Hilti Fire Stop 08-09 Print

Hilticc.
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Hilti Firestop
System
Application Guide
2008 I 2009
Saving lives and assets through

Innovation and Education
Hilti. Outperform. Outlast.
Saving Lives & Property through innovation & education - Hilti firestop guide 2006 - www.hilti.co.uk / www.us.hilti.com
Introduction
2
Hilticc.qxd 3/16/08 9:25 PM Page 3
Contents
Introduction to Hilti 2
Dedicated to life safety 4
Website link and services 5
The designers problem and the Hilti solution 6-7
Hilti Firestop system review 8
Additional attributes 11
Joint Sealants 12-15

CP601S elastic firestop sealant 12
CP606 Fire resistant acoustic mastic 14
Slab Edge Seal 16-17
CP672 firestop joint spray 16
Intumescents 18-25
CP611A pressure exerting intumescent sealant 18
FS One pressure exerting intumescent sealant 20
CP620 expanding fire seal 22
CP660 expanding fire seal 24
Mortars 26-31
CP636 firestop mortar 26
CP637 structural grade firestop mortar 28
CP638 high strength structural grade firestop mortar 30
Pipe Collars 32-37
CP643 intumescent firestop collar 32
CP644 intumescent firestop collar 34
CP680 cast in firestop device 36
Pipe Wraps 38-41
CP648-S intumescent firestop single wrap 38
CP648-E intumescent firestop endless wrap 40
Reusables 42-47
CP656 / CP658 intumescent firestop plug 42
CP657 intumescent firestop brick 44
CP651N intumescent firestop cushion 46
Coated Board 48-49
CP670 firestop ablative coated board system 48
Cable Coatings 50-53
CP 678 firestop cable coating 50
CP 679A ablative firestop cable coating 52
PU Foam 54-66
CF125-50 fire rated backing foam 54
Consumption guide 56
Legislations for firestopping 58
Anchors resistant to fire 66
3
Dedicated to life safety
Fire safety Hilti

Fire safety is a major concern for all Around the world the red Hilti
Hilti is dedicated who are responsible for the design toolbox is a familiar sight on building
to saving lives and specification of new buildings. sites, and the Hilti name is known
through The causes of fire are varied and and respected. To most people Hilti
unpredictable, and often outside means precision tools and secure
innovation the control of the designer. What fixings. For many years however, Hilti
and education can be controlled, however, is the has applied their skills to a new area
effect of fire once it has started. of construction where precision and
The control of fire within a building security are vital:
The quality and excellence
is normally affected by a firestopping.
of Hilti Firestop products
combination of active and passive
help ensure that fire,
fire protection systems. Hilti firestop systems
smoke and toxic
gases are contained The aim of Hilti firestop systems is to
to reduce the Active fire protection provide designers and specifiers with
tragic loss of systems the following:
human life and Active fire protection systems excellent-finished solutions that
property. Through are designed to detect fire, match the well known, high quality
a combination of and either to extinguish it by standards associated with the Hilti
superior products , means of water sprinklers, product.
advanced knowledge and halogen installations or fire easy installation-all firestop
unparalleled customer extinguishers, or to minimize its components are readily available
service we are able to effects by smoke ventilation. Active and simple and fast to install.
provide the highest quality systems are also used to assist the tested and used world wide-Hilti
firestop systems in the escape of occupants by the offers one-stop firestopping
world. provision of alarms of emergency systems tested in accordance with
lighting. most relevant regulations.
wide ranging solutions-for virtually
Hilti offers a Passive fire protection any opening or penetration through
comprehensive systems which heat or smoke might pass.
support package Passive fire protection is designed Hilti offers a firestop solution that
into the structure of the building, so will help minimize damage in the
Throughout the entire that if fire breaks out, it is contained event of a fire.
Firestopping process, within a fire compartment,
whether it is specification, surrounded by fire-resistive walls Hilti and the designer/specifier
installation or inspection, and floors. For the walls and floors To assist the designer or specifier in
Hilti will be there to offer to maintain their fire resistance, selecting and specifying the
job site support and however, every opening, appropriate firestop system, Hilti
expertise, Hiltis highly penetration and joint must be developed the online Firestop Design
trained Sales Force, Fire sealed against the escape of fire Center. Visit www.hilti.co.uk or
Protection Specialists and and smoke. www.us.hilti.com and click on the
in-house Fire Protection link to the Firestop Design center to
Engineering team can help Intumescent fire seals access specification tools and
you select the correct The materials used to form the resources by application or by
products and systems to seals must not only fill all gaps at product name.
match your specific project the time of construction, but also,
needs. Hilti has a support in the event of fire, expand to close Hilti customized solutions
package that is unmatched any further gaps formed by melted If none of the standard firestop
in the passive firestop components. These intumescent systems meet the requirements of
industry. fire seals, if properly installed, can the design, Hilti is ready to offer their
help prevent fire escaping from a expertise and work with the designer
compartment for a rating period of to produce customized solutions.
up to four hours. This time period
can prove vital in allowing
occupants to escape, and fire
fighters to control the fire.
4
Website link and services
Website Link and Services

Firestop design centres in Hilti websites
(Hilti Canada, France, GB, Germany, USA)
State of the art tool designed to make specifications of Firestop
even easier. Designed with you in mind, Hilti Firestop Specifier
Design Centers (available in internet) easily solving application
problems and can download latest CAD drawings of
Hilti firestop applications.
www.hilti.co.uk / www.us.hilti.com
Project References
Hilti firestop systems are used continuously worldwide in
various types of projects. Please contact your local firestop
specialist or Hilti center for international or local project
references.
Engineering Judgement Register now
Hilti has performed extensive testing in both through- Open new doors within Hilti by registering
penetration and construction joint applications. However, due online. Registered users have access to our
to variations in construction throughout the phases of a project, comprehensive library, design center and
it is not possible to test every application that may be free technical downloads. You can also opt
encountered. For these situations, Hilti has developed a in for our e-mail newsletters about the
process for creating custom drawings to accommodate latest products.
particular applications. Hilti custom drawings, or Engineering
Judgements, are developed through the careful and restricted
application of accepted engineering principles and fire
protection guidelines set forth by the IFC (International Firestop
Council). Please contact your local Hilti firestop specialist if
when requiring an Engineering Judgement solution.
Sample Written Specifications
Sample written specifications for firestop are available in
accordance to various international standards. It includes all
required specification details on firestop expertly laid out for
specifiers and designers. Please contact your local Hilti
Firestop specialist for a copy of firestop sample specifications
according to BS standard, ASTM standard, or to any other
international standards.
Specification binders
To assist the designer or specifier in selecting and specifying
the appropriate firestop system, Hilti has developed a complete
Specification Binder in accordance to BS or ASTM standards.
The binder includes, product data, approvals, case histories,
specification clauses, consumption guide, overview of codes
and many more. Contact your local Hilti Center for a copy.
MSDS
Material Safety Data Sheets for all Hilti firestop systems are
available if required. Please contact your local Hilti center for
details.
Test reports and approvals
Test reports and approvals according to UL1479, UL2079, ULC,
cUL, BS 476, DIN 4102, or any other international standard, or
local approvals, are available upon request. Please contact
your local Hilti Firestop specialist for further details.
Firestop Videos
Videos are available for all Hilti firestop systems if required.
Installation details of these systems are expertly explained in
these videos.
5
The designers problem
The problem areas

The illustration on the left
indicates a range of typical 1.3 1.2
problems facing the designer. 1.1
Construction may consist of:
1.2
Concrete/masonry 1.1
drywall
3.3
The problem areas are

5.1
1.1 - 1.3
2.2
Movement joints (including rigid,
low or high movement joins). 2.3
2.1 - 2.5
2.4
Plastic and metal pipes.
3.1 - 3.7
Single cables, jacketed cables,
bundles of cables and cable trays
(with permanent sealing of
opening during construction, or 5.5 5.1
temporary sealing allowing 3.4
additional cables to be installed 6.1
subsequently). 6.2
4.1
Metal ductwork with fire dampers
for heating/ventilation/
3.6
air-conditioning. 3.1
5.1 - 5.5 3.2
Multiple penetrations, pipes

and/or cables, and sealing of
blank openings. 5.4
Fire resistance rating

The quality and excellence of Hilti
Firestop products help ensure that
fire, smoke and toxic gases are 3.7 4.1
contained to prevent the tragic 2.5
loss of human life and damage to
property. To help prevent the rapid 5.2
spread of fire within a building 2.1
5.3
certain walls, floors and joints are
given a fire resistance rating. This 1.2
3.5
is the period of time a building
component maintains the ability to
confine a fire or continues to
perform a structural function, or
both. 1.1
Firestopping
Through penetrations and joints
created during the construction
4.1
process require the installation of
Firestop in order to bring the wall
or floor backup to its original fire
rating. This manual aims to
provide the design and
specification professional with the
tools necessary to ensure that
every penetration and joint at a
fire rated wall or floor is
adequately protected by sealing,
of firestopping, such that the fire
rating of the building component
is not impaired and
compartmentation maintained.
6
The Hilti solution
Hilti firestop systems are suitable for use with For every one of the firestopping problems illustrated opposite, Hilti has designed and
tested a specific solution. Not only is there a solution for each type of opening, but Hilti
constructions of
also offers a choice of firestop systems for several applications, according to the size of
concrete/masonry drywall the opening and whether the installation is permanent or temporary.
Divider Hilti product Description Application Fire rating
1 Joints
Joints
1.1 CP 601S Elastic Firestop Sealant Movement joints up to 4 hours

1.2 CP 606 Fire resistant acoustic mastic Rigid or low movement joints up to 4 hours
1.3 CP 672 Firestop Curtain Walling System Curtain wall joints/performance joints up to 4 hours
2 Plastic and metal pipes

2.1 CP 680 Cast-in Firestop Device Plastic and metal pipes with diameters up to 160 mm up to 3 hours
Pipes
2.2 CP 644 Intumescent Firestop Collars Plastic pipes with diameters up to 250 mm up to 4 hours
2.2 CP 643 Intumescent Firestop Collars Plastic pipes with diameters up to 160 mm up to 3 hours
2.3 CP 611A Pressure Exerting Intumescent Metal and plastic pipes up to 3 hours
2.3 FS - One Pressure Exerting Intumescent Metal and plastic pipes up to 3 hours
2.4 CP 601S Elastic Firestop Sealant Metal pipes up to 2 hours
2.4 CP 620 Expanding Fire Seal Metal pipes (also for restricted access applications) up to 2 hours
2.4 CP 660 Expanding Fire Seal Metal & Plastic pipes up to 3 hours
2.5 CP 648 Intumescent Pipe Wrap Plastic pipes with diameters up to 160 mm up to 4 hours
Cable and cable
3 Cables and cable trays

trays
3.1 CP 611A Pressure Exerting Intumescent Single cables, jacketed cables and cable bundles up to 4 hours
3.1 FS - One Pressure Exerting Intumescent Single cables, jacketed cables and cable bundles up to 4 hours
3.2 CP 656 Intumescent Firestop Plug Flexible sealing of single or bunched cable penetrations up to 3 hours
3.3 CP 657 Intumescent Firestop Brick Flexible sealing of cables and cable trays up to 4 hours
3.4 CP 670 Firestop Ablative Board System Permanent sealing of cables and cable trays up to 2 hours
3.5 CP 636 Firestop Mortar Permanent sealing of cables and cable trays up to 4 hours
3.6 CP 651N Intumescent Firestop Cushion Flexible sealing of cables and cable trays up to 2 hours
3.7 CP 620 Expanding Fire Seal Sealing of metal pipes and cables in restricted access applications up to 2 hours
3.7 CP 660 Expanding Fire Seal Sealing of cables in restricted access applications up to 2 hours
4 Heating ventilation air-conditioning

HVAC
4.1 CP 636 Firestop Mortar Sealing around metal ductwork with fire damper up to 4 hours
4.1 CP 637 Structural Grade Firestop Mortar High strength seal for metal ductwork with fire damper up to 4 hours
4.1 CP 638 High Strength Structural Grade High strength seal for metal ductwork with fire damper up to 4 hours
Firestop Mortar
5 Multiple penetrations blank openings
Multiple/blank
5.1 CP 670 Firestop Safety Board System Permanent sealing of metal and plastic pipes, cables and cable trays, up to 2 hours
in conjunction with other products, and sealing of blank openings
5.2 CP 636 Firestop Mortar Permanent sealing of metal and plastic pipes, cables and cable trays, up to 3 hours
in conjunction with other products walls
5.2 CP 637 Structural Grade Firestop Mortar Permanent sealing of metal and plastic pipes, cables and cable trays, up to 3 hours
in conjunction with other products walls and floors
5.2 CP 638 High Strength Structural Grade Permanent sealing of metal and plastic pipes, cables and cable trays, up to 3 hours
Firestop Mortar in conjunction with other products walls and floors
5.3 CP 620 Expanding Fire Seal Permanent -sealing of metal pipes, cables and cable trays, in conjunction up to 2 hours
with other products
5.3 CP 660 Expanding Fire Seal Permanent sealing of metal pipes and cable trays, in conjunction up to 2 hours
with other products
5,4 CP 657 Intumescent Firestop Brick Flexible sealing of metal and plastic pipes, cables up to 4 hours
and cable trays, in conjunction with other products
5,5 CP 651N Intumescent Firestop Cushion Flexible sealing of metal and plastic pipes, cables up to 4 hours
and cable trays, in conjunction with other products
6 Cable Coatings
Cable Coatings
6.1 CP 678 Firestop Cable Coating Intumescent fire retardant coating

6.2 CP 679A Ablative Firestop Ablative fire retardant coating
Cable Coating
7
Hilti firestop system review
Picture Product Description Application Benefits Tested and

approved
according to
1.1 Elastomeric n expansion joints n excellent movement capability BS, UL,

CP 601S
firestop sealant and connection n fast and easy dispensing AS, DIN,
Elastic
(neutral sili- joints up to 150 n cost effective solutions FM, LPCB
firestop sealant
cone) that pro- mm (DIN std) n smoke, gas and water tight
vides maxi- n metal pipes up to n good adhesion without use of
mum move- 200 mm (UL std) a primer
ment in fire n age tested for 30 years
rated applica- n acoustically tested
tions n fire rating upto 4 hours
Page: 12-13
1.2 An acrylic n rigid or low n paintable BS, UL,

CP 606 based firestop movement joints n fast and easy dispensing AS, DIN,
Fire resistant sealant for low up to 100 mm n smoke, gas and water resistant FM
acoustic mastic movement in (UL std) n excellent acoustic insulation
fire rated joints n metal pipes up to n fast and easy clean up with
and small metal 200 mm (UL std) water
pipe joint n age tested for 30 years
applications
Page: 14-15
1.3 A sprayable n top of wall joints n maximum movement capability UL, FM,
CP 672 fire-rated mas- n curtain wall/edge n can be used with many stan- BS, OPL
Firestop joint tic for construc- of slab dard sprayers
spray tion joints n expansion joints n water based formulation
where maxi- n fast and easy clean up with
mum move- water
ment is n resists cracking after installa-
Firestop
required tion
System
n age tested up to 30 years
n tested by recognised cladding
Page: 16-17 testing facilities
2.3, 3.1 High expansion n single cables and n wide range of applications BS, AS,
intumescent cable bunches n paintable DIN, LPCB,
CP 611A n fast and easy installation and
Pressure exert- mastic for n plastic pipes clean up FM
ing intumescent penetrations up to 2 (50 mm) n particularly suitable for the laying
sealant giving up to 4 without additional new cables
hours protec- collar n can be used for outdoor applications
tion n metal pipes up to n silicone free
n expansion pressure up to 7 bars
6 (160 mm) n age tested for 30 years
n insulated n expanding several times original
CP
61
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metal pipes volume when exposed to heat
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Page: 18-19 sealing gaps of melted compo-
v
nents
2.3, 3.1 Intumescent fire n plastic pipes up to n one product for most applica- UL, FM
FS-ONE protection for 3 without addi- tions
Pressure exert- penetrations tional collar n cost effective solutions
ing intumescent giving up to 4 n single cable and n fast and easy installation
sealant hours protec- cable bunches n can be repenetrated when lay-
tion n HVAC penetra- ing new cables
tions n paintable
n metal pipes n expansion several times origi-
n insulated metal nal volume when exposed to
Page: 20-21 pipes heat sealing gaps of melted
components
3.5, 4.1, 5.2 Fire-resistant, n large multiple n simple applications by trowel BS, FM,
CP 636 cement-based penetrations n the mortar can be mixed to a DIN,
Firestop mortar mortar with n single cable, stiff consistency, but form LPCB, AS
thermal insulat- cable bunches work may be required for large
ing properties and cable trays penetrations
for firestopping n HVAC penetra- n paintable
medium to tions n Age tested upto 30 years
large openings n metal pipes
Page: 26-27
A fast curing n large multiple n easy to form and apply BS, UL

CP 636
B ands
4.1, 5.2
hutzm
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4 5 i dw
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gypsum-based n can be pumped, poured or

u +1 v vb h
penetrations
oe o ev
CP 637 Stuctural
grade mortar for n single cable, trowelled
Firestop mortar firestopping a cable bunches n paintable
& wide variety of and cable trays n quick setting and remove
CP 638 applications n HVAC penetra- forms within 2 hours
High strength tions with n suitable for light foot traffic
structural grade dampers (CP 637)
firestop mortar n load bearing (CP 638)
n hydrocarbon tested (CP 638)
Page: 28-31
8
Hilti Firestop system review

approved
according to
2.2 Ready-to-use, plastic pipes with ready-to-use BS, UL, AS,

CP 643 quickly diameters from 1 latch mechanism for quick and DIN, FM,
Intumescent installed, (32 mm) up to 6 easy closure without use of a LPCB
firestop collars galvanized (160 mm) tool
sheet steel flexible tab positioning for
jacket convenient fastening
containing allows for correct installation in
sections of tight areas
intumescent good acoustic insulation
material age tested up to 30 years
Page: 32-33
2.2 Ready-to-use, plastic pipes from wide range of approvals BS, UL, AS,
CP 644 quickly installed, 1.5 (50 mm) ready-to-use FM, DIN
Intumescent with snap up to snap connection for quick and
firestop collars connection, steel 10 (250 mm) easy closure without use of a
jacket containing tool
sections of flexible tab positioning for
intumescent convenient fastening
material good acoustic insulation
age tested up to 30 years
h
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Page: 34-35
2.1 One step metal and plastic one step installation BS, UL, AS,
CP 680 firestopping of pipes from 1 no additional caulking FM
Cast-in firestop pipes for (32 mm) up to 6 ready-to-use
device protection up to (170 mm) easy to remove and replace
3 hours pipe
allows for pipe adjustments
during installation
economical in use owing to
short installation time
smoke and water tight
Page: 36-37 excellent sound insulation
2.5 Precut plastic pipes from simple to use and easy to cut BS
CP 648S intumescent 2 (50 mm) up to easy to fasten on place
Intumescent graphite strip 6 (160 mm) long term stability of
firestop single installation
wrap little space required ideal
where pipes run close together
Page: 38-39
2.5 An plastic pipes ideal for very tight installations UL, FM

CP 648E intumescent, up to long length avoids waste
Intumescent flexible firestop 8 (200 mm) quick and easy closure without
firestop endless wrap for plastic the use of a tool
wrap and insulated
pipe
penetrations
Page: 40-41
3.2 Temporary or single and cable especially suitable for BS, DIN, FM,
CP 656/CP658 permanent bunches repenetration of new cables LPCB
Intumescent sealing of single fast and easy installation
Firestop plug or bunched no special tools required
absolutely dust, fibre, halogen
C P
cables in fire
65
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idw i 0 oW
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walls and floors

h r
and solvent free

v
smoke and gas tight

immediately functional after
installation
Page: 42-43
3.3, 5.4 Ready-to-use, multiple especially suitable for BS, UL, FM,
CP 657 intumescent penetrations re-penetration of new cables DIN, LPCB
Intumescent flexible brick for cables and cable easy to install, re-use and
Firestop brick temporary or trays re-penetrate
permanent plastic pipes and easy to cut and shape
applications metal pipes no special tools required
smoke and gas resistant
Page: 44-45
9
Hilti firestop system review

approved
according to
Ready-to-use multiple excellent for laying new cables BS, AS,

C P 6
51 B r
3.6, 5.5
an d s
c h u tz
k sen
sod m
ev Jd f
Z8Z23 w h ro W
NE
easy to install without use of a

pw
4 5 k rd w 3 40 2 8 8 u 2 7
firestop cushion DIN

uze
penetrations
o t b
u 9 1 2 o i xv vb vh
eoo e v
CP 651N
Firestop cushion for temporary cable bunches special tool
or and cable trays re-usable
permanent tear-resistant and dust-free
sealing of cable cushions for dust-free rooms
and cable tray temporary or permanent
penetrations applications also in drywall
Page: 46-47
20
d fm
ands
v iJ d
chu
zb sc 2.4, 3.7, 5.3 The versatile multiple wide application range BS, DIN,
easy to use in poorly
w hr
4 5 u hW E
seal for a wide

rd w
penetrations
u + 1 2 l 4x
vb b
vh r
UL, AS, FM
v
CP 620
Expanding fire range of single cable, accessible openings
seal firestop cable bunches correct installation through
applications and cable trays fast expansion in the opening
insulated and impervious to smoke
non-insulated paintable
metal pipes time saving through few
combustible pipes working steps
in conjunction no wastage
Page: 22-23 with firestop fully cured in 1 minute
jackets or wraps. age tested up to 30 years
2.4, 3.7, 5.3 standard multiple very quick and easy to instal BS
CP 660 solution for all penetrations easy to use in poorly
Expanding fire small to single cable, accessible openings
seal medium sized cable bunches 3 - phase technology
of openings and cable trays no formwork required
insulated and impervious to smoke
non-insulated sound insulation tested
metal pipes age tested up to 30 years
combustible pipes
in conjunction
Page: 24-25 with firestop
jackets or wraps.
3.4, 5.1 The innovative single cable large penetrations possible up BS, DIN
system for fast, cable bundle to 5 m high by any length
C P 7
B
d
df
8Z 3
4 k
J d hw
h N
d l 4 4 88 7
WE
CP 670
no cracking or delamination
9 1
2 b h
Fire safety reliable and cable tray

coated board cost-effective air ducts and during cutting
system firestopping of dampers age tested up to 30 years
wall openings pipes sound insulation tested
especially large
ones
Page: 48-49
6.1 A ready-to-use, cable bunches simple application FM, IEC

CP 678 water resistant, and cable trays high yield and economical
Firestop cable intumescent easy to clean
coating cable coating no derating effects on cables
designed to remains flexible when dry
inhibit the
propagation of
fires along
internal
electrical cables
Page: 50-51
6.2 A ready-to-use, cable bunches simple application FM, IEC,

CP 679A universal fire and cable trays impermeable to water ABS,
Firestop cable retardant for outdoor & indoor DNV
coating ablative coating applications
used on cables resistant to oil and petrol spills
laid weather proof
horizontally or very flexible when dry
vertically. It can
be used for
indoor or
outdoor
Page: 52-53 applications
Numbers 1.1 - 6.2 Designations

Hilti firestop systems in pages 8-10 are numbered 1.1 - 6.2 according to applications illustrated in page 6, the Hilti
Solution.
Hilti firestop systems Product Information & Installation Instructions in the next pages are in the same order as the
Firestop Systems Review section in pages 8-10.
10
Additional attributes
Ageing resistance
The question of long-term resistance arises more frequently for fire protection products than for any other construction products. This is to be expected, as fire protection must
retain its functionality throughout the life of a building. Ideally, it would be possible to send the products to an institution, which, after the appropriate tests, could certify resistance
for some 20 to 40 years. Unfortunately, although the aging of plastics and paints, especially colour fastness under the influence of light and temperature or the corrosion of metals
can be easily simulated, there are no basic studies or real-time documentation defining a time-lap test to assess fire protection products. Furthermore, fire protection products are
made of very different compounds and therefore cannot be evaluated according to any standardised scheme- for instance, mortar cannot be assessed against the same criteria as
silicone sealant. There are standards to evaluate resistance to atmospheric conditions, aging, chemicals, humidity etc. There also are enough institutions ready to test according to
these standards, but a statement as to how many years these functions are guaranteed can not be given by any institution. In order to be able to provide our clients with more
definite information in this respect, Hilti conducts additional tests of Hilti firestop systems in cooperation with an independent testing institute, simulating an accelerated ageing
process. On the basis of the ageing cycles employed in this process as well as experience gained in the field of construction in concrete, it can be assumed that Hilti firestop systems
which have passed the above tests have a service life of approximately 30years.
Water resistance
Water resistance is understood by Hilti to mean a construction materials ability to withstand the
effects on water and moisture not only in the completed, occupied building, but also during the
construction phase. During the construction of the carcase of a building, before it is fully sealed and
weatherproof, entire floors may be flooded by rainwater. inadequately hardened sealants may
therefore be washed out. These products therfore require a certain degree of rain resistance. Once the
firestop products have cured, there is a danger of mould or mildew if a great deal of moisture is present
in rooms. If mould develops it must not damage the firestop products. But a certain degree of water
resistance must also be provided for openings in a fireproof wall to avoid water damage from water pipe
breaks or, in case of fire, water used in extinguishing a fire. Water resistance is therrefore an important
ancillary element of firestop systems. Hilti firestop systems are not merely tested and approved in
accordance with international firestop requirements, but have also been tested for their water-resistant
properties according to the valid national and international standards.
Smoke and gas tightness.

The smoke-and gas-tightness of firestop products is of decisive importance in the event of fire as it
may save lives. Moreover, gas-tightness also plays an important role in the thermal insulation of
buildings. The requirements to be complied with in terms of smoke-and gas-tightness are laid down
in various laws and regulaions. Hilti firestop products are not only tested and approved internationally
in accordance with the stipulations of passive fire prevention regulations, they are also
comprehensively tested to ensure compliance with the standards currently applicable to smoke-and
gas-tightness. The Subject of smoke-and gas-tightness is of decisive importance in the following
applications.
Smoke-and gas-tightness in the event of fire

The most important point is imperviousness to smoke and fumes. It is the smoke and fumes from fires
that cause most deaths and the greatest damage. Accordingly, these must be effectively prevented from
Gas extinguishing systems
spreading in the event of fire. Gas extinguishing systems also have an influence on firestop products,
Heating oil
Firstly, these systems cause a significant rise in pressure in the room concerned. Secondly, the
extinguishing gas may be harmful to the persons present in the building.
Gas-and air-tightness of buildings Smoke and fumes
Within the scope of regulations to promote energy conservation, laws in various countries specify that Odour from facilities
joints and penetrations in buildings must be air-and gas-tight.
Protection from critical gases and odours

In many branches of industry, the spread of odours or critical gases must be prevented through use
of impermeable materials.
Sound insulation
Sound insulation in buildings is of great significance to the health and well-being of the occupants.
Sound insulation is of particular importance in residential construction because an apartment provides
not only a place of rest and relaxation, it also serves to screen off the personal domestic environment
from that of neighbours. Specifc regulations apply to cer-tain types of buildings such as schools,
hospitals, hotels and office accommodation. The sound insulation requirments to be complied with
are laid down in directives, standards and regulations throughout the world. Hilti firestop products are
not only tested and approved internationally in accordance with the stipulations of passive fire Aircraft noise
prevention regulations, they are also comprehensively tested to ensure compliance with sound
insulation requirements.
Airborne sound
Workplace noise
Airborne sound is the term applied to fluctuations in pressure which spread out in a wave pattern
Domestic noise
and thereby induce oscillation in the objects or parts of a structure they collide with. Airborne sound
Traffic noise
in buildings is transformed into structure-borne sound as it strikes walls, floors or ceilings and is
passed on through the structure in this form before subsequently radiating into neighbouring rooms
as airborne sound. At the same time, the sound becomes weaker as it passes through a wall or ceiling.
Household appliances
Structure-borne sound
Sound that carries or spreads through a solid object is known as structure-borne sound is usually not
House installations
perceived as sound or noise but is noticed, if at all, in the form of vibration. It becomes audible,
Airborne sound
nevertheless, when radiated from the surfaces of the structure and thus transformed into airborne
Struture-borne sound
sound. As the energy loss in the transmission of structure-borne sound through solid objects is
minimal, the sound can travel over great distances. Accordingly, measures must be taken to isolate
living accommodation and other occupied rooms from structure-borne sound.
11
Product Information
CP 601S
Elastic firestop sealant
Product description
A silicone based firestop sealant that provides maximum
movement in fire rated joint applications and metal pipe
penetrations. Providing fire ratings of up to 4hrs in various
applications.
Areas of application
n Expansion joints
n HVAC penetrations
n Metal pipes
n Top of wall joints
Sealing expansion joints where stringent fire prevention
requirements must be met. Insulation and integrity tested up to 4
hours for walls and floors.
Sealing penetrations for metal pipes with movement. Insulation
and integrity tested up to 4 hours for floors and 3 hours for walls.
Product features
n Halogen and solvent free
n Weather and UV resistant
System advantages/customer benefits
Base materials n Good adhesion without use of a primer
Masonry, Metal, Concrete, Glass n Smoke, gas and water tight
(Wall and floor thickness >100mm) n Excellent movement capability
(Joint widths from 6-150mm) n Unlimited linear length approved
(Joint widths up to 50mm with PE rod) n Meets LEEDTM requirements for indoor
environmental quality credit
Approvals Internationally tested and approved
British Standard FM
BS 476 APPROVED
For Penetrat on F re Stops
Consu t the Factory Mutual Research Corporation Approval Gu de
Other tests include : ASTM E 814 : ASTM C 920 : ASTM E 1399 : ASTM E 90-97 : ASTM E 84-96 : UL 2079 : UL 1479 : ISO 11600
Recommendations
n Can be used in conjunction with a suitable backing material:
Non flammable mineral wool (min. 100kg/m 3).
Hilti CF125-50 fire rated backing foam for construction joints
only*
*Please note fire rating will be reduced.
Ageing Smoke- and Water Sound
Storage resistance gas- tightness resistance Insulation
n Store only in the original packaging in a location protected
from moisture at a temperature of 5C to 25C.
n Observe expiry date on top of cartridge.
CP 601S Elastic firestop sealant

Description Ordering Item no.
designation
Firestop sealant, white CP 601S (310ml) 310633
310 ml cartridge
Firestop sealant, white CP 601S (600ml) 310637
Firestop sealant, grey CP 601S (310ml) 310635
Firestop sealant, anthracite CP 601S (310ml) 310634
Manual dispenser CS 201 - P1 (310ml) 225555

310 ml 600 ml
12
Installation Instructions
CP 601S
Elastic firestop sealant
Technical data
CP 601S elastic firestop sealant
(at 23C and 50% relative air humidity)
Density: approx. 1.4 g/cm3
Cartridge contents: 310 ml / 600 ml
Application temperature: +5C to +40C
Skin-forming time: approx. 15 min.
Curing rate: approx. 2 mm in 3 days
Volume shrinkage: 0 5%
Movement capability: +/- 25%
Material class as per DIN 4102, P.1: B1
Shelf-life after production: 12 months (at 20C in a dry place)
CP 601S Extending movement joints wider and longer
Application Consumption guide

Joint sides must be sound, dry and free from dust, oil or grease. Consumption guide values are given as joint length in meters per
Check whether a primer is required for the substrate. Check with cartridge.
Hilti application engineering for recommended primer if needed. b = Joint depth a = Joint width (mm)
Apply CP601S to the joint. 6 12 100
6 mm 8.6 4.3
Insert backfill of non flammable mineral wool or PE Rod.
10 mm 20 30
Smooth firestop sealant with smoothing agent or soap
15 mm 1.6 0.7 0.1
solution before the skin forms.
Remove CP 601S firestop sealant before it cures using white spirit. Backfilling
Once cured, it can only be removed mechanically. Max. joint width Base material Backfilling Fire rating per BS 476
Insulation Integrity
15 mm Gas concrete Mineral wool 4h 4h
Safety precautions 30 mm Gas concrete Mineral wool 4h 4h
Please refer to MSDS data sheet available as a download from the 100 mm Gas concrete Mineral wool 4h 4h
Technical Library on the Hilti web site at 10 mm Masonry wall PE Rod 4h 4h
www.hilti.co.uk / www.us.hilti.com 30 mm Masonry wall PE Rod 4h 4h
50 mm Masonry wall PE Rod 4h 4h
For more detailed Consumption Information refer 10 mm Concrete floor PE Rod 4h 4h
30 mm Concrete floor PE Rod 4h 4h
to the Consumption Guide on
50 mm Concrete floor PE Rod 4h 4h
pages 56-57
Wall
CP 601S
b b Installation instructions for metal pipes
a Dimensions
f a
The following dimensions must be observed when using CP 601S
g d
elastic firestop sealant.
wall floor
Wall (mm) (mm)
e
a Joint width min. 10 10
c Joint width max. 40 40
b Joint depth 20 20
Floor c Min. thickness
d of Building component 100 120
d Max. pipe 160 160
a
e Base Material Concrete, Masonry, Glass, Metal
b
a
f Mineral Wool Min. 100kg/m3
b g Metal Pipe Clean, dry and free from grease and oil
e f c
h CP 601S Apply both sides
g
Floor
The above applications are not exhaustive.

For further details please contact your local Hilti representative
Around the metal pipe - duckts - joints
13
Product Information
CP 606
Fire resistant acoustic mastic
Product description
An acrylic based firestop mastic that offers movement
capabilities and excellent acoustic rating in fire rated joint
applications. Provides up to 4hrs integrity in various
applications when tested to BS476 Part 20.
n Sealing header joints
n Sealing drywall partition connections
n Sealing joints to CP670 firestop safety board
n Metal pipes
n Rigid and low movement joints
Tested on metal pipes in walls, floors and drywall.
Product features
n Silicone free System advantages/customer benefits
n Halogen and solvent free n Paintable
n UV resistant n Simple use and application
n Smoke, gas and water tight
Base materials
n Easy clean up with water
Concrete, Masonry, Drywall
n Approved for infinite linear gap lengths
Steel, Porous concrete
n Meets LEEDTM requirements for indoor
(Wall and floor thickness from 100mm)
(Joint widths from 6-100mm)
British Standard
BS 476
Other tests include : UL 2079 : ASTM E 1399 : UL 1479 : ASTM E 814 : ASTM E 84
Recommendations
n Can be used in conjunction with a suitable backing material:
Hilti CF125-50 fire rated backing foam for construction joints only*
*Please note fire rating will be reduced.
Storage Ageing Smoke- and Sound
n Store only in the original packaging in a location protected resistance gas- tightness Insulation
n Observe expiry date on top of cartridge.
CP 606
Fire resistant acoustic mastic 5 galon
Description Ordering Item No.

designation
Fire resistant acoustic mastic CP 606 (5 galon) 314273
310 ml catridge
580 ml 600 ml
Description 310 ml Ordering Item no.
designation
Fire resistant acoustic mastic/white CP 606 (310ml) 310638 Description Ordering Item no.
designation
Fire resistant acoustic mastic/gray CP 606 (310ml) 310639 Fire resistant acoustic fire mastic CP 606 (580ml) 310640
Manual dispenser CS 201-P1 225555 Manual dispenser CS 270 P1 24669
14
CP 606
Fire resistant acoustic mastic
Technical data
CP 606 fire resistant joint filler
Cartridge contents: 310 ml / 580 ml
Skin-forming time: approx. 15 min.
Curing rate: approx. 2 mm in 3 days
Volume shrinkage: approx. 20%
Movement capability: +/- 10%
CP 606 Finishing joints shouldnt cost more
Application Dimensions
Joint sides must be sound, dry and free from dust, oil or grease. The following dimensions must be observed when using CP 606
Check whether a primer is required for adhesion to the substrate. fire resistant joint filler.
In walls apply CP 606 to both sides of the joint.
Insert backfill of non-flammable mineral wool (at least a b
100 kg/m3 + melting point > 1000OC), Hilti CF 125-50 foam or b a
PE backing rod.
Smooth firestop sealant with water before the skin forms.
Remove CP 606 firestop sealant before it cures using water
Once cured, it can only be removed mechanically. Floor Wall
Joint side material/primer recommendations Consumption guide

To improve adhesion of firestop sealant if the substrate is porous I Consumption guide values are given as joint length in meters
and absorptive, mix CP 606 with water and apply as a primer on per cartridge.
base material. b = Joint depth a = Joint width (mm)
The compatibility of the sealant with any encountered paints must 6 12 20 30
always be checked. In particular, this concerns dispersion paint 6 mm 8.6 4.3
systems and alkyd resin systems that can be diluted in water. 10 mm 1.6
Checks of compatibility must be repeated at reasonable intervals 15 mm 0.7
because the chemical composition of paint systems may change.
Chemical resistance Backfilling

Normally, there is no need for resistance to chemicals with the Max. joint Base material Backfilling Fire rating per BS476
applications recommended by Hilti. width Warres N 69754/G
Unprotected acrylic sealants have only slight resistance to chemicals. Insulation Integrity
Please contact the Technical Advisory Service or your local Fire 6 mm Gas concrete Mineral wool 4H 4H
15 mm Gas concrete Mineral wool 4H 4H
Protection Specialist or the nearest Hilti center if special
20 mm Gas concrete PE 24 mm 130 min. 4 H
requirements for chemical resistance have to be met.
20 mm Gas concrete PU foam CF 125-50 208 min. 4 H
Safety precautions 30 mm Gas concrete Mineral wool 216 min. 4 H
30 mm Steel-steel Mineral wool 36 min. 4H
Please refer to MSDS data sheet available as a download from the
Technical Library on the Hilti web site at 65mm Dry wall/ Mineral wool 136 min. 136 min
concrete
www.hilti.co.uk / www.us.hilti.com (Top of wall)

15
Fire prevention
CP 672 Firestop joint spray

Product description
A sprayable fire rated mastic for use in curtain wall edge of slab
and head of wall joints where maximum movement is required.
Providing fire rated protection of up to 3 hours.
Curtain wall/edge of slab
Top of wall joints
High movement expansion joints
Joints in either walls or floors
Product features
Contains no halogens, solvents or asbestos
Water based, easy to clean
Sprayable or may be applied by brush
Bonds well to most substrates
Base materials
Concrete; Masonry
Walls assemblies tested up to 3 hours
Walls 80mm - 175mm thick
Curtain wall assemblies tested up to 2 hours
Simple use and application
Storage Smoke, gas and water tight
Store only in the original packaging at temperatures 5C to 37C. Approved for infinite linear gap lengths
Observe expiration date on packaging. Meets LEEDTM requirements for indoor
British Standard
BS 476
Other tests include : ASTM E 1399 : ASTM E 84 : UL 2079 Smoke and
Water tight Acoustic Age tested
air-tight rating
Benefits for curtain wall installations
If your company installs curtain wall systems, you cant afford to ignore this firestop solution. Your clients may be unaware that
traditional, foilfaced seals do not meet the current regulations. Using Hilti Speed Spray not only makes the building safe, it could save
you money and reduce your clients Insurance risk.
For examples of how enlightened companies have already benefited, refer to the case studies at www.hilti.co.uk/fspray
Installed cost benefits Benefits for your clients

Up to 5 times faster Insurers set premiums based on their exposure to risk.
Only 2 components, mineral wool and Speed Spray Traditional foil-faced systems cant accommodate the distortion
No drilling and fixing for impaling brackets which occurs during a fire
No tapes or mastics Hilti Speed Spray has been proven in over 14 full-scale
curtain wall fire tests.
Building regulations Sustainability
England and Wales
Part B: Smoke and flame / Part E: Acoustics / Part L:Air Seal Fit and forget - minimum 30 year life
Scottish Technical Handbooks (Domestic and Non Domestic) No VOCs (Water-based)
Part 2:Fire / Part 5: Noise Age tested to maintain fire rating and elasticity
CP 672 Firestop Joint Spray

Description Package contents Colour Item no.
CP 672 Estimation Table
Joint width With overlap 12.5mm Meters per 19 litres
CP 672, speed spray (INT) 19 litre red 385196
(mm) either side (mm) pail (meters)
CP 672, speed spray (GB) 19 litre White 385197
25 50 110
CP 672, speed spray (HE) 19 litre red 228669
50 75 75
75 100 55
100 125 45
150 175 3
200 225 30
* Based on 3mm product depth wet to achieve a dry thickness

of 1.5mm.
16
Fire prevention
CP 672 Firestop joint spray

Technical Data (at 23C and 50% relative humidity) Approvals Omega Point
Density: Approx. 1.25 g/cm3 ICBO Evaluation Service, Inc. Report No. ER-5614
Color: white California State Fire Marshall Listing No. 1452-1200:109
Application temperature 5C to 32C City of New York MEA 99-99 M
Storage temperature 5C to 37C
Consistency Sprayable liquid
Chemical basis Latex based dispersion
Working time 3045 minutes
Curing time 35 days
Ph-value Approx. 8
Movement capability Approx. 50%
Surface burning characteristics: Flame spread: 5
(ASTM E 84-00) Smoke developement: 5
Sound transmission
classification (ASTM E 90-00): 55
System Advantages
Maximum flexibility, exceeds 500cycle reuirements
(Class II & III Approval) (ASTM E 1399 & UL 2079)
Omega Point Test
Proven to resist seismic type cycling movements, as per ASTM E I Omega Point Laboratories test products intended for curtain wall
1966 test procedure systems in actual cladding applications
Quick and easy installation with the Spray Tech EP2510 Sprayer
saves you time and money
Movement capability has been tested in real cladding system
applications
Bonds extremely well to most materials
Age tested to 30years to recognise test standards
Integrated smoke seal - due to latex characteristics and the
recommended overlapping on installation
Safety precautions
Application of firestop spray
Before handiling, refer to the MSDS for safely information. This is 1 Mineral wool packing
available as a download from www.hilti.co.uk/fspray Install the prescribed back filling material type and depth to obtain
Wear suitable gloves and eye protection. desired rating.
Keep out of the reach of children. 2 Application of firestop spray
Apply CP672 required depth in order to obtain the desired rating.
Make sure CP672 contacts all surfaces and overlaps specified
Opening amount beyond all surrounding surfaces.
1 Clean the opening. Surfaces to which CP672 will be applied should Spray Tech EP2510, Benron EZ-Tex Sprayer and Graco Texspray
Compact HP pumps have been successful in applying CP 672
be cleaned of loose debris, dirt, oil, moisture, frost and wax.
Firestop Joint Spray.
Contact Hilti Technical Support for more information.
3 Curing of firestop spray. Allow 3 to 5 days (@ 23C and 3mm
depth) for CP672 to fully cure
4 For maintenance reasons, joint seal could be permanently marked
with an identification plate. In such a case, mark the installation
plate and fasten it in a visible position next to the seal.
Installer information
1 Clean opening 2 Pack in mineral wool 3 Spray on CP 672 4 Allow CP 672 to cure

17
Product Information
CP 611A
Pressure exerting intumescent
sealant
Product description
A graphite based intumescent firestop sealant that helps to
protect combustible and non combustible for up to 4hrs fire rating.
Permanent sealing of single and bunched cables (4 hrs integrity).
Sealing around flammable pipes.
Resealing penetrations formerly sealed with mortar.
Tested with PVC, PP, PE, HDPE and ABS.
Sealing plastic pipes up to 50mm (3 hrs integrity).
Tested regarding NES 711 and 712 and BS 476: Part 20.
Sealing around insulated metal pipes.
Product features
Expands in fire, protecting pipe and cable penetrations
Smoke, gas and water tight
Halogen and solvent free System advantages/customer benefits
Odourless Easy to work with
Wide range of applications
Base materials
Paintable
Concrete, Masonry, Porous concrete, Drywall
Quick sealing of remaining gaps
Can be used in round penetrations up to 200mm Particularly suitable for laying new cables
Can be used in square penetrations up to 300cm2 Can be used for outdoor applications
Expansion pressure up to 7 Bar

Baustoffklasse
schwerentflammbar
(DIN 4102-B1) British Standard
zwischen massiven
mineralischen
Baustoffen, bzw.
BS 476
CP 620A Certified to LPS 1132
normalentflammber LPCB Ref.No. 090a/03
(DIN 4102-B2)
Recommendations
Can be used in conjunction with a suitable backing material:
Or Hilti CF125-50 fire rated foam.
Storage
Store only in the original packaging in a location protected Ageing Sound Smoke- and Water
from moisture at a temperature of 5C to 30C. resistance Insulation gas- tightness resistance
Observe expiry date on top of cartridge.
CP 611A Pressure exerting firestop

mastic 310 ml cartridge

designation
Pressure exerting firestop mastic CP 611A 220351 CP

61
Manual dispenser CS 201-P1 225555 sod
1A
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310 ml
18
CP 611A Dimensions
Pressure exerting intumescent or
max.
sealant 300 cm 2
max.
Technical data 200 mm
min 150 mm
CP 611A intumescent firestop mastic
Colour: Grey
Application temperature: +5C to +40C max. max.
Skin-forming time: approx. 10 min. 200 mm 300 cm2
Curing rate: 3 mm in 3 days
min. 10 mm
Intumescent phase: from +140C to +180C
Movement acceptance: 10%
Material class as per DIN 4102, T.1: B 2 (Fire reaction)
Cartridge contents: 310 ml
min. 200 mm
Opening min. 150 mm
I Clean the opening
I Cables and cable supporting structures must be installed in The following dimensions must be observed when applying
compliance with local building and electrical standards. CP 611 A intumescent firestop mastic. (based on BS)
Application of firestop mastic
a) Mineral wool packing
- Pack in non-flammable mineral wool as
backfill around cables. CF 125-50 fire rated polyurethane foam
can also be used.
Leave minimum 40 mm free at each side of opening.
Wall seal Floor seal
b) Application of firestop mastic Max. opening size
- Build up CP 611 A in the remaining opening layer by
Diameter 160 mm 160 mm
layer using the CS 201-P1 manual dispenser. Always Area 300 cm2 300 cm2
make sure the applied thickness is minimum 40 mm. Min. distance from cables to
- Tightly fill gaps and spaces between cables. edge of opening 10 mm 10 mm
c) Smoothing of firestop mastic Min. distance to
- Smooth CP 611 A before the skin forms using water and a next opening 200 mm 200 mm
spatula/possibly a paint brush. The completed seal should be Annular space around:
left undisturbed for 48 hours. Singles cables min. 20 mm min. 20 mm
Safety precautions Bunched cables/inflammables pipes
I Please refer to MSDS data sheet available as a download from the ( 50 mm) min. 25 mm min. 25 mm
Technical Library on the Hilti web site at Compacted depth of non-flammable
www.hilti.co.uk / www.us.hilti.com mineral wool (melting temp. >1000C) 50 mm 50 mm
Application thickness of CP 611 A 40 mm 40 mm
both sides soffit only
Max. cable loading
(as % of opening size) 60 % 60 %
For more detailed Consumption Information refer

to the Consumption Guide on pages 56-57
Installation instructions for CP 611A
Aus
fh ungsschild
Clean opening Depending on required Apply CP 611 A Smooth CP 611 A Fasten installation
integrity, pack in plate in place (if required)
mineral wool or
CF 125-50 Pu foam.

19
Product Information
FS-ONE
Pressure exerting intumescent
sealant
Product description
Intumescent (expands when exposed to fire) firestop
sealant that helps protect combustible and non-
combustible penetrations for up to 4 hours fire rating.
Steel (<30), copper (<6), cast iron (<30) and EMT pipes.
Insulated steel and copper pipes.
Cable bundles.
Closed or vented plastic pipes.
HVAC penetrations.
Base Materials
Concrete, masonry, drywall and wood floor assemblies.
Wall and floor assemblies rated up to 4 hours.
Product Features
System advantages / customer benefits
Expanding in fire protection pipes and cable penetrations.
Smoke, gas and water tight. Protects more than 95% of all typical firestop application.
Halogen and solvent free. Easy to work with and fast cleanup.
Odourless, water based, easy to clean. Can be repenetrated when laying new cables.
High fire rating properties. Can be painted.
Sealing around compushible and non-compushible Meets LEEDTM requirements for indoor
penetration in fire-rated construction. environmental quality credit
British Standard
BS 476
Other tests include : UL 1479 : ASTM E 814 : ASTM E 84 : ASTM E 90-97 : DIN 4120 Part 9
Technical data above are based on ASTM and UL. For

data and approvals based on BS 476 part 20, DIN or any
other international standards please refer to Hilti CP
611A or contact your local Hilti firestop specialist. Ageing Sound Smoke- and Water
resistance Insulation gas- tightness resistance
FS-ONE
Pressure exerting intumescent sealant
Ordering Color Packaging Volume Item no.
designation contents
FS-ONE, tube red (300 ml) 18 in3 259579

FS-ONE, foil red (600 ml) 36 in3 311387
FS-ONE, pail red (19 litre) 1155 in3 259578

20
Opening Technical data

1. Clean the opening. Surfaces to which FS-ONE will be applied FS-ONE intumescent firestop mastic
should be cleaned of loose debris, dirt, oil, moisture, frost and (at 73F (23C) and 50% relative air humidity)
wax. Structures supporting penetrating items must be installed in Chemical basis: water-based intumescent acrylic
compliance with local building and electrical standards. dispersion
Application of firestop sealant Density: approx. 1.5 g/cm3
2. Install the prescribed backfilling material type and depth to obtain Colour: red
the desired rating (if required). Leave sufficient depth for applying Working time: approx. 20-23 min.
FS-ONE. Curing time: approx. 4mm/3days
3. Application of firestop sealant: Apply FS-ONE to the required Shore A Hardness: approx. 35
depth in order to obtain the desired fire rating. Make sure FS- Movement capacity: approx. 5%
ONE contacts all surfaces to provide maximum adhesion. For
Intumescent Activation: from 482F (250C)
application of FS-ONE use a standard caulking gun, foil pack
gun, bulk loader and bulk gun. With FS-ONE buckets, Graco type Expansion rate (unrestricted): up to 4-5 times original volume
sealant pumps may be used. (Contact pump manufacturer for Application temperature: +5C to 40C
proper selection). Surface burning characteristics: Flame spread:0
4. Smoothing of firestop sealant: To complete the seal, tool (ASTM E 84-96) smoke development: 5
immediately to give a smooth appearance. Excess sealant, prior Sound transmission classification: 56
to curing, can be cleaned away from adjacent surfaces and tools
ASTM E 90-99
with water.
5. Leave completed seal undisturbed for 48 hours.
6. For maintenance reasons, a penetration seal should be
permanently marked with an identification plate and fastened in a
visible position next to the seal.
Safety precautions
Notice about approvals
Before handling, read the product and Material Safety Data Sheet
Check that the penetration has been sealed according to the
for detailed use and health information.
specified drawing in the UL Fire Resistance Directory or Hilti
Keep out of the reach of children.
North American Firestop Manual. For further advice, please
Wear suitable gloves and eye protection.
contact Hilti customer service. Refer to Hilti product literature and
UL Fire Resistance Directory for specific application details.
Storage
Not for use...
Store only in the original packaging in a location protected from
High movement expansion joints. moisture at temperatures between 45F (5C) and 86F (30C).
Underwater. Observe expiration date on the packaging.
On materials where oil, plasticizers or solvents may bleed i.e.
impregnated wood, oil based seals, green or partially vulcanized
rubber.
In any penetration other than those specifically described in this
manual or the test reports.
Installation instructions for FS-ONE

Cable installation
1. Clean opening 2. Pack mineral 3. Apply FS-ONE 4. Smooth 5. Leave completed 6. Fasten
wool. (if required) FS-ONE seal undisturbed for identification plate
48 hours (if required)
Pipe installation
1. Clean opening 2. Pack mineral 3. Apply FS-ONE 4. Smooth 5. Leave completed 6. Fasten
wool. (if required) FS-ONE seal undisturbed for identification plate
48 hours (if required)
21
Product Information
CP 620 Expanding Fire Seal

Product description
An innovative expanding product offering firestopping solutions for
complex applications in small to medium sized openings.
Providing fire ratings tested up to 3 hours.
Sealing small-medium sized openings (wall and floor)
Permanent fire seal for cables and cable trays
Permanent fire seal for non combustible pipes
Permanent fire seal for combustible pipes when used in
conjunction with CP643N, CP644 or CP648
Permanent fire seal where cables, steel, copper cast iron or
plastic pipes pass through the same opening
*Tested BS 476 integrity 2hrs : UL 1479 3hrs
Product features
Up to 6 times expansion
Repenetrable
Cures within 60 seconds System advantages/customer benefits
Base materials One solution for various applications.
Concrete, Masonry, Drywall Easy handling for difficult-to-reach openings.
No additional coating required.
Paintable (common household paints).
Impervious to smoke.
Blast testing available
Meets LEEDTM requirements for indoor

Baustoffklasse
schwerentflammbar
(DIN 4102-B1)
zwischen massiven
British Standard
mineralischen
Baustoffen, bzw. CP 620A Certified to LPS 1132
BS 476
LPCB Ref No 090a/03
normalentflammber
(DIN 4102-B2)
Other tests include : UL 1479 : ASTM E 814 : ASTM E 84 : ASTM E 90-97 : DIN 4120 Part 9
Storage
Store only in the original packaging in a location protected
Ageing Smoke- and Sound

resistance gas- tightness Insulation
CP620 Expanding Fire Seal

Description Ordering Item
designation no.
Expanding Fire Seal (300 ml) CP 620* 370896
Dispenser (carton) DSC (carton) 338720
Dispenser (Hilti case) DSC (case) 339131
Starter Kit Starter Kit** 338730
* including mixer and extension pipe
** including Dispenser, 4 cartridges, mixer, extension pipe in Hilti case
Accessories
Mixer CP 620-M 338718
Extension pipe CP 620-Ext 338716
Cleaner CFR 1 55019
22

Technical data: CP 620 Expanding Fire Seal CP 620
sod m
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Colour: Red eoo bvbvh

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Cartridge content: 300 ml

Fire Seal Yield: Up to 1.9 L
Minimum temperature: Substrate +0C
Cartridge +10C
Storage/transport temperature: +5C to +25C
Curing: Non-tacky after Approx. 35 s
Ready to cut after Approx. 1 min
Construction materials class as per:
DIN 4102 B1
Shelf life:
(at 20C and stored in a dry place) 9 months
Thermal insulation: Warm pipes 0.052 W/mk at 90C
Cold pipes 0.048 W/mk at 25C
Use a suitable tool to create an opening (screwdriver, drill bit
Comparable to Foamglas, Armaflex and mineral wool)
etc.). Push the cable or pipe through and then seal the remaining
Acoustic insulation (air-borne sound): 59db, as per DIN 4109
opening carefully with CP 620.
Structure-borne sound insulation:
Pipe/wall 3050%
Notes
The extension pipe can be fitted when working on difficult-to-
reach openings.
Application The fire seal can be cut back to no less than the minimum
14 Prepare dispenser and cartridges as shown above. The fire specified installed depth.
seal from the first few strokes of the dispenser should be Pieces of cured fire seal which have been cut off can be laid in
discarded until the fire seal in the mixer has a constant red the next opening and fresh fire seal applied around these.
colour. Framing
5 Apply the CP 620 in the opening. (Thickness of wall less than 145 mm)
When dispensed slowly, the fire seal escaping from the mixer
When the wall has a thickness of less than 145mm and a 2 hours
is already slightly expanded. This makes it easier to build up
fire rating is required, a frame of plasterboard strips must be
the fire seal.
attached around the opening in order to achieve a fire seal depth of
When dispensed quickly, the consistency of the fire seal is
145 mm (minimum wall thickness 120 mm).
more liquid. The fire seal then flows better between the cables.
Example 120 mm drywall thickness:
Begin applying CP 620 at the back of the opening and then
The height of the strips forming the frame must be selected so that
work towards the front.
the fire seal has a thickness of12.5mm either side of the installation
Note: The fire seal becomes warm for a short time after
thus achieving 145mm overall thickness of CP 620.
application. Fill the opening completely with CP 620 Expanding
Fire Seal. Safety precautions
6 For maintenance reasons, a penetration seal can be
permanently marked with an installation plate. In such cases, Technical Library on the Hilti web site at
mark the installation plate and fasten it in a visible position next www.hilti.co.uk / www.us.hilti.com
to the seal.
Re-installing cables or pipes
Additional cables or pipes can be installed later without difficulty.
For Consumption Information refer to the
Instructions for applying CP620 Consumption Guide on pages 56-57
Aus-
fhrungsschi d
1 Hold the cartridge 2 Fit the mixer and 3 Release the 4 Insert the cartridge 5 Apply CP 620, 6 Attach the
with the nozzle screw securely. dispenser and pull in the dispenser. building up a seal by installation plate
pointing upwards and back the piston rod. working from the back (if required).
unscrew the cap. Do towards the front.
not point towards
people. The above applications are not exhaustive.
23
Product Information

Product description
An innovative expanding product offering firestopping solutions
for complex applications in small to medium sized openings.
Applications:
Permanent firestop seals in small and medium-sized openings
(optimum size range: 100 x 100 mm to 300 x 300 mm)
Cable trays, bunched and single cables
Openings accommodating pipes and cables
Plastic pipes (can also be installed as a system in conjunction with

Hilti firestop jackets and firestop wrap)
Metal pipes (uninsulated or with flammable or non-flammable Advantages:

insulation) 3-phase technology with optimum application characteristics
(easily shapeable foam)
(National approvals must be observed.)
Easy installation without need for formwork or other aids
Easily applied using the ergonomically-designed Hilti
dispensers
Safety first: CP 660 complies with the requirements of
international fire protection directives
Neat and tidy application
Very quick and easy to install a reliable firestop seal with only
Base materials one product
Concrete, Masonry, Drywall Easy subsequent installation of additional cables
Outstanding sound insulation properties thanks to flexible foam
structure
Smoketightness and firestopping with one system
British Standard
BS 476
Storage Ageing Sound Smoke- and

resistance Insulation gas- tightness
Store only in the original packaging in a location
proctected from moisture
CP 620 firestop foam

Firestop foam
Ordering designation Package Item no.
contents
CP 660 firestop foam 1 203517
(incl. 1 mixing nozzle, instructions for use)
Dispensers
Ordering designation Item no.
MD 2000 manual dispenser 229154

Manual dispenser with 1 foil pack holder
MD 2000 manual dispenser CP660 case 238584
Manual dispenser packed in an impact -resistant plastic Hilti toolbox
ED 3500 cordless powered dispenser kit 273294
Dispenser, C7/24 charger, SFB 121 battery, 3round brushes, protective glasses, blow-out
pump, 2 foil pack holders, packed in an impact-resistant plastic Hilti toolbox
ED 3500 cordless powered dispenser basic kit 273295
Dispenser, 3 round brushes, protective glasses, blow-out pump, 2 foil pack holders, packed in
an impact-resistant plastic Hilti toolbox
ED 3500 cordless dispenser 273291
Dispenser, protective glasses, foil pack holder, packed in a cardboard box
Accessories
Ordering designation Item no.

CP 660 mixing nozzle (identical to HIT-RE M) 337111

CP 620/660-Ext extension tube 338716
24
CP 660 Expending Fire Seal
Color Red
Foil pack volume / foam yield 325 ml / 2.1 liters (freely foamed)
Temperature of pack /
storage and transport temperatures +10C to +35C / +5C to +25C
Curing times Can be shaped after approx. 5 min.
Can be cut after approx. 10 min.
Construction materials class as per DIN 4102 B2
Temperature resistance of the cured foam 30C to +60C
Shelf life 9 months
(at 23C and stored in a dry place)
Main applications Cable retrofitting couldnt be easier

Trade: Electrical
Cable penetrations
Small and medium-sized openings Special approvals for openings

Also suitable for conduits accommodating pipes and cables and
Ideal for openings of 150x150 mm for use with CP 657
to 300x 300 mm
Trade: Plumbing, heating,
air conditioning Trade: Interior finishing
Pipe penetrations Cable and pipe penetrations
Metal pipes without insulation, with non-flammable insu- Penetrations in drywall parti- Ideal for openings in the 100 x
lation up to 168 mm and flammable insulation up to 114.3 mm tions, 100 mm and larger 100 mm to 250 x 250 mm
Plastic pipes with Hilti firestop jacket or firestop wrap up No formwork required range
to 110 mm (National approvals must be observed.)
Gap around the pipe can be filled easily without need for
backfilling Safety precautions
Please refer to MSDS data sheet available as a download
from the Technical Library on the Hilti web site at
3-phase
2. Expansion
technology. The firestop foam begins to expand after
This intumescent firestop foam is very easy to apply. about 30sec. and reaches approx. 6
Installation is a 3-phase procedure: times its original volume.
1. Mixing
The two components are combined as 3. Curing
they are dispensed. The foam becomes shapeable after
A specially-designed mixing nozzle approx. 5 min. and can be cut after about
ensures even mixing of both components 10 min. Thanks to the foams flexible
and thus optimum foam quality at all structure, single cables can be retrofitted
times. easily without drilling or cutting.
25
Product Information
CP 636 Firestop mortar

Product description
A fire resistant, cement based mortar with thermal insulating
properties for sealing small to large sized openings where further
penetrations may be required. Providing integrity of up to 4 hours.
Permanent fire seal for ductwork
Permanent fire seal for metal pipes
Tested on wall > 100mm and floors > 150mm
Product features
High yield
Stiff (forms not always required)
Contains no asbestos, phenol or halogen constituents
Good adhesion to steel, concrete and masonry
Base materials
Concrete, Porous Concrete, Masonry
Walls with a max. opening of 2000mm x 1000mm
Floors with a max. opening of 600mm x 1000mm System advantages/customer benefits
Paintable
Simple application by trowel
No shrinkage during curing or when exposed to fire
British Standard
BS 476
Recommendations
Mix the mortar in the ratio of 3:1 (mortar to water by volume)
Stir the mortar into the water
Apply the mixed mortar in the penetration manually
The mixed mortar is stiff, but forms are still required for large
Ageing Water
penetrations resistance resistance
Hilti firestop products approved for making provisions for the
installation of cables at a later date: CP651 firestop cushion,
CP657 firestop bricks, CP611A firestop intumescent mastic.
Storage
Observe expiry date on packaging.
CP 636
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designation
CP636 firestop mortar CP 636-20 334897

20 kg sack
CP 636
26
CP 636 Firestop mortar Dimensions
Technical data max.

1200 mm 10 mm
CP 636 firestop mortar
max. 2000 mm
(at 23C and 30% relative humidity)
40 mm
Mix ratio: 3 :1 (mortar to water)
min.
Application temperature: ideal between 5 and 45C
Colour: grey
Form removal after 2-4 hours (walls)
(depending on consistency):
Density of hardened mortar: 0.82 g/cm3
Compressive strength
(after 28 days at 23C): 2.9 N/mm2
min. 100 mm
Material class as per DIN 4102, T.1: B1 (fire reaction)
Opening Safety precautions

Clean and pre moisten surfaces Please refer to MSDS data sheet available as a download from the
Cables and cable supporting structures must be installed in Technical Library on the Hilti web site at
compliance with local building and electrical standards. www.hilti.co.uk / www.us.hilti.com
Placing the firestop mortar

a) Mix the mortar
- Add mortar to water in a ratio of 3:1 (mortar to water by The following dimensions must be observed when
volume). Stir the mixture thoroughly with, for example, a Hilti using CP 636 firestop mortar.
TE-MP/TE 16M paddle. The mix ratio of CP 636 to water
determines the desired consistency (stiffness). Wall
Floor with
- Do not use any other binders or additives/aggregates. CP 611 A
included
b) Apply the mortar
Min. building component thickness 150 mm 100 mm
- Use forms on one or both sides for larger penetrations.
Max. opening size Wall 1000 x 2000 mm 600 x 600 mm
Apply mixed mortar in the opening using a trowel or a
(width x height x length) Floor 1000 x 600 mm 600 x 600 mm
pump and compact it. Make sure all gaps and spaces are
Min. distance from cable tray
completely filled and closed.
to opening 0 mm 0 mm
- CP 611A/FS-ONE can be used in conjunction with mortar. In such a
Min. distance between cables tray 40 mm 40 mm
case, apply CP 611A to the cables over a width of approx.
Re-installation possibility (max. opening)
30 mm and 5 mm thick to obtain 4 hours rating. Fill gap
with CP 651 250 x 170 mm
between cables with CP 611A. Application of the mortar can
with CP 657 200 x 100 mm
be continued immediately after CP 611A has been applied.
with CP 611 A 160 mm
c) Changing cables
Max. cable loading
CP 651 firestop cushion, CP 657 firestop brick and CP 611A
(as % of opening size) 60% 60%
intumescent firestop mastic can be incorporated in the initial
seal when additional cables may be installed at a later date.
In doing so, attention must be paid to the maximum
permitted size of the reserved opening.
- CP 651 opening max. 250 x 170 mm in 150 mm For more detailed Consumption Information refer
- CP 655 opening max. 200 x 100 mm in 150 mm to the Consumption Guide on pages 56-57
- CP 611A opening max. 160 mm in 150 mm
Installation instructions for CP 636

6
63
CP
Aus-
hrungsschi d
Clean opening, Mix CP 636 mortar Put mortar into Optional: add CP Fasten installation Re-installation:
moisten surfaces (by adding mortar place 651 or CP 657 for plate in place lay cables and
to water) future cable changes (if required) close remaining
opening

27
Product Information
CP 637 Structural grade firestop

mortar
Product description
A fire resistant, gypsum based mortar with thermal insulating and
acoustic properties for sealing medium to large sized openings
where further penetrations may be required. Providing integrity of
up to 4 hours.
Permanent fire seal for combustible pipes
Tested BS 476 Part 20 up to 4 hours in walls and floors
Product features
Quick setting
Low shrinkage
Base materials
Concrete, Porous Concrete, Masonry
Suitable for spans up to 700mm
Suitable for unreinforced spans < 700mm System advantages/customer benefits
High yield.
Rapid cure.
Good substrate adhesion.
Water resistant.
British Standard
BS 476
Other tests include : ASTM E 814 : ASTM E 84 : UL 1479
Storage
Observe expiry date on packaging.
Ageing Water
resistance resistance
CP 636
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mortar
designation
Structural grade firestop mortar CP 637 340785
CP 637
28

mortar
Technical data
Ratio may be increased 4:1 if a stiffer
mix is required eg for installation in walls.
Do not use a mix ratio of less than 21/2:1
Colour: light grey
Form removal (depending on approximately two hours
consistency):
Pot life: 45 to 60 minutes depending on batch
size, water content and temperature
Compressive strength pourable (3:1) = 5 N/mm2
(after 28 days at 23C): plastic (3.5:1) = 8.3 N/mm2
stiff (4:1) = 12.3 N/mm2
Shelf-life after production: 12 months
Consumption guide Safety precautions

100kg (6 x 20kg bags) per square meter for a seal 100mm thick.
Technical Library on the Hilti web site at
Application www.hilti.co.uk / www.us.hilti.com

1. Clean surfaces. Cables and cable supporting structures must
be installed in compliance with local building and electrical
4. Changing cables: CP651 firestop cushion, CP657 firestop brick
standards.
and CP611A intumescent mastic can be incorporated into the
2. Mix the mortar. Add mortar to water in a ratio of 3:1 (mortar to
seal by installation of additional cables at a later date.
water). Stir the mixture thoroughly with a suitable utensil such
5. For maintenance reasons, a penetration seal could be
as a Hilti mixing paddle. The mix ratio of CP638 determines
permanently marked with an installation plate. In such a case
the consistency (stiffness). Do not use any other binders or
mark the installation plate and fasten it in a visible position next
additives.
to the seal.
3. Apply the mortar. In slabs use form work and pour the mortar
6. Re-installation: if more cables are installed at a later date, lay
into the opening. In walls apply with a trowel and compact it.
cables and then close the remaining openings with CP611A.
Make sure all gaps and openings are completely filled and
closed.
6
63
CP
Aus-
hrungssch ld
Clean opening, Mix CP 637 mortar Put mortar into Fasten installation Re-installation:
moisten surfaces (by adding mortar place plate in place lay cables and
to water) (if required) close remaining
opening

29
Product Information
CP 638 High Strength Structural

grade firestop mortar
Product description
A fire resistant, gypsum based mortar with thermal insulating
and acoustic properties for sealing medium to large sized
openings where further penetrations may be required.
Providing integrity of up to 4 hours.
Permanent fire seal for combustible pipes
Permanent fire seal for fire dampers
Tested BS 476 Part 20 up to 4 hours in walls and floors
Product features
Quick setting
Expands when set to provide smoke seal
Base materials
Concrete, Porous Concrete, Masonry System advantages/customer benefits
Suitable for unreinforced openings < 1600mm High yield.
Rapid cure.
Good substrate adhesion.
Water resistant.
British Standard British Standard

BS 476 EN1366-3
Ageing Water
Tested to hydrocarbon resistance resistance
Other tests include : ASTM E 814 : ASTM E 84 : UL 1479 test standards.
CP 636
Brands
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CP 638 High strength structural grade

firestop mortar
designation
Firestop mortar CP 638 340646
CP 638
30
CP 638 High Strength Structural grade

firestop mortar
Technical data
Ratio may be increased to 4:1 if a stiffer
mix is required eg. for installation in walls.
Do not use a mix ratio of less than 21/2:1
Colour: light grey
Form removal (depending on approximately two hours
consistency):
Pot life: 45 to 60 minutes depending on batch size
water content and temperature
Compressive strength pourable (3:1) = 17 N/mm2
(after 28 days at 23C): plastic (3.5:1) = 21 N/mm2
stiff (4:1) = 25 N/mm2
Shelf-life after production: 12 months
Load bearing Safety precautions

CP638 is load bearing across large spans without Please refer to MSDS data sheet available as a download
reinforcement. Typically a 125mm thick CP638 seal with from the Technical Library on the Hilti web site at
spans of up to 1.6m by any length are capable of supporting www.hilti.co.uk / www.us.hilti.com
light foot traffic without any reinforcement. Certain openings
may require reinforcing.
Please contact Hilti for details 3. Apply the mortar. In slabs use form work and pour the
mortar into the opening. In walls apply with a trowel and
Consumption guide compact it. Make sure all gaps and openings are
100kg (7 x 20kg bags) per square meter for a seal 100mm completely filled and closed.
thick. 4. Changing cables: CP651 firestop cushion, CP657 firestop
brick and CP611A intumescent mastic can be
Application incorporated into the seal by installation of additional
1. Clean surfaces. Cables and cable supporting structures cables at a later date.
must be installed in compliance with local building and 5. For maintenance reasons, a penetration seal could be
electrical standards. permanently marked with an installation plate. In such a
2. Mix the mortar. Add mortar to water in a ratio of 3:1 case mark the installation plate and fasten it in a visible
(mortar to water). Stir the mixture thoroughly with a position next to the seal.
suitable utensil such as a Hilti mixing paddle. The mix 6. Re-installation: if more cables are installed at a later
ratio of CP638 determines the consistency (stiffness). date, lay cables and then close the remaining openings
Do not use any other binders or additives. with CP611A.

6
63
CP
Aus-
fhrungsschi d
Clean opening, Mix CP 638 Put mortar into Fasten installation Re-installation:
moisten surfaces mortar (by adding place plate in place lay cables and
mortar to water) (if required) close remaining
opening

31
Product Information
CP 643 Intumescent firestop collar
Product description
A ready to use firestop collar made of a galvanised steel
housing and intumescent inserts for firestopping combustible
pipes. Tested to BS476 Part 20.
PVC pipes
HDPE pipes
PP pipes
ABS pipes
Product features
Adjustable mounting tabs
Ready to use no tools required for installation
Simple and rapid installation by hand
Base materials
Concrete, Drywall, Masonry, Porous Concrete
Walls and floors from 150mm thick
Quick and easy closure without use of a tool
Optionally positioned tabs for simple fastening
Foam inlay: Smooth fixing to pipe/easier installation
British Standard
BS 476 Ageing
resistance
Recommendations for use The following dimensions must be observed when fitting the
Fit the jacket around the pipe, lock the closure with firm CP 643N firestop collar:
pressure until it latches.
Fit the fastening hooks on the firestop jacket to suit the Wall Floor
Material cellular concrete cellular concrete
available space. masonry
Secure the firestop jacket using approved Hilti approved solid concrete
anchors. (See examples in page 66) Min. thickness of building
component for pipes 150 mm * 150 mm
Min. pipe diameter 32 mm 32 mm
Max. pipe diameter 170 mm 170 mm
CP 643 Intumescent firestop collar CP 643N two mounted, one one mounted on
Description Ordering Item no. on each side underside
Designation
* Can be installed in 50 mm thick CP670 coated board system.
Intumescent firestop collar CP 643N-50/1.5" 304325
Contact Customer Services for details.
Intumescent firestop collar CP 643N-63/2" 304326
Intumescent firestop collar CP 643N-75/2.5" 304327 Dimensions
Intumescent firestop collar CP 643N-90/3" 304328 Wall Floor
All the above include fastening hooks
Spare part Flush mounted Flush mounted

Fastening hook CP 643N/6441-6" 304345
Surface mounted
Surface mounted
CP 643
32

Technical data
Collar/plastic pipes
Designation/ Pipe outside Collar outside Collar length No. of
size dia. (mm) dia. (mm) (mm) hooks and
fasteners
CP 643N-50/1.5 32 51 66.7 22.4 2
CP 643N-63/2 52 64 81.7 32.4 2
CP 643N-75/2.5 65 78 101.7 32.4 3
CP 643N-90/3 75 91 116.7 42.4 3
CP 643N-110/4 92 115 145.7 47.4 3
CP 643N-125/5 116 125 166.1 47.8 4
CP 643N-160/6 126 170 235.5 48.2 4 s c
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Acoustic insulation installation tips u9
Close the remaining opening (max. 20 mm wide annular

space) with non-flammable mineral wool with a melting
temperature >1000C. For a neat finish, apply CP 611A / FS-
One intumescent firestop mastic about 10 mm thick on both sides.
Position the firestop collar to ensure that it and the pipe 4. Attach fastening hooks (supplied in the box)
are not touching at any point. The fastening hooks can be attached to various points on
the metal housing. This allows the fastening points to be
Penetration made to suit the space available in each case. The hooks
Drill through the wall/floor using Hilti DCM diamond drilling must be positioned as symmetrically as possible. The
equipment and a core bit of suitable size. required number of fastening hooks is indicated on the
Install the plastic pipe packaging and in the table on the previous page.
5. Cast-in mounting
Fit the CP 643N firestop collar - Ensure the penetration is large enough to
1. Seal the opening accommodate the outside diameter of the CP 643N
Large gaps must be closed with mortar. Alternatively, they collar.
can be closed with CP 611A. / FS - One. - Slide the CP 643N collar into the opening.
The approved methods vary and are given in the test - For ceilings, CP 643N must be flush with the soffit
certificates and approvals. For walls, Insert one collar from each side,
2. Clean the plastic pipes - Backfill around the installed collar with mortar.
Expansion of the intumescent material during a fire closes
the plastic pipe. Very dirty pipes with, for example,
remains of mortar, may lead to a delay in this closing
action. Badly soiled plastic pipes should, therefore, be
cleaned in the area where the CP 643N firestop collar is to
be installed.
3. Seal against smoke and gases Safety precautions
Gaps between the plastic pipe and the opening must be
sealed on one side of the wall with sealant CP 611A / FS One Please refer to MSDS data sheet available as a download
to seal against smoke and gases passing through the gaps from the Technical Library on the Hilti web site at
during the first minutes of fire. The intumescent inlay of CP www.hilti.co.uk / www.us.hilti.com
643N will close the opening, when activated by heat and fire.
Installation instructions for CP 643N

Use CP611A for smoke and acoustic seal
Close remaining Clean plastic pipe Seal against smoke Attach fastening Close collar
gap to ensure and gases hooks
smoke and
gas tight seal
33
Product Information

Sealing of flammable pipes for fire resistance
up to 4 hours.
Product description
A ready to use firestop collar designed for firestop openings
with plastic pipes up to 250mm with pipe wall thickness from
1.8mm - 16.2mm in concrete, masonry, wood floor
assemblies and gypsum walls. Tested to BS476 Part 20.
PVC, PVCC, PVC HI pipes

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Product features
Low profile for tight installations
Ready to use no preparatory work required
No minimum gap required between collars System advantages/customer benefits
Tested in high and low wall thickness pipes Quick and easy closure without use of a tool
Simple and rapid installation by hand Optionally positioned tabs for simple fastening
Base materials
Concrete, Masonry, Drywall, Porous Concrete,
Wood floor assemblies
British Standard
BS 476 Ageing
resistance
Other tests include : ASTM E 814 : UL 1479 : DIN 4102 Part 11
Recommendations for use The following dimensions must be observed when fitting the
Fit the jacket around the pipe, lock the closure with firm CP 644 firestop collar:
pressure until it latches. Wall Floor
Fit the fastening hooks on the firestop jacket to suit the Material cellular concrete cellular concrete
available space. masonry
Secure the firestop jacket using approved Hilti approved solid concrete
anchors. (See examples in page 66) Min. thickness of building
component for pipes 150 mm* 150 mm
Min. pipe diameter 32 mm 32 mm
Max. pipe diameter 170 mm 170 mm
CP 644 two mounted, one one mounted on
CP 644 intumescent firestop collar on each side underside
Designation
* Can be installed in 50 mm thick CP670 coated board system.
Firestop collar CP 644-50 / 1.5" 304332 Contact Customer Services for details.
Firestop collar CP 644-63/ 2" 304333
Firestop collar CP 644-75/2.5" 304334 Dimensions
Firestop collar CP 644-90/3" 304335 Wall Floor
Firestop collar CP 644-110/4" 304336
Firestop collar CP 644-180 / 7" 304339
Firestop collar CP 644-225 / 9" 304342 Flush mounted Flush mounted
All the above include fastening hooks
Fastening hook CP 643N/ 644 1 6" 304345
Fastening hook CP 644 710" 304346
Surface mounted
Surface mounted
CP 644
34

Sealing of flammable pipes for fire resistance
up to 4 hours.
Technical data
Collar/plastic pipes
Designation/ Pipe outside Collar outside Collar length No. of
size dia. (mm) dia. (mm) (mm) hooks and
fasteners
CP 644-50/1.5 32 51 66.7 22.4 2
CP 644-63/2 52 64 81.7 32.4 2
CP 644-75/2.5 65-78 101.7 32.4 3
CP 644-90/3 75 91 116.7 42.4 3
CP 644-110/4 92 115 145.7 47.4 3 h
.
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CP 644-125/5 116 125 166.1 47.8 4 s c
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CP 644-160/6 126 170 235.5 48.2 6 C

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CP 644-200/8 200 257 177.5 8

CP 644-225/9 225 289 202.5 10
CP 644-250/10 250 319 232.5 12
Acoustic insulation installation tips 3. Seal against smoke and gases

Close the remaining opening (max. 20 mm wide annular Gaps between the plastic pipe and the opening must be
space) with non-flammable mineral wool with a melting sealed on one side of the wall with sealant CP 611A / FS One
temperature >1000C. For a neat finish, apply CP 611A / FS- to seal against smoke and gases passing through the gaps
One intumescent firestop mastic about 10 mm thick on both sides. during the first minutes of fire. The intumescent inlay of
Position the firestop collar to ensure that it and the pipe CP 644 will close the opening, when activated by heat and
are not touching at any point. fire.
Penetration 4. Attach fastening hooks (supplied in the box)

Drill through the wall/floor using Hilti DD diamond drilling The fastening hooks can be attached to various points on
equipment and a core bit of suitable size. the metal housing. This allows the fastening points to be
Install the plastic pipe made to suit the space available in each case. The hooks
must be positioned as symmetrically as possible. The
Fit the CP 644 firestop collar required number of fastening hooks is indicated on the
1. Seal the opening packaging and in the table on the previous page.
Large gaps must be closed with mortar. Alternatively, they
can be closed with CP 611A. / FS - One. 5. Cast-in mounting
The approved methods vary and are given in the test - Ensure the penetration is large enough to
certificates and approvals. accommodate the outside diameter of the CP 644
2. Clean the plastic pipes collar.
Expansion of the intumescent material during a fire closes - Slide the CP 644 collar into the opening.
the plastic pipe. Very dirty pipes with, for example, - For ceilings, CP 644 must be flush with the soffit
remains of mortar, may lead to a delay in this closing For walls, Insert one collar from each side,
action. Badly soiled plastic pipes should, therefore, be - Backfill around the installed collar with mortar.
cleaned in the area where the CP 644 firestop collar is to
be installed. Safety precautions
Installation instructions for CP 644 www.hilti.co.uk / www.us.hilti.com
Use CP611A for smoke and acoustic seal
Close remaining Clean plastic pipe Seal against smoke Attach fastening Close collar
gap to ensure and gases hooks
smoke and
gas tight seal

35
Product Information
CP 680 Intumescent cast-In firestop

device
Product description
The CP680 cast-in device consists of a polypropylene body
containing an insert of intumescent material. An elastic
sealing membrane allows for flexibility to use with differing pipe
materials with different diameters. Providing fire rated
protection of up to 3 hours.
Sealing pipes from 1.5 (32 mm) up to 6 (170) mm in
penetrations through fire rated floor compartments.
Suitable for the following Pipe materials.
Plastic pipes: PVC, CPVC, ABS, FRPP, ENT/PEX
Metal pipes: steel, copper; EMT, conduit
Insulated steel and copper metal pipes
Product features
Ready-to-use device
One step installation resulting in greatly reduced installation time
Tested in various concrete floor thickness from 2.5/63 mm
For use with a variety of plastic and metal pipes and electrical
conduits from 1.5 (32 mm) up to 6 (170 mm)
Flexible in allowing a variety of pipe diameters and materials System advantages/customer benefits
Quick and simple installation
One step installation
Water and smoke tight
No additional sealing is required
Excellent good sound insulation
Ready to use out of the package
Allows for pipe movement and vibrations during and after
Economical in use with short installation time
installation.
Only three devices to cover all pipe diameters from 1.5
Base materials (32 mm) up to 6 (170 mm)
Concrete floors from 2.5 (63 mm) thickness over metal-decking Easy to remove and replace pipes
Allows for pipe adjustments during installation
British Standard 2. When passing through a new pipe,

BS 476 a) Ensure the external pipe diameter fits the CP 680 cast-
in device. Permitted dimensions are indicated on the
Other tests include : ASTM E 814 : UL 2043 : UL 1479
underside of the flange of the device.
b) Ensure that the pipe type passing through the device is
Maintenance
approved.
CP 680 allows replacement of pipes. When performing
c) Once the installation is finished, check the water
this operation please adhere to the following steps.
tightness of the system.
1. When removing a pipe, and a new pipe is not
d) In case of leakage, fill the remaining gap between the
immediately being passed through the device, tape shut
pipe and the device with a standard PU foam, mortar
the top of the CP 680 cast-in device to prevent any
or elastomeric sealant.
passage of smoke in case of fire.
CP 680 Cast-In firestop device Storage

Store only in the original packaging at temperatures 5C
Description Ordering Item No
to 25C.
designation
Observe expiration date on packaging.
Cast-in Firestop device CP 680-75/2.5 333545
Cast-in Firestop device CP 680-110/4 333546
Cast-in Firestop device CP 680-160/6 333547
Cast-in Firestop device CP 680-P2 (US) 244244
Metal-deck adaptor CP 680-75/2.5 333551
Metal-deck adaptor CP 680-110/4 333552
Metal-deck adaptor CP 680-160/6 333553
Metal-deck adaptor CP 680-M 2 MD (US) 3424949
36
CP 680 Intumescent cast-In firestop 3

3
3
device 4
2 1 2 1 2 1
Technical data
Expansion temperature >200C / 392 F
Expansion rate 1:50 (Free expansion)
1:30 (Under pressure 20 g/cm3)
Temperature resistance Maximum 100C / 212 F
Color Grey exterior 5
Use with insulated metal pipes Cast-In device CP 680 75/2.5 CP 680 110/4 CP 680 160/6
e Concrete Floor Min. 2.5 (63 mm)
Thickness of the Pipe dimensions x Pipes Min.: 1.5 (32 mm) Min.: 3 (80 mm) Min.: 5 (125 mm)
insulation 1/2 1 1.5 2 3 4 5 6 Max.: 2.5 (75 mm) Max.: 4 (110 mm) Max.: 6 (170 mm)
1/2 (12.7 mm) CP 680 CP 680 CP 680 CP 680 CP 680 CP 680 Plastic pipes PVC, CPVC, ABS & FRPP
75/2.5 75/2.5 110/4 110/4 160/6 160/6 Metal pipes Steel, Copper, Cast-iron, Conduit
1 (25.4 mm) CP 680 CP 680 CP 680 CP 680 CP 680 CP 680 Electrical conduits EMT, ENT/PEX
75/2.5 110/4 110/4 110/4 160/6 160/6 y Insulation Glass fiber, AB/PVC
2 (50.8 mm) CP 680 CP 680 CP 680 ^ Metal deck adaptorMetal-deck adaptor Metal-deck adaptor Metal-deck adaptor
160/6 160/6 160/6 75/2.5 110/4 160/6
Dimensions of the device

Installation instructions for CP 680 Designation Outside diameter Total height Number of
of the flange of the device fixing points
Before handling, read the product and material safety data sheet for CP 680-75/2.5 6.4 (162 mm) 10 (250 mm) 4
detailed usage and health information. CP 680-110/4 8.5 (215 mm) 10 (250 mm) 4
1. Fix the CP 680 cast-in firestop device CP 680-160/6 11.1 (282 mm) 10 (250 mm) 5
Use the correct size CP 680 cast-in firestop device and nail it in
place correctly on the form work. Dimensions of the metal deck adaptor
Designation Height of the Maximum dimension of the metal
Before pouring the concrete, secure the top cap in place, thereby extension plate when fixed to the device
preventing the flow of concrete into the cast-in device. CP 680 Metal-deck Min. 3.7 (93 mm) 12 x 7 (325 mm x 180 mm)
2. Pour the concrete slab to the required thickness. adaptor 75/2.5
CP 680 Metal-deck Min. 3.9 (100 mm) 14 x 8 (375 mm x 215 mm)
3. Remove the form work.
adaptor 110/4
CP 680 has been designed to ensure the nails used for fixing are
CP 680 Metal-deck Min. 4 (102 mm) 19 x 11 (485 mm x 282 mm)
removed with the form work. adaptor 160/6
4. Clean the pipe.
The flexible sealing membrane, ensures water tightness of the device Installation in concrete floor over metal decking:
once the pipe has been passed through. Very dirty pipes with For concrete floor over metal decking applications, a special
remains of mortar for example, may lead to a loss of tight seal by CP 680-Metal deck Adaptor is required.
damaging this membrane.
Very dirty pipes can also disturb expansion of the intumescent
material and lead to delays in the closing action during fire. Badly
soiled pipes should, therefore, be cleaned.
5. Install the pipe
Pipes can be installed from the top or from the bottom. Remove the
plastic protective caps and pass through the pipe breaking the white
membrane.
If insulation is required pass the pipe through first followed by the
insulation.
Installation is now finished and firestop functional.
Installation in concrete floor: 1.Create the opening in the metal-deck
Use the correct size CP 680 Metal Deck Adaptor with the installed
cast-in device.
Size the hole with the cardboard extension, and cut the metal deck.
2. Assemble the metal-deck Adaptor
Remove the underside plastic protective cap. Fix the cardboard e
xtension and the two metal plates on the CP 680 cast-in firestop device.
3. Fix the CP 680 Cast-In firestop device
Installation option:
Position the CP 680 at the right place ensuring that the cardboard
If it is necessary to cut the CP 680 cast-in firestop device to slab extension has been well positioned in the hole. Screw the two metal
thickness before installation or when riser clamps are used, follow plates on the metal deck with the device using Hilti S-SMD-Z .
the instructions. Before pouring the concrete, make sure the top cap is in place
thereby preventing the flow of concrete into the cast-in device.
1. Remove the 2. Replace the 4. Pour the concrete slab to the required thickness
top cap, and top cap and
cut the device make sure it Safety precautions
to the right fits correctly. Please refer to MSDS data sheet available as a download
slab thickness from the Technical Library on the Hilti web site at
37
Product Information
CP 648-S Intumescent firestop

single wrap
Product description
A new innovative firestop wrap for sealing flammable pipes
for fire resistance for up to 4 hours.
Sealing flammable plastic pipes from 50-160mm with high
and low wall thickness
Pipes include: UPVC
ABS pipes
PP pipes
PE pipes
Product features
Special elastic material for good pliability System advantages/customer benefits
Halogen and plasticizer free Very fast installation
Water resistant No tools /drilling required
Minimum thickness for smallest annular space required Ready to use (precut)
High performance fire expansion rate (40 : 1) Extremely thin wrap thickness
Simply insert wrap strip into annular space
Base materials Minimum space required - ideal for limited penetration
Concrete, Masonry, Porous concrete, Drywall accessibility (ideal for bent pipes etc.)
Easy to fasten with integrated adhesive closing tape
British Standard FM
BS 476
APPROVED
For Penetrat on F re Stops
Consu t the Factory Mutual Research Corporation Approval Gu de
Ageing
resistance
Other tests include : UL 1479, ASTME 814, ASTM E84
Recommendations for use Storage

Wall - two wraps in each side. Store only in the original packaging in a location protected
Floor - one wrap on the underside. from moisture at a temperature of 5C to 25C.
CP 648-S Intumescent single wrap

Description Quantity Ordering designation Item no.
Firestop Single Wrap 2 CP 648-S 50/ 1.5" 304296
Firestop Single Wrap 2 CP 648-S 63/ 2" 304297
Firestop Single Wrap 2 CP 648-S 75/2.5" 304298
Firestop Single Wrap 2 CP 648-S 1.5"US 304303
Firestop Single Wrap 2 CP 648 -S 2"US 304304
Firestop Single Wrap 2 CP 648-S 3"US 304305
38
CP 648-S Intumescent firestop

single wrap
Dimensions
Technical data Wall Floor
Chemical basis: Acrylic polymer
Density: 1.35 g/cm3
Storage Temperature: 5 to + 30 C
Application temperature: 5 to + 40 C
Expansion in the case of fire: above 160 C
Expansion rate: 1:40
Construction material class: B2 (DIN 4102)
Durability: > 30 a
Acoustic test: According to DIN EN 2014010;
ISO 14010; DIN 52210
Wall Floor
CP648-S sizes Cellular concrete, Cellular concrete,
For pipe Product dimensions Recommended drill
diameter hole X Pipe diameter Drywall concrete, masonry concrete, masonry
Length Thickness Width 50 110 mm 100 100 150
(mm) (mm) (mm) (mm) (mm) 125 160 mm 100/150* 150
CP 648-S 50/ 1.5" 50 169 4.5 45 67* CP 648-S One Wrap per side One Wrap on underside
CP 648-S 63/ 2" 63 210 4.5 45 77*
*Exact dimensions depending on national approvals
CP 648-S 75/ 2.5" 75 249 4.5 45 92*
CP 648-S 90/ 3" 90 311 9 45 112*
CP 648-S 110/ 4" 110 370 9 45 132*
3.Seal against smoke and gas
CP 648-S 125/ 5" 125 421 9 45 152*
Seal the remaining gap with Firestop sealant (e.g.
CP 648-S 160/ 6" 160 543 13.5 45 202* CP 606).
*or bigger
Larger annular spaces should be sealed with mortar
(e.g. CP 636, CP 620).
Penetration In drywall sealing of the remaining gap also possible
Drill through the wall/floor using Hilti diamond drilling with gypsum.
equipment and a core bit of suitable size
Install the plastic pipe Notice about approvals
Installation CP 648-S is internationally tested and approved.
1. Clean the plastic pipe When making a pipe seal using Hilti CP 648-S,
Expansion of the intumescent material during a fire closes national approvals must be observed in principle.
the plastic pipe. Very dirty pipes with, for example, Please refer to these for restrictions regarding
remains of mortar, may lead to a delay in this closing opening size, type and wall / floor thickness,
action. Badly soiled plastic pipes should, therefore, be maximum pipe diameter etc.
cleaned in the area where the CP 648-S is to be installed. For maintenance reasons, a penetration seal can be
2.Install Wrap marked permanently using an installation plate.
First check the annular space. Use the CP 648-S strip
corresponding to the diameter of the pipe to be installed.
Safety precautions
Wrap the CP 648-S around the pipe and fasten it tightly from the Technical Library on the Hilti web site at
using the integrated adhesive strip. www.hilti.co.uk / www.us.hilti.com
Push the CP 648-S wrap strip into the annular space until
it is flush to the wall surface.
2. Wind the CP 648-S 3. Push CP 648-S strip 4. Close remaining gap to

1. Clean the
plastic pipe. around the pipe and along the pipe into ensure smoke and gas
fasten it tightly with hole space, making tight seal. Fasten
the adhesive strip. sure CP 648-S is installation plate if
flush to the wall. required.
39
Product Information
CP 648-E Intumescent firestop

endless wrap
Product description
An innovative and highly flexible endless wrap, for sealing
flammable plastic pipes, suitable for heavy users. Tested to
BS476 Part 20 for fire resistance of up to 4 hours.
n Sealing flammable plastic pipes from 50-160mm with high
an low wall thickness
n Pipes include: UPVC
n ABS pipes
n PP pipes
n PE pipes
Product features
n 10 metre roll suitable for many applications
n No material waste as cut ends can be used
n Special elastic material for good pliability System advantages/customer benefits
n Halogen and plasticizer free
n 10 m / 33 ft roll for highest flexibility
n Water resistant
n One product for all plastic pipes up to 6"
n Minimum thickness for smallest annular space required
n No tools required, no drilling
n High performance fire expansion rate (40 : 1)
n Fast installation
Base materials n Easy to cut and measure
Concrete, Masonry, Porous concrete, Drywall n Extremely small wrap thickness
Wall from 100mm thick
Floors from 150mm thick
British Standard
BS 476 Ageing
resistance
Other tests include : ASTM E 814, ASTM E 84, UL 1479
Recommendations for use

n Wall - two wraps in each side.
n Floor - one wrap on the underside.
Storage
n Store only in the original packaging in a location protected
CP 648-E Intumescent endless wrap

Description Ordering designation. Item no.
Firestop Endless Wrap CP 648-E-W45 / 1.8" 304310

Firestop Endless Wrap CP 648-E-W45/ 1.8" US 304309
Firestop Endless Wrap CP 648-E-W25 / 1" US 304308
Retaining Collar 13/4x25 283225
Retaining Collar 1x25 283224
Included in an innovative packaging, easy to measure, easy to cut, easy to handle
40
CP 648-E Intumescent firestop

Dimensions
endless wrap
Wall Floor
Technical data
Chemical basis: Acrylic polymer
Density: 1.35 g/cm3
Storage Temperature: 5 to + 30 C
Application temperature 5 to + 40 C
Expansion in the case of fire: above 160 C
Expansion rate: 1:40
Construction material class: B2 (DIN 4102)
Durability: > 30 a
Acoustic test: According to DIN EN 2014010;
ISO 14010; DIN 52210
Application table Wall Floor

Pipe No. Wrap Applications with Recommended Cellular concrete, Cellular concrete,
dimension (mm) Layers length (cm) a 10 m roll (No.) drill hole X (mm)
Pipe diameter Drywall concrete, masonry concrete, masonry
50 1 17 58 67*
50 110 mm 100 100 150
63 1 21 47 77*
125 160 mm 100/150* 150
75 1 25 40 92* CP 648-E One Wrap strip on each side One Wrap strip on
90 2 64 15 112* (with required number underside (with requi-
110 2 75.5 13 132* of layers) red number of layers)
125 2 85.5 11 152* *Exact dimensions depending on national approvals
160 3 166 6 202*
*or bigger
4.Seal against smoke and gas
Penetration Seal the remaining gap with Firestop sealant (e.g. CP 606).
Drill through the wall/floor using Hilti diamond drilling Larger annular spaces should be sealed with mortar (e.g.
equipment and a core bit of suitable size CP 636). In drywall, sealing of the remaining gap also
Install the plastic pipe possible with gypsum.
Notice about approvals
Installation CP 648-E is internationally tested and approved.
1. Clean the plastic pipe When making a pipe seal using Hilti CP 648-E, national
Expansion of the intumescent material during a fire closes approvals must be observed in principle. Please refer to
the plastic pipe. Very dirty pipes with, for example, these for restrictions regarding opening size, type and
remains of mortar, may lead to a delay in this closing wall/floor thickness, maximum pipe diameter etc.
action. Badly soiled plastic pipes should, therefore, be For maintenance reasons, a penetration seal can be
cleaned in the area where the CP 648-E is to be installed. marked permanently using an installation plate.
2.Cut Wrap to required length
First check the annular space, then cut CP 648-E to length
according to the outer diameter of the pipe to be installed,
Safety precautions
taking the required number of layers into consideration. Please refer to MSDS data sheet available as a download
See the measurement table printed in this data sheet or on from the Technical Library on the Hilti web site at
the product packaging for guidance. www.hilti.co.uk / www.us.hilti.com
3.Install Wrap
Wrap the CP 648-E around the pipe and secure it with a
short strip of adhesive tape.
Push CP 684-E wrap strip into the annular space until
flush with the wall.
1. Clean the plastic 2. Cut CP 648-E to the 3. Wrap the CP 648-E 4. Close remaining gap to
pipe. correct length (see around the pipe, fas- ensure smoke and
measurement table ten it with adhesive gas tight seal. Fasten
on product tape and push it installation plate if
packaging for help). into the annular required.
space.
41
Product Information
CP 656 / CP658
Intumescent firestop plug
Product description
A ready to use intumescent flexible plug composed of a two
component polyurethane foam. Suitable for sealing circular
penetrations and providing fire ratings tested up to 3 hours.
Areas of application P 6
56
o d fm
8Z
B
ev
ra n
ds
ch

2 Jd u tz
i5 k ird3p 3 i4 jfiw h o s to
Sealing of 50mm - 200mm circular penetrations 2oe
0
9 1 w ol 4x 2 8 8 hW NE
jtf v u2
oo b vb v 7uze
p fe
n

h re
Sealing bunched or single cables through wall and floors iv
Suitable for applications in dust free environments

Suitable for both temporary and permanent applications
Tested to 90 mins. integrity and insulation in 150mm floors
Tested to 3 hours integrity and insulation in 230mm floors
and walls
Product features
Free from dust and fibre
Halogen and solvent free
Operational immediately after installation
Can be painted
Base materials
Concrete, Porous concrete, Masonry, Drywall System advantages/customer benefits
Walls > 100mm Excellent for repenetration with new cables
Floors > 150mm Economical in use owing to short installation time
Easy installation as no special tool is required
Functional after installation
Dust, fibre, halogen and solvent free
British Standard
BS 476 Ageing
resistance

The firestop system consists of the CP 656 firestop plug and
CP 611A firestop filler.
First cut plugs to shape for cable bundles to pass through
them.
Insert CP 656 firestop plugs into both sides of the
penetration.
Fill and close gaps around and between cables with
CP 611A firestop filler.
Diamond core bits are recommended for drilling
penetrations.
CP 656 Intumescent firestop plug

Description Ordering Item no. CP 658 Intumescent firestop plug
designation Description Ordering Item no.
designation
Plug, 62 mm dia. CP 656- 62 220211 Plug CP 658 - 62 369 293
Plug, 77 mm dia. CP 656- 77 220239 Plug CP 658 - 2 T (US) 378 287
Plug, 107 mm dia. CP 656-107 220212 Plug CP 658 - 77 369 294
Plug, 158 mm dia. CP 656-158 220213 Plug CP 658 - 4 T (US) 378 288
Plug CP 658 - 158 369 297
Manual dispenser CS 201-P1 225555
Plug CP 658 - 6 T (US) 378 289
Pressure exerting intumescent CP 611A 220351
Plug CP 658 - 202 369 298
Frame
Frame CP 658 - 62 369 304
Frame CP 658 - 77 369 302
Frame CP 658 - 107 369 300
42
CP 656 / CP 658 Dimensions

Intumescent firestop plug
Technical data max. 200 mm
CP 656 firestop plug
min 150 mm
Application temperature: -5C to +40C
Colour: red
Temperature resistance: -60C to +60C
Expansion temperature: +300C
Expansion ratio (at 300C): 1: 5
Material class as per DIN 4102, T.1: B2
max. 200 mm
CP 611A firestop filler
Colour: Grey
Temperature resistance: -40C to +140C min. 50 mm
Skin-forming time: approx. 10 min. min. 230 mm
Curing rate: 3 mm in 3 days
Intumescent phase: from +140C to +180C
The following dimensions must be observed when making the
Movement acceptance: 10%
seal:
Material class as per DIN 4102, T.1: B 2 (Fire reaction) Floor Wall
Shelf-life after production: 12 months (at 20C in a dry Min. thickness of building
place) component 230 mm* 150 mm
Cartridge contents: 310 ml Max. opening size 200 mm 200 mm
Min. distance between cables/
Dimensions of firestop plugs cable run and opening surface 0 mm 0 mm
Min. distance to next opening 50 mm 50 mm
Firestop plug Diameters of Hilti diamond bits
Max. cable loading
max. hole dia. min. hole dia.
(as % of opening size) 60 % 60 %
CP 656-62 62 mm 42 mm *150 mm wall thickness + 2 fibre silicate boards 40 mm on each face.
CP 656-77 77 mm 67 mm
CP 656-107 107 mm 92 mm b) If cables are laid (permanent firestop), cut CP 656
CP 656-132 132 mm 112 mm firestop plugs to suit the cable circumference using a
CP 656-158 158 mm 152 mm knife. Insert plugs from both sides and compress them.
CP 656-202 200 mm 192 mm Fill cable spaces and gaps with CP 611A/FS-One
firestop mastic corresponding to the thickness of the CP
Opening 656 firestop plug.
Drill the hole with Hilti diamond drilling equipment and a Notes
suitable core bit. CP 611A/FS-One can be smoothed using a paint brush
Clean the opening. and water before a skin forms.
Cables and cable supporting structures must be installed It is not necessary for the firestop plug to be bonded to
in compliance with local building and electrical standards. the side of the hole.
Fitting firestop plugs c) Re-installing cables
a) If cables are not laid (temporary firestop), insert If single cables are subsequently installed, a hole can be
CP 656 firestop plugs from both sides and compress drilled through the plug and a cable passed through.
them. Fill gaps and spaces of irregular hole surfaces with
CP 611A/FS-One firestop filler.
Aus-
hrungssch ld
Core drill and Without cables, fit With cables, cut Fit plug and Fasten installation
clean hole plugs into hole plugs to fit around fill gaps with CP plate in place
cables 611A/FS-One (If required)

43
Product Information
CP 657 Intumescent firestop brick

Product description
A ready to use intumescent flexible brick composed of a two
component polyurethane foam mixed with graphite. Suitable
for sealing small to medium sized penetrations and providing
fire ratings tested up to 3 hours in various applications.
Sealing single or multiple penetrations in small to medium
openings
Temporary or permanent sealing of cables and cable
trays
Temporary or permanent sealing of flammable pipes
Temporary or permanent sealing of insulated metal pipes
Temporary or permanent sealing of non insulated metal
pipes
Product features
Free from dust and fibre
Halogen and solvent free
Operational immediately after installation
Can be painted
System advantages / Customer benefits:
Base materials Excellent for repenetration with new cables
Concrete, Porous concrete, Masonry, Drywall Economical in use owing to short installation time
(Maximum/minimum dimensions apply) No special tools required
Functional after installation
Dust and fibre free
Smoke and gas tight
British Standard
BS 476

The firestop system consists of the CP 657 fire-block
and CP 611A/FS-One as intumescent firestop mastic.
Cut CP 657 fire-block to size only in the longitudinal
direction.
Suitably cut and compress CP 657 fire-block to fit Ageing Sound Smoke- and
resistance Insulation gas- tightness
closely around penetrating items.
Fill gaps around and between cables with
CP 611A/FS-One intumescent firestop mastic.
Position CP 657 fire-block in the penetration offset to
each other in stretcher for 1 hour integrity and in
insulation and in header for 3 hours integrity and
insulation.
Storage
Store only in the original packaging in a location
protected from moisture and direct sunlight at a
temperature of 0C to 38C.

Description Colour Ordering Item. no.
Fire-block Red CP 657 311390

Fire-block Red FS 657 306241
Pressure exerting Grey CP611A 220351
Intumescent
Manual dispenser CS 201-P1 225555
CP 657 Fire-Block
CP 611A Cartridge 310 ml
44
Dimensions:
2
Technical data CP 657 Fire-Block
Density Approx. 0.27 g/cm3 2
Colour Red
Dimensions (L x W x H) 200 x 130 x 50 mm 1
Expansion ratio (at 600C) 3 to 4 time the initial volume
4
Application temperature + 5C to + 40C 5
Temperature resistance - 15C to + 60C 3
Smoke and flame index Flame spread index = 0
2
(UL 723 ASTM E 84) Smoke development index = 25 4
Opening: 5 3
Clean the opening.
Cables and cable supporting structure must be installed 2
in compliance with local building and electrical 1
standards.
Installing firestop blocks

a) If no cables are laid, build up CP 657 firestop blocks The following dimensions must be observed
firmly seated, positioned longitudinally to the opening, when making the seal
the bigger dimension corresponding to the floor or wall
Wall Floor
thickness.
Build them up as masonry bond, no mastic is needed (mm) (mm)
between each layer. Min. thickness of building component 100 150
Apply a bead of CP 611A/FS-One around the opening Min. distance to next opening 600 x 700 830 x 900
at the contact point between the block and the Min. distance between penetrating items
concrete. and opening surface:
In floor application, fix a wire mesh to help during the Cables tray 60 mm 60 mm
construction. PVC pipes 100 mm 100 mm
Metal pipes 100 mm 100 mm
b) If cables are laid, build up CP 657 firestop blocks
firmly seated, positioned longitudinally to the opening, Min. distance between penetrating items. 25 mm 25 mm
the bigger dimension corresponding to the floor or wall Max. dimensions of penetrating items
thickness. Max. opening loading 60 % 60 %
Build them up as masonry bond, no mastic is needed (as % of opening size)
between each layer. Cables diameter 26 mm 26 mm
Cut the blocks with a knife to suit the laid cables and PVC pipe diameter 50 mm 50 mm
completely fill cable spaces, gaps and joints with CP Insulated metal pipe diameter 168 mm /
611A/FS-One intumescent firestop mastic.
Metal pipe diameter non insulated 60 mm 60 mm
Note
Firestop blocks may be laid longitudinally and width
wise in the direction of the opening.
CP 611A/FS-One can be smoothed with the aid of a Safety precautions
paintbrush before skin forms. Please refer to MSDS data sheet available as a download
Floors seal must be protected from loads.
Re-installing cables www.hilti.co.uk / www.us.hilti.com
Remove a block from the seal and cut it to shape.
Install the cable and re-lay the block in compliance with
the approval. Fill gaps and spaces with
CP 611A/FS-One.
Single cables can be run through joints between blocks, For more detailed Consumption Information refer
and also a hole can be drilled through a brick using a to the Consumption Guide on pages 56-57
sharpened piece of metal tubing.
Installations instructions for CP 657
Clean the opening a) Build up blocks b) Cut blocks to size Build up blocks to fill Fill gaps Fasten installation
if cables are in place the opening plate in place (if
required)

45
Firestop cushions
Hilti CP 651N firestop cushions

Applications
Permanent firestopping in cable penetrations through walls
and floors, particularly where flex bility is required due to fre-
quent changes in cabling
Sealing penetrations for single or bunched cables and open-
ings in floors and walls for PVC pipes up to 50 mm diameter
Temporary sealing of openings or breaches in floors and walls
during construction work
Fast, approved and reusable.
Advantages
Very economical in use thanks to improved cushion dimensions
Suitable for openings of all sizes up to 1200x1500 mm in walls
and 1000x700 mm (700x mm) in floors
Fully functional immediately after installation
Quick, easy installation and removal, thus especially recom-
mended for use where cable installations undergo frequent
modification
Re-usable, cost-saving solution
Also suitable for use in drywall partitions
Tear-resistant and dust-free for trouble-free, easy installation
even in sensitive environments
Hilti CP 651N has not only been tested with current cable
arrangements in accordance with EN 1366-3 but also with ex-
pected future
EN cable configurations comprising a much larger variety of
cables.
Internationally tested and approved
British Standard British Standard

BS 476 EN1366-3 Ageing
resistance
Storage
Store only in the original packaging
Hilti Firestop cushions

Description Package Contents Ordering Item no.
designation
Firestop cushion (large) 6 CP 651N-L 382626

300 x 170 x 30 mm
Firestop cushion (medium) 15 CP 651 N-M 382625

300 x 80 x 30 mm
Firestop cushion (small) 30 CP 651 N-S 382624

300 x 40 x 30 mm
46
Firestop cushions
The following dimensions must be observed when installing firestop cushions: Dimensions
Wall Floor
Min. building component thickness 100 mm 150 mm
m
m
00
Max. opening size Width 1200 mm 700 mm
10
Heigth/length 1500 mm unlimited
max. 700 mm
Min. distance of cable run from opening 40 mm 40 mm
min. 150 mm
Min. distance between cable trays Horizontal 0 mm 0 mm
Vertical 80 mm 80 mm
Min. distance between openings 200 mm 200 mm max.
1200 mm
min.
40 mm
Max. cable loading (as % of opening size) 60 % 60 %
40 mm
max. 1500 mm
min.
80 mm
min.
40 mm
min.
Technical Data CP651N
min.
Color White 40 mm
Density Approx.0.35 g/cm2 min. 200 mm
Intumescent reaction temerature Expansion at approx. 180C min. 100 mm
Dimensions / weight*
CP 651 N-S (small) 300x40x30 mm / 110g
CP 651 N-M (medium) 300x80x30 mm / 210g
CP 651 N-L (large) 300x170x30 mm / 500g
Material class as per EN 13823 (SBI) Bs1
Temperature resistance -40C to + 120C
*at 23C and 50% relative humidity
Note
Insert the first layer of CP 651N
underneath the cables if possible
Installation instructions for CP 651 Overlap (> 20 mm)
Shift next layer 1/2 width of cushion
(stretcher bond)
Openings in floors should have wire
mesh (wire > 5 mm dia./mesh
50 x 50 mm) secured on the underside
with Hilti anchors e. g. HEH, DBZ etc.
The CP 651N firestop cushions must
be laid on the wire mesh, overlapping
by ca. 1/2 width of cushion resulting in
an overall installation depth of 150mm
Clean the opening. Cushion arrange- Cushion arrange- For floor openings Seal off the opening with CP 651N
Cables and cable ment without ment with cables fasten wire mesh tightly
supporting struc- cables running running through in place when If cable penetration must carry
tures must be through wall parti- wall partition closing the permanent identification mark in the
installed and tion; opening form of an installation plate. Enter the
fastened in compli- for drywall framing appropriate details on the installation
ance with of opening plate and mount it in a visible position
standards required (gypsum beside the cable penetration
panels) Floor seals must be protected from
loading and theft using wire mesh
Do not use damaged cushions
Aus-
fhrungsschild
Inspection
Check that the cushions have been
installed in compliance with
regulations
Not for use

With folded and coiled sheet-metal or
Cushion Wrap cable/cable Fasten cast-iron pipes (not tested)
arrangement in tray resp. pipes identification plate In highly corrosive surroundings
floor. Seal gaps running through in place In areas submerged in water
between cables opening with (if required) In installations where high smoke
and CP 651N with CP 651N-L and pressure resistance required
CP 606 fix with wire
if required (please if required (please Safety precautions
refer to approval) refer to approval) Keep out of the reach of children
Observe the EC safety data sheet
Storage
Store only in the original packaging
47
Product Information
CP 670 Ablative firestop coated

board system
Product description
Hilti CP670 is an innovative system for fast, reliable and cost
effective firestopping of wall and floor openings especially
large ones. Tested to both BS476 Part 20 and EN 1366-3.
Extended approvals for large diameter cables, dampered
penetrations and double board usage
Single cables, cable bundles, cable tray air ducts and pipes
Combustible and non combustible pipes
Large penetrations possible up to 5 meters high by any length
Product features
Odourless and solvent free
Less prone to damage due to pliancy of the material and
the resilient elastic coating
Approved for a wide range of applications
Fast tight seal, less sealant required for gap filling
Base materials
Drywall, Masonry, Concrete Approved for a wide range of applications
Odourless and solvent free
Storage Virtually no cracking or delamination during cutting
Store only in the original packaging in a location protected Less prone to damage due to pliancy of material and
from moisture and direct sunlight at a temperature of 5C resilient elastic coating
to 37C. Fast, tight seal: less gap filling sealant needed
Observe expiry date on packaging. Acoustic as required by ADE
Smoke tight air seal
CP 670 fire safety coated board system

Approvals Internationally tested and approved Technical data CP 670 fire safety board
Chemical basis: acrylic dispersion
British Standard EN1366-3
Colour: white
Content: 17.5 kg
BS 476 Consistency: Can be applied by paint brush or sprayed
Density: approx. 1.41 kg/m3
Storage/transport temperature: +5C to +30C
Shelf life after production 13 months
(stored in a dry place):
Curing through: 3 mm in 36 hrs.
Skin forming time: 150 min
Ageing Smoke- and Sound
resistance gas- tightness Insulation
CP 670 Fire Safety Coating

Description Ordering designation Packaging cont. (pcs) Item no.
Fire Safety Coating, CP 670 17.5 kg 286955
310ml
Other System Components
Description Ordering designation Packaging cont. (pcs) Item no. 5 galon

Fire resistance acoustic mastic CP 606 white 310ml 310638
Fire resistance acoustic CP 606 white 580ml 310640 580ml
Fire resistance acoustic mastic CP 606 5 galon 314273
Pressure exerting intumescent CS 611 A 310ml 220351
Manual dispenser CS 201 - P1 310ml 225555
Manual dispenser CS 270 - P1 580ml 24669
580ml 310ml
48
CP 670 Ablative firestop coated

board system
General installation information
Opening
Clean the opening. Do not pre moisten opening surfaces.
Cables and cable supporting structures must be dry and free
from dust, grease or oil, and installed in compliance with local
building and electrical standards.
Application
a) Preparation
- Mix the CP 670 coating well.
- Separated water in the container must also be mixed in.
- Coat mineral wool panel (minimum density of 160 kg/m3 and
thickness of 50 mm) with CP 670. The required dry film
thickness of CP 670 coating is 0.7 mm (1 coat). If a pre coated
mineral wool panel is used, this operation is unnecessary.
b) Fitting of boards
- Cut the coated mineral wool panel to size. Coat the surface of 2.2 - Type B
the opening with CP 606 sealant and insert the panel flush with Double layer unframed system 100 mm thick (two 50 mm thick
the opening edge. Seal around the opening and between the batts). Can be installed in apertures within concrete, masonry or
cables with CP 606 sealant or CP 611A as appropriate. Pack partition wall constructions of 100 mm minimum thickness with a
any gaps or openings with mineral wool and seal with CP 606 maximum aperture size of 2400 mm high by 5000 mm wide.
sealant. Apertures in partition wall must be framed out with steel partition
Note studs.
CP 670 Fire Safety Coating can be used where cutting has caused The system will accommodate electrical cables of up to 75 mm
exposed mineral wool to appear. In addition, the coating can be diameter, with or without cable trays, steel pipes of up to 250 mm
applied if wool is used to pack gaps or coat back on cables if diameter, copper pipes of up to 108 mm diameter, steel trunking of
required. size up to 250 mm square and various plastics pipes of up to 160
mm diameter, using CP 642 or CP 643 pipe collars, in recessed or
Detailed installation information
surface mounted installation details.
1 Application
System requires CP 670 Fire Safety Board (1200 mm by 600 mm),
Used to seal penetrated and unpenetrated openings within concrete,
CP 670 Fire Safety Coating and CP 606 Firestop Sealant. Depending
masonry and dry (partition) wall constructions to reinstate their fire
on service applications may also require additional service insulation
resistance performance. Also used, in the internally framed version, to
material (for pipes etc).
provide independent partition wall penetration sealing system
constructions of up to 5 m height.
2.3 - Type C
Double layer framed system 130 mm thick (two 50 mm thick batts
The three available systems, single layer unframed (Type A), double
with 30 mm deep System ML support frame). Can be installed in
layer unframed (Type B) and double layer with internal supporting
apertures between concrete and/or masonry constructions up to a
steel frame (Type C) provide up to 240 minutes fire resistance,
maximum height of 5000 mm by and width. May also be installed
depending on the system used and the service application.
within pre-prepared apertures in partition wall constructions of 130
The three construction types provide the most comprehensive and
mm minimum thickness with a maximum aperture size of 2400 mm
versatile wall mounted firestopping system available.
high by 5000 mm wide. For use in partition walls the vertical steel
2 Description and Components internal ML channel members must be installed during construction
The basic description and primary components of the system(s) are
of the wall assembly and fixed to the structural floor and ceiling. The
as follows:
channels may be installed coincident with the partition vertical studs.
2.1 - Type A Apertures in partition wall must be framed out with steel partition
Single layer unframed system 50 mm thick batt. Can be installed in studs.
apertures within concrete, masonry or partition wall constructions of The system will accommodate electrical cables of up to 75 mm
100 mm minimum thickness with a maximum aperture size of 2400 diameter, with or without cable trays, steel pipes of up to 250 mm
mm high by 5000 mm wide. Apertures in partition wall must be diameter, copper pipes of up to 108 mm diameter, steel trunking of
framed out with steel partition studs. size up to 250 mm square and various plastics pipes of up to 160
The system will accommodate electrical cables of up to 75 mm mm diameter, using CP 642 or CP 643 pipe collars, in recessed or
diameter, with or without cable trays, steel pipes of up to 250 mm surface mounted installation details. Additionally curtain type
diameter, copper pipes of up to 108 mm diameter, steel trunking of dampers of overall size up to 1200 mm by 1200 mm can be
size up to 250 mm square and various plastics pipes of up to 160 mm accommodated, supported by the internal steel framing. NOTE: Multi
diameter, using CP 642 or CP 643 pipe collars, in recessed or surface blade dampers can only be used if they have previously been tested
mounted installation details. in a partition wall construction.
System requires CP 670 Fire Safety Board (1200 mm by 600 mm), System requires CP 670 Fire Safety Board (1200 mm by 600 mm),
CP 670 Fire Safety Coating and CP 606 Firestop Sealant. Depending CP 670 Fire Safety Coating, CP 606 Firestop Sealant, 3mm diameter
on service applications may also require CP 611A Pressure Exerting steel pins and 30 mm diameter non return (speed) washers.
Intumescent. Depending on service applications may also require additional
service insulation material (for pipes etc).
Installations instructions for CP 670 for installation
instruction contact Hilti Firestop specialist
Clean the opening Coat mineral wool Coat cut edges Fit mineral wool Fill gaps with CP Fasten installation
panel with CP 670 with CP 606 panel 606 (if required)
49
Product Information
CP 678
Firestop cable coating
Product description
Hilti CP 678 is a ready to use, water based, intumescent
cable coating, which can be applied by brush or airless spray
to prevent the propagation of fires along internal electrical
cables. Cables coated with CP 678 will exhibit increased
protection in the event of a fire. Also suitable for
protecting against spread of flame on timber panels.
Main applications
Power plants.
Telecommunication complexes.
Industrial plants.
Petrochemical plants.
Paper mills. System advantages / customer benefits
Factories and production facilities.
Simple application using a paint brush or airless spray
gun.
Product features
High yield, economical.
Water soluble, odourless and solvent free. Single application to meet IEC 332 Part 3 Standard for
Rapid drying. reduced spread of flame.
Remains flexible when dry. No derating effect on cables.
Intumescent. Protects functionality of cables.
Free of fibres, or as asbestos.
No derating effect on cables. Technical data
Compatible with the sheathing of electrical cables. CP 678 cable coating
Colour: white
Consistency: CP 678: can be applied
by paint brush or sprayed
Application temperature: +5C to 40C
pH value: 7-8 (chemically neutral)
Application of 2nd layer, CP 678C: after about 2 - 4 hours
Shelf-life after production: CP 678: 18 months
IEC 331, IEC 332-3A, ASTM E84 Material class as per DIN 4102 T.1,
CP 678 C: B2 (Fire reaction)
CP 678 Firestop cable coating

Description Ordering Packaging Item no.
designation contents
Firestop coating CP 678 20kg bucket 334892
CP 678 EP 2510 Airless

Sprayer
50
Installation Instructions for CP 678 cable coating
Clean cables Mix coating Apply coating
Opening Do not
n Clean the cables. The cables and cable supporting n Paint over the coating.
structures must be dry and free from dust, grease or oil n Use outside or in damp rooms.
and installed in compliance with local building and n Apply to uninsulated cables.
electrical standards.
n Prepare the cable coating. Thoroughly mix the CP 678 Safety precautions
coating. Any separated water in the container must also
be mixed in. Do not add water. n Keep out of the reach of children.
n Apply CP 678 cable coating to all areas of the cables and n Observe the safety data sheet.
cable run over the required length. This can be done n Wear suitable gloves and eye protection.
using a paint brush, roller or airless spray gun with the
recommended 0.029 nozzle and 40 spray angle. Storage
n Each application will achieve a dry film thickness of n Store only in the original packaging in a location
approx. 0.5 mm. To meet IEC 332 requirements, the dry protected from moisture.
film thickness must be at least 0.5 mm. For Factory n Observe expiry date on bucket.
Mutual requirements the dry film thickness must reach n Store at temperatures between 5C and 37C.
1.6 mm.
Coverage
n On a flat surface coverage will be approximately 650 gm
per m2 (at 0.5 mm DFT) .
n On cable bundles and cable trays allow 1 to 1.5 kg per m2
(at 0.5 mm DFT) depending on volume of cables, method
of application and wastage (ie. over spray).
For large cable bundles to reduce the Vertical cable runs can cause rapid Use along cable trays where fire may
fire load spread of fire spread
Product Information
CP 679A Ablative firestop

cable coating
Product description
CP 679A is a solvent and chlorine-free dispersion with flame
retarding pigments ablations coating compound. Asbestos
and halogen free.
CP 679A is an ablation product, which undergoes an
endothermic reaction when subjected to fire. This means that
evaporation of the water released by the heat has a crucial
effect on the spreading of the fire.
Fields of applications
CP 679A is a universal fire retardant coating used on cables
laid horizontally or vertically. It can be used both for indoor or
outdoor applications.
Offshore exploration, production & refining
Oil & Gas
Power Plants System advantages / customer benefits
Simple application using a paint brush, or airless spray gun.
Product Features Resistant to oil and petrol spills.
Viscoelastic, remains elastic even in thick coats. Water resistant.
Impermeable to water. Very flexible when dry.
Resistant to oil and petrol spills. Ready-to-use.
Weatherproof, virtually odourless and Environmental ABS/DNV certified.
friendly.
Technical data
CP 679A cable coating
(The drying times specified are based on room temperatures
ie +20C and humidity of 65%)
Colour: white
Consistency: Can be applied by paint brush or
sprayed
Coverage rate: 1 mm dry=1.7 kg/m2 on bunched
cables
Application temperature: +5C + 45C
Dust dry: 3 hours*
Touch dry: 6 hours*
IEC 331, IEC 332-3A Full cure: 24 hours*
Application of 2nd layer: after 24h. (20/65% humidity)
Shelf-life after production: 12 months,
* Lower temperatures and higher humidity delay drying.
CP 679A Firestop cable coating

Description Ordering Packaging Item no.
designation contents (pcs)
Firestop coating CP 679 A 20kg bucket 372097
CP 679 A EP 2510 Airless

Sprayer
52
Installation Instructions for CP 679A cable coating

Opening Do not
Clean the cables. The cables and cable supporting Dilute with water.
structures must be dry and free from dust, grease or oil, Apply to uninsulated cables.
and installed in compliance
with local building and electrical standards. Safety precautions
Prepare the cable coating. Thoroughly mix the CP 679A CP 679A has no toxic additives and therefore only requires
coating. Any separated water in the container must also such measures as are to be adopted when applying
be mixed in. Do not add water. CP 679A should be paints.
applied at its original viscosity. Remove splashes arising during application immediately
Apply CP 679A cable coating to all areas of the cables with water.
and cable run over the required length. CP 679A can be Keep out of the reach of children.
applied with conventional brush, roller or with airless Observe the material safety data sheet.
Wear suitable gloves and eye protection.
spraying equipment. It is advisable to use nozzle
openings 0.58 to 0.63 mm or 0.023 to 0.025 inch. Storage
CP 679A can also be applied in several thinner coats, Store only in the original packaging in a dry location
each of them being allowed to dry before recoating. protected from moisture.
A single coat can achieve a dry film thickness (DFT) of Observe expiry date on bucket.
approx. 1.0 mm (0.04 in.). Please note that a 1.0 mm Store at room temperature, free from frost.
(0.04 in.) DFT is required to meet ABS (American Bureau
of Shipping) and/or DNV (Det Norske Veritas) rules.
Coverage
On bunched cables the coverage rate of CP 679A will be
approximately 1.7 kg per m2 (at 1.0 mm DFT).
Installation instructions for CP 679A cable coating
Clean cables Mix coating Apply coating
53
Product Information
CF125-50 Fire rated backing foam

Product description
CF 125-50 fire rated backing foam is a one component
ready-to-use polyurethane system, to be used in conjunction
with firestop sealants and intumescent sealants.
Insulating and sealing doors and windows in fire rated
building elements.
Backfilling around service penetrations prior to being
used as backing material for CP 601S, CP 606 and
CP 611A Passive Fire Resistance sealants and mastics.
Tested in accordance with the criteria laid down in
BS476 Part 20.
Product features
Excellent adhesion
Moisture cured
Ozone friendly propellant Simple and ready-to-use 1 component polyurethane foam
system
Base materials Gun applied meaning minimal wastage
Concrete, Masonry, Timber, Brickwork Ozone friendly propellant that meets the 1987 Montreal
(Walls and floors > 100mm) Agreement
Moisture cured
Economical due to high foam yield and ability to regulate
dispenser
Insulating, filling and adhesive properties
British Standard
BS 476
Smoke- and Sound
Other tests include : DIN 52210 gas- tightness Insulation
Curing characteristics
Note Hardening characteristics are temperature and
humidity dependant. Storage
non-tacky: 10-20 minutes Store in original packaging in a location protected from
ready-to-cut pack: 20-40 minutes frost, moisture, sunlight and at a temperature of 5OC to
ready to firestop: approx 30 minutes 25OC.
Do not allow canister to exceed 50OC.
Recommendations Observe expiry date on bottom of cans.
Joint sides are to be sound, free from dust, oil or grease.
Base materials must be moistened with water to aid
adhesion and curing.
Deep cavities to be filled in successive layers. Ensure
top surface of the preceding layer is sufficiently non-
tacky before applying the next layer. Spray individual
layers with water.
Remove spillage with CF-R1 cleaner before foam cures.
Once cured remove mechanically.
Base material and ambient temperature to be 5OC
minimum.
CF 125-50 Fire rated backing foam

designation
Fire rated foam CF 125-50 259628

Foam cleaner/solvent CF R-1 55019
Dispenser CF DS1 259768
54
CF125-50 Fire rated backing foam

Technical data (at 23OC and 50% R.H.)
Foam appearance: Fine homogeneous cell
structure
Foam yield (freely foamed: up to 50 litres, HTC 2104*
Density: 22 kg/m3
Elongated at break: +20C a. 18%
- 20C ca. 10%
Tensile strength: +20C 0. 12N/mm2
-20C 0. 19N/mm2
Shear strength: 0.05 N/mm2
Flexural strength: 0.5 N/mm
Compressive strength:
at 10% compression: 0.05 N/mm2
Thermal Conductivity: 0.032 kCal/mhOC
(0.04 W/m.K)
Propellant: Ozone certified
Shelf Life (after production): 12 months
* Hilti Test of Chemicals
Tested to Sound insulation of

BS 476 Part 20 joints:
Limitation: i.f.t.-tested on the basis of

Not to use on areas the standard DIN 52210
exposed to weathering Sound
and UV radiation. Test report 169 16987 Insulation
Not to use on its own of 01. 03. 1996
around service
penetrations.
When the work with the CF 125-50 foam system is
CF125-50 fire rated backing foam complete, close the trigger lock. A foam can must be
Application Details attached to the dispenser at all times.
Read and follow all instructions/warnings on can label. The surface of the base material must be free of dust
and grease.
The base material must be wet to enable optimal foam
output volume and to prevent subsequent swelling. To fill deep cavities apply foam in successive layers.
Ensure the top surface of the preceding layer is
Shake can of CF 125-50 foam thoroughly before use sufficiently non-tacky before applying the next layer.
(minimum of 20 seconds). When applying foam in layers, spray the individual layers
with water.
Remove the protective cap from the can.
The foam will not blend to teflon, silicone or form work
The CF 125-50 Foam container can now be screwed release agent.
onto the CF DS1 dispenser.
Overlaying with Fire Resistant Sealants/Mastics
The foam can now be used adjusting the flow rate by
means of the flow adjustment screw at the rear of the After 20-40 minutes, once a skin has formed, gently
dispenser. push back foam to required depth.
Alternatively, wait until full cure and rake out or cut back
foam to required depth.
Safety precautions

55
Consumption Guide
CP 601S, CP 606 for joint applications

a
Cartridge volume = 310 ml
b
a = Joint width in cm
b = product depth in cm (see Tested Applications)
Linear meter per cartridge =3.10
axb
e.g. a floor joint 20 mm wide with product depth of 10 mm:
Therefore linear meters per cartridge = 3.10/(2x1) = 1.55 meter per cartridge
for one side of the floor
CP 601S, CP 606 and CP 611A for pipes and bunched cables

a
Cartridge size = 310 ml
a = Hole diameter in cm
b = Product depth (see approvals)
c = pipe or bunched cable diameter in cm
No. of cartridges required = (a2 - c2) x b
395
b
e.g. 50 mm pipe in 150 mm hole:
Number of required cartridges = (152 - 52) x 4
c
395
= 2 cartridges for one side (check approvals if one or two sides are required)
Foam installation thickness:

Surface area of Diameter of Seal No. of CP 620 cartridges
Seal (mm x mm) mm Cable loading (as % of opening size)
0% 10% 30% 60%
0.005 90 50 x 100 1 1 1 1
0.01 120 100 x 100 1 1 1 1
0.015 140 100 x 150 2 2 1 1
0.02 160 100 x 200 2 2 2 1
0.025 180 100 x 250 3 2 2 1
0.03 200 100 x 300 3 3 2 1
0.04 220 200 x 200 4 3 3 2
0.045 240 200 x 225 4 4 3 2
0.05 250 200 x 250 5 4 3 2
0.06 280 200 x 300 5 5 4 2
0.07 300 200 x 350 6 6 4 3
0.08 320 200 x 400 7 6 5 3
0.09 340 300 x 300 8 7 6 3
0.1 350 300 x 330 8 8 6 4
0.12 400 300 x 400 10 9 7 4
0.16 - 400 x 400 13 12 10 6
0.20 - 400 x 500 17 15 12 7
CP 657 Firestop Flexible Brick
Brick dimension 200 x 130 x 50 mm

130 mm
a = opening width in cm
b = opening length in cm 50 mm
a
Opening with 30% cross sectional area of services multiply the blank opening results by 0.7
Opening with 50% cross sectional area of services, multiply the blank opening by 0.5
Header orientation e.g. 1 metre by 1 metre opening

b
Blank opening = a x b Number of bricks required =100 x 100
= 154 bricks
65 65
Stretcher application requires 100 CP 657 bricks per square meter.
56
Consumption Guide
CP 636 Firestop Mortar

c
20 kg bags yield 22.2 litres
a = opening depth in cm
b
b = opening length in cm
c = opening width in cm
Blank opening
Number of bags required = a x b x c a
22,000
e.g. 100 mm thick floor with 1 meter x 1 meter opening:

Therefore number of bags required = 10 x 100 x 100
= 5 bags
22,000
Opening with 30% cross sectional area of services

Number of bags required = a x b x c x 0.7
22,000
Opening with 50% cross sectional area of services

Number of bags required = a x b x c x 0.5
22,000
CP 651N Firestop Cushions
Cable penetrations through walls covering all cable diameters
Opening (m2) cable load 0% cable load 10% cable load 30% Cable load 60%
0.01 0 1 4 - - - - - - - - -
0.02 3 2 3 3 2 2 - - - - - -
0.04 6 2 1 5 2 1 5 2 1 - - -
0.05 8 2 2 8 2 1 7 4 1 - - -
0.1 16 4 2 18 3 2 15 3 2 12 4 2
0.2 32 7 3 31 6 3 23 6 3 20 5 3
0.4 65 15 6 63 13 6 51 14 5 36 9 4
0.5 80 19 8 76 16 7 64 13 5 40 11 4
0.6 96 23 9 90 20 8 74 16 7 52 12 6
0.8 128 29 11 118 26 10 92 20 8 66 13 6
1.0 160 36 13 148 32 12 119 25 10 78 18 8
1.2 182 47 15 169 39 13 136 31 11 86 24 9
1.4 215 54 16 201 48 15 164 38 12 109 31 10
1.6 257 61 18 232 55 16 189 43 12 120 36 10
1.8 298 68 21 278 61 19 218 48 15 136 41 12
Cushion CP651N-L CP 651N-M CP 651N-S CP 651N-L CP 651N-M CP 651N-S CP 651N-L CP 651N-M CP 651N-S CP 651N-L CP 651N-M CP 651N-S
Hilti CP 670 Ablative Firestop Coated Board System
Degree of Load
0% 10% 30% 60%
Opening Size (m2) L x w (mm)
CP 670 (kg) CP 670 (kg) CP 670 (kg) CP 670 (kg)
0.1 100x1000 0.30 0.28 0.22 0.12
0.5 500x1000 1.50 1.34 1.04 0.60
0.8 800x1000 2.40 2.18 1.68 0.98
1.0 1000x1000 3.00 2.70 2.10 1.20
1.5 1000x1500 4.48 4.00 3.20 1.80
2.0 1000x2000 6.00 5.00 4.20 2.40
2.4 1200x2000 7.20 6.40 5.00 2.90
Please not that cable / cable tray coating is not included in these consumption values.
Note
Required kg of CP 670 Fire Safety Coating based on a dry film thickness of 0.7 mm considering coating on either side.
Required kg of CP 606 filler depending on number of cut edges, opening size, cable arrangement and number of cable trays.
All consumption values are orientation values without consideration of cable coating and left gaps and voids.
57
Firestop code overview
Building Regulations (England and Wales): Approved Document B Fire Safety (2000 edition)
In general: Approved Documents Approved Document B (ADB):

The Approved Document is intended to provide guidance for The Guidance appropriate to all aspects of Fire Safety is set
some of the more common building situations. However, out separately in Approved Document B. The provisions
there may well be alternative ways of achieving compliance within the document are closely interlinked and the guidance
with the requirements. There is thus no obligation to adopt in the document as a whole should be considered as a
any particular solution contained in the Approved Document package aimed at achieving an acceptable standard of Fire
if it is preferred (and can be proven) to meet the relevant Safety.
requirement by alternative means i.e. by using fire The regulations are set out in an Act of Parliament and are
engineering principles to fine tune or value engineer a therefore law (mandatory requirements). Approved Document
solution to a specific building. B is a guide to a number of methods of complying with the
regulations and is not mandatory. A designer may use
The Guidance contained in an Approved Document relates alternative solutions to those offered in the ADB but must be
only to the particular requirements of the Regulations which able to demonstrate that those solutions meet the
that document addresses. The building work may well have requirements of the regulations. The guidance is, therefore,
to satisfy the requirements of other relevant Building functional and not prescriptive.
Regulations i.e. non-fire issues. There follow a number of extracts from the Approved
Document B Fire Safety relevant to firestopping the fire
protection of openings and maintenance of
compartmentation, thereby indicating that different design
approaches may be taken to satisfy the requirements of the
Building Regulations.
ADB Section 3 and 4: Internal Fire Spread (Structure) Hilti interpretation
The requirements from Part B of Schedule 1 to the Building These requirements are met if the building is divided into
Regulations 1991: compartments and all openings are suitably protected so
that the overall integrity and insulation properties of the
3. To inhibit the spread of fire within the building, it shall be original fire resisting element are maintained. Compartment
sub-divided with fire-resisting construction to an extent walls and floors are examples of such elements. The integrity
appropriate to the size and intended use of the building. of these elements in fire is a measure of their fire resistance.
Insulation may also be considered as part of their fire
Limits on application: resistance.
Requirement 3 does not apply to material alterations to any
prison provided under section 33 of the Prisons Act 1952.
The fire resistance of an element of construction is a

measure of its ability to withstand the effects of fire in one or
more ways, as follows:
Resistance to collapse: i.e. the ability to maintain load

bearing capacity (which applies to load bearing
elements only);
Resistance to fire penetration: i.e. an ability to
maintain the integrity of the element;
Resistance to the transfer of excessive heat: i.e. an
ability to provide insulation from high temperatures.
4. The building shall be designed and constructed so that

the unseen spread of fire and smoke within concealed
spaces in its structure and fabric is inhibited.
58
ADB Guidance - Fire resistance Hilti interpretation
ADB Section 9 Compartmentation: junctions
9.6 For compartmentation to be effective, there should be The walls and floors that are there to stop the fire spreading
continuity at the junctions of the fire resisting elements from one part of the building to another must not contain any
enclosing a compartment, and any openings from one gaps, openings or spaces.
compartment to another should not present a weakness.
Any services that penetrate a fire resisting element need to
be suitably firestopped to eliminate any weakness in that fire
resisting element.
ADB Section 9 Compartmentation Protected shafts
9.7 Spaces that connect compartments, such as stairways Firestopping of any Services has to be carried out to
and service shafts, need to be protected to resist fire spread maintain the compartment function of the floor and walls
between the compartments, and they are termed protected forming the protected shaft.
shafts. Any walls or floors bounding a protected shaft, are
considered to be compartment walls or floors for the
purpose of this Approved Document.
ADB Section 9 Compartmentation Junction of

compartment wall or compartment floor with other walls
9.27 Where a compartment wall or compartment floor Floor and wall joints should be firestopped.
meets another wall, or an external wall, the junction
should maintain the fire resistance of the compartmentation.
ADB Section 9 Compartmentation: junction of

compartment wall with roof
9.28 A compartment wall should be taken up to meet the Header joints should be firestopped.
underside of the roof covering or deck, with firestopping
where necessary at the wall/roof junction to maintain the
continuity of fire resistance.
ADB Section 11 Protection of Openings and fire
stopping Introduction
11.2 If a fire separating element is to be effective, then every The firestopping must not impair the fire resistance (Integrity
joint or imperfection of fit, or opening to allow services to and Insulation properties) of the compartmentation i.e. a
pass through the element, should be adequately protected steel plate would provide integrity but would have no
by sealing or firestopping so that the fire resistance of the insulation and would therefore not be a suitable firestopping
element is not impaired. material.
Similarly sand/cement does not intumesce to close plastic

pipes or cables, therefore it will not maintain the fire
resistance of the compartmentation.
ADB Section 11 Protection of Openings and

firestopping: openings for pipes
11.5 Pipes which pass through a compartment wall or

compartment floor (unless in a protected shaft) or through a
cavity barrier should meet alternatives A, B, or C below.
Alternative A: proprietary seals (any pipe diameter)
11.6 Provide a proprietary sealing system, which has been Firestopping products shall have an engineering design
shown by test to maintain the fire resistance of the wall, floor assessment to show that they meet this requirement or be
or cavity barrier. subjected to representative fire test results.
59
ADB Guidance - Fire resistance Hilti interpretation
Alternative B: pipes with a restricted diameter
11.7 Where a proprietary sealing system is not used, Pipe size and construction are to be taken into account
firestopping may be used around the pipe, keeping the opening when firestopping around pipes.
as small as possible. The nominal internal diameter of the pipe
should not be more than the relevant dimension given in
Table 15.
Alternative C: sleeving
11.9 A pipe of lead, aluminum, aluminum-alloy, fibre-cement

or PVC, with a maximum internal diameter of 160 mm, may
be used with a sleeving of non-combustible pipe.
The sleeve has to extend 1000 mm from the faces of the

wall and be in contact with the pipe. The sleeve has to be
firestopped where it penetrates the wall, but there is no need
to firestop the service in the sleeve.
ADB Section 11 Protection of Openings and
firestopping: firestopping
11.12 In addition to any other provisions in this document The firestopping should be able to accommodate any
for firestopping: thermal or otherwise induced joint movement.
Joints between fire separating elements should be
firestopped, and
All openings for pipes, ducts, conduits or cables to
pass through any part of a fire separating element
should be;
- Kept as few in number as possible, and
- Kept as small as practicable, and
- Firestopped (which in the case of a pipe or a duct,
should allow thermal movement).
Re-inforcement firestopping
11.13 To prevent displacement, materials used for The firestopping needs to be supported if it is flexible or if a
firestopping should be reinforced with (or supported by) ridged firestopping gap is greater than 100mm, unless they
materials of limited combustibility in the following have been shown by engineering design assessment that
circumstances: they meet this requirement or have been the subject of
In all cases where the unsupported span is greater than representative fire test results.
100 mm, and
In any other case where non-rigid materials are used
(unless they have been shown to be satisfactory by test).
Tested for firestopping Hilti interpretation
11.14 Proprietary firestopping and sealing systems The firestopping must be shown by engineering design
(including those designed for service penetrations), which assessment or directly relevant test evidence that it does
have been shown by test to maintain the fire resistance of maintain the fire resistance of the compartment wall or floor.
the wall or other element are available and may be used.
Other firestopping materials include:
Cement mortar
Gypsum based plaster
Cement or gypsum based vermiculite/perlite mixes
Glass fibre, crushed rock, blast furnace slag or ceramic
based products (with or without resin binders), and
Intumescent mastics
These may be used in situations appropriate to the particular
material.
Not all of them will be suitable in every situation.
60
Building regulations (United States of America)
Code sections
Building code Joints (Section 07842) Through - Penetrations (Section 07840)
SBCCI (1999) 705.7.1 704.2.1.2

705.7.6 704.2.1.3
705.5.1.2
705.6.1.2
NFPA 101 (1997) 6-2.2.2 6-2.3.2.3.1

A-6-2.2.2 6-2.3.2.4.2
6-2.4.2 A-6-2.3.2.4.2
A-6-2.4.2 A-6-2.4.2
6-3.2
A-6-3.2
UBC (1997) 706.1 709.6.3

710.2.3
BOCA (1999) 709.4 714.1.3

713.2 714.1.4
714.2.3
IBC (2000) 712.1 711.3.1.2

712.3 711.4.1.2
712.4
1999 Standard building code (SBCCI)
Fire resistive joint systems (Sec. 705.7)
Section Hilti interpretation

705.7.1 General. Joints installed in or between fire resistant Joints between two fire-rated assemblies must be
walls, fire resistant floor or floor/ceiling assemblies shall be firestopped to a fire-rating (F) of not less than that of the
protected by an approved fire resistant joint system rated assembly.
designed to resist the passage of fire for a time period not
less than the required fire resistance rating of the wall, floor,
or roof in or between which it is installed. Fire resistant joint
systems shall be installed and tested in accordance with
705.7. The void created at the intersection of a floor or
floor/ceiling assembly and an exterior curtain wall assembly
shall be protected in accordance with 705.7.6.
705.7.6 The void created at the intersection of a fire Joints between rated assemblies and exterior curtain
resistant floor or a floor/ceiling assembly and an exterior walls shall be firestopped.
curtain wall shall be sealed using an approved material or Joints between two fire-rated assemblies must be
firestopped to a fire-rating (F) of not less than that of the
assembly of materials designed and tested for this purpose.
rated assembly.
The material shall remain in place, sealing the opening for a
time period at least equal to the required fire resistance
rating of the floor deck.
61
Interior wall and partition fire separation requirements (704.2)

704.2.1.2 General. All partitions enclosing vertical openings All vertical fire-rated shaft assemblies shall extend from
such as stairways, utility shafts and elevator shafts which are floor to floor or floor to roof
required to have a fire resistance rating shall extend from floor to All vertical fire-rated shaft assemblies shall be
floor or floor to roof. These walls shall be continuous through all continuous through all concealed spaces.
concealed spaces such as the space above a suspended
ceiling. The supporting structure shall have a fire resistance
rating equal to or greater than the fire resistance rating required
for the vertical enclosure. Where the openings are offset at
intermediate floors, the offset and floor construction shall be of
construction having a fire resistance of not less than that
required for the enclosing partitions.
704.2.1.3 General. All other partitions required to have a fire All vertical fire-rated assemblies (except shaft
resistance rating shall extend from the top of the floor below to assemblies) shall extend from the floor to the ceiling
the ceiling above and shall be securely attached thereto. Where above providing the ceiling is fire rated.
said ceiling is not a part of an assembly having a fire resistance If the ceiling is non fire-rated, the fire-rated vertical
rating at least equal to that required for the partition, the assembly shall be continuous to the floor or roof
partition shall be constructed tight against the floor or roof deck assembly above.
above.
Protection of openings (Sec. 705)
Section (fire rated walls) Hilti interpretation
705.5.1.2 Penetration Firestop System. Penetrations shall be Wall penetrations shall be protected by a system that has
protected by an approved penetration firestop system installed as been tested in accordance with ASTM E 814.
tested in accordance with ASTM E 814, with a minimum positive The tested system shall have a fire-rating (F) of not less
pressure differential of 0.01 inch of water and shall have an F rating of than that of the wall being penetrated.
not less than the required rating of the wall penetrated.
Section (fire rated horizontal assemblies)

705.6.1.2 Penetration Firestop System. Penetrations shall be Penetrations shall be protected by a system that has been
protected by an approved penetration firestop system installed as tested in accordance with ASTM E 814.
tested in accordance with ASTM E 814, with a minimum positive The tested system shall have a fire-rating (F) and a
pressure differential of 0.01 inch of water and shall have an F rating temperature-rating (T) of the greater of 1 hour or that of the
and a T rating of not less than 1 hour but not less than the required floor being penetrated.
rating of the floor penetrated.
1997 NFPA life safety code (NFPA 101)
Fire resistive joint systems (Sec. 6-2.4)

6-2.2.2 Fire compartments shall be formed with fire barriers Fire compartments shall be constructed of fire-rated
that are continuous from outside wall to outside wall, from materials.
one fire barrier to another, or a combination thereof, Fire compartments shall be continuous from one fire-
including continuity through all concealed spaces. rated assembly to another.
Fire-rated compartment walls and floors shall be
continuous though concealed spaces.
A-6-2.2.2 To ensure that a fire barrier is continuous, it is All joints created by one fire barrier adjoining another
necessary to seal completely all openings where the fire shall be firestopped.
barrier abuts other fire barriers, exterior walls, the floor
below, and the floor ceiling above.
* An asterisk following the number or letter designating a paragraph indicates that

explanatory material on the paragraph can be found in Appendix A of the code
62
6-2.4.2* Openings through floors, such as stairways, hoistways for All shaft assemblies shall be constructed of fire-rated
elevators, dumbwaiters, inclined and vertical conveyors; shaftways materials.
used for light, ventilation, or building services; or expansion joints and Such shaft assemblies shall be continuous from floor to
seismic joints used to allow structural movements, shall be enclosed floor or floor to roof.
with fire barrier walls. Such enclosures shall be continuous from floor Penetrations in the shaft wall should be firestopped with a
to floor or floor to roof. Openings shall be protected as appropriate fire-rated material equal to that of the shaft itself.
for the fire resistance rating of the fire barrier.
A-6-2.4.2 Exception No. 5 One method of determining the fire UL 2079, Test for Fire Resistance of Building Joint
resistance rating of expansion and seismic joints is by testing in Systems, is one method used to test joint systems.
accordance with UL 2079, Test for Fire Resistance of Building Joint
Systems.
6-3.2* Smoke barriers shall be continuous from an outside wall to an Smoke barriers shall be continuous from wall to wall or
outside wall, from a floor to a floor, from a smoke barrier to a smoke floor to floor or floor to ceiling.
barrier, or a combination thereof; this includes continuity through all Smoke barriers should be continuous through all
concealed spaces such as those found above the ceiling, including concealed spaces.
interstitial spaces.
A-6-3.2 To ensure that a smoke barrier is continuous, it is necessary Joints between two smoke barriers and between a smoke
to seal completely all openings where the smoke barrier abuts other barrier and a fire-rated assembly shall be firestopped.
smoke barriers, fire barriers, exterior walls, the floor below, and the
ceiling above.
Opening protectives (6-2.3.2.3*)

6-2.3.2.3.1 Every opening in a fire barrier shall be protected Every opening in a fire barrier shall be firestopped.
to limit the spread of fire and restrict the movement of
smoke from one side of the fire barrier to the other.
Penetrations and miscellaneous openings in fire barriers (6-2.3.2.4)

6-2.3.2.4.2* Pipes, conduits, bus ducts, cables, wires, air ducts, All non-combustible items that pass through a fire
pneumatic tubes and ducts, and similar building service equipment barrier shall be firestopped with a material or device
that pass through fire barriers shall be protected as follows: capable of maintaining the same fire-rating (F) as the
(a) The space between the penetrating item and the fire barrier fire barrier.
shall 1 Be filled with a material capable of maintaining the fire
resistance of the fire barrier, or
2 Be protected by an approved device designed for the
specific purpose.
A-6-2.3.2.4.2 Penetrations through fire barriers should meet the

following criteria. Cables, wires, pipes, tubes, conduits, vents, and All penetrants and insulation or coverings shall be
other penetrating items as well as insulation and coverings on firestopped.
penetrating items should be protected by an approved, through- The firestop system shall be tested in accordance with
penetration system that has been tested in accordance with ASTM ASTM E 814.
E814, Methods for Fire Tests of Through-Penetration Fire Stops.
A-6-2.4.2 Penetrations through floor/ceilings and roof/ceiling

assemblies should be protected using the method specified below. Through-penetration firestop systems shall be tested in
Method E - Use an approved, through-penetration protection accordance with ASTM E 814.
system tested in accordance with ASTM E814, Methods for Fire Floor penetrations which occur at a location within the
Tests of Through-Penetration Fire Stops. Systems should have an wall cavity shall have a fire-rating (F) equivalent to that of
F rating of at least 1 hr but not less than the required fire resistance the wall being penetrated, but not less than 1 hour.
rating of the assembly being penetrated. Systems protecting floor All other floor penetrations shall have a fire-rating (F) and
penetrations should have a T rating of at least 1 hr but not less than a temperature-rating (T) equivalent to that of the floor
the required fire resistance rating of the floor being penetrated. being penetrated, but not less than 1 hour.
Floor penetrations contained within the cavity of a wall at the
location of the floor penetration do not require a T rating.
63
1997 Uniform building code (UBC)
Fire resistive joint systems (Sec. 706)

706.1 General. Joints installed in or between fire-resistive walls, Joints between two fire-rated assemblies must be
fire-resistive floor or floor-ceiling assemblies and fire-resistive roof firestopped to a fire-rating of not less than that of the rated
or roof-ceiling assemblies shall be protected by an approved fire assembly.
resistive joint system designed to resist the passage of fire for a
time period not less than the required fire-resistance rating of the
floor, roof, or wall in or between which it is installed.
Walls and partitions (Sec. 709)

709.6.3 Penetration Firestop System. Penetrations shall be Penetration made in fire-rated assemblies must be
protected by an approved penetration firestop system firestopped according to ASTM E 814.
installed as tested in accordance with UBC Standard 75 The firestop system shall have a fire-rating (F) of not less
(equivalent to ASTM E 814) and shall have an F rating of not than that of the penetrated wall or partition assembly.
less than the required rating of the wall penetrated.
Floor ceilings or roof ceilings (Sec. 710)

710.2.3 Penetration Firestop System. Penetrations shall be Penetration made in fire-rated assemblies must be
protected by an approved penetration firestop system firestopped according to ASTM E 814.
installed as tested in accordance with UBC Standard 7-5 The firestop system shall have a fire-rating (F) and a
(equivalent to ASTM E 814) and shall have an F rating and a temperature-rating (T) of not less than that of the
T rating of not less than the required rating of the floor penetrated floor/ceiling or roof/ceiling assembly.
penetrated.
1999 BOCA Building code

709.4 Continuity All vertical fire separation assemblies shall extend All vertical fire-rated assemblies shall be continuous from
from the top of the fire resistance rated floor/ceiling assembly below one fire-rated assembly to the other.
to the underside of the floor or roof slab or deck above and shall be Walls shall be continuous through concealed spaces.
securely attached thereto. These walls shall be continuous through all
concealed spaces such as the space above a suspended ceiling. The
supporting construction shall be protected to afford the required fire
resistance rating of the fire separation assembly supported.
713.2 Continuity All floor/ceiling and roof/ceiling assemblies shall be All horizontal fire-rated assemblies shall be continuous
continuous without openings or penetrations except as permitted by from the rated assembly to the exterior curtain wall.
this section. Floor assemblies which are required to be fire resistance The joint between a fire-rated floor assembly and an
rated shall extend to and be tight against exterior walls, or other exterior wall shall be firestopped.
provisions shall be made for maintaining the fire resistance rating of
the assembly at such locations.
Penetrations (Sec. 714)

714.1.3 Through-penetration firestop system The through- Through-penetration firestop systems shall be tested in
penetration firestop system shall be tested in accordance accordance to ASTM E 814.
with ASTM E 814 listed in Chapter 35 with a minimum The firestop system shall have a fire-rating (F) equal to
positive pressure differential of 0.01 inch of water column. that of the assembly being penetrated.
The penetration firestop system shall have an F rating of not
less than the required rating of the assembly penetrated.
64
714.1.4 Annular space protection The annular space between the The annular space shall be filled with an appropriate material
penetrating item and the fire resistance rated assembly being that will prevent flame and hot gasses from passing from one
penetrated shall be protected with a material capable of preventing side of the assembly to the other.
the passage of flame and hot gases.
714.2.3 Through-penetration firestop system Where cables, cable Penetrants shall be firestopped.
trays, conduits, tubes or pipes penetrate a floor assembly, such The firestop system shall be tested in accordance with
penetrations shall be protected by an approved through-penetration ASTM E 814.
firestop system. The firestop system shall have a fire-rating (F) and a temperature
Through-penetration firestop systems shall be tested in accordance rating (T) of not less than 1 hour or that of the fire-rated
with ASTM E 814 listed in Chapter 35 with a minimum positive assembly, whichever is greater.
pressure differential of 0.01 inch of water column. Through-
penetration firestop systems shall have an F rating and a T rating of
not less than 1 hour but not less than the required rating of the
assembly penetrated.
2000 International building code (IBC)

712.1 General Joints installed in or between fire resistance rated Joints between fire-rated assemblies shall be
walls, floor or floor-ceiling assemblies and roofs or roof-ceiling firestopped.
assemblies shall be protected by an approved fire resistant joint The fire-rating (F) of the firestop system shall equal that
system designed to resist the passage of fire for a time period not of the wall, floor or roof being penetrated.
less than the required fire resistance rating of the wall, floor or roof in
or between which it is installed.
712.3 Fire test criteria Fire resistant joint systems shall be tested in
accordance with the requirements of UL 2079. Joint systems shall be tested in accordance to UL 2079.
712.4 Exterior curtain wall/floor intersection Where fire resistance

rated floor or floor-ceiling assemblies are required, voids created at Exterior curtain wall joints shall be firestopped where
the intersection of the exterior curtain wall assemblies and such floor they meet the floor/ceiling.
assemblies shall be sealed with an approved material.
Penetrations (Sec. 711)

Section 711.3 Fire resistance rated walls Hilti interpretation
711.3.1.2 Through-Penetration Firestop System Through- Wall through-penetration firestop systems shall be
penetrations shall be protected by an approved penetration tested in accordance to ASTM E 814.
firestop system installed as tested in accordance with ASTM The fire-rating (F) of the firestop system shall equal to
E 814 with a minimum positive pressure differential of 0.01 that of the wall being penetrated.
inch of water and shall have an F rating of not less than the
required fire resistance rating of the wall penetrated.
Section 711.4 Horizontal assemblies

711.4.1.2 Through-penetrations shall be protected by an
Floor through-penetration firestop systems shall be
approved penetration firestop system installed as tested in
tested in accordance to ASTM E 814.
accordance with ASTM E 814 with a minimum positive
The fire-rating (F) and temperature-rating (T) of the
pressure differential of 0.01 inch of water.
firestop system shall equal the greater of 1 hour or that of
The system shall have an F rating and a T rating of not less
the floor being penetrated.
than 1 hour but not less than the required rating of the floor
penetrated.
65
Anchors resistant to fire
Tested fasteners for passive structural fire prevention
Tested according to the international

standard temperature curve
(ISO 834, DIN 4102 T.2)
Tested when set in cracked concrete

and exposed to flames without
insulating or protective measures.
Anchor / Fastener Report from

Size Max. loading (KN) for specified fire resistance time IBMB / Technical
(fire resistance time in minutes) University of
F30 F60 F90 F120 F180 Brunswick, no.
HSC-A M8x40, x50 1.50 3177 / 1722-1
M10x40 2.50
M12x60 2.00
HSL-3 M8 3.00 1.10 0.60 0.40 3027 / 0274-5

M10 7.00 2.00 1.30 0.80
M12 10.00 3.50 2.00 1.20
M16 20.00 7.50 4.00 3.00
M20 34.60 14.00 7.00 5.00
M24 45.50 21.00 12.00 8.00
HST M8 1.50 0.80 0.50 0.40 3245 / 1817-3

M10 4.50 2.20 1.30 0.90
M12 10.00 3.50 1.80 1.20
M16 15.00 5.00 4.00 3.00
M20 25.00 9.00 7.00 5.00
M24 35.00 12.00 9.50 8.00
HST-R M8 12.00 5.00 1.80 1.00 3245 / 1817-3

M10 20.00 9.00 4.00 2.00
M12 30.00 12.00 5.00 3.00
M16 40.00 15.00 7.50 6.00
M20 60.00 35.00 15.00 10.00
M24 80.00 50.00 24.00 16.00
HSA M6 0.90 0.50 0.30 0.25 3049 / 8151

M8 1.50 0.80 0.50 0.40
M10 4.50 2.20 1.30 1.00
M12 10.00 3.50 1.80 1.20
M16 15.00 7.00 4.00 3.00
M20 25.00 9.00 7.00 5.00
HSA-R M6 2.60 1.30 0.80 0.60 3049 / 8151

M8 6.00 3.00 1.80 1.20 (solid sand-lime brick KSV,
M10 9.50 4.75 3.00 2.50 strength class
12/1
IV
M12 14.00 7.00 4.00 3.00
M16 26.00 13.00 7.50 6.00
HKD-S M6 2.00 1.00 0.40 0.30 3027 / 0274-4

HKD-SR M8 3.00 1.10 0.60 0.40
M10 5.00 2.00 1.30 0.80
HKD-E M12 8.50 3.50 2.00 1.20
M16 11.50 7.50 4.00 3.00
M20 18.80 14.00 7.00 5.00
DBZ 6/45 0.80 0.40 0.25 0.15 3794 / 7949 - 1

6/35 0.80 0.40 0.25 0.15
HUS 7.5 1.20 0.70 0.50 0.40 3950 / 7261

(concrete + -H 7.5 1.30 0.80 0.60 0.50
solid brick) -A 7.5 1.80 1.20 0.80 0.70
HUS 7.5
(light-weight -H 7.5 1.00 0.60 0.40 0.30
concrete) -A 7.5
HUS-H 10.5 7.00 2.65 1.50 1.00
(concrete) 12.5 9.00 3.30 1.80 1.20
HVU + HAS M8 1.50 0.80 0.50 0.40 3245 / 1817-7

M10 4.50 2.20 1.30 0.90
M12 10.00 3.50 1.80 1.00
M16 15.00 5.00 4.00 3.00
M20 25.00 9.00 7.00 5.00
M24 35.00 12.00 9.50 8.00
M27 40.00 13.50 11.00 9.00
M30 50.00 17.00 14.00 11.00
M33 60.00 20.00 16.50 13.50
M36 70.00 24.00 19.50 16.00
M39 85.00 29.00 23.50 19.50
Hilti HIT-HY 150 + HAS M8 2.70 1.10 0.50 0.40 3027 / 0274 - 6
M10 3.60 1.90 1.00 0.60
M12 6.00 3.50 2.00 1.20
M16 7.00 5.00 3.20 2.00
M20 12.50 10.00 7.00 5.00
M24 16.00 12.50 10.00 8.00
Hilti HIT-HY 150 + HAS-R M8 2.70 1.30 0.50 0.40 3027 / 0274 - 6
M10 3.60 1.90 1.00 0.60
M12 6.00 4.60 3.20 2.00
M16 7.00 5.00 3.20 2.00
M20 12.50 10.00 8.00 6.50
M24 16.00 12.50 10.00 8.50
66
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Saving lives and assets through

Dedicated to life safety 4

Website link and services 5

The designers problem and the Hilti solution 6-7

Hilti Firestop system review 8

Joint Sealants 12-15

Slab Edge Seal 16-17

CP672 firestop joint spray 16

Fire safety Hilti

Website Link and Services

The problem areas

The problem areas are

temporary sealing allowing 3.4

additional cables to be installed 6.1

Multiple penetrations, pipes

Fire resistance rating

The Hilti solution

Divider Hilti product Description Application Fire rating

1.1 CP 601S Elastic Firestop Sealant Movement joints up to 4 hours

2 Plastic and metal pipes

3 Cables and cable trays

4 Heating ventilation air-conditioning

6.1 CP 678 Firestop Cable Coating Intumescent fire retardant coating

Picture Product Description Application Benefits Tested and

1.1 Elastomeric n expansion joints n excellent movement capability BS, UL,

1.2 An acrylic n rigid or low n paintable BS, UL,

A fast curing n large multiple n easy to form and apply BS, UL

gypsum-based n can be pumped, poured or

Picture Product Description Application Benefits Tested and

2.2 Ready-to-use, plastic pipes with ready-to-use BS, UL, AS,

2.5 An plastic pipes ideal for very tight installations UL, FM

walls and floors

and solvent free

smoke and gas tight

Picture Product Description Application Benefits Tested and

Ready-to-use multiple excellent for laying new cables BS, AS,

easy to install without use of a

firestop cushion DIN

seal for a wide

Fire safety reliable and cable tray

6.1 A ready-to-use, cable bunches simple application FM, IEC

6.2 A ready-to-use, cable bunches simple application FM, IEC,

Numbers 1.1 - 6.2 Designations

Smoke and gas tightness.

Smoke-and gas-tightness in the event of fire

Gas-and air-tightness of buildings Smoke and fumes

joints and penetrations in buildings must be air-and gas-tight.

Protection from critical gases and odours

Approvals Internationally tested and approved

CP 601S Elastic firestop sealant

Firestop sealant, grey CP 601S (310ml) 310635

Firestop sealant, anthracite CP 601S (310ml) 310634

Manual dispenser CS 201 - P1 (310ml) 225555

CP 601S Extending movement joints wider and longer

Application Consumption guide

The above applications are not exhaustive.

Approvals Internationally tested and approved

Description Ordering Item No.

CP 606 Finishing joints shouldnt cost more

Joint side material/primer recommendations Consumption guide