1 FLOWCHART
3-1-1. NO POWER
No power
110V 220V-240V
Destination
No No
88-132Vac 176-264Vac
AC Cable Yes
Yes
No
Power Board
3.3V_DC No standby3.3V
CV6200 Pin3
on BAA board
Yes
3.3V_DC
CV6200 Pin3
on BAA board
12.5V_DC
No Power Board
CV6200 Pin10
on BAA board No REG12V
Yes
BAA Board
–8–
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
Video
Problem
RF/Analog Digital No
All inputs No HDMI No No BAA
Input Input
have Problem? Board
Problem? Problem?
problem?
No
UI of
Audio Setting Yes
correct? Volume,
TV Speaker
Check
Speaker
No
BAA board
Set correctly or
reset by menu
–9–
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
SECTION 4
SERVICE ADJUSTMENT
4-1. Accessing Self Diagnostic Menu 4-3. GAISOU Adjustment
1. While TV on standby mode, press the following sequence (NOT APPLICABLE FOR THIS MODEL)
on the Remote commander. (RM-GA019) 1) When new board is replaced, please confirm the color
< Display--> <5>--> <Vol Down>--> <Power> ornamental of the TV set.
2) While TV on standby mode, press the following sequence
Self Check 1 indicates an error was detected on the Remote commander.
002 Main Power 001
003 Dc_Alert 000 0 indicates no error was detected <Display> p <5> p <Vol Up> p <Power>
003 Aud_Prot 000
003 MotionFlow 000 Tuning System <[Auto]>
Chassis
No_Signal_Mute
Service
<[Off]>
004 Balancer_Error 000
005 T-CON Error 000
Serial Number Edit Model
Self Diagnosis History >>
005 Panel ID NVM Error 000 002
LVDS Spectrum (%)
Gaisou<[10]>
00
006 Backlight Error 000
007 Temp_Error 000 Low of HPD <[5]>
VCR1 <[off]>
GAISOU
GAISOU Menu Sample <[0]>
00009 00027 00009
Diagnostic Menu Sample
Service Mode Menu Sample
Total Panel Hours
(max 65535) 3) Use the r or R button to select the GAISOU.
Total Hours
of Operation Boot Count Service Mode
(max 65535) (max 65535)
Status Information >>
Test Reset <[Off]>
Tuning System <[Auto]>
2. To Reset Error Count & Error History No_Signal_Mute <[Off]>
Press < 8 > --> < 0 > key Serial Number Edit
3. To Reset Panel Operation Time Self Diagnosis History >>
Press < 7 > --> < 0 > key LVDS Spectrum (%) <[10]>
Low of HPD <[5]>
4. To exit, turn the power off using Remote. VCR1 <[off]>
GAISOU <[0]>
4-2. Accessing Service Mode
Service Mode Menu Sample
1. While TV on standby mode, press the following sequence
on the Remote commander. 4) Use the T or t button to change the GAISOU data.
< Display--> <5>--> <Vol Up>--> <Power> 5) The color variation table of each TV set as below:-
00 Default
Tuning System <[Auto]>
No_Signal_Mute <[Off]> 01 Glossy Gun Metallic (back print)
Serial Number Edit 02 Glossy Silver (back print)
Self Diagnosis History >> 03 Red
LVDS Spectrum (%) <[10]> 04 Blue
Low of HPD <[5]> 05 Matt Gun Metallic
VCR1 <[off]> 06 Flat Gun Metallic Hairline
GAISOU <[0]> 07 Silver
Service Mode Menu Sample 08 Black
– 10 –
5-1. BLOCK DIAGRAM
5-1-1. KLV-22, 26, 32 BX300
Video 1
MON Out CVBS1/Mon SW CVBS In
Video 1/Mon SAW NAND
L/R Video1/Mon L/R Tu I2C FLASH
SW (38Mz)
64MByte
Video 2 CVBS2
Video 2
L/R Video2 L/R
CVBS IF_In
Component 1 Out x 2ch PDD0~7
Yuv1/CVBS3
/Video3 In
CVBS
L/R
In x 4ch
Comp1/Video3
L/R Comp1/Video3 L/R PANEL
PC 8bit
Single Channel 8bit
Dual
Ch LVDS
Audio
In x 7ch
DCC PC
(WXGA)
RGB
16Bit Memory
EDID CCFL
HV DDR2
Conventional INVERTER
I/F
32Mbx16bits
YUV
MT5388
In x 2ch
Memory
BGA
RGB
PC/HDMI2
In x 1ch
L/R PC/HDMI3 L/R
– 11 –
LPF
PWM
SECTION 5
DIAGRAMS
HDMI1 TMDS0
Audio
out x 2ch
TPA3110D2
DDC0 PWM
TMDS
In x 3ch
HDMI1 LPF
EDID Contro I/O
HDMI2 TMDS2
STBY
UART0
PANEL_12C
SIRCS LED
Tuner
CVBS Out
Video 2
Video2 L/R
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
CVBS
In x 4ch
Comp1/Video3 L/R
Comp1/Video3 L/R PANEL
L/R
Odd Channel 8bit 8bit
PC
Dual
Eve Channel 8bit
Ch LVDS
Audio
In x 7ch
(FHD)
DCC PC CCFL
RGB
EDID 16Bit Conventional INVERTER
HV Memory
I/F
MT5388
YUV
Memory
Memory
DDR2
BGA 32Mx16bits
RGB
PC/HDMI2
In x 2ch In x 1ch
PC/HDMI3 L/R 16Bit
L/R
– 12 –
LPF
PWM
Audio
HDMI1 TMDS0 out x 2ch
PWM TPA3110D2
DDC0
TMDS
In x 3ch
HDMI1 LPF
EDID Contro I/O
HDMI2 TMDS2
Line out NJM2779
DDC2 AMP
HDMI2
EDID M_I2C
STBY
UART0
PANEL_12C
SIRCS LED
RGB
Temp Hotel
Ambient SIRCS LED JTAG ECS
Sensor UART
USB1 D+/D- sensor
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
CAUTION :
1. Do not overpull the wires during dressing
--> avoid disconnection of wires.
2. Make sure wires are kept away from
sharp edges, heatsinks & other
high-temperature parts.
A. WIRE DRESSING
B. CONNECTOR DIAGRAM
TCON
CN6150 (30)
GD1 (15)
(STATIC CONVERTER(TV)-GD1-2A)
(POWER SUPPLY)
BAA CN4000
CN6200
Pink (4)
(10)
CN6702
(2)
Tuner /I/O/ Audio/ HDMI/Micon/
CNxxxx
CN6701
LVDS/Panel
INVERTER
(2)
Blue
Pink
CN9701
CN6704
(30)
CN1/ (2)
CNxxxx
CN100
(4)
(3) CN6703
(2)
Blue CN6000
(2) CN5600
(30)
SW unit
H2LS/
AC Power
Speaker R Speaker L
– 13 –
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
5-2-2. KLV-26BX300
A. WIRE DRESSING
B. CONNECTOR DIAGRAM
TCON
(30)
(POWER SUPPLY)
(15)
(14)
BAA CN4000
CN6200
(4)
(10)
CN9701
(30)
CN1/
CN100
(3)
CN6000
CNxxxx
(2)
(14)
CN5600
(30)
H2LS/
SW1
AC Power
Speaker R Speaker L
– 14 –
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
5-2-3. KLV-32BX300
A. WIRE DRESSING
Insert
Connector
Chassis EF
Tape Tape
Insert Insert
Connector Connector
B. CONNECTOR DIAGRAM
TCON TCON
(4) (30)
CN6403
(6)
CN6401
CN6402
(15)
(14)
CNxxxx
INVERTER
(14)
(4)
(10)
CN1/
CN9700/9701
CN100
(51/30)
(3)
CN6101
(3)
CN5600
(30)
H2LS/
SW1
AC Power
Speaker R Speaker L
– 15 –
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
5-2-4. KLV-40BX300
A. WIRE DRESSING
Chassis EF
Tape
Tape
Insert
Connector Insert
Connector Tape Insert
Insert Tape FFC Cable Connector
Insert
Connector
Connector
Tape
Insert
Connector
Insert Tape
Connector
B. CONNECTOR DIAGRAM
TCON TCON
(4) (51)
CN6403
(6)
CN6401
CN6402
(15)
(14)
CNxxxx
(14)
INVERTER
(4)
(10)
CN1/
CN9700
(51)
CN100
(3)
CN6101
(3)
CN5600
(30)
H2LS/
SW1
AC Power
– 16 –
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
H2LS Board
GD1 Board/ H2LS Board
(STATIC CONVERTER(TV) POWER UNIT (G1LS) Board
-GD1-2A)
BAA Board
BAA Board
H2LR Board
H2LR Board
– 17 –
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
SECTION 6
DISASSEMBLY, EXPLODED VIEW AND OTHER PARTS
Caution: Note:
• ! and shaded parts are critical for safety. Replace only with part number specified. • (*) parts are not stocked since they are seldom required for routine service. Some delays should be
anticipated when ordering these components.
• parts contain confidential information. Strictly follow the instruction whenever the components are • Illustrations provided in this section might have slight difference from the actual sets.
repaired and/or replaced. • The reference number besides the part description in the illustration indicates the disassembly sequence.
• Lines that indicate parts are shown in blue in the illustration.
• Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.
• Only part number and description for service parts are shown in the parts list.
• Unplug connectors before disassembly.
• Refer Electrical Parts List section for connector part number.
6-1. DISASSEMBLY & EXPLODED VIEW
6-1-1. KLV-22BX300
C. Boards, Panel and Bezel Parts List:
Screw: REF. NO. PART NO. DESCRIPTION REMARK
REF. NO. PART NO. DESCRIPTION eg Bezel (22)Assy 2 X-2514-989-1 BASE (S3B) ASSY
2.1 4-158-356-01 NECK (S5)
139qaqdqgqj 28.1 28.2 28.3 2-580-640-01 SCREW, +BVTP 4X16 TYPE 2 IT-3 2.2 4-158-399-01 COVER, NECK (S3B)
wawswg 2-580-629-01 SCREW, +BVST 3X8 6 X-2515-517-1 REAR COVER(22) ASSY
wjwk 2-580-590-01 SCREW, +PSW M3X5 7 4-115-101-41 COVER, ECS
4 7-685-648-79 +BVTP 3X12 TYPE 2 IT-3 8 4-127-133-01 PLATE, VESA
ed Connectors 0 4-157-865-01 COVER,UNDER(22)
qsqh 4-157-866-01 BRACKET, SPEAKER (22L/R)
qfqk 1-858-339-11 LOUDSPEAKER (4X10CM)
qk 4-156-944-51 BRACKET, SIDE JACK
wd A-1782-842-A BAA COMPL BX_WX_32_26(SERVICE) Ver 2.0
wh 1-474-204-31 STATIC CONVERTER(TV)-GD1-2A
e; ! 1-811-070-11 LCD PANEL (A216V3)
ef H2LS Board es A-1744-833-A H2LR MOUNT
28.1 1 screw ef A-1744-834-A H2LS MOUNT (AZ1A)
eg X-2514-589-1 BEZEL (22) ASSY
B. Boards, Speakers and Frame 28.2 1 screw
ea Connectors
28.3 1 screw
es H2LR Board
qk Loudspeaker wj 2 screws
A. Stand and Rear (4 x 10cm)
Cover Assy
qh Bracket Speaker (R)
6 Rear Cover
(22) Assy
8 Plate, Vesa qg 2 screws wh GD1 Board
q; Cover, Under w; Connectors
9 2 screws qd 4 screws
wa 2 screws
qf Loudspeaker
3 4 screws (4 x 10cm)
ws 2 screws
wd BAA Complete
qs Bracket Speaker (L) ql Bracket Side
qa 2 screws
4 2 screws
7 Cover, ECS
2 Base (S3B)Assy
1 3 screws
2.2 Cover, Neck (S3B)
• The reference number beside the part description in the illustration indicates the disassembly sequence.
– 18 –
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
6-1-2. KLV-26BX300
ef Connectors e; Support,
Panel
w; Power Unit
ql 4 screws es Connectors
ed H2LR Board
qk Connectors
3 10 screws qd Loudspeaker
(4 x 10cm) wd 2 screws
wf 2 screws
10.1 1 screw
wg BAA Board
qa SP Bracket
4 2 screws 15.1 Bracket SP (26L)
(26L) Assy
5 2 screws
2 Base (M3B) Assy
7 Cover, ECS
2.2 Cover, Neck (M3B)
• The reference number beside the part description in the illustration indicates the disassembly sequence.
– 19 –
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
6-1-3. KLV-32BX300
3qaqg 2-580-640-01 SCREW, +BVTP 4X16 TYPE 2 IT-3 1 X-2546-140-1 BASE (M3B) ASSY
2.1 4-171-685-01 NECK (M3B)
wawgwhwl 2-580-592-01 SCREW, +PSW M3X8
2.2 4-171-689-01 COVER, NECK (M3B)
4 2-580-595-01 SCREW, +PSW M3X12
15qdqj 7-685-648-79 +BVTP 3X12 TYPE 2 IT-3 6 X-2515-519-1 REAR COVER (32) ASSY
9e; 4-159-298-01 SCREW +PSW M4X10 7 4-115-101-41 COVER,ECS
8 4-167-326-01 BRACKET, VESA (S)
0 4-157-976-01 COVER, UNDER (32)
0 4-169-309-01 COVER, UNDER (32)
qs X-2547-450-1 SP BRACKET (32L) ASSY
qfqk 1-858-364-11 LOUDSPEAKER (12.5.4.5CM)
qh X-2547-451-1 SP BRACKET (32R) ASSY
C. Boards, Panel and Bezel wa A-1752-778-A G2LE UNIT
ws 4-156-944-51 BRACKET, SIDE JACK
wh A-1782-842-A BAA COMPL BX_WX_32_26(SERVICE) Ver 2.0
ek Bezel Assy ed ! 1-811-058-11 LCD PANEL (S532TSC)
ed ! 1-811-058-21 LCD PANEL (S532TSC)
eg A-1744-833-A H2LR MOUNT
ej A-1744-834-A H2LS MOUNT (AZ1A)
ek X-2514-591-1 BEZEL (32) ASSY
ej H2LS Board
es Support,
eh Connectors Panel
wa G2LE Board
w; 4 screws
ef Connectors
ql Connectors
ed LCD Panel eg H2LR Board
qk Loudspeaker
(12.5.4.5cm)
qj 2 screws ea Frame Bottom (S)
e; 2 screws
q; Cover,
16.1 Bracket SP (32R) Under (32)
A. Stand and Rear Cover Assy
wl Joint Frame
qh SP Bracket Assy
6 Rear Cover Assy (32R) Assy wj 2 screws
wk Slide,
qg 1 screw Clamp
9 1 screw wd Connectors
8 Bracket,
Vesa (S) qd 2 screws
3 10 screws ws Bracket, Side Jack
qf Loudspeaker
(12.5.4.5cm) wg 2 screws
wf 2 screws
qa 1 screw
wh BAA Board
4 2 screws qs SP Bracket
12.1 Bracket SP (32L)
(32L) Assy
2.2 Cover,
Neck (M3B)
2 Base Assy
5 3 screws
• The reference number beside the part description in the illustration indicates the disassembly sequence.
– 20 –
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
6-1-4. KLV-40BX00
wa G2HE Board
w; 5 screws
ef Connectors
ql Connectors
qj 2 screws eg H2LR Board
ed LCD Panel
qk Loudspeaker
(12.5x4.5cm) ea Frame Bottom (ML)
16.1 Bracket q; Cover, e; 2 screws
A. Stand and Rear Cover Assy Under (37)
SP (40R)
wl 2 screws
6 Rear Cover (40) Assy qh SP Bracket
(40L) Assy wj 2 screws wk Bracket Joint
8 Bracket,
Vesa (S) wd Connectors
9 1 screw
3 8 screws qg 1 screw qd 2 screws
qf Loudspeaker ws Bracket Side Jack
(12.5x4.5cm)
wg Screws,
+ PSW M3X8
qa 1 screw
wf 2 screws
wh BAA Board
qs SP Bracket
4 4 screws (40L) Assy 12.1 Bracket SP (40L)
5 2 screws
2 Base Assy
7 Cover, ECS
2.2 Cover,
Neck (ML3B)
2.1 Neck (ML3B)
1 4 screws
• The reference number beside the part description in the illustration indicates the disassembly sequence.
– 21 –
KLV-22, 26, 32 BX300, 40 BX400
RM-GA019
REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK
6-2-1. KLV-22BX300
CONNECTORS
***************************
* 1-910-800-01 MAIN HARNESS
CN6200(BAA)-CN6150(GD1)-CN5600(BAA)-
CN100(H2LR)-CN1(H2LS)CN4000(BAA)-SP(1)
* 1-837-559-11 FLAT FLEXIBLE CABLE (FFC)
CN9701(BAA)-TCON(1)
***********************************************************************
6-2-2. KLV-26BX300
CONNECTORS
**************************
* 1-837-773-11 FLAT FLEXIBLE CABLE (FFC)
(CN9701(BAA)-TCON(1))
* 1-910-059-59 CONNECTOR ASSY 14P
(CN6202(G1LS)-INV(1))
* 1-910-800-02 MAIN HARNESS
(CN6200(BAA)-CN6201(G1LS)-
CN5600(BAA)-CN100(H2LR)-CN1(H2LS)
CN4000(BAA)-SP(1))
***********************************************************************
6-2-3. KLV-32BX300
CONNECTORS
***************************
* 1-910-059-62 CONNECTOR ASSY 14P
(CN6402(G2LE)-INV(1))
* 1-910-059-61 MAIN HARNESS
CN6200(BAA)-CN6401(G2LE)-CN5600(BAA)-
CN100(H2LR)-CN1(H2LS)CN4000(BAA)-SP(1)
* 1-837-561-11 FLAT FLEXIBLE CABLE (FFC)
(CN9701(BAA)-TCON(1))
***************************************************************************
6-2-4. KLV-40BX400
CONNECTORS
**************
* 1-910-059-67 CONNECTOR ASSY 14P
* 1-837-731-11 FFC WITH CONNECTOR
(CN9700(BAA)-TCON(1))
* 1-910-800-08 MAIN HARNESS
(CN6200(BAA)-CN6401(G2HE)-CN5600(BAA)-
CN100(H2LR)-CN1(H2LS) CN4000(BAA)-SP(1))
***********************************************************************
6-2-5. Common Parts
MISCELLANEOUS
*****************
X-2342-530-2 BAG ASSY, FALL LOCK BELT
2-580-604-01 SCREW, +PSW M4X20
2-580-663-02 SCREW, WOOD 3.8X20
2-580-608-01 SCREW, +PSW M5X16
***********************************************************************
REMOTE COMMANDER
**********************
************************************************************************
INSTRUCTION MANUAL
**********************
– 22 –
English
Sony Corporation 10FP7100-1
Sony UK Printed in U.K.
9-883-484-02 Service Promotions Dept. © 2010.06