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OPEN GAS FIRED ADSORPTION HEAT PUMP FOR SPACE HEATING IN CONJUNCTION

WITH SOLAR COLLECTORS

A. Hauer and W. Dallmayer

ZAE Bayern, Center for Applied Energy Research, Munich, Germany, Tel: 089/356250-17, Fax: 089/356250-23

ABSTRACT In addition the components of the system can be used


for desiccant cooling. Since solar irradiation and cool-
Zeolite adsorbs water in an exothermic reaction. Heat ing demand are correlated, a solar operation of this
of adsorption released in this process can be used for system is possible.
space heating applications. An open gas fired adsorp-
tion heat pump based on this effect is able to utilize The adsorption heat pump is economically interesting.
solar gains in winter as well as latent heat of water All components are inexpensive, available and easy to
vapor produced in the building as low temperature construct. Only a small amount (about 100 kg) of
energy source. It can match the heating demand of a Zeolite is necessary. The auxiliary energy demand for
low energy building and reduce the number of on/off ventilation is about 5 % of the thermal energy output.
processes of a gas burner. The thermal coefficient of
performance of the system is between 1.05 and 1.63 2. The Heat Pump System
depending on the availability of the low temperature
energy source. In addition the system can be used as a The heat pump system itself consists of four compo-
solar desiccant cooling system in the summer with mi- nents: The zeolite bed, the condensing heat exchanger,
nor changes in construction. the humidifier and the gas burner. In order to obtain a
realistic insight of the performance of the heat pump the
1. Advantages of an Open Adsorption Heat Pump building and the heat recovery device should be also
considered. Figure 1 shows the heat pump system sche-
The adsorption heat pump is based on the process of matically.
water vapor adsorption on zeolite. The heat pump is
operated under ambient pressure in an open loop cou-
pled to the ambiance. During the sorption process an air
stream transports water vapor through a packed bed of water
spherical zeolite pellets. This gas transports also heat in air
and out of the zeolite bed. Heat delivered by a gas heating
burner drives the heat pump. system Zeolite

This system leads to a more effective use of primary


humidifier storage (solar)
energy. The maximum thermal coefficient of perform-
ance is about 1.6. The adsorption heat pump can be
connected to a standard heating system. heat
recovery gasburner building

Modern gas burners work very efficiently and produce a


small output of toxic combustion gases. This does not ambience
hold, however, for the first minutes of their operation.
An adsorption heat pump reduces the number of on/off
processes, because of its integrated storage capacity.
Zeolite stores heat efficiently over long term. It im- Figure 1: Heat pump system
proves the performance of the heating system in spring
and autumn, when the climatic conditions cause an For the calculation of the COP the availability of the
intermittent heating demand. low temperature energy source is crucial. In this context
it means, the solar installation - solar collectors and hot
Well insulated low energy buildings need gas burners water storage - is an integral part of the system consid-
with low maximum thermal power of about 5 kW and ered.
less (for single family houses). Minimum power of
available gas burners is about 10 kW. The power of In the following the building and the components of the
such a gas burner can be reduced without performance heat pump are introduced.
losses by the proposed system. Building The adsorption heat pump is designed to
match the heating demand of a single-family house. The
maximum heat load is calculated for the meteorological m². A relative humidity of more than 95% can be
conditions of Munich/Germany (-16 °C for 24 hours). reached.
Data of the building and the heating system are shown
in table 1. 3. The Heat Pump Process

Heated Building area 135 m² There are two modes of operation for an adsorption heat
Air Exchange rate 0.5 (ca. 140 m³/h) pump: Desorption and adsorption. The high temperature
Maximum Heat Load energy input from the gas burner takes place during
Transmission Losses 25 W/m² desorption, low temperature energy input during ad-
Ventilation Losses 16 W/m² sorption. Heat can be delivered to the heating system
Averaged Heat Load 75 kWh/m² a over the whole de- and adsorption cycle. In the follow-
Heating System ing example an ambient temperature of -5°C and a dew-
Inlet/outlet Temperature 60 °C/ 40°C point of -5°C are assumed.
Max. Heating Power 5.5 kW
The example is calculated by a experimentally validated
Table 1: Building and heating system data simulation program for sorption processes in packed
beds. All data of the zeolite and the column are taken
Zeolite Experiments with 20 kg zeolite 13X showed a into account.
heating power of about 1 kW. In the application dis-
cussed here the heat pump contains 110 kg of zeolite Desorption For desorption 20 m³/h of ambient air are
13X. The packed bed of zeolite pellets is located inside blown through the heat recovery heat exchanger. This
a double walled steel column. The space between the leads to a temperature rise of about 40 K. The gas
two walls is evacuated and filled with glass fiber burner brings the preheated air up to a temperature of
boards. Using this new insulation technique, the heat 1000 °C and a dewpoint of 45 °C. By mixing this air
losses are reduced by a factor of ten and the parasitic with 150 m³/h of saturated air at 45 °C desorption con-
heat capacity is four times smaller compared to conven- ditions of 300 °C temperature and of 45 °C dewpoint
tional insulation. The cylindrical tube has a diameter of are reached.
0.4 m and a height of 1 m.
With a temperature of 300 °C zeolite can be completely
Condensing Heat Exchanger For a compact construc- dried to a residual water content below 1% of its dry
tion the condensing heat exchanger is located at the side weight. Air leaves the packed bed almost saturated at
of the zeolite column and the humidifier. It is a counter- about 60 °C.
current flow heat exchanger with a length of 1.3 m (like
the zeolite column plus the humidifier). This length is
necessary in order to get maximum temperature change 60/59 water
60°C
in the air and the condensed water. The vertical position air
allows the condensed water to transfer heat to the ex-
changer fluid while running down and finally flowing Zeo
into the connected tank or directly into the hot water 40°C
storage of the solar system.
45/45
condensate
Gas Burner A standard, modern gas burner is used. 150 m³/h 300/45
40°C
Maximum heating power is 10 kW. Maximum tempera- 1000/45
ture of the combustion gases in case of complete com- 20 m³/h
bustion (at air rate 10 m³/h) is 1900 °C. In this applica- 40/40 35/-5
tion the gas burner is operated with an air surplus. With
an air rate of 20 m³/h this leads to a temperature of 1000 -5/-5
°C.
Figure 2: Desorption mode of the heat pump
Humidifier The humidifier is located directly under
(35/-5: temperature 35 °C, dewpoint -5 °C)
the zeolite column. A spray nozzle distributes water
over a packed bed of Raschig rings. Up to 400 l/h are
The latent and sensible heat of the 170 m³/h air stream
pumped through the nozzle. The packed bed of rings
can be used. They are transported to the heating system
has a diameter of 0.4 m and a height of 0.2 m, which
via the condensing heat exchanger. Condensed water at
leads to an exchange surface of the rings of about 20
about 40 °C leaves the desorption process and can be packed bed. Low temperature energy as well as latent
stored in the hot water tank. heat from the building is used for humidification.

20 m³/h of saturated air are blown through the heat 140 m³/h of preheated air at 30 °C and a dewpoint of -5
recovery device heating up the incoming air, while 150 °C are blown through the building. It leaves the build-
m³/h are mixing down the combustion gases to 300 °C ing at 20 °C, but with a dewpoint of 7 °C. The energy
again. The desorption process is schematically shown in balance of the building is not influenced by this ventila-
figure 2. tion process. The dewpoint increment is equivalent to
the moisture production within the building.

70°C 138/-40 water


air

Zeolite
40°C
30°C
humidifier 23°C
45/-40
20 m³/h 23/5
140 m³/h 20/7
building
30/-5
10/-40

Figure 3: Desorption inlet/outlet air temperature -5/-5

Figure 3 and 4 show temperatures (in/out) and water


contents (in/out). The desorption takes about 2.5 hours. Figure 5: Adsorption mode of the heat pump
After a few minutes out let temperature and water con- (35/-5: temperature 35 °C, dewpoint -5 °C)
tent rise to 57 °C, 0,13 kg/kgair respectively. The incom-
ing water content of 0,065 kg/kgair corresponds to the Mixing the ventilation outlet with 20 m³/h dry air at 45
dewpoint of 45 °C during desorption (figure 2 ). The °C, a total air stream of 160 m³/h enters the humidifier.
process is stopped, when the outlet temperature rises to Warm water from the solar hot water storage saturates
160 °C and the water content drops simultaneously to the air at 30 °C. This leads to a incoming water content
0.1 kg/kgair . of 0,027 kg/kgair (figure 7).

Zeolite adsorbs the water vapor in an exothermic reac-


tion. This heats the air up to 138 °C. The air leaving the
packed bed is dry (dewpoint of -40°C). Sensible heat is
delivered to the heating system. 140 m³/h dry air leaves
the system after heat recovery at 10 °C. The adsorption
process is schematically shown in figure 5.

Figure 4: Desorption inlet/outlet water content


Adsorption In order to reach a high outlet temperature
leaving the zeolite, the air has to be saturated at a tem-
perature between 25 °C and 30°C before entering the
the ambiance Qair ads and Q air des and energy of con-
densed water Qcond leaving the system) plus low tem-
perature energy for humidification (Qlt ). Energy from
solar collectors and the building is (as low temperature
energy source) not taken into account.

Figures 8 and 9 show schematically energy fluxes of de-


and adsorption.

Enthalpy of
air leaving the system
Qair des
Energy input
to heat up and
Heating
desorb zeolite
energy
Figure 6: : Adsorption inlet/outlet air temperature Gas
burner Zeo

Figure 6 and 7 show temperatures (in/out) and water Qcap Qheat des
contents (in/out). The adsorption shown here starts Qdes
immediately after desorption. Therefore high tempera-
tures (up to 300 °C) for the first hour due to the thermal
Energy of condensed water
capacity of the desorbed zeolite are observed. The ad- Qcond
sorption process itself starts after about 45 minutes and
lasts for 5.25 hours. Out let temperature is constant
Figure 8: Desorption heat fluxes
during the adsorption process at about 140 °C. In this
phase the adsorption front is moving through the packed
bed. Adsorption stops, when the air temperature drops
below 75 °C. Enthalpy of
air leaving the system
Qair ads

Energy for
humidification Heating
energy

Gas
burner Zeo

Qlt Qheat ads


Qcap

Figure 9: Adsorption heat fluxes

For the desorption the zeolite has to be heated up to


300°C. If the adsorption starts immediately after the
desorption this heat can be regained (Qcap). Because of
Figure 7: Adsorption inlet/outlet water content that it appears in the numerator and the denominator

Qheat ads + Qheat des + Qcap


COP =
Qdes + Qair ads + Qair des + Qcond + Qlt + Qcap
4. Thermal COP of the Heat Pump System

The COP is defined as the fraction of energy output, .Since Qcond can be stored (see „Desorption“) it can
which is the heating energy during de- and adsorption substitute part of the low temperature energy demand.
(Qheat ads and Qheat des), to energy input during desorption This leads to:
(Qdes) plus not usable output (enthalpy of air blown into
Qheat ads + Qheat des + Qcap Auxiliary energy for ventilation is 1.64 kWh for a com-
COP =
Qdes + Qair ads + Qair des + (Qlt − Qcond ) + Qcap
plete de- and adsorption cycle (assuming a 50% effi-
ciency for the fan). This is about 3% of the usable heat-
ing energy output per cycle. Energy demand for the gas
An experimental set-up with 20 kg zeolite 13X was burner fan and water pump for the humidifier are about
built [1]. An electric air heater supplied desorption and 2%.
low temperature energy to the heat pump. The thermal
COP for the experimental de- and adsorption cycle was 5. Adsorption heat pump as Desiccant Cooling Sys-
1.48 ± 0.03. In this experiment the entire low tempera- tem
ture energy demand was supplied electrically.
In a desiccant cooling system dry air is cooled down by
Looking at the gas driven adsorption heat pump in con- humidification. The desorbed zeolite is able to dry an
nection with the building, there are two differences to air stream very effectively by adsorption. The humidi-
the experiments: Water vapor from the building can be fier can cool it to temperatures suitable for air condi-
used for humidification and water vapor from the gas tioning systems. Cooling is only possible in the adsorp-
combustion increases the usable latent heat during de- tion mode.
sorption. Because of these two effects, a higher COP is
to be expected. The driving energy has to be delivered by the solar
surplus in periods of high irradiation. Solar energy out
If low temperature energy is supplied by a solar system, of the hot water storage is brought into the system by
it is not always available (in the heating period). Figure the condensing heat exchanger. Solar desorption takes
8 shows how the COP depends on this availability. If place at temperatures of 70 - 80 °C. Using these tem-
there is no low temperature energy at all (that means it peratures only about 35% of the water in the zeolite can
has to be delivered by the gas burner), a COP of 1.05 is be desorbed. Figure 9 shows the solar desorption.
obtained. It is above 1.0 because of the transformation
of latent heat from the building and the gas combustion For the cooling operation during adsorption a change in
into usable heat for the heating system. If low tempera- the construction and an additional component are neces-
ture energy is fully available a COP of 1.63 can be sary: The humidifier has to be switched to another posi-
reached. tion just under the condensing heat exchanger (see fig-
ure 10) and a very simple supplementary humidifier
(Hum 2) has to be installed. This one has to cool the
ventilation outlet air from the building by humidifica-
tion.

water
air

Zeo

70-80°C

160 m³/h

Figure 8: Dependence COP/low temperature energy

The actual COP of the entire system depends on the


solar gains over the heating period. Earlier calculations
[2] based on monthly averaged values for solar gains
result in a averaged annual COP of about 1.5 for the Figure 9: Desorption mode of cooling operation
meteorological conditions of Munich. The calculation (35/-5: temperature 35 °C, dewpoint -5 °C)
was based on a solar installation designed for domestic
hot water production in the summer. Collector area was In the cooling process air from the ambiance is taken at
10 m² of evacuated flat plate collectors. 30 °C and a dewpoint of 16 °C. It is dried by adsorption
in the zeolite bed to a dewpoint of 5 °C, but simultane-
ously heated up to 57 °C by the heat of adsorption. The tion program for buildings energy demand and solar
air is cooled in the condensing heat exchanger to 30 °C. gains TRNSYS [3] will be coupled with the experimen-
Cold water for this cooling is supplied by the humidifi- tally validated simulation program for packed bed sorp-
cation of the ventilation outlet air in the extra humidi- tion processes FBS. With this new tool realistic COP
fier, which includes an air/water heat exchanger (see values will be calculated for various configurations.
figure 10). Air leaves the condensing heat exchanger
still with a dewpoint of 5 °C. Simultaneously a 5.5 kW pilot system will be built for
additional experimental studies. Technical problems
like the minimization of heat losses by compact con-
water struction and the easy switching from heating to cooling
57/5
operation will be solved .
air

We expect that simulation and experiments together will


40°C lead to an optimized operation of the heat pump as part
of a buildings energy system, which including domestic
Hum
hot water production as well as heating or cooling.
Zeo
2
30/5
25°C References
Building
30-28/16 Hum [1] F. Schloffer, Dynamisches Sorptionsverhalten
von Wasserdampf an Zeolith - Anwendung des
22/1 30/1
Systems als Wärmepumpe zur Raumheizung.
2 6 Master´s thesis, Fakultät für Physik, Ludwig-
Maximilians-Universität, München, 1993.
[2] A. Hauer, S. Holst, F. Schloffer, W. Schölkopf,
Figure 10: Adsorption mode of cooling operation Gas Fired Adsorption Heat Pump in Connection
(35/-5: temperature 35 °C, dewpoint -5 °C) with Solar Collectors for Space Heating. Proceed-
ings of the ISES Solar World Congress 1993,
Budapest, 1993.
By controlled humidification the air can now be cooled [3] A Transient System Simulation Program, Version
to 22 °C with a dewpoint of 12 °C. These air conditions 14.1, Jan. 1994, Solar Energy Lab, University of
are in the comfort range and the air can be blown di- Wisconsin - Madison, WI, 53706, USA
rectly into the buildings ventilation system.

Desorption should take place at night using energy from


the hot water storage of the solar system. 160 m³/h hot
air are blown through the zeolite. Desorption lasts for
4.5 hours. Adsorption takes 8 hours, if half of the air
(80 m³/h) is blown through the system. The COP of the
cooling process is about 0.2. Despite the low COP value
this kind of operation is interesting because there are no
extra costs apart from the extra humidifier and the aux-
iliary energy for ventilation.

6. Outlook

At this point of research it is important to investigate the


entire energy system of the building, including the solar
collectors and hot water storage. The dynamic simula-

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