Mos GRP

FOREVER GENERAL CONTRACTING EST.
TECHNICAL SUBMITTAL FOR THE INLET AIR

CHILLING FOR GAS TURBINES AT ‘L’ STATION,
PHASE 1, JEBEL ALI.
(SEA WATER & CHILLED WATER GRP PIPING)
PROJECT : CE/0081/2009
CLIENT : M/s. DEWA
CONTRACTOR : M/s. APINA, SPAIN

INDEX
1. METHOD STATEMENT FOR THE INSTALLATION OF U/G GRP PIPES & FITTINGS
2. SPECIFICATION FOR BUTT & STRAP JOINT FOR GRP PIPE AND FITTINGS
3. PROCEDURE FOR JACKET PIPE LAMINATION
4. GRP PIPING COMPONENTS DRAWING (PN 10)
5. PRE INSULATED PIPE DRAWING – PN 16
6. SPECIFICATION FOR RAW MATERIAL STORAGE
7. GRP/GRV/GRE PIPE AND LAMINATION REPAIRING PROCEDURE
8. PROCEDURE FOR HYDROSTATIC PRESSURE TEST AT SITE
9. SAFETY PROCEUDRE
10. PROJECT INSPECTION TEST PLAN (PN 10 & PN 16)

FOREVER GENERAL CONTRACTING EST. Page 1 of 7
METHOD STATEMENT FOR THE INSTALLATION OF U/G GRP PIPES AND FITTINGS.
CLIENT : M/s. DEWA
DOCUMENT NO. : MS/UG-Sp-001, REV. 0
PREPARED BY CHECKED BY APPROVED BY
Document no. MS/UG-Sp-001, Rev .0

TABLE OF CONTENTS
1.0 Introduction
2.0 Inspection of the pipe
3.0 Unloading & Handling of Pipes
4.0 Storage
4.1 Pipes Storage
5.0 Site Transportation
6.0 Trench Section and Terminology
7.0 Backfilling material
8.0 Recommendations for bedding and compaction
9.0 Lamination at Site
10.0 Rigid Connections

1.0 INTRODUCTION
This specification covers the requirements to achieve the proper installation of fibreglass
piping systems in side DEWA Desalination and Power Station ‘L’ Phase 1(Project reference
CE/0081/2009, Inlet Air Chilling for Gas Turbines).
2.0 INSPECTION OF THE PIPE

Pipe should be carefully inspected at the unloading site. Each consignment should be
visually checked to ensure that the pipes have not been mechanically damaged, externally
or internally during handling.
- Internal Control (Look for White spots de-lamination)
- External Visual Control (Look for damage due to shocks)
- Control of edges and Joints (Looks for de-lamination or chips due to shock)
A thorough inspection at this stage will avoid any unnecessary work resulting from installation
of damaged materials.
3.0 UNLOADING & HANDLING OF PIPES

It is essential to maintain control of the pipe during unloading. Guide ropes attached to pipes
or package will enable easy manual control when lifting and handling. It should get no shock
and not be dropped. This applies especially to sleeves, retainer rings and ends of pipes.
Always use pliable straps for lifting the pipe, never use steel cable or chain. Use only,
especially for big size pipes, only two support points (see sketch below). Fix both ends to keep
control.

4.0 STORAGE
4.1 PIPES STORAGE
When storing the pipe on ground near the trench, it is necessary that the soil must be levelled
and free of rocks and other potentially damaging debris. All the pipes should be choked to
prevent rolling in high winds.
For long storage, pipe should be placed on supports with side blocks to prevent the pipe
from rolling.
5.0 SITE TRANSPORTATION
Pipes can be easily transported. Their low weight and their high strength permit an easy and
safe transportation. If pipes are transported by fork-lift, it is safe to put on the fork a chassis of
2 mt wide with wood pieces as support, to have more stability and avoid shock on the edges
of pipes.
6.0 TRENCH SECTION AND TERMINOLOGY
Figure no. 2 illustrates the trench cross section to be used for underground pipes and
terminology.
It is desirable to keep excavation, pipe installation and back fillings close together to
minimise logistic problems and improve area accessibility.
Fig. 2 – Trench – Typical section for GRP Pipes
Where an unstable soil condition is encountered which is caused by a water table, the
bottom of the trench must be stabilized before laying the pipes. This can usually be
accomplished by lowering the water table 120 cm below grade pipe by means of pumps
and stabilizing the bottom as already described.
7.0 BACKFILLING MATERIAL
According to Fig. no. 2 the following material will be used for GRP pipes installed:

Fig. 3 - Type of Backfill Material for GRP Pipes
8.0 RECCOMENDATION FOR BEDDING AND COMPACTION
The bed must be over-excavated at each joint location to ensure that the pipe will have a
continuous support. However, this area must be properly bedded and backfilled after the
joint lamination is completed.
Compact by tamping. Tamping shall be done with:
- hand tampers for tamping under the haunches of the pipe;
- Mechanical tampers used over the entire area of each layer except the most confined
zones;
- Tamping rollers, like rubber-tired or other types, used where space permits;
- Vibrating compactors.
fig.4 : Proper Compaction under haunches
9.0 LAMINATION IN PREFABRICATION OR AT SITE
For Butt & Strap and branch Lamination at site, make reference to the specification ref: -
MS/Lam-Sp-001, Rev.0 (Specification for Butt & Strap Joints for GRP Pipes and Fittings)
10.0 RIGID CONNECTIONS.
When a pipe passes through a concrete wall, a band of rubber has to be wrapped (200 mm
wide and 10 mm thick) around the pipe in the area of entry into the concrete structure.
In the case of watertight concrete structures a puddle flange shall be laminated on the
portion of pipe inserted in the wall.
Furthermore it is necessary to achieve following conditions:
• Minimum depth of bedding has to be not less than one pipe diameter, but not to exceed
the foundation depth of the concrete structure or 1 meter whichever is the lower, and for
a length not less than two pipe diameters.
• Minimum width of trench has to be not less than three pipe diameters or 1 diameter + 2
meters, whichever is the lower, for a length not less than 3 pipe diameters.

SPECIFICATION FOR BUTT & STRAP JOINTS FOR GRP PIPES AND FITTINGS
CLIENT : M/s. DEWA
DOCUMENT NO. : MS/Lam-Sp-001, REV. 0
Document no. MS/Lam-Sp-001, Rev .0

CONTENTS
1. INTRODUCTION …………………………………………………………………………….2
2. JOINING PROCEDURE…………………………………………………………….….……2
3. JOINT LAMINATION………………………..…………………………………………….…4
4. REQUIRED MATERIALS……………………………………………………………….……5
5. PREPARATION OF RESIN…………………………………………………………..………5
6. SAFETY PRECAUTION……………………………………..……………………….………6
7. FIRST AID……………………………………………………………………………….……….6


1. INTRODUCTION
This Technical Specification describes the various phases of the manufacturing cycle for permanent
joints of pipeline elements in glass reinforced plastic (GRP), of plain end type, with reinforcement
wrapping obtained with lamination of mat and fiber glass impregnated with resin.
The ways to make butt & strap joints are two, depending on the pipe’s diameter and on the
possibility to access the inside of the pipe:
• Joint without putty and liner restoration from the outside up to the ND600
• Joint with putty and liner restoration from inside for diameters ≥ ND600
2. JOINING PROCEDURE
The manufacturing steps, needed to perform a joint, are shown in the following paragraphs.
2.1 CUTTING/ MARKING

Diamond tools (flexible discs) have to be used to cut and grind GRP pipes. Cardboard templates to
mark off oblique cuts for elbows or holes of branch connections are available on request. Special
equipment for cutting and beveling GRP pipes is available when the job extent requires it.
2.2 TAPERING
Depending on the diameter and on the type of joint, two kinds of tapering are available:
• long tapering, is for joint type without putty and with liner resetting from outside.
• short tapering (bevel) is for joint type with putty and internal liner resetting.
2.3 PREPARATION
The two pipe ends to be connected must be handled in sequence as follows:
1. Clean thoroughly the two ends of the pipe for a length that must be slightly longer than the
length surface to be wrapped.
2. Grind all the surfaces to be laminated (external and eventually internal) with a pneumatic or
electric disc grinder, in order to create a rough area.
3. Taper the ends as required by the type of joint, using a grinder.
4. Blow air-jets to remove the dust.
5. Clean again and revive the resin with a suitable solvent (acetone).
6. Let it dry.

2.4 ALIGNMENT
Align the two ends, leaving the required gap, from 3 to 10 mm, between the two plane faces to be
jointed.
2.5 LINER RESTORING

The restoration of the liner can be made from the inside of the pipe when the diameter is large
enough (ND≥600mm) and when, apart from the size, it is possible to enter into the pipe.
It consists in the application of n.2 “C” glass surfacing veils, which must be in contact with the
liquid, and at least n.2 “E” glass mats (375 or 450 g/m²) resin impregnated:
A synthetic veil can be used instead of the “C” glass veil.
General Remark:
The lamination operations have to start at a time that allows to complete, before the night
suspension, at least the liner restoration and a lamination of 5mm thick for pipe diameters up to
800mm or 8 mm for larger diameters.

The temperature fall at night could cause thermal shrinkage of the parts and possible ruptures in
thin laminates.
¾ Liner Restoration From Outside.
When it is not possible to enter the pipe:
1. The two “C”glass veils and the two “E” glass mats will be applied on the external surface of the
ends to be connected, on the tapered area .The “C” glass surfacing veils and “E” glass mats will
be as wide as 100 mm.
2. If necessary clean and wash again with acetone the surfaces to be laminated.
3. As soon as the solvent evaporates, apply on the tapered area a first layer of resin and two layers
of C glass.
4. Repeat the operation with two layers of mat and resin, hence roll in order to eliminate bubbles
and defects of adhesion.
5. After the complete hardening, verify the absence of bubbles, delaminations or defects in the
jointing area.
6. .Fill up completely the tapered area with layers of mat and resin, suitably rolling in order to
eliminate air bubbles and to guarantee a correct impregnation.

7. Let polymerize completely (until cooling).
Note : Make sure that during the above operation the pipe ends are firmly fixed.
¾ Liner Restoration From Inside
In this case (joint with short taper), the taper must be filled with putty.
1. Check the alignment and the fixing of the pipe ends.
2. Prepare the putty according to the specific prescription.
3. Apply the putty with a putty knife, filling all of the voids.
4. After the filling of the taper, leave the putty to polymerize until cooling and according to the
specific requirements, without moving or hitting the pieces.
5. Once the hardening of the putty is completed, grind the putty drippings inside the pipe. Clean
with air blow and wash with acetone (If necessary).
6. Apply a first resin coat using a brush, on the internal surface to be laminated.
7. Apply two CSM “E” glass mat, resin impregnated and two “C” glass veils;
8. Apply with a brush the final coat of resin.
3.0 JOINT LAMINATION

a) Apply a first layer of resin, on the ground surface.
b) Apply a strip of "E" glass, and impregnate it with resin.
c) Eliminate air bubbles with a bubble breaker roll.
d) Apply a strip of glass mat cut to measure, and impregnate it with resin.
e) Eliminate air bubbles with a bubble breaker roll.
The above operations (b-e) will be performed and repeated until the total required thickness is
reached. If the total thickness to be reached is very high, it is necessary to perform several layers of
a reduced thickness and wait for the hardening of the resin between a layer and the following one.
Notice: every single layer must finish with a layer of "E" glass mat.
After that the required thickness is achieved and that the hardening is completed, apply with a
brush a coat of resin on the external surface of the joint.

3.1 EXECUTION WITH EXTERNAL LINER RESTORATION

Since it is not possible to work inside the pipe, the bevel will be on the outer part and with a long
tapering.
Two “C” glass veil and two CSM 375 “E” glass mats will be applied on the tapered surfaces.
In order to increase the bending radius of the successive laminations, apply over the liner
restoration some putty or “E” glass mat strips impregnated of resin.
3.2 EXECUTION WITH INTERNAL LINER RESTORATION

The bevel is made in the inside part of both the main and the branch. The bevel will be filled with
putty.
The internal reinforcement must terminate with two “E’ Glass mats and two “C” glass veils in
contact with the medium. (Internal Liner restoration)
For the lamination of the internal and external lamination follow the section 2.6.
4.0 REQUIRED MATERIALS

The following materials are necessary:
Thermosetting resin.
Catalyst, accelerators and different additives.
“C” glass stripes, mat and woven roving.
Acetone / Similar solvent.
Putty and relative catalysts, accelerators and different additives, when required.
5.0 PREPARATION OF RESINS

The types of resin, catalysts, accelerators and additives are indicated in the specific instructions for
each project or job.
The putty is a resin with thixotropic additives.
• Pour the necessary quantity of resin or putty into a container.
• Add the necessary quantity of accelerator (unless it is already accelerated)
• Mix thoroughly the accelerator with resin.
• Add required quantity of catalyst.
• Mix thoroughly in order to get a homogeneous compound.

At this point the resin is ready to be applied. It takes from 10 to 30 minute before the hardening
begins.
Warning: - Never mix the accelerator and the catalyst directly. Explosions may occur or also
highly oxidizing phenomena.
6.0 SAFETY PRECAUTIONS

• Do not seal the catalyzed resin tanks.
• Do not smoke or use free flames anywhere close the jointing areas, under any
circumstances.
• Safety glasses must be worn while grinding and mixing the resin.
• Tools must be kept clean by washing them in acetone or in similar solvent.
• Protective gloves should be used to handle the resins and resin impregnated glass fibers.
• Closed areas, such as the inside the pipe, or protected areas should be ventilated to avoid
an excessive inhalation of resin vapors, and in order to eliminate the possibility of fire by
combustible gas.
7.0 FIRST AID
Some procedures of first aid are listed below.
a) Contact with eyes. Wash with plenty of water and call for medical aid.
b) Contact with skin. Wash with water and soap.
c) Excessive inhalation of vapour. Go out in the open air.
d) Ingestion. Induce vomiting and call for medical aid.
In case of fire use CO2, foam or powder extinguishers must be with in reach in the working area in
every moment.

DOC NO. : FGC/J/LM-001
FOREVER GENERAL CONTRACTING REVISION : 0
ESTABLISHMENT DATE : 15/12/2010
PAGE : 1 OF 3
PROCEDURE FOR JACKET PIPE

LAMINATION

PAGE : 2 OF 3
Scope:
This procedure describes the method for jacket pipe lamination
Jacket Pipe Lamination Procedure
After the successful hydro testing of core pipeline, the core pipe
lamination joints are covered with jacket sleeves by lamination as per
the procedure described below;
1) Cut the Jacket sleeves symmetrically into two halves.
2) Grind and chamfer the jacket sleeves at width of
lamination required.
3) Clean the core pipe lamination joint area and jacket
sleeve with acetone.
4) Assemble the jacket sleeve on the core pipe
lamination joint, in such a way that the gap between
the joints should be in the range of 3-6 mm
5) After proper positioning of the jacket sleeve, the gap
is filled up with Isophthalic resin putty.
6) Allow the Isophthalic resin putty to cure. After
curing, grind the surface and clean with acetone and
allow it to dry.
7) The external lamination should start immediately by
applying a coat of activated Isophthalic resin.
8) Apply 1 layer of C-Veil cut to measure and
impregnate with activated resin.
9) Apply 2 layer of CSM cut to measure and impregnate
with activated resin.
10) Eliminate air bubbles with a bubble breaker roller.
11) Apply one layer of Woven Roving, cut to measure,
and impregnate with activated resin.
12) Eliminated bubbles with a bubble breaker roller.
13) Continue steps with alternated layers of CSM and
Woven Roving till the required thickness of
lamination is achieved.
14) Allow the laminate to cure for at least 24 hours
before the pipe is put into service.
PAGE : 3 OF 3
Tools Required For Lamination

1) Grinders, Rollers, Scraper, Generator,
2) Jug, Mug, Measuring Jar, Bucket
Materials For Lamination
1) Isophthalic Resin
2) Hardener
3) Acetone (for cleaning)
4) Iso putty
5) C-glass Veil
6) Woven Roving (WR) 400 g/m²
7) Chopped Strand Mat (CSM) 300 g/m²
Dimensional Table - 1
Diameter (mm) Lamination Thickness (mm) Lamination Width (mm)
991.5 6.0 400
Curing Time
24 Hours.
Protection Of Work
1) All lamination work shall be made under protection from direct
sunlight.
2) FGC will not proceed with the lamination works in case of any
sand storm, rain or during a condition of excess humidity
where people are not able to work comfortably and may
create heat strain or sun stroke.
Tests And Examinations
Barcol Hardness check and dimension check.
Acceptance Criteria
Barcol Hardness should Minimum 35. Dimensional inspection will be
accordance with dimensional table 1.
DOC: FGC-DD-002
Forever General Contracting Est. REV.: 0
JOB: CE/0081/2009
CLIENT: M/s. DEWA
PROJECT: JEBEL ALI "L" STATION PHASE I

Gas Turbine Inlet Air Chilling Project
GRP PIPING COMPONENTS DRAWINGS
PIPE CLASS - PN 10
DESIGN PRESSURE: 10 bar
RESIN: VINYLESTER RESIN

ISOPHTHALIC WALL
18/12/2010 0 ISSUED FOR CONSTRUCTION ZA NAS NAS

DATE Rev. N° DESCRIPTION Written Checked Approved
page 1 of 1
PIPE JOB: CE/0081/2009
PLAIN ENDS DOC: FGC-DD-002
REV.: 0
CLASS - PN 10 Date: 18/12/2010
Forever General Contracting
ND
t
DN L w
From to
25 3000 3.5 4.5 0.8
150 9000 4 5.0 2.8
250 9000 4.2 5.2 7.0
500 12000 7.5 8.5 24.5
700 12000 10 11.0 46.5
1000 12000 13.9 14.9 60.2
CONSTRUCTION: TOLERANCES:
- Liner: - "C" glass surfacing veil 1.5 mm
- "E" glass Mat
Vinylester Rein
-Struct. Wall: - F.W. with "E" glass
continuos roving
Isophthalic Reisn L: +50/-100 mm
-Top coat
- Resin : Vinylester Liner
Declared Stiffness : 5000 N/m²
NOTE: - Dimensions in mm, Weight in Kg/m

ELBOW 90° JOB: CE/0081/2009
DOC: FGC-DD-002
PLAIN ENDS REV.: 0
CLASS - PN 10 Date: 18/12/2010
Forever General Contracting Est.
90°
L t
R=1.5ND
ND
ND L t w
150 225 4.0 1.5
250 375 5.8 5.4
-Liner - "C" glass surfacing veil
- "E" glass Mat 1.5 mm - t: -0 +20%
Vinylester Resin
- Struct. wall - Alternate layers of "E" glass - R: +/- 5%
Mat and woven roving
Isophthalic Resin
- Top coat
- Resin : Vinylester Liner
NOTE: - Dimensions in mm, Weight in kg.
page 1 of 1
ELBOW 45° JOB: CE/0081/2009
DOC: FGC-DD-002
PLAIN ENDS REV.: 0
CLASS - PN 10 Date: 18/12/2010
45°
t
L R=1.5ND
ND
ND L t w
150 93 4.0 0.8
- "E" glass Mat 1.5 mm - t: -0 +20%
Vinylester Resin
- Struct. wall - Alternate layers of "E" glass - R: +/- 5%
Isophthalic Resin
- Top coat
- Resin : Vinylester Resin
page 1 of 1
ELBOW 90° - MITERED JOB: CE/0081/2009
R=1.0 ND DOC: FGC-DD-002
PLAIN ENDS REV.: 0
CLASS - PN 10 Date: 18/12/2010
External Lamination Internal Lamination

ND a t b s
[mm] [mm] [mm] [mm] [mm]
500 200.0 13.0 N/A N/A
700 250.0 15.0 75.0 3.0
1000 350.0 22.0 75.0 4.0
TOLERANCES:
- t: -0 +20%
- R: +/- 5%
- Resin : Isophthalic wall / Vinylester Liner
1 of 1
CONC./ECC. REDUCER JOB: CE/0081/2009
DOC: FGC-DD-002
PLAIN ENDS REV.: 0
CLASS - PN 10 Date 00/01/1900
ND 1 ND 2
ND1 ND2 L t w
CONCENTRIC REDUCER
500 350 375 11.0 6.8
150 100 125 5.0 0.5
- "E" glass Mat 1.5 mm - t: -0 +20%
Vinylester Resin
- Struct. wall - Alternate layers of "E" glass - L: +/- 5 mm
Isophthalic Resin
- Top coat
- Resin : Vinylester resin
1 of 1
FIXED FLANGE JOB: CE/0081/2009
DOC: FGC-DD-002
PLAIN ENDS - FLAT GASKETS REV.: 0
CLASS - PN 10 Date: 18/12/2010
ND min L tf ef mf Df w DRILL
25 110 20 81 49 108 0.4 ANSI B 16.5 150#
40 120 21 85 66 127 0.7 ANSI B 16.5 150#
50 120 22 88 85 152 1.0 ANSI B 16.5 150#
100 140 26 104 144 228 2.0 ANSI B 16.5 150#
150 200 30 120 196.0 279.0 3.6 ANSI B 16.5 150#
250 270 31 124 296.0 406.0 6.3 ANSI B 16.5 150#
500 480 45 180 556.7 699.0 18.2 ANSI B 16.5 150#
700 620 58 232 773.0 927.0 38.0 AWWA C 207D
900 800 67 268 987.0 1168.0 65.0 AWWA C 207D
- Liner - "C" glass surfacing veil 1,5 mm
- "E" glass Mat tf, mf, ef: - 0/+10%
Vinylester Resin L: +10/-5
- Struct. wall - Alternate layers of "E"
Isophthalic Resin
- Top coat
Vinylester Resin
- Bolt torque and bolting sequence to be in accordance with ASTM D4024
- Gasket: -flat
NOTE: Dimensions in mm, Weight in kg.
page 1 of 1
BLIND FLANGE JOB: CE/0081/2009
DOC: FGC-DD-002
REV.: 0
CLASS - PN 10 Date: 18/12/2010
tf
Df
ND tf Df w DRILL
900 95 1168 172 AWWA C 207D
- Liner - "C" glass surfacing veil 1,5 mm
- "E" glass Mat tf: - 0/+20%
Vinylester Resin
Isophthalic Resin
- Top coat
- Bolt torque and bolting sequence to be in accordance with ASTM D4024
page 1 of 1
CAPS JOB: CE/0081/2009
DOC: FGC-DD-002
REV.: 0
CLASS - PN 10 Date: 18/12/2010
ND
ND L t w
150 126 4.6 0.3
250 176 7.4 1.7
500 350 12.7 11.6
1000 550 20.0 82.0
- Liner - "C" glass surfacing veil 1.5 mm
- "E" glass Mat tf: - 0/+20%
Vinylester Resin
Isophthalic Resin
- Top coat
1 of 1
BUTT & STRAP JOINT JOB: CE/0081/2009
DOC. FGC - DD-002
REV.: 0
CLASS - PN 10 Date: 18/12/2010
Lamination with putty >ND600 Lamination without putty <=ND600
ND te Le ti Li w
25 3 100 N/A N/A 0.04
40 3 100 N/A N/A 0.07
50 3 100 N/A N/A 0.08
80 3 100 N/A N/A 0.12
100 4 100 N/A N/A 0.20
150 5 130 N/A N/A 0.30
250 7 200 N/A N/A 1.40
500 13 400 N/A N/A 11.80
700 15 500 3 150 25.00
900 20 600 4 150 63.00
1000 22 700 4 150 71.00
- Struct. wall - Alternate layers of "E" glass te

Mat and woven roving /Combi Mat L: + 10/ - 5 %
Isophthalic Resin
- Top coat Vinylester Resin

EQUAL/RED. TEE (BRANCH JOINT) JOB: CE/0081/2009
TOTAL REINFORCEMENT DOC. FGC - DD-002
PLAIN ENDS REV.: 0
CLASS - PN 10 Date: 18/12/2010
D2
b
d
b s
t
q
D1
ND ND2 t s a d b L q c W (Kg*)
900 20 22 300 300 120 1,521.00 4 200 216
1000 700 18 19 250 250 100 1,218.00 4 170 149
500 18 19 200 200 80 914.00 3 100 104
900 700 17 18 250 250 100 1,218.00 4 140 130
500 250 10 10 110 110 80 480.00 N/A N/A 16.0
250 150 5 6 100 100 80 358.00 N/A N/A 3.5
150 150 4 4 100 100 80 318.00 N/A N/A 1.4
150 100 3 4 80 80 50 268.00 N/A N/A 0.9
150 80 3 3 80 80 50 247.00 N/A N/A 0.7

Isophthalic Resin

RED. TEE (BRANCH JOINT) JOB: CE/0081/2009
LOCAL REINFORCEMENT DOC. FGC - DD-002
PLAIN ENDS REV.: 0
CLASS - PN 10 Date: 18/12/2010
D2
b
d
b s
t
q
c
D1
ND ND2 t s a d b L q c W (Kg*)
250 15 16 220 220 80 700.00 2 100 22
150 13 15 180 180 80 518.00 2 100 9
1000 50 10 11 120 120 80 297.00 N/A N/A 2.3
40 10 11 110 110 80 267.00 N/A N/A 1.9
25 9 9 100 100 80 231.00 N/A N/A 1.4
50 10 11 120 120 80 297.00 N/A N/A 2.3
900 40 9 10 110 110 80 267.00 N/A N/A 1.8
25 8 9 100 100 80 231.00 N/A N/A 1.3
50 8 9 100 100 80 257.00 N/A N/A 1.5
700 40 8 8 100 100 80 247.00 N/A N/A 1.2
25 7 7 100 100 80 231.00 N/A N/A 0.9
50 6 7 100 100 80 257.00 N/A N/A 0.7
500 40 6 7 100 100 80 247.00 N/A N/A 0.5
25 5 6 100 100 80 231.00 N/A N/A 0.4

Isophthalic Resin

DOC NO. : FGC/RM-001
PAGE : 1 OF 2
SPECIFICATION FOR RAW

MATERIAL STORAGE

DOC NO. : FGC/RM-001
PAGE : 2 OF 2
Scope:
This specification briefly describes about the storage of GRP/GRV/GRE raw
materials.
Procedure
Resin and Additives:-
Resin and other chemicals shall be stored in the original drums and other
packages, indoors, in dry, dark and ventilated ambient at a temperature of
approximate 25° C. In this case the average life is 6 months.
The standard life of resin and additives will be shortened and will be as lower as
the room temperature is higher.
The lower temperature (<25° C) will cause the crystallization of resin. Then the
resin will look milky and thickened. But with no deterioration or reduction in life.
Heat up to 40-50° C and stir thoroughly before use.
Glass Fibers:-
Glass fibers shall be stored indoor and left sealed inside the original envelop in
order to be protected from humidity. But they are not temperature sensitive.
Stored in these conditions the fiber glass has an unlimited life.
Note:
1) Both drums and packages shall not be opened if the product is not used
within short time.
2) The raw liquid materials are flammable and shall be stored far from naked
flames or source of heat.
3) Apart from such risks, incorrect storage shall be reduce their working life
to less than 6 months (which is their standard level of duration)
DOC NO. : FGC/RP-001
PAGE : 1 OF 3
GRP/GRV/GRE PIPE AND

LAMINATION REPAIRING
PROCEDURE

PAGE : 2 OF 3
1.0 Scope:
This procedure describes the repairing of GRP Pipes and Lamination
defects.
2.0 Tools Required:
1) Electric Grinder
2) Diamond Disc
3) Emery Disc
4) Hard Roller
5) Soft Roller
3.0 Procedure:
Sl No. Defects Method of Repair

Acceptable level for Air Bubble (Maximum
diameter 1.5 mm Above 1.5 mm repair)
Acceptable level for Blisters (Maximum
diameter 3 mm Above 3 mm repair)
Air Bubble & 1) Grinding with emery disc
1
Blister 2) Clean the grinded surface
3) Apply a layer of activated Resin
4) Apply one C-Veil and apply resin
5) Roll with hard roller to remove the air
thoroughly.
Acceptable level Maximum dimension 13
mm
Above 13 mm repair as
1) Grind the crazed /wrinkled area
2) Clean the grinded surface
2 Crazing & Wrinkles
3) Apply a layer of Activated resin
4) Apply one layer of CSM
5) Apply the roller.
6) Put one layer of C veil for finishing.
7) Apply the hard roller for finishing.
PAGE : 3 OF 3
Acceptable level None

Repair as
1) Grind the crazed /wrinkled area
Delamination & 3) Apply a layer of Activated resin
3
Foreign inclusion 4) Apply one layer of CSM
5) Apply the roller
6) Put one layer of C veil for finishing
7) Apply the hard roller for finishing.
Acceptable Level Maximum diameter 0.4

mm
Above 0.4 mm repair as
1) Grinding with emery disc
4 Pinholes 2) Clean the grinded surface
thoroughly.
Acceptable level : Maximum deep 0.2 mm
Above 0.2 mm repair as
1) Grinding with emery disc
5 Surface Scratches
thoroughly.
DOC NO. : FGC/HT-001
PAGE : 1 OF 4
PROCEDURE FOR HYDROSTATIC

PRESSURE TEST AT SITE

PAGE : 2 OF 4
1.0 Scope:
This Specification guides the proper Hydro static pressure testing of GRP
underground and above ground piping system.
2.0 Principle:
2.1 For underground piping system, testing is preferably carried out after
complete backfilling of the pipes except joint. The joints should be kept
without backfilling in order to detect the leak.
2.2 The proposed limits for the hydrostatic test of GRP Pipelines are
generally flanges, unless otherwise indicated in the drawings or instructed
by the Clients.
2.3 The line ends will be closed by using temporary or permanent blind
flanges.
3.0 Equipment Required For Testing:
3.1 One Set of Blind flanges (GRP/Steel), with nuts, bolts, washer and
gaskets.
3.2 One Head (Blind Flange) with Ø 50 mm Flange for Water Filling and Ø
25 mm Adaptor for Pressurizing.
3.2 Pressure Pump.
3.2 Water Pump (if Required).
3.3 Filling Hose and Water tank.
3.4 Tool Box
3.5 Calibrated Pressure Gauge (2 Nos.)
4.0 Testing Procedure:
Prior to preparation for testing, it is to be ensured that,
a) The solid wastes like wooden pieces, raw material waste etc shall be
removed from inside of the pipeline.
b) Test pack is prepared for the section to be tested.
c) Punch list is prepared listing out all the outstanding activities for the
section to be signed by all concerned.
d) Section is released for hydro test and signed by all concerned.
4.1 Line Check up

4.1.1 Pipe shall be back filled up to about 1.0 m from the crown of
the pipe for underground pipe lines.
PAGE : 3 OF 4
4.1.2 All joints should be exposed and should be dry to carry out
inspection.
4.1.3 The inside of the pipeline should be free from solid wastes.
4.1.4 If the partial back filling is not done, sufficient load should be
provided above and sides of the pipe for restricting the vertical and
lateral movement during pressure test. Ensure the load to be
distributive and not point load.
4.2 Installation of Test Plugs.

4.2.1 Install blind flanges/ End caps.
4.2.2 If end caps are using then laminate the caps to the pipes
properly.
4.2.3 Blind flanges to be tightened with proper torque.
4.3 Filling of Line
4.3.1 Filling has to be made at the lowest point of the line. Air will
be removed from the other pressure head at the highest point. Fresh
Water to be used for testing.
4.3.2 As soon as water comes out from the air release port at the
other side of the pipe line, close them slowly. Ensure that complete
entrapped air is removed through the air release port.
4.3.3 Connect the pressure gauges (2 Nos.) at both ends.
4.3.4 Range of pressure gauge should be within 1.5 to 4 ties of the
testing pressure.
4.4 Pressurizing
4.4.1 The pipeline can now be pressurized by pump capable of
pressurizing the system up to the required test pressure at a pre-set
rate.
4.4.2 The increase in pressure shall not be larger than 1 bar every
10 minutes for diameters larger than 500 mm and 1 bar every 5
minute for lower /equal diameters.
4.4.3 The pressure testing shall not be done when the water
temperature is less than 5° C.
PAGE : 4 OF 4
4.4.4 During initial pressurization, the cross sectional area of the

pipe will increase owing to the elastic modulus of the material and
thus there will be a slight increase in volume and drop in pressure.
4.4.5 Increase the pressure gradually up to the working pressure in
stages, allowing time in between, for the pressure to stabilize. The
same shall be maintained for a minimum duration of one hour in
order to allow the complete mechanical & Thermal equilibrium of
pipeline.
4.4.6 Increase the pressure of the pipeline up to the test pressure
which shall be 1.5 times the working pressure.
4.4.7 The test pressure should be held for a period of 2 hours
(minimum) or a period sufficient to enable visual inspection of all
pipe joints. All visible joints should be inspected for the leaks and
the test result should be recorded.
4.4.8 Release of pressure should be also in stages allowing 15 to 20
minutes at each stage for pressure to stabilize.
The pipeline is acceptable if no leaks are found in the joints as well as in

the pipes. If any leak found drain the line and rectify the joint. After
completing the rectification redo the test.
Doc. No : FGC-HSE-01
Revision :0
SAFETY PROCEDURE Date : 15/05/2010
Page : 1 of 7
REVISION HISTORY
Revision History
Revision Date Nature of Changes
0 15/05/2010 Initial Preparation & Approval

Revision :0
Page : 2 of 7
1.0 PURPOSE
The purpose of this procedure to help the site management team to establish /
implement the HSE standards in compliance with local legislations, good practices and
company standards.
2.0 SCOPE
This procedure details the necessary information and action for Health, Safety &
Environment for our site. The overall aim is to;
1) Manage the risk.
2) Minimize the effect of consequences.
3) Protect the employees and others who may be affected by our Site activities
from the risk to their health and safety.
3.0 DEFINITIONS
1) FGC – Forever General Contracting Est.
2) COMPANY- Forever General Contracting Est.
3) HSE-Health Safety & Environment.
4.0 RESPONSIBILITIES
HSE Officer is responsible to provide necessary training to all employees and to
ensure & monitor the effective implementation of this procedure and to take
necessary actions when required. Also, HSE Officer is responsible to maintain &
update the validity of the safety certifications of the equipments.
All Site Supervisors are responsible for;

1) Provision of a safe work place.
2) Provision of work equipments that is safe.
3) Provision of sufficient emergency arrangements. (Fire, first aid etc.)
4) Provision sufficient and suitable safety measures including personal protective
equipments.
All employees are fully responsible;

1) To follow this safety procedure.
2) To bring the attention of management reporting dangerous situations
3) A duty of care to themselves and others who may be affected by their acts or
omissions
4) To performing their work in a safe manner. If they are unsure of the
safe way to proceed, they should ask for assistance from their supervisors.
5.0 REFERENCE
This procedure has been prepared following the guidelines as stipulated in below given
ref. standards / local regulations.
¾ Dubai Code of Construction
¾ CIP Construction Health and Safety Manual
¾ OSHA Workplace Requirement for Safety and Health
¾ CITB Construction Site Safety Course
¾ IOSH Principle of Health and Safety at Work
¾ Local Order 61/1991
¾ OHSAS 18001:1999 Specification
Revision :0
Page : 3 of 7
PROCEDURE
6.1 General Safety Precautions
6.1.1. HEALTH, SAFETY AND ENVIRONMENT
The Forever General Contracting Establishment will conduct its operations in such a
manner as to:
Provide a safe working environment;
Ensure the safety and health of Company and employees within all areas of the
Company's operations;
Provide information to employees regarding the hazards and risk involving company's
operation.
Protect the workers from injury or ill health;
Provide and maintain adequate welfare facilities to employees;
Prevent the loss or damage to the property;
Safeguard the natural environment;
Treat safety in the same way as all other primary business objectives.
6.1.2. REPORTING OF EMERGENCIES
Any person involved in or witnessing an emergency at FGC site, should take the
following actions:
Contact the local Control Room, on the emergency telephone number, give the operator
concise information such as:
Your name, location and telephone number.
Location of incident.
Type of incident, e.g. fire, vehicle collision etc.
Incident status, e.g. fire extinguished or not, minor / major etc.

Personnel injuries, and if medical assistance is required.
Any other information which will help safeguard personnel and equipment.
After passing this information, the caller should stand by and await further instructions.
Revision :0
Page : 4 of 7
In the event of a fire, attempt to extinguish where possible BUT TAKE NO RISKS.
6.1.3. BASIC SAFETY RULES
Smoking is prohibited in all hazardous and flammable areas especially inside the
chemical storage area and lamination site.
Personnel protective equipment must be worn by all employees as stipulated by the FGC
Supervisor.
All tools and equipment must be inspected and tested for safety before being put to use.
Any crane, hoist or lifting machine that is to be brought into FGC site must have a copy
of its current inspection certificate with it.
All employees working for FGC inside any plant or factory shall be familiar with the
emergency procedures (location of the nearest fire alarm, the escape routes and the
correct extinguishers and their location.)
No guards or protective devices may be removed or misused by employees from any

machine, or other facility.
When using welding equipment, fireproof screens must be used to protect employees
from welding flashes.
All employees, if involved in or witnessing an accident (such as injury, vehicle collision,

fire, property damage, atmospheric pollution etc. or near miss) shall inform the FGC
Supervisor and the Control Room Immediately.
6.1.4 ACCIDENT PREVENTION
If in doubt about the safest way to do a job, seek guidance from your Supervisor.
Be on the look out for hazardous situations.
Report all defects you are not able to rectify yourself. Report them to your Supervisor.
If no action follows, raise it again with your supervisor and ensure that it is discussed at
the next management review meeting.
Report all near misses, accidents and injuries. By reporting these you may well prevent
someone suffering a misfortune.
Make sure the proper protective equipment provided is worn.

Revision :0
Page : 5 of 7
6.1.5 PERSONAL PROTECTIVE EQUIPMENT (PPE)
Hand Protection
In our daily work situation there are many occasions when our hands need some
protection from chemicals, sharp objects, dirt, and rough or abrasive surfaces.
Appropriate types of gloves should be used in such work situations.
Foot Protection
Safety foot wear is mandatory when working at FGC sites.
Body Protection
Coveralls provide good protection against certain hazards and dirt. Employees are not
allowed to carry out the work without wearing coveralls. All coveralls shall be of 100%
cotton materials.
Eye Protection
Eyes are liable to damage from resin, catalysts, accelerator, excess lights and heat etc.
Care should be taken while mixing, handling or using these chemicals.
6.1.6 CRANES AND OTHER LIFTING MACHINES
Never attempt to operate a crane, forklift or other types of lifting machines unless you
have written authority to do so.
Walk around your machine before starting it, to check for defects and obstruction.
Report any defects in you machinery to our supervisor.
Make sure that you know the safe working Load of your machine and the weight of any
load you are required to lift. Try the load by lifting it slightly and halting, to see if the
machine can take the load.
Never stand under a load while it is suspended.
6.1.7 DANGEROUS MACHINERY
Power driven grinding and cutting tools are obviously dangerous items of machinery.
6.1.8 HAND AND POWER TOOLS
All electrical power tools to be of approved recognized standard and double insulated.
Never use tools which are in any way defective.

Revision :0
Page : 6 of 7
Inspect tools, cables and connections regularly and take defective items out of use and
ensure that all guard is in position.
Make sure that handles are securely fitted to files, screwdrivers, hammers etc.
Keep tools clean and put them away after use.
6.1.9 FIRE PREVENTION
Look out for sparks and hot slag falling from welding, cutting and other hot work.
Report all fire hazards.
Do not place flammable liquid containers near sources of heat.
Obey any no smoking signs or instructions.
If you find a fire, raise the alarm immediately. Only attempt to fight the fire if it is safe
to do so.
Identify the position of fire extinguishers and other fire-fighting equipment.
6.2 Safety Precautions for Chemical used
1) Resins.
2) Additives.
6.2.1 RESIN
It is recommended that eye protection & other protective clothing to be worm when
handling or using resins.
When cleaning up spillage's it is advisable that respiratory protection is also worm.
Contaminated Clothing should be removed immediately and wasted before re-use.
Splashes to the skin should be wiped clean and the affected area to be washed clean
with soap and water.
Splashed in the eyes should be treated immediately by flushing with large amount of
clean water for at least 15 minutes, followed by medical attention.
If resin is accidentally ingested 2 or 3 glasses of water or milk should be given and

medicate assistance obtained.
In case of fire, extinguishers, water spray and water jet can be used.
Revision :0
Page : 7 of 7
6.2.2 ADDITIVES
Peroxides are flammable, keep away from sources of ignition and heat.
Store peroxides in a cool dark place - well separated from accelerators and other
flammable material.
Observe exact storage temperature indicated on product label.
DANGER OF EXPLOSION: Never mix. Peroxides and accelerators together, add each
component separately to the resin.
Store peroxides in original containers contact with rust, ash, dirt, accelerators and many
chemicals can cause violent decomposition
Even in diluted form peroxides have a corrosive effect on the skin and eyes. Always
wear gloves and protective goggles when handling peroxides.
In case of eye contact with the Additives, rinse immediately with large quantity of water
for at least 10 - 15 minutes, contact the doctor immediately.
In case of accidental swallowing of additives administer water in small sips and charcoal
tablets in addition, call a doctor immediately.
In case of contact with skin or body, Remove socked clothed immediately. Wash skin
with plenty of water & cover skin with sterilized bandages.
In case of small fires, suitable extinguishers are water spray & foam.
In case of large fires, fight fire from safe distance 10 - 15 mts, call a fire brigade
immediately.
Acetone should never be used as diluents for methyl ethyl ketone peroxide, which reacts
with acetone forming acetone peroxide crystals which are extremely shock sensitive.
Use only inert diluents.
7.0 RECORDS
1) Safety Induction Training Record

2) Tool Box Talk Record
3) Crane Inspection Report
4) Generator Inspection Report
5) Fire extinguisher Inspection Record
~
Project: Inlet Air Chilling for Gas Turbines at "L" Station, Ph.1 Jebel Ali - CE/OO81/2009
PROJECT INSPECTION & TEST PLAN
GRP PIPES - PN 10 & PN 16 1 OF 3
DOC' NUMBER 0081/2009-ITP-001 REVISION 0 DATE 19/12/2010
ITEM I COMPONENT Sea Water Line & Pre Insulated Pipes - GRP PIPES Class - PN 10 & PN 16 SHOPISITE SITE
PROJECT Inlet Air Chilling for Gas Turbines at "L" Station, Ph.1 Jebel Ali
EMPLOYER NAME DUBAI ELECTRICITY AND WATER AUTHORITY
CONTRACTOR MIs. Apina Middle East
SUBCONTRACTOR Forever General Contracting Est.
PREPARED BY ZA APPROVED BY
LEGEND OF ACTIVITY ABBREVIATIONS
H· HOLD (MANDATORY HOLD POINT UNTIL INSPECTION COMPLETE)

R • REVIEW (RECORD I REPORT REVIEW)
S • SURVEILLANCE INSPECTION (RANDOM CHECK)
W • WITNESS INSPECTION POINT (PROCEED IF INSPECTION AUTHORITY NOT AVAILABLE)
NOTES CLIENT REVIEW APPROVALS
1. ALL INTERNAL CONTROL DOCUMENTS SHALL BE THE LATEST REVISION.
2. CONSTRUCTION MATERIALS MUST BE APPROVED PRIOR TO START ANY WORK.
3. WHERE AN ACTIVITY IS NOT APPLICABLE THEN "N/A" SHALL BE INSERTED AGAINST THE APPROPRIATE OPERATION.
Inlet Air Chilling for Gas Turbines at "L" Station Phase I, Jebel Ali
PROJECT NO:CE/0081/2009 DOC : CE/0081/2009

SITE INSPECTION AND TEST PLAN REV : 0
REFERENCE DOCUMENTATION QUALITY

FGC APINA DEWA
DOCUMENTS ACCEPTANCE CRITERIA REPORT REQUIRED
1.0 RAW MATERIAL INSPECTION
RAW MATERIAL SUPPLIER DATE OF EXPIRE/ REACTIVITY

1.1 CHECKING OF RESIN AND ADITIVES N/A W S S
DATA SHEET TEST
RAW MATERIAL SUPPLIER

1.2 CHECKING OF GLASS FIBERS ASPECT N/A N/A R S S
DATA SHEET
,2.0 GRP COMPONENT INSPECTION(PIPES,FITTINGS AND SPOOLS)
FGC GRP Piping Component

FGC GRP Piping Component
2.1 DIMENTIONAL CONTROL Drawing FGC-DD-002+Isometric N/A H S S
Drawing FGC-DD-002
Drawings)
Method statement for the Method statement for the

installation of GRP Under installation of GRP Under
2.2 CHECK FOR COMPONENTS DAMAGES BEFORE INSTALLATION N/A H S
ground pipes & Fittings - ground pipes & Fittings -
MS/UG-Sp-001, Rev .0 MS/UG-Sp-001, Rev .0
3.0 TRACEABILITY
CERTIFICATE OF
3.1 COMPONENTS CONFORMITY FROM RAW MATERIAL DATA SHEET N/A R R R
SUPPLIER
CERTIFICATE OF
3.2 RAW MATERIAL CONFORMITY FROM RAW MATERIAL DATA SHEET N/A R R R
SUPPLIER
4.0 GRP LAMINATION

4.1 CHECKING HANDLING OF COMPONENTS N/A H S S
SPECIFICATION FOR BUTT & SPECIFICATION FOR BUTT &

STRAP JOINTS FOR GRP STRAP JOINTS FOR GRP PIPES LAMINATION INSPECTION
PREPERATION ASSEMBLING,GRINDING AND
4.2 PIPES AND FITTINGS and AND FITTINGS and GRP Piping REPORT(0081/09/LR-01 & H W S
LAMINATION(FIELD LAMINATION)
GRP Piping Component Component Drawing FGC-DD- 0081/09/BLR-02)
Drawing FGC-DD-002 002
H - HOLD POINT I - INFORMATION R - REVIEW S - MONITORING BY RANDOM INSPECTION W - WITNESS POINT

Inlet Air Chilling for Gas Turbines at "L" Station Phase I, Jebel Ali
PROJECT NO:CE/0081/2009 DOC : CE/0081/2009

SITE INSPECTION AND TEST PLAN REV : 0
REFERENCE DOCUMENTATION QUALITY

FGC APINA DEWA
DOCUMENTS ACCEPTANCE CRITERIA REPORT REQUIRED
SPECIFICATION FOR BUTT & SPECIFICATION FOR BUTT &

STRAP JOINTS FOR GRP STRAP JOINTS FOR GRP PIPES LAMINATION INSPECTION
WORKSHOP AND FIELD LAMINATION JOINT VISUAL
4.3 PIPES AND FITTINGS and AND FITTINGS and GRP Piping REPORT(0081/09/LR-01 & H W S
INSPECTION AND DIMENTIONAL CONTROL
GRP Piping Component Component Drawing FGC-DD- 0081/09/BLR-02)
Drawing FGC-DD-002 002
LAMINATION INSPECTION
BARCOL TEST VALUE
4.4 BARCOL HARDNESS TEST OF LAMINATION ASTM D 2583 REPORT(0081/09/LR-01 & H W S
GREATER OR EQUL To 36
0081/09/BLR-02)
5.0 GRP UNDER GROUND INSTALLATION
Method statement for the Method statement for the CIVIL COTRACTOR SURVEY
installation of GRP Under installation of GRP Under REPORT(HANDING OVER
5.1 CHECKING OF BEDDING H R R
ground pipes & Fittings - ground pipes & Fittings - FOR BENIFICIAL
MS/UG-Sp-001, Rev .0 MS/UG-Sp-001, Rev .0 OCCUPATION)

HANDING OVER FOR
5.2 BACK FILLING AND COMPACTION BENIFICIAL OCCUPATION H S R
REPORT(0081/09-IR-01)
Procedure for hydrostatic

5.3 HYDRO TEST pressure test at site (FGC/HT- No leakge or Pressure Drop Hydro static test Report H S R
001)
H - HOLD POINT I - INFORMATION R - REVIEW S - MONITORING BY RANDOM INSPECTION W - WITNESS POINT

Mos GRP

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FOREVER GENERAL CONTRACTING EST.

TECHNICAL SUBMITTAL FOR THE INLET AIR

CLIENT : M/s. DEWA

CONTRACTOR : M/s. APINA, SPAIN

3. PROCEDURE FOR JACKET PIPE LAMINATION

4. GRP PIPING COMPONENTS DRAWING (PN 10)

5. PRE INSULATED PIPE DRAWING – PN 16

6. SPECIFICATION FOR RAW MATERIAL STORAGE

7. GRP/GRV/GRE PIPE AND LAMINATION REPAIRING PROCEDURE

8. PROCEDURE FOR HYDROSTATIC PRESSURE TEST AT SITE

10. PROJECT INSPECTION TEST PLAN (PN 10 & PN 16)

CLIENT : M/s. DEWA

CONTRACTOR : M/s. APINA, SPAIN

DOCUMENT NO. : MS/UG-Sp-001, REV. 0

PREPARED BY CHECKED BY APPROVED BY

Document no. MS/UG-Sp-001, Rev .0

2.0 Inspection of the pipe

3.0 Unloading & Handling of Pipes

4.1 Pipes Storage

5.0 Site Transportation

6.0 Trench Section and Terminology

7.0 Backfilling material

8.0 Recommendations for bedding and compaction

9.0 Lamination at Site

10.0 Rigid Connections

Document no. MS/UG-Sp-001, Rev .0

2.0 INSPECTION OF THE PIPE

- Internal Control (Look for White spots de-lamination)

- External Visual Control (Look for damage due to shocks)

3.0 UNLOADING & HANDLING OF PIPES

Document no. MS/UG-Sp-001, Rev .0

4.1 PIPES STORAGE

5.0 SITE TRANSPORTATION

6.0 TRENCH SECTION AND TERMINOLOGY

Fig. 2 – Trench – Typical section for GRP Pipes

7.0 BACKFILLING MATERIAL

Document no. MS/UG-Sp-001, Rev .0

Fig. 3 - Type of Backfill Material for GRP Pipes

8.0 RECCOMENDATION FOR BEDDING AND COMPACTION

Compact by tamping. Tamping shall be done with:

- hand tampers for tamping under the haunches of the pipe;

fig.4 : Proper Compaction under haunches

9.0 LAMINATION IN PREFABRICATION OR AT SITE

10.0 RIGID CONNECTIONS.

Furthermore it is necessary to achieve following conditions:

Document no. MS/UG-Sp-001, Rev .0

CLIENT : M/s. DEWA

CONTRACTOR : M/s. APINA, SPAIN

DOCUMENT NO. : MS/Lam-Sp-001, REV. 0

PREPARED BY CHECKED BY APPROVED BY

Document no. MS/Lam-Sp-001, Rev .0

Document no. MS/Lam-Sp-001, Rev .0

Document no. MS/Lam-Sp-001, Rev .0

2.1 CUTTING/ MARKING

Document no. MS/Lam-Sp-001, Rev .0

2.5 LINER RESTORING

800mm or 8 mm for larger diameters.

eliminate air bubbles and to guarantee a correct impregnation.

3.0 JOINT LAMINATION

Document no. MS/Lam-Sp-001, Rev .0

3.1 EXECUTION WITH EXTERNAL LINER RESTORATION

3.2 EXECUTION WITH INTERNAL LINER RESTORATION