Preventive Maintenance, ZPMC RTG Gantry

General Safety Instructions:

1. Notify operation that maintenance tasks are being performed.

2. Inspect work area for safety and cleanliness.
3. Install lock out / tag out in accordance with company procedures.
4. PPE must be wear.
5. In raining weather, electrical equipments must be not opened.
6. Area around the RTG’s tires should be clear.

1. Gantry Particulars Description

Description Value Unit Remarks

Gantry travel exceptional load 30 m /min
speed Spin turning 30 m /min
Without load 135 m /min
Model 1LP4209 Siemens
Power 40 kW

A.C. motor Revolutions 1730 rpm

Voltage 400 V
Qty 4 sets
Model FB395.26 ZPMC
Reduction ratio 26.157
Reducer
Input power 40 kW
Qty 4 sets

Model KFB40 PINTSCH-BAMAG

Brake Braking torque 400 Nm

Qty 4 set
Model of chain 160SW-2X120 ANSI 160-2
Chain Pitch mm
50.80
transmission
Reduction ratio 2.994(53/18)
Model 21.00-35, 40Ply
Effective diameter 2050 mm
Rubber tyres
Inflation pressure 10.0 kg/cm2 145PSI
Qty(driven/total) 4/8 pcs

M. Elnagdy SCCT Page 1

Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com)
 Preventive Maintenance, ZPMC RTG Gantry

1.1 Gear Reducer check

Description:
Model: FB395.26 Input power: 40 kw
Reduction Ratio: 26.157 Manufacture: ZPMC
QTY: 4 pcs

Item No. Description How to do

Oil level should be

between low level line
and high level line

1.1.1 Check oil level

Leakages at the reducer, if the leakage comes from the cover of

bearing do the following:
1.1.2 Check leakage 1. Check tightening of cover bolts using spanner 19.
2. Drain the oil from the reducer drain ball valve into a clean
pail (to re use again).
3. Clean the area from leakage oil.
4. Dismantle the cover of which the leakage come from and
check the bearing and seal condition.
5. If no problem at the bearing and the seals, put a red silicon
between the cover and the reducer and assembly again.
6. Retighten the bolts with torque 60 N.m

M. Elnagdy SCCT Page 2

Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com)
 Preventive Maintenance, ZPMC RTG Gantry

Item No. Description How to do

Check leakage: Tools:

1. Clean the -spanner 30
leakage. (2pcs)
2. Check the arm -spanner 32
of the valve at (2pcs)
Check drain ball close position. -spanner 24
1.1.3
valve 3. Retightening the
valve fittings.
4. Ensure the end
plug exists and
retighten it.

Tools:
Reducer -open end
spanner 30
(2pcs)
-spanner 32

Locking nuts

Lower support bolts:

1. The bolts height must be at the same
level.
2. Check tightening of locking nuts at
500 N.m

Check tightness of Tools:

1.1.4
fixing bolts -spanner 46
(2pcs)
-socket 46
-torque wrench

Back fixation bolts (6 bolts):

1. Check the tightening of bolts.
(Tightening torque 1850 N.m)

M. Elnagdy SCCT Page 3

Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com)
 Preventive Maintenance, ZPMC RTG Gantry

1.2 Coupling

Description:
Model: Flexible coupling Type: JL119-MLS6
Manufacture: ZPMC
QTY: 4 pcs

Item No. Description How to do

Rubber cover should be

installed to avoid
contamination

Check installation
1.2.1
of rubber cover

Check bolt tightens of

Check coupling bolts (6 bolts)
1.2.2
bolts
Tools:
-Allen key 10

Tightness bolts of upper base.

Retightening torque 250 N.m

Check tightness of Connect support

connect support
1.2.3
and lubrication of
shaft bearing
Tightness bolts of lower base.
Retightening torque 500 N.m

Tools:
Lubrication nipple -spanner 30 (2 pcs)
-spanner 24 (2 pcs)

M. Elnagdy SCCT Page 4

Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com)
 Preventive Maintenance, ZPMC RTG Gantry

M. Elnagdy SCCT Page 5

Create PDF files without this message by purchasing novaPDF printer (http://www.novapdf.com)