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INTERNAL QUALITY AUDIT TRAINING

1. QUALITY AUDITS

1. Introduction

“AUDIT” is the function of independent verification of selected activities by collecting


facts and on scrutinizing evidence by an employee or outsider not connected with the
actual activity under verification.

It calls for a systematic, independent and documented process for obtaining evidence and
evaluating it objectively to determine the extent to which audit criteria are fulfilled. The
audit criteria means set of policies, procedures, and requirements against which collected
audit evidence is compared.

2. What is Quality Audit?

The definition of the term “Quality Audit” as given in the International Standards, ISO-
8402 and ISO-10011, is as follows:

“A systematic and independent examination to determine whether quality activities


and related results comply with planned arrangements and whether these
arrangements are implemented effectively and are suitable to achieve objectives.”

The term independent is critical to the concept of audit and is used in the sense that the
reviewer called the Auditor is neither the person responsible for the performance under
review nor is he the immediate supervisor of that person.

The other important aspect of Quality Audit is that it aims to collect facts or objective
evidence during the course of audit.

Quality audits are conducted in accordance with documented procedures and they provide
assurance that the implementation and maintenance of the total quality system is in line
with the stipulated quality policies, objectives, plans and procedures.

Typically, a quality audit is a verification tool that identifies system weaknesses and their
potential and, in so doing, providing avenues for corrective action and system
improvement. A quality system audit offers wide range of benefits as it:

• helps to develop an effective Total Quality System

• assesses conformance of specified requirements

• improves the overall management decision-making process

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INTERNAL QUALITY AUDIT TRAINING

• assists in the optimal allocation of resources

• helps avoid potential problems

• allows timely corrective action

• reduces overhead and liability costs

• reduces overhead and liability costs

• improves profitability, customer satisfaction and marketability

3. Quality Audits and ISO - 9000 Certification

Quality auditing is an essential and integral part of ISO-9000 certification process. There
are three types of Quality Audits:

i) Internal Audits - First Party Audits


ii) External Audits - Second Party Audits
iii) Extrinsic Audits - Third Party Audits

i) Internal Quality Audit - First Party Audits

In this Audit, a unit looks at its own system, procedures and activities in order to
ascertain whether they are adequate and being complied with it. The audit is
carried out by the employees of the unit itself, but essentially they are not
responsible for the activity being audited.

Companies seeking ISO-9000 certification have to develop their own internal


quality audit schedule and procedures.

ii) External Quality Audits - Second Party Audits

This is an audit performed by an agency other than the one producing a product or
rendering a service. Generally this is an audit of a supplier by a customer to assess
their capabilities in meeting specified requirements (Britania’s Audit on the
Contract Packers is an example).

iii) Extrinsic Audit - Third Party Audit

a. This is reciprocal of External Audit. A third party audit is one, which is


conducted by an independent Certification Body or Registrar to assess the
capabilities of the organization to meet the requirements of the applicable
Quality System Standard.

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b. Such a body issues a certificate, indicating acceptance of the organization as a


company of Assessed Capability. This bears worldwide testimony that the
assessed organization complies with all the requirements of the particular
Quality System Standard (ISO 9001).

4. Phases of Third Party Audits

There are three phases of any audit scenario:

a) Adequacy Audit
b) Compliance Audit
c) Surveillance Audit

a) The Adequacy Audit:

This is also known as a system audit, a documentation audit or management audit


and is normally an office exercise which determines the extent to which the
document system represented by the quality manual and the associated procedures
adequately meets the requirements of the applicable standard. In short this is to
verify, what has been outlined in the manual is adequate to meet the requirements
of applicable standard. Adequacy audit could be done by sitting in one’s own
office as it involves the examination of quality manual only.

b) A Compliance Audit

i) This is the audit, which seeks to establish the extent to which the documented
system is implemented, and observed by the workforce, i.e. are the people
complying with the system?

ii) This part of audit is done in actual activity field, wherein auditors go round the
different departments/sections of the unit. This audit seeks to establish the extent
to which documented quality system is being implemented and observed in a unit
by its employees or how far what has been outlined in the Quality Manual of the
unit is being complied within the unit is being ascertained.

iii) The salient features of Compliance Audit are:

• Ensure that the entire ‘scope’ is covered


• Ensure that clear and precise Non-Conformance Reports are completed and
initiated
• Seek proof by objective evidence
• Control and run the assessment to a plan
• Check samples of Documents / Records
• Check follow-ups of corrective actions

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c) Surveillance Audit:

After the initial certification of a company, the certification bodies carry out
surveillance audit of the Quality Systems normally twice a year to ensure that the
Auditee organization is continuing to maintain the Quality System in accordance
with terms of certification. The corrective actions taken on the Non-
conformance’s raised on the previous audits are verified and closed out during the
surveillance audit.
QUALITY AUDIT

Process Audit Product Audit

Second Party Audit Third Party Audit


First Party Audit
(External Audit) (Extrinsic Audit)
(Internal Audit)

For ISO 9000 Certification Process

Adequacy Audit Compliance Audit Surveillance Audit

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5. Audit Roles & Responsibilities

Roles and Responsibilities

i) Management Representative

a) If an audit is to be done by a team responsible for the audit program there will be
one person to be the leader of the team, and he can be Management Representative.

b) The Management Representative is ultimately responsible for all phases of the


audit. The Management Representative should have management capabilities and
experience and should be given authority to make final decisions regarding the
conduct of the audit observations.

ii) Auditor

A person who has been trained to conduct a quality audit. Auditors are responsible
for:

- complying with the applicable audit requirements;

- communicating and clarifying audit requirements;

- planning and carrying out assigned responsibilities effectively and efficiently;

- documenting the observations;

- reporting the audit results;

- verifying the effectiveness of corrective actions taken as a result of the audit (if
requested by the client);

- retraining and safeguarding documents pertaining to the audit;

• submitting such documents as required


• ensuring such documents remain confidential
• treating privileged information with discretion

iii) Audit Team

Whether an audit is carried out by a team or an individual, a leader should be


placed in overall charge. Typically, the Management Representative can be the
leader of the Audit team.

iv) Auditee:

An organization to be audited.

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v) Observation:

A statement of fact made during an audit and substantiated by objective evidence.

vi) Objective Evidence:

An qualitative or quantitative information, records or statements of fact relating to


the quality of a product or service or to the existence and implementation of a
quality system element, which is based on observation, measurement or test that
can be verified.

vii) Non-conformity:

The non-fulfillment of specified requirements.

viii) Independence of the Auditor:

Auditors should be free from bias and influences that could affect objectivity. All
persons and organizations involved with an audit should respect and support the
independence and integrity of the auditors.

6. Internal Auditing Teams

The Internal Auditing may include selected persons preferably of various strata of the
organization including executives and tops to make it a possible opportunity to get in
touch with the employees of grass root level and know the status and progress on ground.
This audit also serves as a motivating force for the employees as they get the opportunities
to directly interact with their top boss.

7. Selection of Audit Members

a) Personal attributes of members

Communication, monitoring and follow-up

The auditor should have the ability to communicate with the auditee without being
offensive, rude or abrasive. He should be able to collect the factual position.
Having collected the facts, he should be able to present them effectively. Auditor
has to present his findings to the Head of the department which he audited and
discusses the subject. As such, successful auditing calls for oral and written
communication skills. Having communicated effectively, he should monitor the
progress in regard, to the corrective action. By close monitoring, he should follow
up the matter with the concerned so that the deficiencies pointed out are remedied.
b) Selection

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Factors to be taken into account is the number of functions to be assessed, the


planned direction of the assessment. Team selection will depend on;

i) the type of quality system standard against which the audit is to be conducted (for
example, manufacturing, computer software or service standards)

ii) the type of service or product and its associated regulatory requirements (for
example, health care, food, insurance, computers, instrumentation, nuclear devices)

iii) the need for professional qualifications or technical expertise in a particular


discipline

iv) the size and composition of the audit team

v) the need for skill in managing the team

vi) the ability to make effective use of the skills of the various audit team members

vii) the personal skills needed to deal with a particular Auditee

viii) the required language skills’

ix) the absence of my real or perceived conflict of interest

x) other relevant factors

The Auditor should be able to apply these attributes in order to:

- obtain and assess objective evidence fairly


- remain true to the purpose of the audit without fear or favor
- evaluate constantly the effects of audit observations and personal interactions
during an audit
- treat concerned personnel in a way that will best achieve the audit purpose;
- perform the audit process without deviating due to distractions;
- commit full attention and support to the audit process;
- arrive at generally acceptable conclusions based on audit observations;
- remain true to a conclusion despite pressure to change that is not based on
evidence.

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2. THE ART OF QUESTIONING IN QUALITY AUDITS

1. Think Before Questioning

i) A common error generally committed is not thinking before questioning. If the


Auditor puts forth a question that may be perceived by the Auditee as some piece
of nonsense that has nothing to do with the subject at hand, then the
communication bond has been broken. Once this bond is broken, the entire
process of questioning and answering is jeopardized.

ii) An assessment cannot be made of the verbal exchange, evidence must be examined
to confirm or otherwise that what has been said is in fact true and borne out by
evidence, i.e. examine drawings, orders, calculations, specifications etc.

iii) The Auditee would also have a comfortable feeling of having dealt with a fair and
competent professional and thus will welcome the Auditor with open arms the next
time around.

2. Audit Questioning

The auditor learns how to ask questions. The auditor should never frame the questions in
such a way that mono-syllable answers can be given by the Auditee is YES or NO

Eg: Are you doing in such and such manner?


Or
Whether he is entrusted with that responsibility?

The Auditor should use open ended questions to avoid answer YES or NO.

Eg: How this activity -----------


Or
Explain me how this is ------------
Or
Show how this is addressed ---------- etc.,

The auditor should think in the like of 8 W’s & 1 H made.

i. Who?
ii. Whom?
iii. Whose?
iv. Which?
v. What?

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vi. When?
vii. Where?
viii. Why? and
ix. How?

Among these the auditor should be very careful where the question ‘why’ is asked. Since
such a question should never sound like criticism or disapproval of what is in vogue.

The auditor should not start the questions as soon as he meets the auditee. After the
personal introduction pleasantries have to be exchanged and a general discussion has to be
done before the subject is branched.

Only one question should be asked at a time and proceed with the next question after the
first question is answered.

Any elucidation is to be given for any question the same should be done taking into care
the basic tenet is not disturbed even to the minutest degrees.

Auditor should record his finding then and there so as not to forget what has been
gathered. They are not supposed to use a tape recorder.

The Auditee has to be told in advance that there will be a note prepared after completion
of the audit.

Art of deciphering the body language that is capable of achieving good part of
communication should be effectively made use of by the auditor.

Eg: Picking up an item, looking at it, raising the eyebrows perhaps scratching of the
back of the head are some of the body languages which can be had with the auditor.

This phase of the audit is to fully make use of the “unasked question”.

The Auditor should cultivate a habit for listening and he should keep his eyes into the eyes
of the auditee and speak overcoming the known barriers to communication.

Effective time management is of prime importance and the Auditor has to do planning in
advance. The auditor should develop the capacity to deal with persons who have the
knock of beating about bush or divert the attentions to trivial aspects and engage auditors
in unproductive and peripheral activities and areas.

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3. PLANNING AND STRUCTURING OF AUDIT

1. Introduction

This is very important and the scope has to be clearly decided whether to cover the
Procedures, Instructions, and Quality System in total or only procedure specific. As for
the Certification, the scope has to be defined to cover the entire range of activities.

2. Preparation and Planning

a) The preparation and planning phase of any assessment is critical to the overall
success of the exercise.

b) Inadequate preparation & planning leads to:

- a devaluation of the result from the assessment.

- a loss of credibility in the overall assessment function.

- a waste of both assessor’s and assesses’ time.

- the creation of a false sense of security in that the poorly prepared


assessment does not probe deeply enough to highlight fundamental problems and
casts aspersions on both the assessor and his parent organization.

c) A good rule of thumb is to spend 40% of total man hours estimated for the
assessment in preparation activities. A further 40% should be allowed to conducting
the assessment, with the remaining 20% devoted to reporting and follow-up actions.

Depending upon the dates arranged for the assessment, notice shall be sent to all team
members about the details of the logistics, audit scope, objective and methods.

The structuring of Audit programme has to be done carefully by reaching an agreement on


the rules, purposes and mode by establishing proper collaboration among the following
groups.
i. Heads of auditee departments
ii. Head of the audit group
iii. Upper management which presides over the two groups

The collective agreement is an important ingredient for the success of an audit


programme, the generally found failure areas being:
i. The abrasive relationship between auditors and line Manager.
ii. Failure of line Managers to keep the audit reports.

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3. Legitimacy of Audit:

The questions of legitimacy for audit arise in areas:


i. Subject matter of audit
ii. Should auditor be accompanied during his/her visit
iii. When the auditor may interview

The legitimacy in totality should be covered by a Charter approved by Upper


Management.

4. Objectivity:

The auditor should be guided by objective approach and should not make any subjective
judgment to compare things with the standards, which leads to a situation where there are
minimum chances for difference of opinion.

5. Non – Personalization:

Auditors’ comments and observations should be devoid of personal favour. The audit in
no way is directed against the Head of Department or his employees.

6. Verification of Facts:

The HODs and Faculty members are to be made an active part of the program by bringing
them into review of any deficiencies located during the audit. Any factual deficiency
should be agreed upon before any item is entered in the report sent to upper management.

7. Cause Analysis:

In normal course, the auditors make recommendation for investigation and analysis of the
causes for deficiencies and the organization units are expected to do the same. However,
in some major cases of non-conformities auditor is expected to investigate major
deficiencies to determine their causes.

8. Recommendations and Remedies:

With a view to reduce deficiencies and improve performance the units itself make the
recommendation based on audit findings except in some major cases where auditors make
the cause analysis and recommendations for remedial measures to correct the non-
conformities.

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However, the auditors are asked to follow up the recommendations to assure that effective
action is taken.

9. Methods of Audit

These fall into three main categories, each of which may be used to good effect depending
upon what we are trying to achieve from the audit. However, some require more
experience on the part of the auditor.

a) Horizontal Auditing
b) Vertical Auditing
c) Random Auditing

Each of these methods may be combined with the techniques of ‘forward or backward’
tracing and “trail following” to provide powerful mechanisms for verifying adequacy of
implementation of Quality Systems.

a) Horizontal Auditing

Examining each functional area of an organisation to verify adequacy and


implementation of Quality System requirements.

Used for Internal System Auditing and for Second and Third Party
Assessments when it is necessary to establish if a basic quality management system
has been installed and is being implemented and maintained.

Each functional area is checked of conformance with Quality System


requirements applicable to that area.

b) Vertical Auditing

Examining functional area of an organisation that are actively contributing to a


specific work package or contractual requirement.

Used for contractual audit activities when a contract placing authority wishes to
verify that an organisation in applying a contractually agreed Quality System to all
activities undertaken in support of that contract.

Functional areas of the organisation and interfaces with the contract placer are
examined to verify conformance with contractually agreed Quality System
requirements, which may be detailed in a contract specific Quality Plan or
Program.

The audit team usually work through the logical sequence of events undertaken
following contract negotiation and pass through those functional areas contributing
to the contract as the logical sequence is followed.

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c) Random Auditing

Examining aspects of an organization’s operation as determined by the auditor and


as demanded by the need to closely examine a particular activity or generally
probe the system in a random manner.

10. Forward and Backward Tracing

The auditor follows a logical sequence of process steps either starting at the input to the
series and progressing to the output or working from the output and progressing back to
the input.

11. Trail Following

During the course of an audit the auditor uncovers something that is worthy of further
investigation, however this now leads away from the original plan of action and may even
involve progressing the audit into other areas of the organisation not originally intended
for audit or areas that have been/are to be audited at some other time.

We should always be prepared to follow trails

However, sometimes it is better to take notes and follow the trail at a more convenient time or when
the audit moves to the area where the trail leads.

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4. PROCESS OF AUDIT

1. Introduction

The main purpose of the audit is to examine the Quality System documents and to assess
whether work practices are as laid down in the documented System.

2. Opening Meeting

The last stage of preparation is also the opening phase of the Audit Investigation or
assessment.

An opening meeting is held with the Management, is chaired by the Management


Representative, and is held in the presence of senior management and those responsible
for the function concerned. The purpose of Opening Meeting is:

- introduction of auditing team.

- reiteration of the assessment purpose and objectives i.e. the department and activities
to be included, details and depth of audit to be expected, with reference to Quality
Systems including all the relevant standards as applicable.

- review of the assessment program and identification of the functions of team


members. Any queries regarding the program should be resolved.

- the format of the closing meeting, e.g. where, when, who will attend etc.

- clarification regarding minor/major non conformance and observations.

The opening meeting should be brief and conducted in a businesslike and professional
manner. Names and positions of personnel attending should be noted and the points
covered recorded. The sequence of audit opening meeting would be as under:

3. Check List

Checklists of questions should be prepared for each area to be covered by the assessment
team. Checklists perform a number of functions:

- they provide a useful aide-memoir to the assess or

- they form a record of the assessment, provided that responses to questions are
recorded.

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- they ensure that all major points are covered, provided the checklists are followed

- they help to save time in note taking during the assessment, and

- they assist the preparation for the closing meeting and the subsequent written report.

Checklists can be compiled in two ways.

Firstly, they can be designed to reflect the criteria of the Quality Assurance Standard.
Secondly, they can be prepared on a departmental basis, reflecting the activities for which
each particular area is responsible. The latter method is the most commonly used and is
the easier of the two methods to use.

Care should be exercised when preparing checklists so that it is not to be too detailed,
which can lead to a too rigid approach. Checklists are essentially an aide-memoir and
departure from them can be done when a more promising line of enquiry presents itself.

Checklists should also be compiled in logical sequence; often low-charting the procedure
under scrutiny can help in this respect. Questions should be structured so as to gain
detailed answers, rather than yes/no type answers, and care should also be exercised not to
structure questions so that their applicability is not dependent on a specific answer to the
previous question.

4. Team Briefing

a) The team leader should hold a briefing session for his team prior to the assessment
at which he will ensure that preparations are complete and that all team members
are aware of their roles.

b) The team leader should conduct interim team briefing during the audit
investigation and any relevant information should be shared and potential
difficulties or problem discussed and resolved as necessary.

5. Assessment Program

a) Knowing the total time available for the assessment investigation, the Audit leader
must decide how much time to allocate to investigating the quality assurance
management system in each department or work area. The Lead Assessor’s
decision on this will eventually be documented as the PROGRAM for the audit.

b) There are a number of approaches, which can be used when compiling a program
for a full systems assessment. Most commonly used are the TRACE FORWARD
and TRACK BACK methods.

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c) The Audit Program should include:

- The date(s) when the assessment will be performed.


- The starting time for the Opening Meeting
- For each audit sub-team, the anticipated times at which they will be in each
area/department to be visited.
- The starting time for the Closing Meeting.

d) Programs may be distributed to the Management. Each team member should also
be provided with a copy. The team leader should identify team member’s
responsibilities at this stage.

6. Examination

Collecting Evidence and Recording the findings

i) As an auditor conducts interviews, passes through the various departments of an


organisation and generally observe working practices, there will be of necessity
that many aspects of operations or comments made by Auditee that need to be
recorded for further reference.

ii) However, as a minimum the following should be recorded in a formal manner


Instances of non-conformance to the Quality System Standard.
Instances of non-conformance to documented working practices.
Aspects to operations that are leading towards non-conformance to either of
the above.

iii) These formal records constitute the output from the audit and should be recorded
as official paperwork.

iv) Such formal records will inevitably be termed ‘Deficiencies’ or Non-


Conformance’s’. The actual term used may vary depending upon the auditing
organisation.

v) The important point to remember is that the auditor must detail clearly and
concisely what has been observed and why it is a concern. The Auditee needs to
know what the problem is before it can be satisfactorily corrected.

vi) However, auditors must remember that they should report only agreed findings
based on factual evidence. It is good practice to gain the signature of the Auditee
(or auditees representative) on the audit ‘Deficiency’ report.

vii) It is important that the facts findings are agreed before the auditors move on to
another area.

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viii) The Deficiency statement needs to be worded so that it is understandable to those


who were present at the time of audit and also those who were not and who may be
involved in implementing corrective actions.

ix) Thus the need to record facts.

What was found?


Where was it found?
Why is it a Deficiency?
Who was present?

x) Statements should be clear, concise and meaningful to enable the Auditee to fully
understand the problem and correct it. Remember that such statements need to be
written at the time of audit and so should be short, sharp and to the point.

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7. Non-conformity

a) Major Non-Conformity

A Significant Non-Compliance with a Quality System Requirement.


or
A Failure of, or complete omission of a Quality System requirement.
or
A Significant Number of Minor Non-Conformities Concerning the Same Quality
System Requirement.

b) Minor Non-Conformity

As isolated incident of a failure to comply with a procedure or Quality System


requirement.

It is important for an auditor to differentiate between things that are of a serious


nature and those that may be less so.

But in many instances an auditor may be given information or make an observation


that whilst not a non-conformance as such, indicates that potentially one may exist
and so further questioning or observation of working practices is necessary.

8. Importance of Taking Notes

i) These snippets of informations should be recorded in an informal manner as the


auditors’ notes.

ii) The human short-term memory is not particularly adept at retaining large amounts
of data when such data is being rapidly received. In an audit situation, we are in a
completely new and possible strange environment, it is easy to become
overwhelmed by what we see and hear. In this situation, it is often difficult to
remember all of those interesting things that need to be investigated further at
some later time or in another section of the organisation. Hence, it is advisable and
indeed good practice for an auditor to record this type of data in working notes.

iii) Also, notes should be made of who has been interviewed where in the organization
the audit has been conducted and what procedures or documented working
practices or drawings etc., have been examined.

If adequate notes are not taken, it will be very difficult to recall what has been
observed.

iv) Do not trust your memory; write down information as you go.

v) Do not clutter your mind with trivial matters.

vi) Use your checklist and record on it if you wish.

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vii) Record what needs recording i.e.

Section / area audited


Person(s) interviewed
Document numbers and issue status
Equipment identification
Product/material identification
General housekeeping conditions.

Make mental notes or jot down impressions gained of:

Workloads
Attitudes
Reactions
Organisation
Condition of equipment
Awareness and understanding of procedures.

Remember to listen to what is said and observe at all times, analyze and
record what is important.

9. Pre Closing Meeting

Prior to the final meeting the team leader should have the team assembled. The audit team
should then ensure that the observations are documented in a clear, concise manner and
are supported by evidence. Nonconformity should be identified in terms of the specific
requirements of the standard or other related documents against which the audit has been
conducted. The Management Representative should review observations with the member
of audit team. The member of the audit team should acknowledge all observations of non-
conformities.

10. Audit Closing Meeting

The main purpose of this meeting is to present audit observation to the Management in
such a manner so as to ensure that they clearly understand the result of the audit.

The main purpose of this meeting is:

• Present the overall findings of the audits in an objective and factual manner
against the scope of assessment.

• Present the non-conformance in a summarized manner placing emphasis on


those, which are significant to the quality of the end product or service
received by the customer.

• Agree dates for the remedial action necessary.

The sequence of audit closing meeting would be, as under:


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Express thanks for co-operation of Auditee personnel.

Briefly state disclaimer clauses;

a) Sampling
b) Negative Reporting
c) Not all the faults

Stress that particular negative data in audit team report does not amount to general
criticism of Auditees system.

Clarify that report is limited to audit team findings witnessed by Auditee


personnel.

Invite audit team members to present their report and recommendations.

Conclude audit team presentation with overall summary.

Invite questions/comments, direct discussion towards objectives. Avoid lengthy


argument.

Pursue agreement on follow-up action. Specify who is to act and within what time
scale action is to occur.

Closing the meeting after final brief comment from both sides.

11. Audit Documents

a) Audit report preparation

The audit report is prepared under the direction of the Management


Representative, who is responsible for its accuracy and completeness.

b) Report content

The audit report should faithfully reflect both the tone and content of the audit. It
should be dated and signed by the Management Representative. It should contain
the following items, as applicable:

- the scope and objectives of the audit;

- details of the audit plan, the identification of audit team members and auditee’s
representative, audit dates, and identification of the specific organization
audited;

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- identification of the reference documents against which the audit was


conducted (quality system standard, auditee’s quality manual, etc.);

- observations of non-conformities;

- audit team’s judgment of the extent of the auditee’s compliance with the
applicable quality system standard and related documentation;

- the system’s ability to achieve defined quality objectives;

- the audit report distribution list;

Any communication made between the time of the closing meeting and the issue of
the report should be made by the Management Representative.

c) Report Distribution

The Management Representative shall give the audit report to the management.

The audit report should be issued as soon as possible. If it cannot be issued within
an agreed time period, the reasons for the delay should be given to the
Management with the revised issue date.

d) Record Retention

Audit documents should be retained for a considerable period of time.

e) Audit Completion

The audit is completed upon submission of the audit report to the Management.

f) Corrective Action Follow-up

The objective here is to ensure that effective corrective action has been taken in
every area of noncompliance. A follow-up procedure must be put in place to
verify the effectiveness of the corrective action. Experience has indicated that
companies who are able to develop self-correcting systems can effectively
establish a constancy of compliance and improvement.

Corrective action and subsequent follow-up audits should be completed within a


time period agreed to by the client and the Auditee in consultation with the
auditing organisation.

12. Management Review

All noncompliance including all reports on internal quality audits are to be reviewed at an
appropriate interval by the management to ensure the effectiveness & suitability of the
quality system.

5. SPECIMEN FOR NON-CONFORMITY REPORT


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INTERNAL QUALITY AUDIT TRAINING

NON-CONFORMANCE REPORT

QUALITY SYSTEM AUDIT

Audit Schedule No. __________________ NC. No. _________________


Auditee Dept. _______________________ Date ____________________
Auditor(s) __________________________ Auditee (s) _______________
__________________________ _______________

NON CONFORMITY

Standard ISO 9001: 2000 Quality System Documents Major


Clause No. Ref. Minor

Auditee Sign Auditor/s Sign Management Representative

CORRECTIVE ACTION

Responsible Person Proposed Completion Date Actual Completion Date

Clearance Report by Auditor/s with Date and Signature

Management Representative Signature with Date and Comments

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