REF CODE: JS0012-75650100-SPC-001, REV. R0: Project: 35Mw Co-Gen Plant at Bhusanoor - Electrical Package

PROJECT : 35MW CO-GEN PLANT AT BHUSANOOR - ELECTRICAL PACKAGE
REF CODE : JS0012-75650100-SPC-001, REV. R0

Sl.
Description Qty. Unit Remarks
No.
PART A:- 110KV Switchyard

1) a 110kV MAIN EQUIPMENTS
A1 145kV, 1250A, 40kA/3 Sec SF6 Circuit Breaker 1 No. Refer Spec JS0012 - Sh 34 of 173
A2 2 No. Refer Spec JS0012 - Sh 25 of 173
110kV, 1250A, 40kA/3 Sec Horizontal Double Break Isolator with one Earth Switch

110kV, 1250A,40kA/3 Sec Horizontal Double Break Isolator without Earth Switch

110kV Single phase oil cooled Potential Transformers 110kV/√3/110V/√3/110V/√3
A5 110kV, 600-300/1A 5 Core Single phase oil cooled Current Transformers 3 No. Refer Spec JS0012 - Sh 29 of 173
A6 96kV, 10kA Lightning Arrestor complete with base and discharge counter 6 No. Refer Spec JS0012 - Sh 28 of 173
1) B 11kV SWITCHGEAR
A7 3150A, 40KA/1Sec, 11kV VCB Outdoor Switchgear 1 No. Refer Spec JS0012 - Sh 37 of 173
2) BUS BAR MATERIALS

B1 LYNX ACSR Conductor 38 M Refer Spec JS0012 - Sh 33 of 173
B2 3" IPS Aluminium Tube (Schedule - 40)-6.5M 12 No.
B3 3" IPS Aluminium Tube (Schedule - 40)-6M 3 No.
B6 3" IPS Aluminium Tube (Schedule - 40)-3M 3 No.
3) CLAMPS & CONNECTORS

Terminal Connector on 28/35 MVA, 11/110kV Generator Transformer HV Bushing to
C1
suit 3" IPS Aluminium Tube 3 No. Refer Spec JS0012 - Sh 33 of 173
Terminal Connector on 145kV SF6 Circuit Breaker to suit 3" IPS Aluminium Tube
C2
(Expansion Type) 6 No.
Terminal Connector on 110kV Current Transformer to suit 3" IPS Aluminium Tube
C3
(Rigid Type) 6 No.
C4
Terminal Connector on 110kV Potential Transformers to suit ACSR 'LYNX' Conductor 3 No.
C5 Terminal Connector on Isolator to suit 3" IPS Aluminium Tube (Expansion Type) 3 No.
C6 Terminal Connector on Isolator to suit 3" IPS Aluminium Tube (Rigid Type) 12 No.
C7 Terminal Connector on Isolator to suit ACSR 'LYNX' Conductor 3 No.
Terminal Connector on 110kV Post Insulator to suit 3"IPS AL Tube (Sch 40)
C8
Expansion Type. 9 No.
Terminal Connector on 110kV Post Insulator to suit 3"IPS AL Tube (Sch 40) Rigid
C9
through Type. 9 No.
C10 Terminal Connector on Lightning Arrestor to suit ACSR 'LYNX' Conductor 6 No.
C11 Tee' Connector LYNX ACSR on Both Ways 6 No.
C12
Tee' Connector on 3" IPS Aluminium Tube on Main and LYNX ACSR on Branch Way 3 No.
C13 Welding Sleeve to suit 3" IPS Aluminium Tube 12 No.

C14 Cleat Clamp for 7/8 SWG, 10.98mm ∅ G.I. Shield Wire 10 No.
Pad Type Compression Clamp to Suit 7/8 SWG, 10.98mm ∅ G.I. Shield Wire to
C15
50X6mm GI Flat 1 No.
C16 65Sqmm, 6000mm Long Flexible Braid 4 No.

C18 Tension Clamp for 7/3.66mm G.S Shield Wire 2 No.
C19 T-Clamp to Suit 7/8 SWG, 10.98mm ∅ G.I. Shield Wire 1 No.
4) INSULATORS
D1 Solid Core Post Insulators 6 KN - 110kV 15 No. Refer Spec JS0012 - Sh 33 of 173
5) MARSHALLING \JUNCTION BOX

E1 CT Junction Box 1 No.

Sl.
No.
E2 PT Junction Box 1 No.

E3 Outdoor Bay Marshalling Kiosk 1 No.
E4 Outdoor Tariff Meter Panel 0 No.
6) CABLE TRAY (inside switchyard only) Refer Spec JS0012 - Sh 140 of 173
F1 600 mm wide cable tray (Ladder type) 60 M
F2 450 mm wide cable tray(Ladder type) 130 M
F3 300 mm wide cable (tray Perforrated Type) 60 M
F4 Supports for cable tray 0.5 MT
7) T-JOINTS & L-BENDS

G1 600 mm wide ladder type cable tray Refer Spec JS0012 - Sh 140 of 173
- T-joints 1 No.
- L-bends 1 No.
G2 450 mm wide ladder type cable tray
- T-joints 4 No.
- L-bends -
G3 300 mm wide ladder type cable tray
- T-joints 6 No.
- L-bends 7 No.
8) Control Cables
H1 Cables Refer Spec JS0012 - Sh 127of 173
a) - 37 C x 2.5 Sq.mm YFY Cable 400 M
b) - 12 C x 2.5 Sq.mm YFY Cable 800 M
c) - 5 C x 2.5 Sq.mm YWY Cable 1700 M
d) - 3 C x 2.5 Sq.mm YWY Cable 1300 M
H2 Termination
a) - 37 C x 2.5 Sq.mm YFY Cable 6 No. Refer Spec JS0012 - Sh 127of 173
b) - 12 C x 2.5 Sq.mm YFY Cable 30 No.
c) - 5 C x 2.5 Sq.mm YWY Cable 56 No.
d) - 3 C x 2.5 Sq.mm YWY Cable 60 No.
9) Control & Relay Panel Refer Spec JS0012 - Sh 38 of 173

I1 Control Panel
a Control Panel for 110/11kV Trafo cum line bay No. 1
I2 Relay Panel
a Relay Panel for 110/11kV Trafo cum line bay No. 1
10 Switchyard Earthing Refer Spec JS0012 - Sh 135 of 173

J1 75X10mm G.I flat (for main Eartthmat) 750 M
J2 75X10mm G.I flat (for Riser ) 500 M
J3 50X6mm Cu. flat for ( LA & Transformer Neutral Earthing) 30 M
J4 40mm Dia MS Rod Electrode (Treated as Earth pit) 17 No.
J5 100mm dia C.I Pipe, 2.75M long PIPE Earth Electrode (Treated as Earth pit) 2 No.
J6 7/8 SWG, 10.98mm ∅ G.I. SHIELD WIRE 190 M
J7 8 SWG G.I. SHIELD WIRE 50 M
11 11kV XLPE Cable Termination kit Refer Spec JS0012 - Sh 127 of 173
K1 1Cx630 Sq.mm XLPE Cable (Outdoor type) 60 No.

Sl.
No.
2 PART B:-
Transformers
a supply, transport erection and T&C of Transformers of
following Power transformers:
Power transformer : 34/42.5 MVA, 11/110 kV, Ynd1, Z=14%, 1.7

1 Tesla flux,OLTC +10% to -15% in steps of 1.25%, along with RTCC, Refer Spec JS0012 - Sh 49 of 173
AVR plus 10% extra oil 1 No.
b LT Auxilary Distribution Transformer ( All Transformer shall be oil

Cooled with oudoor mounted type)
2.5 MVA, 11/0.433kV , ONAN, Dyn11, OCTC +/- 5% in steps of 2.5%

Refer Spec JS0012 - Sh 56 of 173
1 with standard accessories 1 No.
2.5 MVA, 11/0.433kV / 0.433kV , ONAN, Dyn11zn0, OCTC +/- 5% in
2 steps of 2.5% with standard accessories 1 No.
C Lighting Transformer
1 Lighting Transformer 415/415V, AN, Dyn11, 200kVA 1 No.
2 Supply of 90 Lb rail with embedments 25 M
3 Oil filtration charges for the above transformers 30 kL

Sl.
Description Unit Qty. Remarks
No.
3 PART C:-
supply, transport erection and T&C of HV Switchgear panels
a. 11kV, 3150A, 3phase, 3wire, 50Hz, 40kA for 3Sec VCB/ VC HT panel
i) with copper bus bar ( 10No's VCB feeders +1 No. of Bus PT (as per No 11 Refer Spec JS0012 - Sh 59 of 173
specfication)
TG incomer I/C-1: 3150A VCB- 1No.
Spare incomer I/C-2: 3150A VCB- 1No.
Grid Export/import feeder: 3150A VCB- 1No.
Co-gen Distribution Transformer feeder (O/G-1): 1250A VCB - 1No.
Co-gen Converter Transformer feeder TG incomer O/G-2: 1250A VCB - 1No.
sugar Auxilary Transformer feeder O/G-4 & 5: 1250A VCB - 2No.
sugar Mill Transformer feeder O/G-6 & 7: 1250A VCB - 2No.
Fibrior panel feeder O/G- 8 1250A VCB - 1No.
Bus PT - 1No
ii Earthing Trolleys Refer Spec JS0012 - Sh 66 of 173
a. 3150A Cable Earth Trolley
b. 1250A Cable Earth Trolley
c. 3150A Bus Earth Trolley
d. 1250A Bus Earth Trolley
Sl.
No.
4 PART D:-
supply, transport erection 110V DC 800AH battery & Battery Charger
with DCDB
110V, 800AH, Valve Regulated Lead Acid (VRLA) Rechargable battery,

1 Set
a) heavy duty
b) 800AH, 110V DC Float Cum Boost Battery charger 2 Set
110V DCDB:
Feeder Details :
c) i) 250A SFU feeder - 5 No. 1 Set Refer Spec JS0012 - Sh 106 of 173
ii) 63A SFU feeder - 4No.
iii) 32A SFU feeder - 25No.
Sl.
Description Qty. Unit
No.
5 PART E:-
supply, transport erection and T&C of PCC & MCC panels, 415V, 50kA for
a) 3Sec
i LT PCC-1 ( VFD LOAD) 1 set
2000A, 415V, TPN, 50kA for 1sec
Incomer feeder - 2000A, 4P, ACB with O/C, S/C, E/F relays - 1 No.
Outgoing feeders - 2000A ACB - 2 No.& 630A SFU - 7No.
ii LT PCC-2 ( VFD LOAD) 1 set
2000A, 415V, TPN, 50kA for 1sec

Incomer feeder - 2000A, 4P, ACB with O/C, S/C, E/F relays - 1 No.
iii LT PCC-3 (NON VFD LOAD) 1 set
415V, TPN, 4000A, 50kA for 1sec
Incomer & B/C feeder - 4000A, 4P, ACB with O/C, S/C, E/F relays - 2 No.
iv Boiler MCC & Soot Blower MCC 1 set
415V, TPN, 3200A, 50kA for 1Sec
Incomer & B/C feeder-
3200A, 4P, ACB with O/C, S/C, E/F relays - 3 No.
Outgoing feeders -
1600A A4P, ACB with O/C, S/C, E/F relays - 3 No.
630A SFU - 2No,
400A SFU -3 No,
250A SFU - 4 No.
v Boiler MOV DB 1 set

415V, TPN, 630A, 50kA for 1Sec
Incomer feeder-
630A SFU - 1No,
Outgoing feeders -
400A SFU -2 No,

250A SFU - 3 No.
63A SFU- 20 No.
32A SFU - 70No.
vi ESP MCC 1 set
Incomer feeder-
630A SFU - 1No,
Outgoing feeders -
250A SFU - 14 No.
63A SFU- 26No.

32A SFU - 7No.
vii TG MCC
415V, TPN, 630A, 50kA for 1Sec 1 set
Incomer feeder-
630A SFU - 1No,
Outgoing feeders -
250A SFU - 8 No.

63A SFU- 22 No.
32A SFU - 30No.
viii 415V, TPN, 630A, 50kA for 1Sec
BHS MCC 1 set
Incomer feeder-
6300A SFU - 1No,
Outgoing feeders -
63A SFU- 20No.

32A SFU - 4No.
ix CHP MCC 1 set
Sl.
No. 415V, TPN, 630A, 50kA for 1Sec Description Qty. Unit
Incomer -
630A SFU - 1No,
Outgoing feeders -
63A SFU- 14No.

32A SFU - 4No.
x AHS MCC 1 set
630A SFU - 1No,
Outgoing feeders -
63A SFU- 16No.

32A SFU - 4No.
xi 415V, TPN,
Auxilary MCC630A, 50kA for 1Sec 1 set
Incomer -
630A SFU - 1No,
Outgoing feeders -
63A SFU- 16No.

32A SFU - 4No.
xii ACDB
415V, TPN, 630A, 50kA for 1Sec 1 set
Incomer -
630A SFU - 1No,
Outgoing feeders -
63A SFU- 16No.

415V, TPN, 630A, 50kA
32Afor
SFU1Sec
- 4No.
Incomer -
xiii MLDB 1 UR
400A SFU - 1 No,
Outgoing feeders -
xiv Fire Fighting MCC 1 set
125A SFU- 3No.
63A SFU- 2No.

32A SFU - 4No.
xv PDB 1 UR
xvi EOT crane MCC
125A SFU- 2No.
1 set
63A SFU- 6No.
11kV, 40kA for 3Sec, 3150A, 3phase, 3wire, 50Hz Segregated Phase
b)
Busduct
i) Alternator Phase terminal to 11kV HT panel
1 Straight Length for Indoor Busduct 50 ≈Mtrs
2 Straight Length for Outdoor Busduct ------ Mtrs
3 Transformer end chamber including copper 1 No.
4 flexibles
5 Panel end chamber including Aluminum flexibles 1 No.
6 Horizontal Bends ------ Nos.
7 Vertical Bends 1 No.
8 Wall frame assembly 1 No.
Sl.
No.
9 Phase cross over chamber 1 No.

10 Expansion joints with rubber bellows 1 No.
11 Space heaters & thermostat 1 Set
12 Supply, Fabrication and Erection of support steel with GI structures 1 MT
ii) Alternator neutral terminal to NGR panel

2 Straight Length for Outdoor Busduct ------ ≈Mtrs
4 flexibles
iii) Tap off LVAT panel

2 Straight Length for Outdoor Busduct ------ ≈Mtrs
4 flexibles
c) 11KV Non Segregated Phase Bus Duct

i) 11kV, TPN, 50kA for 1Sec Non-Segregated Phase Busduct
i) DT outgoing - 4000A
2 Straight Length for Outdoor Busduct 4 ≈Mtrs
4 flexibles
ii) CT outgoing - 2000A

3 Transformer end chamber including copper 2 Nos.
4 flexibles
5 Panel end chamber including Aluminum flexibles 2 Nos.
6 Horizontal Bends 4 Nos.
Sl.
No.
7 Vertical Bends 2 Nos.

8 Wall frame assembly 2 Nos.
9 Phase cross over chamber 2 Nos.
10 Expansion joints with rubber bellows 2 Nos.
11 Space heaters & thermostat 2 Sets
iii) DG set panel - 3200A m

3 Transformer end chamber including copper 2 Nos.
4 flexibles
5 Panel end chamber including Aluminum flexibles 2 Nos.
6 Horizontal Bends 4 Nos.
7 Vertical Bends 2 Nos.
8 Wall frame assembly 2 Nos.
9 Phase cross over chamber 2 Nos.
10 Expansion joints with rubber bellows 2 Nos.
11 Space heaters & thermostat 2 Sets
d) Cabling Sytem
11kV (UE) XLPE, insulated FRLS , Armoured, Al. Power
i) 1C X 630Sq.mm 1950 ≈Mtrs
a) for Cogen 11kV HT panel to outdoor 11kV VCB panel - 1800m

b) outdoor 11kV VCB panel to Power Trafo - 150m
ii) 3C X 300Sq.mm 150 ≈Mtrs
a) Distribution transformer to 11kV Cogen panel - 70m
b)Converter transformer to 11kV Cogen panel - 80m
e) 11kV HT Termination Kit & Jointing Kit

i) 1C X 630Sq.mm 60 No.
ii) 3C X 300Sq.mm 12 No.
f) LT Cables
f.1 1.1kV XLPE, Al. armoured cables
Cables - Laying on trays
i) 3C x 300 Sq.mm, LT XLPE Al. 2800 ≈Mtrs
ii) 3C x 240 Sq.mm, LT XLPE Al. 3200 ≈Mtrs
iii) 3C x 185 Sq.mm, LT XLPE Al. 2000 ≈Mtrs
iv) 3C x 150 Sq.mm, LT XLPE Al. 2000 ≈Mtrs
v) 3C x 95 Sq.mm, LT XLPE Al. 1500 ≈Mtrs
vi) 3C x 70 Sq.mm, LT XLPE Al. 800 ≈Mtrs
vii) 3.5C x 35 Sq.mm, LT XPLE Al. 400 ≈Mtrs
viii) 3C x 35 Sq.mm, LT XPLE Al. 1700 ≈Mtrs
ix) 3C x 16 Sq.mm, LT XPLE Al. 1800 ≈Mtrs
x) 3C x 10 Sq.mm, LT XPLE Al. 4200 ≈Mtrs
xi) 4C x 10 Sq.mm, LT XPLE Al. 80 ≈Mtrs
f.2 Termination accessories

i) 3C x 300 Sq.mm, LT XLPE Al. 78 No.
ii) 3C x 240 Sq.mm, LT XLPE Al. 82 No.
iii) 3C x 185 Sq.mm, LT XLPE Al. 52 No.
iv) 3C x 150 Sq.mm, LT XLPE Al. 38 No.
v) 3C x 95 Sq.mm, LT XLPE Al. 30 No.
vi) 3C x 70 Sq.mm, LT XLPE Al. 16 No.
vii) 3.5C x 35 Sq.mm, LT XPLE Al. 8 No.
viii) 3C x 35 Sq.mm, LT XPLE Al. 42 No.
Sl.
No.
ix) 3C x 16 Sq.mm, LT XPLE Al. 60 No.

x) 3C x 10 Sq.mm, LT XPLE Al. 100 No.
xi) 4C x 10 Sq.mm, LT XPLE Al. 6 No.
f.3 11kV PVC insulated Copper Cables

Cables - Laying on trays
i) 3C x 2.5 Sq.mm, LT PVC Cu. 20000 ≈Mtrs
ii) 4C x 1.5 Sq.mm, LT PVC Cu. 25000 ≈Mtrs
iii) 7C x 1.5 Sq.mm, LT PVC Cu. 1200 ≈Mtrs
iv) 12C x 1.5 Sq.mm, LT PVC Cu. 920 ≈Mtrs
v) 12C x 2.5 Sq.mm, LT PVC Cu. 2000 ≈Mtrs
f.4 Terminations :
i) 3C x 2.5 Sq.mm, LT PVC Cu. 598 No.
ii) 4C x 1.5 Sq.mm, LT PVC Cu. 578 No.
iii) 7C x 1.5 Sq.mm, LT PVC Cu. 28 No.
iv) 12C x 1.5 Sq.mm, LT PVC Cu. 24 No.
v) 12C x 2.5 Sq.mm, LT PVC Cu. 22 No.
f.5 LT Cu. Screened Control cables

(For ESP Control purpose)
i) 2P x 1.5 Sq.mm, Screened 650 ≈Mtrs
f.6 Termination accessories for the above :

i) 2P x 1.5 Sq.mm, Screened 14 No.
4 Lighting Cables & Accessaries :

f.7 Lighting Cables :
Supply & Laying on cable trays
(i) 3.5C x 35 Sq.mm, LT XLPE 260 ≈Mtrs
(ii) 4C x 10 Sq.mm, LT XLPE 360 ≈Mtrs
(iii) 3C x 2.5 Sq.mm, LT PVC / Cu. 3300 ≈Mtrs
(iv) 4C x 2.5 Sq.mm, LT PVC / Cu. 2400 ≈Mtrs
f.8 Laying on structures

f.9 Laying on beam / slab / walls

f.10 For burying the cables

f.11 Termination accessories

(i) 3.5C x 35 Sq.mm, LT XLPE 30 No.
(ii) 4C x 10 Sq.mm, LT XLPE 20 No.
(iii) 3C x 2.5 Sq.mm, LT PVC / Cu. 3454 No.
(iv) 4C x 2.5 Sq.mm, LT PVC / Cu. 404 No.
Galvanized laddar type Cable Tray & its Accessoeries
g)
The pre-fabricated ladder / perforated type galvanised cable trays made of 2.0
mm thick MS sheet with couplers etc., for the following sizes :
g.1 600 mm wide ladder type cable tray
i. For laying Electrical Cable trays for over all plant 2000 ≈Mtrs
Sl.
No.


ii.For laying Instrumentation Cable trays 2400 ≈Mtrs
iii.For laying Electrical Cable trays for lighting 50 ≈Mtrs

ii. For laying Instrumentation Cable trays 250 ≈Mtrs
iii. For laying Electrical Cable trays for lighting 150 ≈Mtrs
ii. For laying Instrumentation Cable trays 50 ≈Mtrs
iii. For laying Electrical Cable trays for lighting 50 ≈Mtrs
Cable tray accessories like T-joints, L-Bends and

Four way couplers
i) '- T-joints UR No.
ii) '- L-bends UR No.
ii) '- Four way couplers UR No.

iii) '- Four way couplers UR No.


g.10
Covers for cable trays, made up of 1mm thick Hot dip galvanised sheet steel
complete with fixing arrangement for the following sizes of cable trays
i) 600mm wide Tray 50 ≈Mtrs

ii) 450mm wide Tray 50 ≈Mtrs
iii) 300mm wide Tray 50 ≈Mtrs
iv) 150mm wide Tray 50 ≈Mtrs
v) 50mm wide Tray 50 ≈Mtrs
g.11 Structural Steel

The structural steel (MS painted) consisting of angels, channels, rods & flats
(like Channels of 100 / 75 and angles of 50 x 50 x 6) for supporting the cable
trays, panels and push button stations to suit site requirements.
i) For laying Electrical Cable trays for over all plant 18 ≈MT
Sl.
No.
ii) For laying Instrumentation Cable trays 7 ≈MT

iii) For laying Cable trays for lighting 1 ≈MT
iv) For MCC Room & Control Room supports 2 ≈MT
h) illumination & Earthing

Indoor Lighting
(all the ballasts for fluorescent fittings shall be of HF electronic,with THD less
than 10%)
2x36W, Industrial fluorescent fitting with vitreous enamelled reflector,
Type TKC 203/236 HPF of
h.1
Philips or equivalent (TG Deck, MCC Room,MHS-II MCC Room & RO Plant
MCC Room) (as per Drg :"Wall and pendant mounting")
i) Lighting fittings & lamps 113 No.
ii) Mounting / fixing accessories 113 No.
h.2 1x36W, Industrial fluorescent fitting with vitreous enamelled reflector,

Type TKC 203/136 HPF of
Philips or equivalent. (TG Deck, MCC Room& RO Plant MCC Room) (as per
Drg : "Wall and pendant mounting")
h.3 1x36W, Industrial fluorescent fitting with rail Type TMC

501 / 136 HPF of Philips or equivalent. (MCC Room - Walkway, Staircase) (as
per Drg : "Wall and pendant mounting")
i) Lighting fittings & lamps 26 Nos.
ii) Mounting / fixing accessories 26 Nos.
h.4 4x18 W sleek mirror optics luminaries for recessed mounting, lourescent
fitting of high quality aluminium with faceted side reflectors,
Type TBS 088 / 418, M2 HF of Philips or
equivalent.(Control Room & RO Plant-DCS)
h.5 Highbay integral luminaries with prismatic reflector with 250W HPMH lamp,
Kit type HPK 225 1x HPI
-BU250 W PR of Philips or equ. (TG Deck operating floor)
h.6
Ceiling mounted, mirror optic suitable for 2 x 11 W, PL-S Lamps, 110V DC,
FCS-518/211,type of Philips or equ. (Around TG Deck &MCC Panel Room)

ii) (Mounting / fixing accessories 15 No.
h.7 Industrial Bulk head with glass dome and wire guard with 1x40W GLS
Lamp, 110V DC
i) (i) Lighting fittings & lamps No.
ii) (ii) Mounting / fixing accessories No.
h.8 Recessed type with high purity aluminium reflector suitable for 2 x 11 W,
CFL, 110V DC, Type FBS-285/211 of
Philips or equ. (Using in False Ceiling Areas)
Sl.
No.
h.9 Recessed CFL downlighter with 1x60W GLS Lamp, 110V DC for areas with
false ceiling
Outdoor Lighting
h.10 Dust tight integral well glass luminaire, New energy efficient IP 65, 2x18W
CFL (TC-D) Lamp, type WWP55218-SGW
(Yellow beam) for outer area of Wipro warm day or equ. (Boiler / Conveyor / CT /
TG Hall open areas) (Ballasts for CFL shall be of HF electronic, with THD less
than 10%)
Mounting / fixing accessories
ii) - Mounting on hand rails 162 No.
iii) - Mounting on steel structures / platforms / boiler 199 No.
h.11 Dust tight integral well glass luminaire, New energy efficient IP 65, 2x18W
CFL (TC-D) Lamp Type
WWP55218-SGW (White beam) for indoor area of Wipro or equ. (TG Deck,
Ventilation Room & WTP chemical areas) (Ballasts for CFL shall be of HF
electronic, with THD less than 10%)
h.12
Flood lighting fitting along with Die- cast CG Box suitable for 400W,HPSV
Lamps, type SWF330SK of Philips or equ. (RO Plant open area & Pump House)

Flood lighting fitting along with Die- cast CG Box suitable for 250W,HPSV
h.13
Lamps, type SWF330SK of Philips or equ. (Switchyard Area)
Mounting / fixing accessories drawing " Flood light pole mounting")
ii) - With Octagonal pole (as per 4 No.
iii) - Earthing rod of 20 mm dia, 1.5 M length, GI rod, for Flood lighting poles. 4 No.
h.14 Street lighting luminaries with heat resistant and toughened glass cover
and high purity aluminium pot reflector, all accessories suitable for 150W HPSV
lamp of type SRX51/ 150 W of Philips or equ.
Mounting / fixing accessories
ii) With Octagonal pole (as per drawing " Street light pole mounting") 69 No.
iii) Without poles on existing structures (including supporting brackets) 12 No.
iv) Earthing rod of 20 mm dia,1.5 M length, GI rod for Street lighting poles 69 No.
h.15 Down rods (MS conduits) for fluorescent fittings in Indoor area 200 ≈Mtrs
h.16 Office room lighting and small power wiring

i) GI conduits of 1" OD and 1 mm thick with all accessories UR ≈Mtrs
ii) GI flexible hose of 3/4" OD to run alongwith fittings & accessories to run group UR
≈Mtrs
lighting circuits
iii) 1" x 1/4" PVC case-in-cabins with 2 nos of 2.5 Sqmm Cu.wire plus 1 no. of UR
≈Mtrs
1.0 Sq.mm Cu.wires
Sl.
No.
iv) 1" x 1/4" PVC case-in-cabins with 3 nos. of 1.0 Sqmm Cu.wires. UR ≈Mtrs
v) 1" x 1/2" PVC case-in-cabins with 2 nos of 6.0 Sqmm Cu. wires plus 1 no. of UR ≈Mtrs
2.5 Sq.mm Cu.wires.
vi) 6 Sq.mm PVC wire with stranded Cu. Conductor for A/C circuits UR ≈Mtrs
vii) 2.5 Sq.mm PVC wire with stranded Cu. Conductor for Lighting circuits UR ≈Mtrs
viii) 1 Sq.mm PVC wire with stranded Cu. Conductor for Earthing purpose UR ≈Mtrs
ix) 20 Amps, Industrial power socket with 20 Amps,SPMCB + neutral link, cover UR
No.
and boxes for A/C application.
x) Switch box suitable for 16 nos. single way clip-on switch, along with mounting 5
No.
plate
xi) Switch box suitable for 8 nos. single way clip-on switch, along with mounting UR
No.
plate
xii) Switch box suitable for 5 nos. single way clip-on switch, along with mounting 1
No.
plate
xiii) 6 A single-way clip-on switches 68 No.
xiv) 6/16 A Sockets with clip-on type shutter along with mounting plate 4 No.
h17 24V Lighting Kit

i) 24V lighting transformer kit, each comprising of painted box alongwith 4 nos.
5 / 15A sockets '- 1kVA, 230V / 24V lighting transformer in MS with MCB
control at outlet
ii) 10M length flexible cable with plug suitable for inserting in lighting sockets, at
2 Set
the primary side of lighting transformer kit
iii) 4 nos. 10M length flexible cable with 5 / 15A plug at one side and holder and
lamp of 24V 100W lamp on other side, with hand holding arrangement on lamp
end
h18 Earthing & Lightning Protection

i) Earthing pit with 100 mm dia 2.75 M length CI pipe for body earthing and neutral
100 No.
earthing.
ii) 8 SWG GI / Equivalent of Multistranded (DB,PB/JB) 2600 ≈Mtrs
iii) 25 x 3 mm GI (motors upto 30 kW & FDB) 750 ≈Mtrs
iv) 25 x 6 mm GI (Lightning conductor / motors 31 kW to 60 kW ) 2500 ≈Mtrs
v) 50 x 6 mm GI (cable tray, burried conductor, motors above 91 kW, Converter 5000
transformers, Switchgear, PCCs, MCCs and Control Panels) ≈Mtrs
vi) 50 x 6 mm Cu. (TG Body earthing) 250 ≈Mtrs

vii) 25 x 6 mm Cu. (NGR neutral) of NGR of earthing transformer 50 ≈Mtrs
viii) 75 x 10 mm Cu. (Cogen, Sugar Converter Transformers and Distillery 200
Distribution Transformer neutral earthing) ≈Mtrs
ix) 8 SWG GI Wire (LPBS) 50 ≈Mtrs

x) Lightning protection rod of 25mm dia.1800mm long lead coated Cu.Rod with
required mounting base. The above rods shall be used in the TG hall,WTP & 9 Nos.
Bagasse, Coalyard.
xi) 400 mm long 50x6 Cu.flat with lead coating shall of the control room with 1.1 kV,
be fixed on wall epoxy insulators connecting eathing cables from all Control 1 Set
panels / metering panels / relay panels
i) Misellaneous Electrical items
i.1 Dry type Lighting Transformer of 150 kVA rating for plant lighting purpose as per
No.
Specification 1
i.2 Local Push Button Stations

The following cast Aluminium PB Stations in IP-65 enclosure for mounting on
walls / structures / stands:
i) Push button stations with start & stop PBs with key locking arrangement for 205
No.
stop push buttons for all motors & VFD drives
Sl.
No.
ii) Push button stations with reverse, forward & stop PBs with key locking 6
No.
arrangement for stop push buttons
iii) Push button stations with open, close & stop PBs with key locking 8
No.
arrangement for stop push buttons
PB stations with ON/OFF push buttons and indications lamps 7 No.
i.3 safety appliances

i) 6mm thick Rubber mat with size of 1Mx2M, in black colour 70 No.
ii) 12mm thick Rubber mat with size of 1Mx2M, in black colour 6 No.
iii) 6.5Kg CO2 fire extinguisher 5 No.
iv) 5Kg DCP fire extinguisher 5 No.
v) 4 Nos of 9 litre fire buckets with stand 2 Set
vi) First aid charts (Local language / English) 10 Set
vii) First aid boxes 2 No.
viii) Electrical hand gloves 2 No.
i.4 Capacitor banks Nos. 8
Capacitor banks shall be of rating of 75kVAR each with Heavy duty construction
and shall be suitable for withstanding harmonic content in the power sources.
Interconnection between units shall be provided with copper busbar links. The
enclosure of the capacitor shall with IP55 protection. The Capacitors shall be
suitable for the following system requirements:
System : 3Ph, 50Hz, 440V, delta con.
supply
Ambient : 50 Deg.C
Type of : Natural
cooling
Standard : IS 2834
Termination : 1R-3C x 185 sq.mm LT XLPE
requirement
Discharge : 50V or less within 5 min. after
requirement disconnecting power supply
Warranty : 3 Years after commissioning
required
i.5 Breaker Handling Trolley for ACBs with arrangement for lifting upto 1600mm No.
height 1
i.6 250A TPN Isolator with mounting box for crane Set 1
i.7 GI Pipe Sleeves used for cabling arrangement

a. 50 NB GI Pipe Sleeves M 50
b. 100 NB GI Pipe Sleeves M 50
i.8 Fire Sealing compound Kg 100
i.9 Outdoor Cable Termination Box

Outdoor Cable Termination Box, made up of minimum 2 mm, thick MS sheet
with gland plates of minimum 3.15 mm thick, to terminate the cablesof following
sizes. This box includes suitable terminals inside the box and enclosure
protection shall be IP:55. The box shall be of painted type:
i) (Incoming : 3Cx95 Sq.mm, Outgoing : 3Cx25 Sq.mm) Nos. 5

ii) (Incoming : 3Cx50 Sq.mm, Outgoing : 3Cx10 Sq.mm) No. 1
iii) (Incoming : 3Cx70 Sq.mm, Outgoing : 3Cx10 Sq.mm) No. 1
iv) (Incoming : 3Cx70 Sq.mm, Outgoing : 3Cx16 Sq.mm) No. 1
Sl.
No.
v) (Incoming : 3Cx185 Sq.mm, Outgoing : 3Cx70 Sq.mm) Nos. 2

vi) (Incoming : 3Cx185 Sq.mm, Outgoing : 3Cx50 Sq.mm) No. 1
vii) (Incoming : 3Cx150 Sq.mm, Outgoing : 3Cx50 Sq.mm) Nos. 1
viii) (Incoming : 3Cx70 Sq.mm, Outgoing : 3Cx25 Sq.mm) Nos. 2
ix) (Incoming : 3Cx35 Sq.mm, Outgoing : 3Cx10 Sq.mm) Nos. 11
x) (Incoming : 3Cx25 Sq.mm, Outgoing : 3Cx10 Sq.mm) Nos. 4
(Incoming : 3Cx120 Sq.mm, Outgoing : 3Cx50 Sq.mm) Nos. 2
xi) (Incoming : 3Cx240 Sq.mm, Outgoing : 3Cx50 Sq.mm) Nos. 1
xii) (Incoming : 3Cx300 Sq.mm, Outgoing : 3Cx50 Sq.mm) Nos. 2
xiii) (Incoming : 3Cx240 Sq.mm, Outgoing : 3Cx95 Sq.mm) Nos. 2
xiv) (Incoming : 3Cx25 Sq.mm, Outgoing : 3Cx2.5(cu.) Sq.mm) Nos. 3
xv) (Incoming : 3Cx16 Sq.mm, Outgoing : 3Cx2.5(cu.) Sq.mm) Nos. 4
i.10 MCB Distribution boards

Lighting Switchboard (LSB) with 1 No. 63A, 4 Pole MCB along with 100 mA,
ELCB Incomer and 12 Nos. 10A, DP MCB Out going feeders
i) Indoor Type Nos. 4
ii) Outdoor Type Nos. 4
i.11 Lighting Switchboard (LSB) with 1 No.63A, 4 Pole MCB along with 100 mA
ELCB Incomer and 12 Nos. 32A, 4P MCB Outgoing feeders (Street lighting)
i) Outdoor Type No. 2
i.12 MCB DB for Pressure Ventilation (PV) system with 80A, 4 pole MCB Isolator
with 63A, 4 Pole,100 mA ELCB Incomer and 12 Nos. (0.2-6)A, 4 pole MCB,
MCB Out goings
i) Indoor Type Nos. 3
i.13 MCB DB for Valve feeders with 1 No.63A 3 pole MCB isolators and 12 nos. 32A,
B series 3 pole MCB Out going feeders
i) Outdoor Type Nos. 12
i.14 Fuse Distribution Boards :

i) 3 phase, 63A TPN outgoing 8 Nos. of procelain HRC fuse units with 250A, Nos.
isolator at the incomer 1 No. (power sockets & PV DB)(indoor) 3
i.15 Junction Boxes

i) Minimum size of 100 mm dia (inner) x 60 mm depth (inner) indoor (IP-65) Cast Nos.
Aluminium Junction boxes to accommodate 6 Nos, 10A, terminal blocks with
four (4) Nos. of gland holes with two (2) Nos. of dummy, suitable for 3 core 2.5
Sq.mm armoured copper cable and 3 core 2.5 Sq.mm armoured copper cable
and 3 core 2.5 Sq.mm Unarmoured copper cable connection (indoor lighting).
240
ii) Minimum size of 100 mm dia (inner) x 60 mm depth (inner) Outdoor (IP-65) Cast Nos.
Sq mm armoured copper cable and 3 core 2.5 Sq.mm Unarmoured copper cable
connection for Boiler and Conveyor applications Without MCB (Outdoor lighting)
323
iii) Minimum size of 100 mm dia (inner) x 60 mm depth (inner) Outdoor (IP-65) Cast Nos.
Sq mm armoured copper cable and 3 core 2.5 Sq.mm Unarmoured copper cable
connection for Boiler and Conveyor applications With MCB (Outdoor lighting)
14
Sl.
No.
iv) Minimum size of 250 x 250mm Outdoor GI Junction boxes (IP-65) to Nos.
accomodate 6 nos, 10 A, terminal blocks with gland holes for 2 nos. 4 core 2.5
Sq.mm armoured copper cable and 1 no. 3 core 2.5 Sq.mm Unarmoured copper
cable connection through the lighting pole. This boxes shall be with identical
industrial lock arrangement A single pole MCB with Neutral link shall be provided
for isolating the output circuit. (Street lighting / Flood lighting).
16
i.16 Power, Welding and lighting sockets

i) 63A 5 pin welding sockets with 63A, 4 pole 100mA ELCB and MCB / switch with Nos. 12
interlocking feature to pull-out the plug only in OFF position
ii) 10A single phase 3 pin sockets with MCB control in lighting circuits for the Nos.
purpose of inserting 24V lighting transformer kits. 14
X ENERGY MANAGEMENT SYSTEM
1.0 Energy Management System complete with PC Set 1

and printer as specified in Vol - II, interface units,
software, system configuration & commissioning
2.0 Supply, Laying and Erection & Commissioning of

Armoured screened twin pair cables for inter-
connecting meters, as specified, with the energy
management system including required
terminations
a. Cables
2P x 1.5 Sq.mm, Screened Mtr 750
b. Termination accessories for the above
2P x 1.5 Sq.mm, Screened Nos. 50
SUB-TOTAL OF X
ECTRICAL PACKAGE
EV. R0
Remarks

ECTRICAL PACKAGE
EV. R0
Remarks

ECTRICAL PACKAGE
EV. R0
Remarks

ECTRICAL PACKAGE
EV. R0
Remarks
Other than Transformer feeder

cables not considered

ECTRICAL PACKAGE
EV. R0
Remarks

ECTRICAL PACKAGE
EV. R0
Remarks
ECTRICAL PACKAGE
EV. R0
Remarks

ECTRICAL PACKAGE
EV. R0
Remarks
ECTRICAL PACKAGE
EV. R0
Remarks

ECTRICAL PACKAGE
EV. R0
Remarks
ECTRICAL PACKAGE
EV. R0
Remarks
ECTRICAL PACKAGE
EV. R0
Remarks
Sl.
No.
6 PART F:- Refer Spec JS0012 - Sh 21 of 173
a. Unloading at site, Testing at site , Erection &

Commissioning of the following
BFP VFD panelsDrives 3 No.
ID fan VFd panels 3 No.
SA fan VFD panels 2 No.
FD fan VFD panels 2 No.
Rotary feeder (5no’s) VFD panels 1 No.
Stroker drive (2 NO’s) VFD panels 1 No.
Drag chain Feeder (6No’s) VFD panels 1 No.
MCWP Soft starter panels 4 No.
CT
TG Fan VFDpanels
Control panel like RMP, CRP, AVR, DC starter 3 No.
panels, LAPT,NGR, ESP panels, EOT crane electrical
panel 1 Lot

Sl.
No.
7 PART G:- Refer Spec JS0012 - Sh 21 of 173
Erection, Storing, Testing at site and commissioning of the

items mentioned in sl no 1), 2), 3), 4) , 5) 6) , EOT Crane
Electrical panel including cabling& earthing, VFD & soft 1 lot
starter panels including cabling & Earthing, ESP
CONTROL PANELS including cabling & earthing, All TG
Panels including cabling & earthing, Cabling between
switchyard & TG Equipments & 11 KV Panels and DG Set
Sl.
No.
8 PART H:- Refer Spec JS0012 - Sh 164 of 173

List of Spares
1 Battery charger & DCDB
1.1 AC fuses of each rating 4 No.
1.2 DC fuses of each rating 2 No.
1.3 Bridge protection fuses of each rating 4 No.
1.4 Control fuses of each rating 4 No.
1.5 DCDB fuses of each rating 4 No.
1.6 SCR bridges of each rating 1 No.
1.7 Indicating lamps 4 No.
2 HT Switchgear
2.1 Breaker closing coils 2 No.
2.2 Breaker tripping coils 2 No.
2.3 Spring charge motor 1 No.
2.4 Bus bar supporting insulator 1 No.
2.5 Indicating lamps 5 No.
2.6 HT fuse for PT 2 No.
2.7 LT fuses 5 No.
4 LT Bus Duct
4.1 Supporting insulator 2 No.
4.2 Rubber Bellow 1 No.
4.3 Neoprene rubber gasket 10 No.
4.4 Seal off bushings 1 No.
4.5 TPN set of Cu flexible for SWGR end 1 No.
4.6 TPN set of Cu flexible for TRAFO end 1 No.
4.7 AL expansion joint – TPN 1 No.
4.8 Control fuse for space heater 3 No.

REF CODE: JS0012-75650100-SPC-001, REV. R0: Project: 35Mw Co-Gen Plant at Bhusanoor - Electrical Package

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REF CODE: JS0012-75650100-SPC-001, REV. R0: Project: 35Mw Co-Gen Plant at Bhusanoor - Electrical Package

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PROJECT : 35MW CO-GEN PLANT AT BHUSANOOR - ELECTRICAL PACKAGE

REF CODE : JS0012-75650100-SPC-001, REV. R0

PART A:- 110KV Switchyard

A3 1 No. Refer Spec JS0012 - Sh 25 of 173

A4 3 No. Refer Spec JS0012 - Sh 31 of 173

2) BUS BAR MATERIALS

3) CLAMPS & CONNECTORS

C13 Welding Sleeve to suit 3" IPS Aluminium Tube 12 No.

C16 65Sqmm, 6000mm Long Flexible Braid 4 No.

5) MARSHALLING \JUNCTION BOX

REF CODE : JS0012-75650100-SPC-001, REV. R0

E2 PT Junction Box 1 No.

7) T-JOINTS & L-BENDS

9) Control & Relay Panel Refer Spec JS0012 - Sh 38 of 173

10 Switchyard Earthing Refer Spec JS0012 - Sh 135 of 173

REF CODE : JS0012-75650100-SPC-001, REV. R0

Power transformer : 34/42.5 MVA, 11/110 kV, Ynd1, Z=14%, 1.7

b LT Auxilary Distribution Transformer ( All Transformer shall be oil

2.5 MVA, 11/0.433kV , ONAN, Dyn11, OCTC +/- 5% in steps of 2.5%

2 Supply of 90 Lb rail with embedments 25 M

3 Oil filtration charges for the above transformers 30 kL

REF CODE : JS0012-75650100-SPC-001, REV. R0

110V, 800AH, Valve Regulated Lead Acid (VRLA) Rechargable battery,

REF CODE : JS0012-75650100-SPC-001, REV. R0

2000A, 415V, TPN, 50kA for 1sec

v Boiler MOV DB 1 set

400A SFU -2 No,

63A SFU- 26No.

250A SFU - 8 No.

63A SFU- 20No.

REF CODE : JS0012-75650100-SPC-001, REV. R0

63A SFU- 14No.

63A SFU- 16No.

63A SFU- 16No.

63A SFU- 16No.

125A SFU- 3No.

63A SFU- 2No.

xvi EOT crane MCC

125A SFU- 2No.

REF CODE : JS0012-75650100-SPC-001, REV. R0

9 Phase cross over chamber 1 No.

ii) Alternator neutral terminal to NGR panel

iii) Tap off LVAT panel

c) 11KV Non Segregated Phase Bus Duct

ii) CT outgoing - 2000A

REF CODE : JS0012-75650100-SPC-001, REV. R0

7 Vertical Bends 2 Nos.

iii) DG set panel - 3200A m

i) 1C X 630Sq.mm 1950 ≈Mtrs

a) for Cogen 11kV HT panel to outdoor 11kV VCB panel - 1800m

e) 11kV HT Termination Kit & Jointing Kit

f.2 Termination accessories

REF CODE : JS0012-75650100-SPC-001, REV. R0

ix) 3C x 16 Sq.mm, LT XPLE Al. 60 No.

f.3 11kV PVC insulated Copper Cables

f.5 LT Cu. Screened Control cables

f.6 Termination accessories for the above :

4 Lighting Cables & Accessaries :

f.8 Laying on structures

f.9 Laying on beam / slab / walls

f.10 For burying the cables

f.11 Termination accessories